Chapter 3 – Maintenance
Service manual AJP PR3/PR4 3 - 4
Check the tightness of bolts, nuts and
clamps of the attachments of the various
components.
MAINTENANCE OF 12.000km (OR 24
MONTHS)
Replace the spark plug;
Replace the engine oil and the engine oil
filter;
Clean the centrifugal oil filter rotor;
Replace the air filter;
Clean the air filter box and replace the
sealing silicone if necessary;
Replace the fuel filter;
Check, adjust and lubricate the secondary
transmission system;
Check the valve clearance and adjust if
necessary;
Check the supply system piping, lubrication
and oil cooler (only for engines 200 /
240cm3);
Adjust and lubricate the throttle cable and
the clutch cable;
Check the brake pads;
Replace the brake fluid;
Replace the timing chain;
Check the spoke tightness;
Check slack on the wheels;
Check the operation of the side stand;
Replace the oil from the fork;
Lubricate the steering column bearings;
Lubricate the bearings of the connecting
rods and the swing arm bearings on the
rear suspension;
Check the value of the battery’s empty
voltage and the load voltage;
Check the condition of the exhaust system;
Check the condition and operation of the
various components of the electrical
system;
Check the condition and operation of the
ignition system and electric starter;
Check the tightness of bolts, nuts and
clamps of the attachments of the various
components.
Note:
After reaching the 12000km the
maintenance should be performed again
repeating the above-mentioned maintenance
each every 3.000km, except for the
maintenance of the first 1.000km.