PERIODIC CHECKS AND ADJUSTMENTS
PERIODIC MAINTENANCE
ENGINE
CHASSIS
............................................................................3-1
INTRODUCTION..................................................................................3-1
PERIODIC MAINTENANCE AND LUBRICATION INTERVALS ............3-1
...........................................................................................................3-3
ADJUSTING THE VALVE CLEARANCE ..............................................3-3
ADJUSTING THE ENGINE IDLING SPEED.......................................3-4
ADJUSTING THE EXHAUST GAS VOLUME .......................................3-5
ADJUSTING THE THROTTLE CABLE FREE PLAY ............................3-6
CHECKING THE SPARK PLUG ...........................................................3-7
CHECKING THE IGNITION TIMING.....................................................3-7
MEASURING THE COMPRESSION PRESSURE................................3-8
CHECKING THE ENGINE OIL LEVEL..................................................3-9
CHANGING THE ENGINE OIL ...........................................................3-10
ADJUSTING THE CLUTCH CABLE FREE PLAY...............................3-11
CLEANING THE AIR FILTER ELEMENT.............................................3-12
CHECKING THE THROTTLE BODY JOINT
AND AIR FILTER CASE JOINT ...........................................................3-12
CHECKING THE FUEL LINE ..............................................................3-13
CHECKING THE CYLINDER HEAD BREATHER HOSE ....................3-13
CHECKING THE EXHAUST SYSTEM................................................3-13
CHECKING THE COOLING SYSTEM................................................3-14
CHANGING THE COOLANT...............................................................3-14
.......................................................................................................3-17
ADJUSTING THE REAR DISK BRAKE............................................3-17
CHECKING THE BRAKE FLUID LEVEL.............................................3-17
CHECKING THE FRONT BRAKE PADS.............................................3-18
CHECKING THE REAR BRAKE PADS............................................3-18
CHECKING THE FRONT BRAKE HOSE............................................3-18
BLEEDING THE HYDRAULIC BRAKE SYSTEM ...............................3-19
ADJUSTING THE DRIVE CHAIN SLACK ...........................................3-20
LUBRICATING THE DRIVE CHAIN ....................................................3-21
CHECKING AND ADJUSTING THE STEERING HEAD ......................3-21
CHECKING THE FRONT FORK.........................................................3-22
CHECKING THE TYRES....................................................................3-22
CHECKING THE WHEELS ................................................................3-24
CHECKING AND LUBRICATING THE CABLES .................................3-24
LUBRICATING THE CLUTCH LEVER................................................3-24
LUBRICATING THE BRAKE LEVER ..................................................3-25
LUBRICATING THE PEDALS............................................................3-25
LUBRICATING THE SIDESTAND.......................................................3-25
LUBRICATING THE REAR SUSPENSION.........................................3-25
CHECKING THE COOLANT LEVEL...................................................3-13
CHECKING THE REART BRAKE HOSE............................................3-19
Summary of Contents for YZF-R15
Page 1: ...2008 SERVICE MANUAL YZF R15 20P F8197 E0 ...
Page 33: ...2 14 ELECTRICAL SPECIFICATIONS Coil resistance 54 0 66 0 Fuse 20 0A Ω Fuse ...
Page 46: ...2 27 LUBRICATION POINTS AND LUBRICANT TYPES LUBRICATION DIAGRAMS A 1 2 3 4 5 6 7 ...
Page 48: ...2 29 LUBRICATION POINTS AND LUBRICANT TYPES 1 2 3 4 ...
Page 49: ...2 30 LUBRICATION POINTS AND LUBRICANT TYPES 1 Camshaft 2 Crankshaft 3 Main axle 4 Drive axle ...
Page 50: ...2 31 COOLING SYSTEM DIAGRAMS COOLING SYSTEM DIAGRAMS 1 2 3 4 1 5 7 6 4 ...
Page 52: ...2 33 CABLE ROUTING CABLE ROUTING 1 5 2 3 6 4 8 7 ...
Page 54: ...2 35 CABLE ROUTING A A B B C C A A C C B B A B C 1 2 3 4 5 4 5 6 6 7 8 9 10 11 10 11 12 12 ...
Page 56: ...2 37 CABLE ROUTING 1 2 5 4 3 ...
Page 60: ...2 41 CABLE ROUTING A A B C D E 1 2 3 4 5 6 7 8 9 10 A ...
Page 121: ...4 24 FRONT BRAKE Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 18 ...
Page 249: ...7 8 THROTTLE BODY ...
Page 250: ...7 9 AIR INDUCTION SYSTEM AIR INDUCTION SYSTEM 1 2 5 4 5 6 3 2 1 6 4 3 ...
Page 257: ......
Page 269: ...8 12 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Battery 42 Fuse ...
Page 271: ...8 14 CHARGING SYSTEM ...
Page 275: ...8 18 LIGHTING SYSTEM ...
Page 285: ...8 28 COOLING SYSTEM ...
Page 311: ...8 54 FUEL PUMP SYSTEM ...