5-59
CRANKCASE
Rough movement
→
Replace.
• Oil seal
Damage/wear
→
Replace.
INSTALLING THE BEARING RETAINER
1. Install:
• Bearing retainer “1”
NOTE:
• Install the bearing retainer “1” with its “OUT”
mark “a” facing outward.
• Apply locking agent (LOCTITE®) to the
threads of the bearing retainer bolt.
ASSEMBLING THE CRANKCASE
1. Thoroughly clean all the gasket mating sur-
faces and crankcase mating surfaces.
2. Apply:
• Sealant
(onto the crankcase mating surfaces)
NOTE:
Do not allow any sealant to come into contact
with the oil gallery.
3. Install:
• Right crankcase
NOTE:
Turn the shift drum segment “1” to the position
shown in the illustration. In this position, the shift
drum segment teeth will not contact the crank-
case during crankcase installation.
4. Install:
• Crankcase bolts
NOTE:
Tighten each bolt 1/4 of a turn at a time, in stag-
es and in the proper sequence as shown.
• M6 × 70 mm : “7–9”, “11”
• M6 × 55 mm : “14”, “15”
• M6 × 45 mm : “1–5”, “10”
T
R
.
.
Bearing retainer bolt
7 Nm (0.7 m·kg, 5.1 ft·
lb)
LOCTITE
Yamaha bond No. 1215
1
a
T
R
.
.
Crankcase bolt
10 Nm (1.0 m·kg, 7.2 ft·lb)
A. Left crankcase
B. Right crankcase
1
A
1,6
1,6
2,12
2,12
5
4
3,13
11
10
9
8
7
14
15
B
5-60
CRANKSHAFT
CRANKSHAFT
Removing the crankshaft and balancer
Order
Job/Parts to remove
Qty
Remarks
Crankcase
Separate.
Refer to “CRANKCASE” on page 5-55.
1
Balancer
1
2
Crankshaft
1
For installation, reverse the removal proce-
dure.
New
New
Summary of Contents for YZF-R15
Page 1: ...2008 SERVICE MANUAL YZF R15 20P F8197 E0 ...
Page 33: ...2 14 ELECTRICAL SPECIFICATIONS Coil resistance 54 0 66 0 Fuse 20 0A Ω Fuse ...
Page 46: ...2 27 LUBRICATION POINTS AND LUBRICANT TYPES LUBRICATION DIAGRAMS A 1 2 3 4 5 6 7 ...
Page 48: ...2 29 LUBRICATION POINTS AND LUBRICANT TYPES 1 2 3 4 ...
Page 49: ...2 30 LUBRICATION POINTS AND LUBRICANT TYPES 1 Camshaft 2 Crankshaft 3 Main axle 4 Drive axle ...
Page 50: ...2 31 COOLING SYSTEM DIAGRAMS COOLING SYSTEM DIAGRAMS 1 2 3 4 1 5 7 6 4 ...
Page 52: ...2 33 CABLE ROUTING CABLE ROUTING 1 5 2 3 6 4 8 7 ...
Page 54: ...2 35 CABLE ROUTING A A B B C C A A C C B B A B C 1 2 3 4 5 4 5 6 6 7 8 9 10 11 10 11 12 12 ...
Page 56: ...2 37 CABLE ROUTING 1 2 5 4 3 ...
Page 60: ...2 41 CABLE ROUTING A A B C D E 1 2 3 4 5 6 7 8 9 10 A ...
Page 121: ...4 24 FRONT BRAKE Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 18 ...
Page 249: ...7 8 THROTTLE BODY ...
Page 250: ...7 9 AIR INDUCTION SYSTEM AIR INDUCTION SYSTEM 1 2 5 4 5 6 3 2 1 6 4 3 ...
Page 257: ......
Page 269: ...8 12 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Battery 42 Fuse ...
Page 271: ...8 14 CHARGING SYSTEM ...
Page 275: ...8 18 LIGHTING SYSTEM ...
Page 285: ...8 28 COOLING SYSTEM ...
Page 311: ...8 54 FUEL PUMP SYSTEM ...