4-14
4-15
REAR WHEEL
FRONT BRAKE
a. Remove the self-locking nuts and the rear
wheel sprocket.
b. Clean the rear wheel drive hub with a clean
cloth, especially the surfaces that contact the
sprocket.
c. Install the new rear wheel sprocket.
Tighten the self-locking nuts in stages and in a
crisscross pattern.
ASSEMBLING THE REAR WHEEL
1. Install:
• Wheel bearings
• Oil seals
Refer to “ASSEMBLING THE FRONT
WHEEL” on page 4-9.
ADJUSTING THE REAR WHEEL STATIC
BALANCE
NOTE:
• After replacing the tyre, wheel or both, the rear
wheel static balance should be adjusted.
• Adjust the rear wheel static balance with the
brake disc and rear wheel drive hub installed.
1. Adjust:
• Rear wheel static balance
Refer to “ADJUSTING THE FRONT WHEEL
STATIC BALANCE” on page 4-9.
INSTALLING THE REAR WHEEL (DISC)
1. Install:
• Rear brake disc
Tighten the brake disc bolts in stages and in a
crisscross pattern.
2. Check:
• Rear brake disc
Refer to “CHECKING THE REAR BRAKE
DISC” on page 4-33.
3. Lubricate:
• Rear wheel axle
• Contact surface of rear wheel hub and rear
wheel
• Wheel bearings
• Oil seal lips
4. Adjust:
• Drive chain slack
Refer to “ADJUSTING THE DRIVE CHAIN
SLACK” on page 3-21.
Rear wheel sprocket self-locking
nut
43 Nm (4.3 m·kg, 31 ft·lb)
New
New
Rear brake disc bolt
18 Nm (1.8 m·kg, 13 ft·lb)
LOCTITE®
Recommended lubricant
Lithium-soap-based grease
Drive chain slack
20.0–40.0 mm
sssssssssssssssssssssssssssssssssssss
sssssssssssssssssssssssssssssssssssss
FRONT BRAKE
Removing the front brake pads
Order
Job/Parts to remove
Qty
Remarks
The following procedure applies to both of
the front brake calipers.
1
Brake hose holder
1
2
Front brake caliper bolt
2
3
Front brake caliper
1
4
Brake pad clip
2
5
Brake pad pin
1
6
Front brake pad
2
7
Brake pad spring
1
For installation, reverse the removal proce-
dure.
T
R
.
.
7 Nm (0.7 m
l
kg, 5.1 ft Ib)
l
T
R
.
.
35 Nm (3.5 m
l
kg, 25 ft Ib)
l
1
4
7
3
2
2
2
2
5
6
T
R
.
.
6 Nm (0.6 m
l
kg, 4.3 ft Ib)
l
Summary of Contents for YZF-R15
Page 1: ...2008 SERVICE MANUAL YZF R15 20P F8197 E0 ...
Page 33: ...2 14 ELECTRICAL SPECIFICATIONS Coil resistance 54 0 66 0 Fuse 20 0A Ω Fuse ...
Page 46: ...2 27 LUBRICATION POINTS AND LUBRICANT TYPES LUBRICATION DIAGRAMS A 1 2 3 4 5 6 7 ...
Page 48: ...2 29 LUBRICATION POINTS AND LUBRICANT TYPES 1 2 3 4 ...
Page 49: ...2 30 LUBRICATION POINTS AND LUBRICANT TYPES 1 Camshaft 2 Crankshaft 3 Main axle 4 Drive axle ...
Page 50: ...2 31 COOLING SYSTEM DIAGRAMS COOLING SYSTEM DIAGRAMS 1 2 3 4 1 5 7 6 4 ...
Page 52: ...2 33 CABLE ROUTING CABLE ROUTING 1 5 2 3 6 4 8 7 ...
Page 54: ...2 35 CABLE ROUTING A A B B C C A A C C B B A B C 1 2 3 4 5 4 5 6 6 7 8 9 10 11 10 11 12 12 ...
Page 56: ...2 37 CABLE ROUTING 1 2 5 4 3 ...
Page 60: ...2 41 CABLE ROUTING A A B C D E 1 2 3 4 5 6 7 8 9 10 A ...
Page 121: ...4 24 FRONT BRAKE Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 18 ...
Page 249: ...7 8 THROTTLE BODY ...
Page 250: ...7 9 AIR INDUCTION SYSTEM AIR INDUCTION SYSTEM 1 2 5 4 5 6 3 2 1 6 4 3 ...
Page 257: ......
Page 269: ...8 12 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Battery 42 Fuse ...
Page 271: ...8 14 CHARGING SYSTEM ...
Page 275: ...8 18 LIGHTING SYSTEM ...
Page 285: ...8 28 COOLING SYSTEM ...
Page 311: ...8 54 FUEL PUMP SYSTEM ...