ENGINE 6-12
• Disconnect emergency brake cable at emergency
brake and retaining brackets.
• Remove bolts retaining control island to support
and swing control island forward.
• Disconnect hoses at radiator surge tank.
• Remove bolts retaining surge tank to island sup
port and remove surge tank.
• Disconnect throttle cable at carburetor and re
taining brackets.
• Remove left and right island supports.
• Disconnect cab safety lock at rear cab support.
• Remove rear cab support.
4. Disconnect wires at:
• Starter Solenoid
• Delcotron
• Temperature Switch
• Oil Pressure Switch
• Coil
5. Disconnect:
• Accelerator linkage at manifold bellcrank.
• Choke cable at carburetor.
• Fuel line (from tank) at fuel pump.
• Heater hoses at engine connection.
• Oil pressure gauge line (if so equipped).
• Vacuum or air lines at engine (as required).
• Power steering lines at pump end (if so equipped).
• Ground straps at engine.
• Exhaust pipe at manifold.
NOTE:
Hang exhaust pipe at frame with wire.
6. Remove fan and pulley as outlined in Section 6K.
7. Remove clutch cross-shaft or disconnect clutch slave
cylinder (if so equipped).
8. Perform the following operations:
ON A LL SERIES EXCEPT GS 10-20:
• Remove the rocker arm cover as outlined.
• Attach lifting adapter at proper cylinder head bolt
location.
• Attach lifting device and take engine weight off
mounts.
ON A L L SERIES EXCEPT CS 10-20-30,
GS 10-20:
• Support transmission and disconnect from engine.
• Refer to “ Section
1” .
• Remove engine mount bolts.
ON CS 10-20-30, GS 10-20 SERIES:
• Remove propeller shaft as outlined in Section 4.
NOTE:
If plug for propeller shaft opening in
t r a n s m i s s i o n
is
not
available,
d r a i n
transmission.
• Disconnect speedometer cable at transmission.
• Disconnect shift linkage at transmission.
• Disconnect clutch linkage (as required).
• Remove engine mount bolts (exc. GS 10-20).
ON GS 10-20 SERIES:
• Remove the flywheel housing bolt retaining starter
wire harness clip and engine ground strap.
• Disconnect Powerglide cooler lines at both ends
then remove cooler lines.
• Place a suitable jack, with the engine cradle (Tool
J-21741) attached, under the engine (fig. 1L) then
take engine weight off mounts.
NOTE:
Place the cradle so the forward legs of
the cradle straddle the fifth pan boljt from the
rear of the engine then install the safety chain
over the flywheel housing.
• Remove the engine mount bolts and the front mount
crossmember.
9. Remove engine from vehicle as follows.
CA U TIO N :
Check often during engine removal
to be sure all necessary disconnects have been
made.
ON CS 10-20-30 SERIES:
• On vehicles with automatic or four speed trans
mission, remove rear mount crossmember.
• Raise engine and transmission assembly and pull
forward until removed.
ON CS 40-50-60, KS 10-20, MS 50, SS 40-50 SERIES:
• Raise engine and pull forward until disconnected
from transmission.
• Continue to raise engine until removed from
vehicle.
ON GS 10-20 SERIES:
• Lower the engine and transmission assembly slow
ly, pulling to the rear to clear the front axle.
• Move engine and transmission assembly out from
under vehicle.
ON PS 10-20-30-40 SERIES:
• Raise engine and push forward to clear cross-
member and disconnect from transmission.
• Remove engine from vehicle.
ON TS 40-50-60 SERIES:
• Raise engine and pull forward until disconnected
from transmission.
• Continue to raise engine until high enough to come
out either side.
10. If engine is to be mounted in an engine stand perform
the following:
ON GS 10-20 SERIES:
• Remove the rocker arm cover as outlined.
• Attaching lifting adapter at proper cylinder head
bolt location.
• Attach lifting device and remove engine assembly
from engine cradle.
ON CS 10-20-30, GS 10-20 SERIES:
• Remove synchromesh transmission and clutch (if
so equipped).
a. Remove clutch housing rear cover bolts.
b. Remove bolts attaching the clutch housing to
engine block then remove transmission and
clutch housing as a unit.
NOTE:
Support the transmission as the last
mounting bolt is removed and as it is being
pulled away from the engine, to prevent damage
to clutch disc.
CHEVROLET TRUCK SERVICE MANUAL
Содержание 10 Series 1968
Страница 1: ...ST 1 3 3 SB...
Страница 3: ...w w...
Страница 52: ...HEATER AND AIR CONDITIONING 1A 21 Fig 32 Charging Schematic CHEVROLET TRUCK SERVICE MANUAL...
Страница 67: ......
Страница 128: ...BODY IB 61 Fig 135 A uxiliary Seat CHEVROLET TRUCK SERVICE MANUAL...
Страница 132: ...Fig 4 1 0 3 0 Series Truck Frame...
Страница 133: ...Fig 5 4 0 6 0 Single A xle Truck Frame E x c Tilt Cab...
Страница 135: ...Fig 7 4 0 6 0 Series Tilt Cab Truck Frames...
