Chapter 2
–
Frame / Panels / Exhaust
Service manual AJP PR3/PR4 2 - 1
SERVICE INFORMATION
! DANGER !
Can result in serious burns if the exhaust
system does not cool before the
components are removed or handled.
! DANGER !
Gasoline is extremely flammable and
explosive under certain conditions. KEEP IT
AWAY FROM CHILDREN.
Work in a well-ventilated area. Smoking, open
flames or sparks in the work area or where
the fuel is stored can cause a fire or
explosion.
This section covers the removal and
installation of the frame panels, structural
components and exhaust system.
NOTE:
Make sure exhaust tube and muffler
are not in contact with any other component of
the motorcycle, such as the fuel tank, the rear
brake pipe, the stop switch cable or the
carburetor tub breathing tube.
TROUBLESHOOTING
Excessive exhaust noise:
Broken exhaust system;
Leakage in the exhaust system.
Low performance:
Deformed exhaust system;
Leakage in the exhaust system;
Clogged muffler.
FRONT HEADLIGHT
REMOVAL:
Remove the front brake tube with the
speedometer sensor cable out of the tab on
the left of the front headlight.
Loosen the rubber clamps on the fork tubes,
detach the terminal connections in the
SERVICE INFORMATION
2 – 1
REAR FENDER
2 – 4
TROUBLESHOOTING
2 – 1
MUD GARD
2 – 4
FRONT HEADLIGHT
2 – 1
CRANKCASE PROTECTION
2 – 5
FRONT FENDER
2 – 2
EXHAUST SYSTEM
2 – 5
SIDE COVERS
2 – 2
FRAME BEAMS
2 – 8
FRONT GRID
2 – 3
FRAME
2 – 11
SEAT
2 – 3
