ENGINE 6-13
Fig . 1L — Engine C rad le Under Engine (G .S . 10-20)
c. Remove starter and clutch housing rear cover.
d. Loosen clutch mounting bolts a turn at a time
(to prevent distortion of clutch cover) until the
spring pressure is released. Remove all bolts,
clutch disc and pressure plate assembly.
• Remove automatic transmission (if so equipped).
a. Lower engine, secured by the hoist, and sup
port engine on blocks.
b. Remove starter and converter housing under
pan.
c. Remove flywheel-to-converter attaching bolts.
d. Support transmission on blocks.
e. Disconnect throttle linkage and vacuum modula
tor line.
f. Remove transmission-to-engine mounting bolts.
g. With the hoist attached, remove blocks from
the engine only and slowly guide the engine
from the transmission.
ON A L L SERIES EXCEPT CS 10-20-30,
GS 10-20:
• Remove clutch housing.
• Loosen clutch mounting bolts a turn at a time (to
prevent distortion of clutch cover) until the spring
pressure is released. Remove all bolts, clutch
disc and pressure plate assembly.
11. Mount engine in engine stand and remove lifting de
vice and lifting adapter.
Installation
1. If engine was mounted in an engine stand, attach
lifting adapter to engine then using lifting device,
remove engine from stand and perform the following:
ON CS 10-20-30, GS 10-20 SERIES:
• Install synchromesh transmission and clutch (if
so equipped).
a. Install the clutch assembly on flywheel as out
lined in Section 7.
b. Install clutch housing rear cover and starter.
c. Install the transmission and clutch housing as
outlined in Section 7.
d. Install clutch housing rear cover bolts and
torque to specifications.
• Install automatic transmission (if so equipped).
a. Position engine adjacent to the transmission
and align the convertor with the flywheel.
b. Bolt transmission to engine then raise engine
and transmission assembly and install flywheel
to convertor bolts.
c. Install convertor housing underpan and starter;
d. Connect throttle linkage and vacuum modulator
line.
ON A LL SERIES EXCEPT CS 10-20-30, GS 10-20:
• Install clutch assembly and clutch housing as out
lined in Section 7.
ON GS 10-20 SERIES:
• Mount engine in engine cradle so the forward legs
of the cradle straddle the fifth pan bolt from the
rear of the engine.
• Remove the lifting device and lifter adapter from
cylinder head bolt location then torque cylinder
head bolts to specifications.
• Install rocker arm cover as outlined.
2. Install engine in vehicle as follows:
ON A LL SERIES EXCEPT CS 10-20-30,
GS 10-20-:
• Install engine and lower until transmission shaft
lines up with clutch.
• Push engine rearward and rotate crankshaft until
transmission shaft and clutch engage.
• Install the engine mount bolts and torque to
specifications.
• Connect transmission to engine.
ON CS 10-20-30 SERIES:
• Lower engine and transmission assembly and push
rearward until engine mounts line up.
• On vehicles with automatic or four speed trans
missions, install rear mount crossmember.
• Install the engine mount bolts and torque to
specifications.
• Install the propeller shaft as outlined in Section 4.
ON GS 10-20 SERIES:
• Move engine and transmission assembly under
vehicle then raise engine and push forward until
engine mounts line up.
• Install the front mount crossmember and all en
gine mount bolts and torque to specifications.
• Remove jack and engine cradle from under engine.
• Install and connect transmission cooler lines (if
so equipped).
• Install the flywheel housing bolt that retains start
er wire harness clip and engine ground strap.
• Install the propeller shaft as outlined in Section 4.
ON ALL SERIES EXCEPT GS 10-20:
• Remove the lifting device and lifting adapter from
cylinder head bolt location then torque cylinder
head bolts to specifications.
• Install rocker arm cover as outlined.
3. Connect transmission linkage (as required).
4. Install clutch cross-shaft or connect clutch slave
cylinder (as required).
5. Install fan and pulley as outlined in Section 6K.
6. Connect:
• Exhaust pipe at manifold.
t
Power steering lines at pump (as required).
CHEVROLET TRUCK SERVICE MANUAL
Содержание 10 Series 1968
Страница 1: ...ST 1 3 3 SB...
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Страница 52: ...HEATER AND AIR CONDITIONING 1A 21 Fig 32 Charging Schematic CHEVROLET TRUCK SERVICE MANUAL...
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Страница 128: ...BODY IB 61 Fig 135 A uxiliary Seat CHEVROLET TRUCK SERVICE MANUAL...
Страница 132: ...Fig 4 1 0 3 0 Series Truck Frame...
Страница 133: ...Fig 5 4 0 6 0 Single A xle Truck Frame E x c Tilt Cab...
Страница 135: ...Fig 7 4 0 6 0 Series Tilt Cab Truck Frames...
