Chapter 3 – Maintenance
Service manual AJP PR3/PR4 3 - 3
Adjust and lubricate the throttle cable and
the clutch cable;
Inspect the timing chain and check the
timing chain tensioner;
Check the brake pads and the brake fluid
level;
Check the spoke tightness;
Check slack on the wheels;
Check the operation of the side stand;
Check the steering operation;
Check the operation of the suspensions;
Check the value of the battery empty
voltage and the load voltage;
Check the condition of the exhaust system;
Check the condition and operation of the
various components of the electrical
system;
Check the condition and operation of the
ignition system and electric starter;
Check the tightness of bolts, nuts and
clamps of the attachments of the various
components.
MAINTENANCE OF 6.000km (OR 12
MONTHS)
Replace the spark plug;
Replace the engine oil;
Replace the engine oil filter;
Replace the air filter;
Clean the air filter box, and replace the
sealing silicone if necessary;
Replace the fuel filter;
Check, adjust and lubricate the secondary
transmission system;
Check the valve clearance and adjust if
necessary;
Check the supply system piping, lubrication
and oil cooler (only for engines 200 /
240cm3);
Adjust and lubricate the throttle cable and
the clutch cable;
Inspect the timing chain and check the
timing chain tensioner;
Check the brake pads and the brake fluid
level;
Check the spoke tightness;
Check slack on the wheels;
Check the operation of the side stand;
Lubricate the steering column bearings;
Lubricate the bearings of the connecting
rods and the swing arm bearings on the
rear suspension;
Check the value of the empty voltage and
the load voltage;
Check the condition of the exhaust system;
Check the condition and operation of the
various components of the electrical
system;
Check the condition and operation of the
ignition system and electric starter;
Check the tightness of bolts, nuts and
clamps of the attachments of the various
components.
MAINTENANCE OF 9.000km (OR 18
MONTHS)
Check the spark plug and the spark plug
cap condition;
Replace the engine oil;
Replace the engine oil filter;
Clean the air filter. Wash and wet in oil;
Clean the air filter box and replace the
sealing silicone if necessary;
Replace the fuel filter;
Check, adjust and lubricate the secondary
transmission system;
Check the valve clearance and adjust if
necessary;
Check the supply system piping, lubrication
and oil cooler (only for engines 200 / 240
cm3);
Adjust and lubricate the throttle cable and
the clutch cable;
Inspect the timing chain and check the
timing chain tensioner;
Check the brake pads and the brake fluid
level;
Check the spoke tightness;
Check slack on the wheels;
Check the operation of the side stand;
Check the steering operation;
Check the operation of the suspensions;
Check the value of the battery empty
voltage and the load voltage;
Check the condition of the exhaust system;
Check the condition and operation of the
various components of the electrical
system;
Check the condition and operation of the
ignition system and electric starter;