Страница 138: ...CHEVROLET TRUCK SERVICE MANUAL Fig 8 Underbody Reference Points and Dimensions Chevy Van G10 and G20 J FRAME 2 9...
Страница 139: ...w...
Страница 169: ...fit w...
Страница 223: ...REAR SUSPENSION AND DRIVE LINE 4 54 Fig 101 Forward Rear Axle Assembly Exploded View CHEVROLET TRUCK SERVICE MANUAL...
Страница 233: ...I...
Страница 248: ...BRAKES 5 15 TD 50 60 Fig 26 Parking Brake Cables T Models CHEVROLET TRUCK SERVICE MANUAL...
Страница 299: ...BRAKES 5 56 Fig 88 Frame Mounted Vacuum Single Diaphragm Power Brake Installation CHEVROLET TRUCK SERVICE MANUAL I...
Страница 331: ...BRAKES 5 88 Fig 126 Stopmaster Brake Components Automatic Adjuster with Fail Safe CHEVROLET TRUCK SERVICE MANUAL...
Страница 347: ......
Страница 389: ......
Страница 393: ......
Страница 398: ...ENGINE FUEL 6M 5 Fig 7 C Throttle Linkage GS100 200 Fig 8C Throttle Linkage GE100 200 CHEVROLET TRUCK SERVICE MANUAL...
Страница 409: ...ENGINE FUEL 6M 16 Fig 12A CM KM 250 CM350 Fig 13A CM KM 250 CM350 CHEVROLET TRUCK SERVICE MANUAL...
Страница 410: ...ENGINE FUEL 6M 17 Fig 14A PE200 300 TE400 500 600 Fig 15A PT200 300 CHEVROLET TRUCK SERVICE MANUAL...
Страница 411: ...ENGINE FUEL 6M 18 Fig 18A V 8 Typical CHEVROLET TRUCK SERVICE MANUAL...
Страница 412: ...ENGINE FUEL 6M 20 ENGINE FUEL 6M 19 Fig 21 A CE100 200 With Heat Stove CHEVROLET TRUCK SERVICE MANUAL...
Страница 413: ...ENGINE FUEL 6M 20 Fig 2 2 A C S K A 1 00 200 CS300 With Heat Stove CHEVROLET TRUCK SERVICE MANUAL...
Страница 414: ...ENGINE FUEL 6M 21 Fig 25A CS PS SS400 CS M S SS500 CS600 TSOOO With Heat Stove CHEVROLET TRUCK SERVICE MANUAL...
Страница 470: ...CLUTCHES AND TRANSMISSIONS 7 7 Fig 14 Clutch Linkage Exploded View CHEVROLET TRUCK SERVICE MANUAL...
Страница 525: ......
Страница 549: ...STEERING 9 16 KA 10 20 CE ME SE 50 CE SE 60 Fig 29 Typical Power Steering Hose Routing CHEVROLET TRUCK SERVICE MANUAL...
Страница 551: ......
Страница 583: ...CHASSIS SHEET METAL 11 12 Fig 20 Designation and Name Plate CHEVROLET TRUCK SERVICE MANUAL...
Страница 585: ...CHASSIS SHEET METAL 11 14 SPECIAL TOOLS Fig 24 J 5544 1 Hood Spring Remover CHEVROLET TRUCK SERVICE MANUAL...
Страница 587: ...ELECTRICAL BODY AND CHASSIS 12 2 Fig 1 Fuse Panel CHEVROLET TRUCK SERVICE MANUAL...
Страница 591: ...ELECTRICAL BODY AND CHASSIS 12 6 CA SA MA 50 60 CHEVY VAN Fig 9 Front Lighting Assemblies CHEVROLET TRUCK SERVICE MANUAL...
Страница 596: ...ELECTRICAL BODY AND CHASSIS 12 11 Fig 15 Electrical Components Conv Cab CHEVROLET TRUCK SERVICE MANUAL...
Страница 611: ...r ELECTRICAL BODY AND CHASSIS 12 26 9 CHEVROLET TRUCK SERVICE MANUAL...
Страница 622: ...ELECTRICAL BODY A N D CHASSIS 12 37 IGNITION SWITCH Fig 44 Engine Compartment PA20 30 CHEVROLET TRUCK SERVICE MANUAL...
Страница 623: ...ELECTRICAL BODY A N D CHASSIS 12 38 Fig 45 Engine Compartment PS40 CHEVROLET TRUCK SERVICE MANUAL...
Страница 633: ...ELECTRICAi BODY A N D CHASSIS 12 48 Fig 55 Engine Compartment SE50 60 02 62 CHEVROLET TRUCK SERVICE MANUAL...
Страница 634: ...YJ ELECTRICAL CHASi V 49 4 Fig 56 Engine Compartment C D C G CD60 CHEVROLET TRUCK SERVICE MANUAL...
Страница 663: ......
Страница 686: ...w...
Страница 698: ...SPECIFICATIONS 12 ENGINE TORQUES CHEVROLET TRUCK SERVICE MANUAL...
Страница 713: ...9...