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Maintenance

Rev. 10/17

Brave 30 ES - Brave 60 ES - Brave 90 ES

6.2 Table of procedures

The table below details the maintenance procedures required at the stated intervals.

These periods refer to normal conditions of use.

Maintenance Check Table

Operation required

Needed

Component

Ins

tio

Replacement

Sanitisati

Cleaning

at end

day

every 3 months

every 6 months

year

ROUTINE MAINTENANCE

Syrup tanks

(chapter ”6.3” pag. 45)



as necessary

cylinder (chapter ”6.4” pag. 46)



as necessary

Water filter (chapter ”6.5” pag. 47)



manufacturer's

recommendations

Cleaning spout and post-mix valve diffuser

(chapter ”6.6” pag. 47)



Condenser (chapter ”6.7” pag. 48)



Dispenser (chapter ”6.8” pag. 49)



Liquid check valve (chapter ”6.9” pag. 51)



Syrup connections (chapter ”6.10” pag. 51)



as necessary

Tank water (chapter ”6.11” pag. 52)



as necessary

Check for leaks (chapter ”4.7” pag. 39)



EXTRAORDINARY MAINTENANCE

Specialised CELLI technician

Содержание Brave 30 ES

Страница 1: ...9735 www celli com celli celli com Code 070344 TRANSLATION OF THE ORIGINAL BRAVE 30 ES BRAVE 30 ES BRAVE 30 ES BRAVE 30 ES BRAVE 90 ES BRAVE 90 ES BRAVE 90 ES BRAVE 90 ES BRAVE 60 ES BRAVE 60 ES BRAVE...

Страница 2: ......

Страница 3: ...ndard functions 21 3 5 2 Optional functions 22 3 6 Technical data 25 3 6 1 Sound emissions 25 3 7 Dimensions in mm 26 3 7 1 BRAVE 30 ES 26 3 7 2 BRAVE 60 ES 26 3 7 3 BRAVE 90 ES 26 3 8 Differential sw...

Страница 4: ...ditional instructions 54 8 1 Waste disposal 54 8 2 Dismantling of the machine 54 8 3 Disposal of electronic equipment WEEE directive 55 9 Annexes 56 9 1 BRAVE 30 60 ES electrical diagram Version with...

Страница 5: ...in this manual in compliance with Machine Directive 2006 42 EC The use of the dispenser for any purposes other than those for which it was designed is not allowed under any circumstances Likewise its...

Страница 6: ...ures If a disposable CO2 cylinder is used secure it vertically to prevent it from falling or overturning DANGER REFRIGERANT The refrigerant used is R290 or R134a To verify which of these two is used r...

Страница 7: ...sanitisation carefully read the instructions provided by the manufacturer of the sanitisation product and make sure that all personal protection equipment gloves masks etc is worn Ensure that the pre...

Страница 8: ...90 ES 1 4 Residual risks During regular operating conditions the machine is safe There are still residual risks listed in the hazard list which are reduced if the machine is used correctly and accordi...

Страница 9: ...mentation without any obligations in relation to third parties and does not accept liability for any errors or inaccuracy in the contents of this manual This version of the operator s manual describes...

Страница 10: ...ate EC nameplate shown below It contains the model the serial number and all the machine technical data necessary for ordering spare parts or reporting technical problems to the service centre 2 3 War...

Страница 11: ...eople in general which may cause minor non serious injury it is therefore essential to take great care and proceed with the greatest caution 2 5 Staff qualification To ensure that all works performed...

Страница 12: ...led water chilled syrups Inside the machine the syrups and water are cooled via a cooling unit In addition carbon dioxide can be added to natural water thanks to a carbonation process and will thereby...

Страница 13: ...Description of the machine 11 Brave 30 ES Brave 60 ES Brave 90 ES 3 1 Main components of the BRAVE 30 ES 5 6 7 8 1 2 3 4 9 10 11 16 15 14 26 27 12 13 17 21 24 28 30 29 31 18 20 19 22 23 25 BR0020...

