lancer LP2 Superchiller Installation, Operation & Service Manual Download

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lancerbeverage.com

LP2 Superchiller

230V / 50Hz

Installation, Operation &

Service Manual

Summary of Contents for LP2 Superchiller

Page 1: ...lancerbeverage com LP2 Superchiller 230V 50Hz Installation Operation Service Manual ...

Page 2: ...ancerbeverage com Page 2 of 27 Hoshizaki Lancer reserve the right to change specifications without notice No 023b 12 November 2012 Images are for illustration purposes only as product may vary This page is intentionally left blank ...

Page 3: ...ting Superchiller 8 6 5 Connecting Python 8 6 6 Connecting to water supply 9 6 7 Connecting to CO2 supply 9 6 8 Filling unit with water 9 6 9 Electrical Connection 9 6 10 Plumbing the drain and CO2 exhaust 10 6 11 Commissioning 10 6 12 Purge System 10 7 Scheduled Maintenance 11 8 Postmix Circuit Diagram 13 9 Electrical Circuit Diagram 14 9 1 Electrical Circuit Schematic 14 9 2 Wiring Diagram 15 10...

Page 4: ...aki Lancer s head office and manufacturing base is located in Adelaide SA with branch offices and warehousing facilities in Sydney NSW Melbourne VIC Brisbane QLD Perth WA and Auckland New Zealand 3 Our Products Lancer specialises in the design engineering manufacture and marketing of beverage dispensing equipment in two core categories Soft Drink Equipment Mechanically cooled and ice cooled soft d...

Page 5: ...ST 650 watts 2219 Btu hr Agitator Motor 15W 240Vac 1 Phase Condenser Motor 20W 240 Vac Icebank Control Ranco Electronic Max Current Draw 3 7 Amps 4 3 Drink Capacity 44 x 12 oz 355 mL drinks below 4 4 C at 2 drinks per minute with 40 C ambient syrup inlet temperature and 32 C water inlet temperature CRITICAL INSTALLATION FACTORS 1 Install unit on a level surface ensuring adequate ventilation see se...

Page 6: ...5 2 Recognise Safety Alert Symbols The safety alert symbol precedes Warning and Caution notes throughout this manual To prevent personal injury or damage to the machine these alerts must be strictly adhered too Warning Alerts to a potentially hazardous situation that if not avoided CAN result in death serious injury Caution Alerts to a potentially hazardous situation that if not avoided MAY result...

Page 7: ...e supply CO2 is a heavier than air colourless non combustible gas with a faintly pungent odour Personnel exposed to high concentrations of CO2 gas will experience tremors which are followed rapidly by loss of consciousness and suffocation If a CO2 gas leak is suspected immediately ventilate the contaminated area before attempting to repair the leak 6 Installation Warning To avoid personal injury o...

Page 8: ...illers are not intended to be placed on a kitchen floor Caution The Superchiller is not suitable for use in subfreezing temperatures To prevent damage to the water supply line turn off and drain unit when air temperature is below zero The LP2 Superchiller should be located in a well ventilated firm level location close to dispenser water and electrical supplies with easy access for servicing Ensur...

Page 9: ...er temperature should be within 7 C to 32 C 6 7 Connecting to CO2 supply Warning As carbon dioxide CO2 displaces oxygen prevention of CO2 leaks is paramount If a leak is suspected immediately ventilate the contaminated area before attempting repairs Connect CO2 supply line from regulator to gas inlet on carbonator See Postmix circuit diagram page 13 for details Turn on CO2 supply Adjust CO2 Regula...

Page 10: ...EXHAUST should be plumbed to an outside safe area 6 11 Commissioning Unplug recirculation pump power supply lead from wiring harness located under lid Connect Superchiller power supply lead to an appropriate 3 pin socket 10 Amp outlet and switch on Compressors condenser fans and agitator motors should all operate When Superchiller ice bank is fully formed approx 3 hours the compressors and condens...

Page 11: ...al injury and or property damage always secure the CO2 cylinder with a safety chain to prevent it from falling over and use appropriate protective equipment as defined in Clause 3 3 2 of AS 5034 to handle cylinders Should the valve become accidentally damaged or broken off a CO2 cylinder can cause serious personnel injury Quarterly The Superchiller should be connected to a filtered water supply To...

Page 12: ...iated beverage system components must be thoroughly cleaned and sanitised annually Prepare sanitising solution Prepare sanitising solution in accordance with the manufacturer s written recommendations and safety guidelines Sanitising BIB System Remove all disconnects from BIB containers Immerse all disconnects in warm water and clean using a nylon bristle brush Rinse with clean water Prepare sanit...

Page 13: ...0Hz lancerbeverage com Page 13 of 27 Hoshizaki Lancer reserve the right to change specifications without notice No 023b 12 November 2012 Images are for illustration purposes only as product may vary 8 Postmix Circuit Diagram ...

Page 14: ... com Page 14 of 27 Hoshizaki Lancer reserve the right to change specifications without notice No 023b 12 November 2012 Images are for illustration purposes only as product may vary 9 Electrical Circuit Diagram 9 1 Electrical Circuit Schematic ...

