5-29
MAGNETO AND STARTER CLUTCH
REMOVING THE MAGNETO
1. Remove:
• Magneto rotor nut
• Washer
NOTE:
• While holding the magneto rotor using magneto
2. Remove:
• Magneto rotor “1”
(with the flywheel puller “2”)
• Woodruff key
CAUTION:
To protect the end of the crankshaft, place an
appropriate sized socket between the fly-
wheel puller set center bolt and the crank-
shaft.
NOTE:
Make sure the magneto puller is centered over
the magneto rotor.
1. Remove:
• Starter clutch bolts “1”
NOTE:
• While holding the magneto rotor with the
magneto holder, remove the Starter clutch
CHECKING THE STARTER CLUTCH
1. Check:
• Starter clutch rollers “1”
• Starter clutch spring caps “2”
• Starter clutch springs “3”
Damage/wear
→
Replace the starter clutch
assembly.
Magneto puller
YSST-702
1
Magneto Holder
YSST-701
holder “1”, loosen the magneto rotor nut.
1
REMOVING THE STARTER CLUTCH
1
2
bolts “1”
5-30
MAGNETO AND STARTER CLUTCH
2. Check:
• Starter clutch idle gear
• Starter clutch gear
Burrs/chips/roughness/wear
→
Replace the
defective part(s).
3. Check:
• Starter clutch gear contacting surfaces
Damage/pitting/wear
→
Replace the starter
clutch gear.
4. Check:
• Starter clutch operation
a. Install the starter clutch gear “1” onto the
starter clutch and hold the magneto rotor.
b. When turning the starter clutch gear clock-
wise “A”, the starter clutch and the starter
clutch gear should engage, otherwise the
starter clutch is faulty and must be replaced.
c. When turning the starter clutch gear counter-
clockwise “B”, it should turn freely, otherwise
the starter clutch is faulty and must be re-
placed.
INSTALLING THE STARTER CLUTCH
1. Install:
• Starter clutch assembly
• Starter clutch bolts “1”
• While holding the magneto rotor, tighten the
bolts
.
“1”
• Stake the end “a” of each starter clutch bolt.
INSTALLING THE MAGNETO
1. Install:
• Woodruff key
• Magneto rotor
• Washer
• Magneto rotor nut
• Clean the tapered portion of the crankshaft and
the magneto rotor hub.
• When installing the magneto rotor, make sure
the woodruff key is properly sealed in the key-
way of the crankshaft.
2. Tighten:
• Magneto rotor nut “1”
Starter clutch bolt
14 Nm (1.4 m·kg, 10 ft·lb)
New
70 Nm (7.0 m·kg, 50 ft·lb)
sssssssssssssssssssssssss
sssssssssssssssssssssssss
starter clutch
Summary of Contents for YZF-R15
Page 1: ...2008 SERVICE MANUAL YZF R15 20P F8197 E0 ...
Page 33: ...2 14 ELECTRICAL SPECIFICATIONS Coil resistance 54 0 66 0 Fuse 20 0A Ω Fuse ...
Page 46: ...2 27 LUBRICATION POINTS AND LUBRICANT TYPES LUBRICATION DIAGRAMS A 1 2 3 4 5 6 7 ...
Page 48: ...2 29 LUBRICATION POINTS AND LUBRICANT TYPES 1 2 3 4 ...
Page 49: ...2 30 LUBRICATION POINTS AND LUBRICANT TYPES 1 Camshaft 2 Crankshaft 3 Main axle 4 Drive axle ...
Page 50: ...2 31 COOLING SYSTEM DIAGRAMS COOLING SYSTEM DIAGRAMS 1 2 3 4 1 5 7 6 4 ...
Page 52: ...2 33 CABLE ROUTING CABLE ROUTING 1 5 2 3 6 4 8 7 ...
Page 54: ...2 35 CABLE ROUTING A A B B C C A A C C B B A B C 1 2 3 4 5 4 5 6 6 7 8 9 10 11 10 11 12 12 ...
Page 56: ...2 37 CABLE ROUTING 1 2 5 4 3 ...
Page 60: ...2 41 CABLE ROUTING A A B C D E 1 2 3 4 5 6 7 8 9 10 A ...
Page 121: ...4 24 FRONT BRAKE Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 18 ...
Page 249: ...7 8 THROTTLE BODY ...
Page 250: ...7 9 AIR INDUCTION SYSTEM AIR INDUCTION SYSTEM 1 2 5 4 5 6 3 2 1 6 4 3 ...
Page 257: ......
Page 269: ...8 12 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Battery 42 Fuse ...
Page 271: ...8 14 CHARGING SYSTEM ...
Page 275: ...8 18 LIGHTING SYSTEM ...
Page 285: ...8 28 COOLING SYSTEM ...
Page 311: ...8 54 FUEL PUMP SYSTEM ...