Страница 14: ...MP MOTORS 11 PUMP MOTOR FOR SODA RECIRCULATION 12 PUMP MOTOR FOR THE CARBONATOR 13 STILL WATER PUMP 14 DEHYDRATOR FILTER 15 BUTTON PAD WITH DISPLAY 16 FRONT PANEL 17 CONDENSER 18 DUCT 19 FAN UNIT 20 T...

Страница 15: ...Description of the machine 13 Brave 30 ES Brave 60 ES Brave 90 ES 3 2 Main components of the BRAVE 60 ES 1 3 4 5 6 7 8 9 11 13 14 16 12 2 17 18 19 21 20 10 22 23 29 31 25 26 27 15 24 28 30 BR0030...

Страница 16: ...MP MOTORS 11 PUMP MOTOR FOR SODA RECIRCULATION 12 PUMP MOTOR FOR THE CARBONATOR 13 STILL WATER PUMP 14 DEHYDRATOR FILTER 15 BUTTON PAD WITH DISPLAY 16 FRONT PANEL 17 CONDENSER 18 DUCT 19 FAN UNIT 20 S...

Страница 17: ...Description of the machine 15 Brave 30 ES Brave 60 ES Brave 90 ES 3 3 Main components of the BRAVE 90 ES 1 2 3 4 5 6 7 8 9 11 13 14 15 16 17 18 19 20 21 23 24 23 24 25 29 27 28 22 12 10 8 26 BR0040...

Страница 18: ...R AND PUMP MOTORS 11 PUMP MOTOR FOR SODA RECIRCULATION 12 PUMP MOTOR FOR THE CARBONATOR 13 ENERGY SAVING CONTROL UNIT 14 FAN UNIT 15 DEHYDRATOR FILTER 16 CONDENSER 17 ON OFF LIGHT SWITCH 18 FRONT PANE...

Страница 19: ...The water and syrups pass through different coils and never come into contact with each other inside the machine the mixing of water and syrup takes place in the spout of the dispensing valve located...

Страница 20: ...power supply to the valves thereby stopping the dispensing operation if the CO2 pressure falls below 3 5 bar 0 35 MPa Soda recirculation To ensure that chilled and adequately sparkling soda is always...

Страница 21: ...ressure switch P activates the pump A the water passes through the cooling coil B the check valve C and the pressure reducer D The solenoid valve E remains closed When soda needs to be dispensed the e...

Страница 22: ...malies or faults Some functions are standard and are therefore included on all machines in the BRAVE ES range whereas others are optional and require connection to add on devices which are installed d...

Страница 23: ...the screen The power supply to the dispensing tower and compressor is cut off The alarm condition can be removed by pressing the RESET button once you have checked that the system is working correctly...

Страница 24: ...The alarm condition can be removed by pressing the RESET button once you have checked that the system is working correctly The alarm is transmitted via telemetry if present Anti flooding control with...

Страница 25: ...s below a given value 25 the warning message CO2 BULK LEV LOW appears on the screen This message can be transmitted via telemetry if present When the level drops to zero the warning message CO2BULK LE...

Страница 26: ...H2O VASCA HIGH T H2O BATH Automatic Wet anti flooding probe ALLAGAMENTO WATER LEAKAGE RESET button Time out for inlet of water into machine 10 min ING H2O TIME OUT IN H2O TIME OUT RESET button Inlet...

Страница 27: ...8 in 950 mm 37 4 in Width 436 mm 17 1 in 491 mm 19 3 in 552 mm 21 7 in Depth 632 mm 24 8 in 722 mm 28 4 in 887 mm 34 9 in Shipping weight 60 kg 95 kg 130 kg Tank capacity 36 5 L 9 64 US gal 56 L 14 79...

