Yamaha YZF-R15, Service Manual

Page: 161 / 338

CLUTCH
OIL PUMP
SHIFT SHAFT
BALANCER GEAR
CRANKCASE
........................................................................................................5-36
REMOVING THE CLUTCH ................................................................5-40
CHECKING THE FRICTION PLATES.................................................5-40
CHECKING THE CLUTCH PLATES...................................................5-40
CHECKING THE CLUTCH SPRINGS.................................................5-41
CHECKING THE CLUTCH HOUSING................................................5-41
CHECKING THE CLUTCH BOSS.......................................................5-41
CHECKING THE PRESSURE PLATE ................................................5-41
CHECKING THE CLUTCH PUSH LEVER
AND SHORT CLUTCH PUSH ROD....................................................5-41
CHECKING THE PRIMARY DRIVE GEAR.........................................5-41
CHECKING THE PRIMARY DRIVEN GEAR ......................................5-42
INSTALLING THE CLUTCH................................................................5-42
......................................................................................................5-45
CHECKING THE OIL PUMP ...............................................................5-47
ASSEMBLING THE OIL PUMP...........................................................5-47
INSTALLING THE OIL PUMP .............................................................5-48
.........................................................................................5-49
CHECKING THE SHIFT SHAFT .........................................................5-50
CHECKING THE STOPPER LEVER ..................................................5-50
INSTALLING THE SHIFT SHAFT .......................................................5-50
........................................................................................5-51
REMOVING THE PRIMARY DRIVE GEAR AND
BALANCER GEARS..........................................................................5-53
CHECKING THE BALANCER GEARS
AND PRIMARY DRIVE GEAR ...........................................................5-53
ASSENBLING THE BALANCER DRIVEN GEAR ...............................5-53
INSTALLING THE PRIMARY DRIVE GEAR AND
BALANCER GEARS...........................................................................5-53
................................................................................................5-55
SEPARATING THE CRANKCASE.....................................................5-58
CHECKING THE CRANKCASE..........................................................5-58
CHECKING THE TIMING CHAIN AND TIMING CHAIN GUIDE..........5-58
CHECKING THE OIL STRAINER .......................................................5-58
CHECKING THE BEARINGS AND OIL SEAL .....................................5-58
INSTALLING THE BEARING RETAINER...........................................5-59
ASSEMBLING THE CRANKCASE.....................................................5-59
CRANKSHAFT
TRANSMISSION
..............................................................................................5-60
REMOVING THE CRANKSHAFT ......................................................5-61
CHECKING THE CRANKSHAFT........................................................5-61
INSTALLING THE CRANKSHAFT......................................................5-61
............................................................................................5-63
CHECKING THE SHIFT FORKS.........................................................5-66
CHECKING THE SHIFT DRUM ASSEMBLY......................................5-66
CHECKING THE TRANSMISSION.....................................................5-66
CHECKING THE CLUTCH PUSH RODS ...........................................5-67
ASSEMBLING THE MAIN AXLE AND DRIVE AXLE ..........................5-67
INSTALLING THE SHIFT FORKS AND SHIFT DRUM ASSEMBLY ....5-67