5-49
SHIFT SHAFT
SHIFT SHAFT
Removing the shift shaft and stopper lever
Order
Job/Parts to remove
Qty
Remarks
Clutch housing
Refer to “CLUTCH” on page 5-36.
Shift arm
1
Shift shaft
1
2
Circlip
1
3
Shift shaft spring
1
4
Stopper lever
1
5
Stopper lever spring
1
6
Oil seal
1
For installation, reverse the removal proce-
dure.
LT
T
R
.
.
10 Nm (1.0 m
•
kg, 7.2 ft Ib)
•
5
1
3
6
4
2
New
E
LS
5-50
SHIFT SHAFT
CHECKING THE SHIFT SHAFT
1. Check:
• Shift shaft
Bends/damage/wear
→
Replace.
• Shift shaft spring
Damage/wear
→
Replace.
CHECKING THE STOPPER LEVER
1. Check:
• Stopper lever
Bends/damage
→
Replace.
Roller turns roughly
→
Replace the stopper
lever.
• Stopper lever spring
Damage/wear
→
Replace.
INSTALLING THE SHIFT SHAFT
1. Install:
• Stopper lever “1”
• Stopper lever spring “2”
• Hook the ends of the stopper lever spring onto
the stopper lever and the crankcase boss “3”.
• Mesh the stopper lever with the shift drum seg-
ment assembly.
2. Install:
• Shift shaft “1”
Hook the end of the shift shaft spring onto the
shift shaft spring stopper“2”.
Summary of Contents for YZF-R15
Page 1: ...2008 SERVICE MANUAL YZF R15 20P F8197 E0 ...
Page 33: ...2 14 ELECTRICAL SPECIFICATIONS Coil resistance 54 0 66 0 Fuse 20 0A Ω Fuse ...
Page 46: ...2 27 LUBRICATION POINTS AND LUBRICANT TYPES LUBRICATION DIAGRAMS A 1 2 3 4 5 6 7 ...
Page 48: ...2 29 LUBRICATION POINTS AND LUBRICANT TYPES 1 2 3 4 ...
Page 49: ...2 30 LUBRICATION POINTS AND LUBRICANT TYPES 1 Camshaft 2 Crankshaft 3 Main axle 4 Drive axle ...
Page 50: ...2 31 COOLING SYSTEM DIAGRAMS COOLING SYSTEM DIAGRAMS 1 2 3 4 1 5 7 6 4 ...
Page 52: ...2 33 CABLE ROUTING CABLE ROUTING 1 5 2 3 6 4 8 7 ...
Page 54: ...2 35 CABLE ROUTING A A B B C C A A C C B B A B C 1 2 3 4 5 4 5 6 6 7 8 9 10 11 10 11 12 12 ...
Page 56: ...2 37 CABLE ROUTING 1 2 5 4 3 ...
Page 60: ...2 41 CABLE ROUTING A A B C D E 1 2 3 4 5 6 7 8 9 10 A ...
Page 121: ...4 24 FRONT BRAKE Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 18 ...
Page 249: ...7 8 THROTTLE BODY ...
Page 250: ...7 9 AIR INDUCTION SYSTEM AIR INDUCTION SYSTEM 1 2 5 4 5 6 3 2 1 6 4 3 ...
Page 257: ......
Page 269: ...8 12 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Battery 42 Fuse ...
Page 271: ...8 14 CHARGING SYSTEM ...
Page 275: ...8 18 LIGHTING SYSTEM ...
Page 285: ...8 28 COOLING SYSTEM ...
Page 311: ...8 54 FUEL PUMP SYSTEM ...