Страница 28: ...e 60 ES Brave 90 ES 3 7 Dimensions in mm 3 7 1 BRAVE 30 ES 3 7 2 BRAVE 60 ES 3 7 3 BRAVE 90 ES BR0120 436 17 1 583 23 632 24 8 478 18 8 99 3 8 484 19 BR0130 491 19 3 607 23 8 722 28 4 566 28 4 91 3 5...

Страница 29: ...k It does not offer any protection against overload or short circuit between phase and neutral The differential switch is equipped with a TEST A button that allows you to verify its proper functioning...

Страница 30: ...rd box and a suitable amount of padding material Dispose of this in accordance with the relevant local legislation Do not burn packaging components or dump them in the environment 4 2 Positioning The...

Страница 31: ...may freeze causing damage to the machine itself 4 4 Electrical requisites Check that all electrical equipment complies with the data provided on the machine nameplate DANGER ELECTRICITY SUPPLY Always...

Страница 32: ...inlet outlet tube connection panel B to a large container or a drainage point Check the overflow connector is not obstructed Check the level of the water in the tank ensuring it is correct and visible...

Страница 33: ...nto contact with heat sources and avoid any restrictions which may obstruct the water flow ACTIVATING THE FILTERS After fitting or replacing the filter allow the water to flow from the drain tap just...

Страница 34: ...parates the water to be used for making soda from the water that will remain still 2 Connect the still water coil outlet and the soda recirculation outlet to the python The internal diameter of the wa...

Страница 35: ...B use pneumatic pumps powered with CO2 or compressed air syrup contained in steel kegs use CO2 to push the syrup along to the valves If you use carbon dioxide CO2 be sure to air the room 4 5 4 Connect...

Страница 36: ...oils and the respective dispensing valves The thickness of the python insulation depends on the environmental temperature and the degree of humidity Refer to the tables below ENVIRONMENTAL TEMPERATURE...

Страница 37: ...e exposed to a high concentration of CO2 will experience trembling swiftly followed by loss of consciousness and suffocation DANGER GAS CYLINDER POSITION To prevent damage or hazards always place the...

Страница 38: ...et Use a suitable spanner to firmly fix the reducer to the gas cylinder or the high pressure tube to the cylinder and pressure reducer if installed 3 Insert the tube in the appropriate connection poin...

Страница 39: ...ivalent model homologated in the country of use The machines of the BRAVE ES range comply with the safety standards in force and carry the EC mark CAUTION If the machine is installed in a kitchen Euro...

Страница 40: ...s Refer to the specifications of the type of syrup actually used Connect the plug to a suitable power supply socket checking that the characteristics of the electricity supply system correspond to the...

Страница 41: ...just the ratio of water syrup supplied to the valves remember to respect the indications provided by the syrup manufacturer 1 Remove the cover from the valve 2 Turn on the water tap on the valve or in...

Страница 42: ...to increase reduce the syrup flow An alternative method involves checking with the aid of a tool known as a refractometer This has a scale giving a reading that must be compared with the specification...

Страница 43: ...re using the dispenser This is essential to flush out the internal circuits and ensure that the appliance has been prepared correctly At first start up only it will take about 2 hours after the machin...

Страница 44: ...rom heat and bad weather Cover it so that dust and or splashes of any kind cannot damage it Turn off the water supply and the valve of the CO2 cylinder Remove the syrup containers connections and wash...

Страница 45: ...haracteristics CELLI S p A will consider itself relieved of any responsibility for people s safety or machine malfunctioning Any unauthorised modification invalidates the contractual warranty Do not c...

Страница 46: ...nths every 6 months once a year ROUTINE MAINTENANCE Syrup tanks chapter 6 3 pag 45 as necessary CO2 cylinder chapter 6 4 pag 46 as necessary Water filter chapter 6 5 pag 47 manufacturer s recommendati...

Страница 47: ...e syrup keg until you have discharged the CO2 pressure inside 1 Remove the empty steel keg by first detaching the syrup tube A black then the CO2 tube B grey 2 Rinse the connections in hot water to re...

Страница 48: ...ero Remove the pressure reducer or disconnect the high pressure hose from the cylinder if present Check the condition of the gaskets between the reducer and the cylinder or between the high pressure h...