Page 15: ...0V 50Hz lancerbeverage com Page 15 of 27 Hoshizaki Lancer reserve the right to change specifications without notice No 023b 12 November 2012 Images are for illustration purposes only as product may vary 9 2 Wiring Diagram ...

Page 16: ...0V 50Hz lancerbeverage com Page 16 of 27 Hoshizaki Lancer reserve the right to change specifications without notice No 023b 12 November 2012 Images are for illustration purposes only as product may vary 10 Airflow Diagram ...

Page 17: ...on thermal overload frequent starting and stopping of the compressor while ice bank control contacts remain closed Dirty condenser Restricted air flow over unit Low supply voltage Defective thermal overload Check wiring connections Fan motor bearings tight or seized Clean condenser of all lint and dirt Check for air restriction to condenser Check with voltmeter Replace compressor Tighten if loose ...

Page 18: ...ter supply is 172 kpa flowing pressure Check if water is available at dispenser Realign or file flat Poor carbonation low CO2 volume Flooded carbonator Dirty water supply CO2 pressure too low Poor quality paper cups Dirty or greasy glasses Improperly drawn drink Check carbonator control using procedure on page 21 Replace control or probe if defective Check filters Check CO2 pressure at carb regula...

Page 19: ...etting of CO2 regulator Faucet delivers CO2 gas continuously Carbonator pump will not run due to power failure or low voltage Pump water supply restricted Carbonator pump will not run due to excessive carbonator CO2 pressure Faulty low pressure switch Defective Carbonator motor Locked up pump Motor has cut out on overload Carbonator empty faulty control board or level probe Check fuses Check power...

Page 20: ...arning 240VAC is present on terminals 1 2 3 4 5 6 7 5 6 7 1 Remove the icebank probe connections from terminals 5 6 7 2 Connect alligator jumper to terminals 5 6 7 Icebank control relay should close and refrigeration system start Simulates water covering all probes resistance between probes 6 7 45KΩ 3 With refrigeration system operating icebank control relay energised remove alligator jumper from ...

Page 21: ...and 4 1 Remove the carbonator probe connections from terminals 5 6 7 The carbonator pump should operate Simulates no water between ground carbonator tank and low level probe ie resistance between probes 5 7 85KΩ 2 With carbonator pump operating carbonator control relay energised connect alligator jumper from terminal 5 to terminal 7 Carbonator pump should continue to operate Simulates water coveri...

Page 22: ...LOW PREVENTOR WATTS 9DB AUST 9 87000052 STRAINER FLOW INDICATOR 10 63613391 WATER IN LINE TO WATTS TUBE 11 63620808 WATTS TO SOLENOID TUBE 12 63604183 SODA COIL 13 63604171 PRECHILL AND WATER COIL 14 63604213 COIL RETAINER AND SODA RETURN TUBE 15 63604104 SYRUP COIL 1 16 63604110 SYRUP COIL 2 17 63604122 SYRUP COIL 3 18 63604134 SYRUP COIL 4 19 63604146 SYRUP COIL 5 20 63604158 SYRUP COIL 6 21 800...

Page 23: ...zaki Lancer reserve the right to change specifications without notice No 023b 12 November 2012 Images are for illustration purposes only as product may vary 14 2 Postmix Assembly Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 28 27 29 30 ...

Page 24: ...LE 11 61611722 PUMP DECK PANEL 12 85610365 TANK ASSEMBLY FOAMED NOT SHOWN 13 79000251 DRAIN ELBOW 13MM PLASTIC NOT SHOWN 14 81000040 DRAIN TUBE 12 5MM ID NOT SHOWN 15 61611862 COIL TRAY 16 62603981 EVAPORATOR ASSEMBLY 17 81000034 CAPILLARY TUBE 1 24MM ID 2 25M NOT SHOWN 18 61611461 ICE SHIELD PVC 19 16521773 ICE BANK CONTROL PROBE 20 61616586 ICE BANK PROBE BRACKET ASSEMBLY 21 83256958 ICE BANK CO...

Page 25: ...ancerbeverage com Page 25 of 27 Hoshizaki Lancer reserve the right to change specifications without notice No 023b 12 November 2012 Images are for illustration purposes only as product may vary 14 4 Refrigeration Assembly Diagram ...

Page 26: ...er will not normally cover any labour costs associated with a warranty claim Subject to the approval of the Divisional Sales Manager Lancer may choose to reimburse the customer for some or all labour costs associated with a warranty claim Any claim for labour costs must be authorized by Lancer prior to the work being undertaken Exclusions Lancer will not accept any liability or cost associated wit...

Page 27: ...nted correctly All pumps run quietly and carbonator pump switches O K Check icebank probe position and tightness Carbonator and plumbing pressure tested Check for leaks on pumps clamps welds strainers carbonator fittings and all joints Coils in fitted correctly and spaced Plumbing and wiring strapped correctly and not touching the agitator All open tubes capped Tube labels on top of small lid Supe...

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