4-48
4-49
STEERING HEAD
FRONT FORK
12.Install:
• Fork spring “1”
Install the spring with the smaller pitch “a” facing
up.
13.Install:
• O-ring
(to front fork cap)
• Front fork cap
• Clip
• Before installing the front fork cap, lubricate its
O-ring with grease.
• Insert the front fork cap into the inner tube, and
then install the clip, making sure that the cap is
securely held in place with the clip.
The following procedure applies to both of the
front fork legs.
1. Install:
• Front fork leg
Temporarily tighten the upper and lower
bracket pinch bolts.
2. Tighten:
• Lower bracket pinch bolt “1”
• Upper bracket pinch bolt “2”
• Handlebar bolt “3”
• Handlebar pinch bolt “4”
New
New
STEERING HEAD
Removing the lower bracket
Order
Job/Parts to remove
Qty
Remarks
Front cowling assembly
Refer to “GENERAL CHASSIS” on page
4-1.
Front fork legs
Refer to “FRONT FORK” on page 4-40.
Fuel tank
Refer to “FUEL TANK ” on page 7-1.
1
Front brake pipe bracket
1
2
Steering stem bolt
1
3
Upper bracket
1
4
Lock washer
1
5
Upper ring nut
1
6
Rubber washer
1
7
Lower ring nut
1
8
Lower bracket
1
9
Bearing cover
1
10
Upper bearing inner race
1
11
Upper bearing
1
12
Lower bearing
1
2
3
4
5
6
7
9
10
11
13
14
15
8
16
12
1
New
T
R
.
.
7 Nm (0.7 m
•
kg, 5.1 ft Ib)
•
T
R
.
.
1st 48 Nm (4.8 m
•
kg, 35 ft lb)
•
2nd 13 Nm (1.3 m
•
kg, 9.4 ft lb)
•
LS
LS
T
R
.
.
35 Nm (3.5 m
•
kg, 25 ft lb)
•
T
R
.
.
7 Nm (0.7 m
•
kg, 5.0 ft Ib)
•
T
R
.
.
22 Nm (2.2 m
•
kg, 16 ft lb)
•
Summary of Contents for YZF-R15
Page 1: ...2008 SERVICE MANUAL YZF R15 20P F8197 E0 ...
Page 33: ...2 14 ELECTRICAL SPECIFICATIONS Coil resistance 54 0 66 0 Fuse 20 0A Ω Fuse ...
Page 46: ...2 27 LUBRICATION POINTS AND LUBRICANT TYPES LUBRICATION DIAGRAMS A 1 2 3 4 5 6 7 ...
Page 48: ...2 29 LUBRICATION POINTS AND LUBRICANT TYPES 1 2 3 4 ...
Page 49: ...2 30 LUBRICATION POINTS AND LUBRICANT TYPES 1 Camshaft 2 Crankshaft 3 Main axle 4 Drive axle ...
Page 50: ...2 31 COOLING SYSTEM DIAGRAMS COOLING SYSTEM DIAGRAMS 1 2 3 4 1 5 7 6 4 ...
Page 52: ...2 33 CABLE ROUTING CABLE ROUTING 1 5 2 3 6 4 8 7 ...
Page 54: ...2 35 CABLE ROUTING A A B B C C A A C C B B A B C 1 2 3 4 5 4 5 6 6 7 8 9 10 11 10 11 12 12 ...
Page 56: ...2 37 CABLE ROUTING 1 2 5 4 3 ...
Page 60: ...2 41 CABLE ROUTING A A B C D E 1 2 3 4 5 6 7 8 9 10 A ...
Page 121: ...4 24 FRONT BRAKE Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 18 ...
Page 249: ...7 8 THROTTLE BODY ...
Page 250: ...7 9 AIR INDUCTION SYSTEM AIR INDUCTION SYSTEM 1 2 5 4 5 6 3 2 1 6 4 3 ...
Page 257: ......
Page 269: ...8 12 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Battery 42 Fuse ...
Page 271: ...8 14 CHARGING SYSTEM ...
Page 275: ...8 18 LIGHTING SYSTEM ...
Page 285: ...8 28 COOLING SYSTEM ...
Page 311: ...8 54 FUEL PUMP SYSTEM ...