Страница 49: ...o flow from the drain tap just after the filter until the water leaving the appliance is free from all cloudiness or sediment The machine must not be supplied with filtered water until this has been d...

Страница 50: ...denser must always be cleaned when necessary 1 Disconnect the machine from the electricity supply 2 Remove the upper and front panels 3 Use a soft brush a vacuum cleaner or low pressure compressed air...

Страница 51: ...ter of potable water 20 40 C CAUTION After the sanitizing solution has passed through the lines you must rinse very well with clean water until every trace of the sanitizing agent is completely elimin...

Страница 52: ...You will need to acquire an adapter for example recovering one from an old BIB to be connected to the suction line in place of the BIB in order to keep the connector permanently open 4 Stop the suppl...

Страница 53: ...ped in the control valve the CO2 might flow back into the water supply system 1 Disconnect the machine from the electricity supply 2 Remove the upper panel 3 Shut off the water and CO2 supplies 4 Disc...

Страница 54: ...an water to about 2cm 1 inch below the overflow hole 7 Refit the upper cover 8 Reconnect the machine to the electricity supply If the machine is to be left unused for a long time always empty the tank...

Страница 55: ...ath of the tube No electricity supply Check the plug is well inserted The dispenser does not deliver sparkling water CO2 cylinder has run out Replace the CO2 cylinder Electronic control unit malfuncti...

Страница 56: ...nal protective equipment mentioned in the user s manual and also refer to the instructions and diagrams in this manual or request specific information to the manufacturer CFC HCFC and HFC refrigerant...

Страница 57: ...res manufacturers and users of electrical and electronic equipment a number of obligations relating to the collection treatment recovery and disposal of such waste It is recommended to strictly follow...

Страница 58: ...es 9 1 BRAVE 30 60 ES electrical diagram Version with still water and special pump The electrical diagram can also be found on the inner part of the insulating tank cover Refer to that diagram if ther...

Страница 59: ...0 ES 9 2 BRAVE 30 60 ES electrical diagram Version with still water The electrical diagram can also be found on the inner part of the insulating tank cover Refer to that diagram if there are any diffe...

Страница 60: ...ES 9 3 BRAVE 30 60 ES electrical diagram Version with still water and telemetry The electrical diagram can also be found on the inner part of the insulating tank cover Refer to that diagram if there a...

Страница 61: ...0 ES electrical diagram Version with still water pressure switch and solenoid valve The electrical diagram can also be found on the inner part of the insulating tank cover Refer to that diagram if the...

Страница 62: ...0 ES 9 5 BRAVE 90 ES electrical diagram Version with still water and telemetry The electrical diagram can also be found on the inner part of the insulating tank cover Refer to that diagram if there ar...

Страница 63: ...Annexes 61 Brave 30 ES Brave 60 ES Brave 90 ES 9 6 BRAVE ES hydraulic diagram Version with special still water pump BR0400...

Страница 64: ...Annexes 62 Rev 10 17 Brave 30 ES Brave 60 ES Brave 90 ES 9 7 BRAVE ES hydraulic diagram Version with still water kit pressure switch and solenoid valve BR0410...

Страница 65: ...Annexes 63 Brave 30 ES Brave 60 ES Brave 90 ES 9 8 BRAVE 30 60 ES hydraulic diagram Version with still water and telemetry BR0402...

Страница 66: ...Annexes 64 Rev 10 17 Brave 30 ES Brave 60 ES Brave 90 ES 9 9 BRAVE 90 ES hydraulic diagram Version with still water carbonator BR0402...

Страница 67: ......

Страница 68: ...47842 S Giovanni in Marignano Rimini Italy Tel 39 0541 755211 Fax 39 0541 759735 www celli com celli celli com WE RESERVE THE RIGHT TO MODIFY OUR PRODUCTS IN ANY WAY WE CONSIDER USEFUL WITHOUT PREWARN...

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