Страница 138: ...CHEVROLET TRUCK SERVICE MANUAL Fig 8 Underbody Reference Points and Dimensions Chevy Van G10 and G20 J FRAME 2 9...
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Страница 223: ...REAR SUSPENSION AND DRIVE LINE 4 54 Fig 101 Forward Rear Axle Assembly Exploded View CHEVROLET TRUCK SERVICE MANUAL...
Страница 233: ...I...
Страница 248: ...BRAKES 5 15 TD 50 60 Fig 26 Parking Brake Cables T Models CHEVROLET TRUCK SERVICE MANUAL...
Страница 299: ...BRAKES 5 56 Fig 88 Frame Mounted Vacuum Single Diaphragm Power Brake Installation CHEVROLET TRUCK SERVICE MANUAL I...
Страница 331: ...BRAKES 5 88 Fig 126 Stopmaster Brake Components Automatic Adjuster with Fail Safe CHEVROLET TRUCK SERVICE MANUAL...
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Страница 398: ...ENGINE FUEL 6M 5 Fig 7 C Throttle Linkage GS100 200 Fig 8C Throttle Linkage GE100 200 CHEVROLET TRUCK SERVICE MANUAL...
Страница 409: ...ENGINE FUEL 6M 16 Fig 12A CM KM 250 CM350 Fig 13A CM KM 250 CM350 CHEVROLET TRUCK SERVICE MANUAL...
Страница 410: ...ENGINE FUEL 6M 17 Fig 14A PE200 300 TE400 500 600 Fig 15A PT200 300 CHEVROLET TRUCK SERVICE MANUAL...
Страница 411: ...ENGINE FUEL 6M 18 Fig 18A V 8 Typical CHEVROLET TRUCK SERVICE MANUAL...
Страница 412: ...ENGINE FUEL 6M 20 ENGINE FUEL 6M 19 Fig 21 A CE100 200 With Heat Stove CHEVROLET TRUCK SERVICE MANUAL...
Страница 413: ...ENGINE FUEL 6M 20 Fig 2 2 A C S K A 1 00 200 CS300 With Heat Stove CHEVROLET TRUCK SERVICE MANUAL...
Страница 414: ...ENGINE FUEL 6M 21 Fig 25A CS PS SS400 CS M S SS500 CS600 TSOOO With Heat Stove CHEVROLET TRUCK SERVICE MANUAL...
Страница 470: ...CLUTCHES AND TRANSMISSIONS 7 7 Fig 14 Clutch Linkage Exploded View CHEVROLET TRUCK SERVICE MANUAL...
Страница 525: ......
Страница 549: ...STEERING 9 16 KA 10 20 CE ME SE 50 CE SE 60 Fig 29 Typical Power Steering Hose Routing CHEVROLET TRUCK SERVICE MANUAL...
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Страница 583: ...CHASSIS SHEET METAL 11 12 Fig 20 Designation and Name Plate CHEVROLET TRUCK SERVICE MANUAL...
Страница 585: ...CHASSIS SHEET METAL 11 14 SPECIAL TOOLS Fig 24 J 5544 1 Hood Spring Remover CHEVROLET TRUCK SERVICE MANUAL...
Страница 587: ...ELECTRICAL BODY AND CHASSIS 12 2 Fig 1 Fuse Panel CHEVROLET TRUCK SERVICE MANUAL...
Страница 591: ...ELECTRICAL BODY AND CHASSIS 12 6 CA SA MA 50 60 CHEVY VAN Fig 9 Front Lighting Assemblies CHEVROLET TRUCK SERVICE MANUAL...
Страница 596: ...ELECTRICAL BODY AND CHASSIS 12 11 Fig 15 Electrical Components Conv Cab CHEVROLET TRUCK SERVICE MANUAL...
Страница 611: ...r ELECTRICAL BODY AND CHASSIS 12 26 9 CHEVROLET TRUCK SERVICE MANUAL...
Страница 622: ...ELECTRICAL BODY A N D CHASSIS 12 37 IGNITION SWITCH Fig 44 Engine Compartment PA20 30 CHEVROLET TRUCK SERVICE MANUAL...
Страница 623: ...ELECTRICAL BODY A N D CHASSIS 12 38 Fig 45 Engine Compartment PS40 CHEVROLET TRUCK SERVICE MANUAL...
Страница 633: ...ELECTRICAi BODY A N D CHASSIS 12 48 Fig 55 Engine Compartment SE50 60 02 62 CHEVROLET TRUCK SERVICE MANUAL...
Страница 634: ...YJ ELECTRICAL CHASi V 49 4 Fig 56 Engine Compartment C D C G CD60 CHEVROLET TRUCK SERVICE MANUAL...
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Страница 698: ...SPECIFICATIONS 12 ENGINE TORQUES CHEVROLET TRUCK SERVICE MANUAL...
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