
HVC
‐
PD
E
‐
Bus
Charger
Installation
Guide
Document: V1.2 / Document No.: 6AGA000008-0629-EN | Date: 06-30-2022 Page
115
of
146
1. Loosen and remove the cable gland’s (#3) nut for the Interlock cable.
2. Slide the cable gland’s nut over the Interlock cable.
3. Route the cables through the gland to the connector blocks (A), with sufficient cable length
(do not make the cable routing too tight, or too loose).
4. Tighten the nuts of the gland to secure the Interlock cable.
5. Strip the insulation from the Interlock cable (B).
6. Cut the wires of the Interlock cable (B) to the correct lengths to reach the connectors
7. Strip 0.43 Inch of the insulation from the end of wires.
8. Crimp a ferrule onto the end of the wires.
9. Loosen the connector screws.
10. Insert the wires into the correct connectors, see table below:
Functional description
Connector
Wire number
Ext Interlock In
X4-1
White
Ext Interlock Out
X4-2
Brown
DC Guard A
X4-5
Green
DC Guard GND
X4-6
Yellow
Interlock GND
X3-4
Shield
See also Appendix H
Signal connection diagram
.
12. Tighten the connector screws with a tightening torque of 1.0 ft-lb.
5.16.13. Connect
the
other cables to the ACS Control Module
Preconditions:
Tools: wire cutter, wire stripper pliers, screwdriver, ferrules, crimp pliers.