5-5
5-6
CYLINDER HEAD
ENGINE REMOVAL
INSTALLING THE ENGINE
1. Install:
• Engine “1”
• Engine mounting bolt (rear upper side) “2”
• Engine mounting nut (rear upper side) “3”
• Engine mounting bolt (rear lower side) “4”
• Engine mounting nut (rear lower side) “5”
• Engine mounting bolt (front side) “6”
• Engine mounting nut (front side) “7”
NOTE:
Do not fully tighten the bolts and nuts.
2. Tighten:
• Engine mounting nut (rear upper side)
• Engine mounting nut (rear lower side)
• Engine mounting nut (front side)
INSTALLING THE SHIFT ARM
1. Install:
• Shift arm “1”
T
R
.
.
Engine mounting nut (rear upper
side)
49 Nm (4.9 m·kg, 35 ft·lb)
T
R
.
.
Engine mounting nut (rear lower
side)
49 Nm (4.9 m·kg, 35 ft·lb)
T
R
.
.
Engine mounting nut (front side)
49 Nm (4.9 m·kg, 35 ft·lb)
5
3
2
1
6
7
4
T
R
.
.
Shift arm bolt
10 Nm (1.0 m·kg, 7.2 ft·lb)
1
CYLINDER HEAD
Removing the cylinder head
Order
Job/Parts to remove
Qty
Remarks
Seat/Left and right front panel/Left and right
side panel/Air filter case
Refer to “GENERAL CHASSIS” on page
4-1.
Fuel tank
Refer to “FUEL TANK ” on page 7-1.
Throttle body/Intake manifold
Refer to “THROTTLE BODY” on page 7-4.
Air cut-off valve/Reed valve/Plate
Refer to “AIR INDUCTION SYSTEM” on
page 7-9.
Thermostat/Coolant temperature sensor
Refer to “THERMOSTAT ” on page 6-4.
Water pump
Refer to “WATER PUMP” on page 6-6.
Radiator
Refer to “RADIATOR” on page 6-1.
Muffler
Refer to “ENGINE REMOVAL” on page 5-1.
Clutch cable
Disconnect.
Refer to “CLUTCH” on page 5-36.
1
Spark plug cap
1
Disconnect.
2
Spark plug
1
3
Crankshaft end accessing screw
1
4
Timing mark accessing screw
1
5
Engine mounting bolt/nut (front side)
1/1
New
New
New
New
New
New
New
10 Nm (1.0 m
•
kg, 7.2 ft Ib)
•
10 Nm (1.0 m
•
kg, 7.2 ft Ib)
•
10 Nm (1.0 m
•
kg, 7.2 ft Ib)
•
13 Nm (1.3 m
•
kg, 9.4 ft Ib)
•
22 Nm (2.2 m
•
kg, 16 ft Ib)
•
49 Nm (4.9 m
•
kg, 35 ft Ib)
•
30 Nm (3.0 m
•
kg, 22 ft Ib)
•
∗
7 Nm (0.7 m
•
kg, 5.1 ft Ib)
•
New
Summary of Contents for YZF-R15
Page 1: ...2008 SERVICE MANUAL YZF R15 20P F8197 E0 ...
Page 33: ...2 14 ELECTRICAL SPECIFICATIONS Coil resistance 54 0 66 0 Fuse 20 0A Ω Fuse ...
Page 46: ...2 27 LUBRICATION POINTS AND LUBRICANT TYPES LUBRICATION DIAGRAMS A 1 2 3 4 5 6 7 ...
Page 48: ...2 29 LUBRICATION POINTS AND LUBRICANT TYPES 1 2 3 4 ...
Page 49: ...2 30 LUBRICATION POINTS AND LUBRICANT TYPES 1 Camshaft 2 Crankshaft 3 Main axle 4 Drive axle ...
Page 50: ...2 31 COOLING SYSTEM DIAGRAMS COOLING SYSTEM DIAGRAMS 1 2 3 4 1 5 7 6 4 ...
Page 52: ...2 33 CABLE ROUTING CABLE ROUTING 1 5 2 3 6 4 8 7 ...
Page 54: ...2 35 CABLE ROUTING A A B B C C A A C C B B A B C 1 2 3 4 5 4 5 6 6 7 8 9 10 11 10 11 12 12 ...
Page 56: ...2 37 CABLE ROUTING 1 2 5 4 3 ...
Page 60: ...2 41 CABLE ROUTING A A B C D E 1 2 3 4 5 6 7 8 9 10 A ...
Page 121: ...4 24 FRONT BRAKE Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 18 ...
Page 249: ...7 8 THROTTLE BODY ...
Page 250: ...7 9 AIR INDUCTION SYSTEM AIR INDUCTION SYSTEM 1 2 5 4 5 6 3 2 1 6 4 3 ...
Page 257: ......
Page 269: ...8 12 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Battery 42 Fuse ...
Page 271: ...8 14 CHARGING SYSTEM ...
Page 275: ...8 18 LIGHTING SYSTEM ...
Page 285: ...8 28 COOLING SYSTEM ...
Page 311: ...8 54 FUEL PUMP SYSTEM ...