2
1
3
5-43
CLUTCH
5. Bend the lock washer tab along a flat side of
the nut.
6. Lubricate:
• Friction plates
• Clutch plates
(with the recommended lubricant)
7. Install:
• Clutch damper spring seat “1”
• Clutch damper spring “2”
• Friction plate 2
• Clutch plates
• Friction plates 1
• Install the clutch damper spring seat and clutch
damper spring as shown in the illustration.
• First, install a friction plate and then alternate
between a clutch plate and a friction plate.
8. Install:
• Pressure plate
• Clutch springs “1”
• Clutch spring bolts “2”
Tighten the clutch spring bolts in stages and in a
crisscross pattern.
9. Adjust:
• Clutch mechanism free play
a. Check that projection “a” on the clutch push
lever “1” aligns with mark “b” shown on the
crankcase in the illustration by pushing the
clutch push lever manually in direction “c” un-
til it stops.
b. If projection “a” is not aligned with mark “b”,
align them as follows:
• Loosen the locknut “2”.
• With the clutch push lever fully pushed in di-
rection “c”, turn the short clutch push rod “3”
in or out until projection “a” aligns with mark
“b”.
• Hold the short clutch push rod to prevent it
from moving and then tighten the locknut to
specification.
Recommended lubricant
Engine oil
Clutch spring bolt
12 Nm (1.2 m·kg, 8.7 ft·lb)
Locknut (short clutch push rod)
8 Nm (0.8 m·kg, 5.8 ft·lb)
sssssssssssssssssssssssss
sssssssssssssssssssssssss
5-44
CLUTCH
13.Adjust:
• Clutch cable free play
Refer to “ADJUSTING THE CLUTCH CABLE
FREE PLAY” on page 3-11.
10.Install:
• Oil seal “1”
• Oil seal “2”
11.Install:
• Clutch cover
NOTE:
Tighten the clutch cover bolts in the proper tight-
ening sequence as shown.
T
R
.
.
Clutch cover bolt
10 Nm (1.0 m·kg, 7.2 ft·lb)
1
a
2
b
11
2,12
10
9
9
6
8
1,7
3,13
6
5
4
Summary of Contents for YZF-R15
Page 1: ...2008 SERVICE MANUAL YZF R15 20P F8197 E0 ...
Page 33: ...2 14 ELECTRICAL SPECIFICATIONS Coil resistance 54 0 66 0 Fuse 20 0A Ω Fuse ...
Page 46: ...2 27 LUBRICATION POINTS AND LUBRICANT TYPES LUBRICATION DIAGRAMS A 1 2 3 4 5 6 7 ...
Page 48: ...2 29 LUBRICATION POINTS AND LUBRICANT TYPES 1 2 3 4 ...
Page 49: ...2 30 LUBRICATION POINTS AND LUBRICANT TYPES 1 Camshaft 2 Crankshaft 3 Main axle 4 Drive axle ...
Page 50: ...2 31 COOLING SYSTEM DIAGRAMS COOLING SYSTEM DIAGRAMS 1 2 3 4 1 5 7 6 4 ...
Page 52: ...2 33 CABLE ROUTING CABLE ROUTING 1 5 2 3 6 4 8 7 ...
Page 54: ...2 35 CABLE ROUTING A A B B C C A A C C B B A B C 1 2 3 4 5 4 5 6 6 7 8 9 10 11 10 11 12 12 ...
Page 56: ...2 37 CABLE ROUTING 1 2 5 4 3 ...
Page 60: ...2 41 CABLE ROUTING A A B C D E 1 2 3 4 5 6 7 8 9 10 A ...
Page 121: ...4 24 FRONT BRAKE Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 18 ...
Page 249: ...7 8 THROTTLE BODY ...
Page 250: ...7 9 AIR INDUCTION SYSTEM AIR INDUCTION SYSTEM 1 2 5 4 5 6 3 2 1 6 4 3 ...
Page 257: ......
Page 269: ...8 12 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Battery 42 Fuse ...
Page 271: ...8 14 CHARGING SYSTEM ...
Page 275: ...8 18 LIGHTING SYSTEM ...
Page 285: ...8 28 COOLING SYSTEM ...
Page 311: ...8 54 FUEL PUMP SYSTEM ...