2-17
TIGHTENING TORQUES
2-18
TIGHTENING TORQUES
Muffler protector screw
M6
2
8 Nm (0.8 m·kg, 5.8 ft·lb)
Crankcase bolt
M6
12
10 Nm (1.0 m·kg, 7.2 ft·lb)
Magneto cover bolt
M6
8
10 Nm (1.0 m ·kg, 7.2 ft·lb)
Clutch cover bolt
M6
10
10 Nm (1.0 m·kg, 7.2 ft·lb)
Drive sprocket cover bolt
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
Starter clutch bolt
M6
3
14 Nm (1.4 m·kg, 10 ft·lb)
Stake
Primary drive gear nut
M12
1
60 Nm (6.0 m·kg, 43 ft·lb)
Clutch spring bolt
M6
4
12 Nm (1.2 m·kg, 8.7 ft·lb)
Locknut short clutch push rod
M6
1
8 Nm (0.8 m·kg, 5.8 ft·lb)
Clutch boss nut
M14
1
70 Nm (7.0 m·kg, 50 ft·lb)
Clutch cable locknut
M8
1
9 Nm (0.9 m·kg, 6.5 ft·lb)
Clutch lever nut
M6
1
7 Nm (0.7 m·kg, 5.1 ft·lb)
Clutch lever holder bolt
M6
1
7 Nm (0.7 m·kg, 5.1 ft·lb)
Drive sprocket retainer bolt
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
Bearing retainer screw
M6
2
7 Nm (0.7 m·kg, 5.1 ft·lb)
Shift drum segment bolt
M6
1
12 Nm (1.2 m·kg, 8.7 ft·lb)
Stopper lever bolt
M6
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
Stator coil bolt
M6
3
10 Nm (1.0 m·kg, 7.2 ft·lb)
Crankshaft position sensor bolt
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
Magneto rotor nut
M12
1
70 Nm (7.0 m·kg, 50 ft·lb)
Neutral switch
M10
1
20 Nm (2.0 m·kg, 14 ft·lb)
Starter motor bolt
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
Coolant temperature sensor
M12
1
18 Nm (1.8 m·kg, 13 ft·lb)
Item
Thread
size
Qty
Tightening torque
Remarks
LT
LT
LT
LT
LT
LT
Cylinder head tightening sequence:
Magneto cover tightening sequence:
Clutch cover tightening sequence:
Summary of Contents for YZF-R15
Page 1: ...2008 SERVICE MANUAL YZF R15 20P F8197 E0 ...
Page 33: ...2 14 ELECTRICAL SPECIFICATIONS Coil resistance 54 0 66 0 Fuse 20 0A Ω Fuse ...
Page 46: ...2 27 LUBRICATION POINTS AND LUBRICANT TYPES LUBRICATION DIAGRAMS A 1 2 3 4 5 6 7 ...
Page 48: ...2 29 LUBRICATION POINTS AND LUBRICANT TYPES 1 2 3 4 ...
Page 49: ...2 30 LUBRICATION POINTS AND LUBRICANT TYPES 1 Camshaft 2 Crankshaft 3 Main axle 4 Drive axle ...
Page 50: ...2 31 COOLING SYSTEM DIAGRAMS COOLING SYSTEM DIAGRAMS 1 2 3 4 1 5 7 6 4 ...
Page 52: ...2 33 CABLE ROUTING CABLE ROUTING 1 5 2 3 6 4 8 7 ...
Page 54: ...2 35 CABLE ROUTING A A B B C C A A C C B B A B C 1 2 3 4 5 4 5 6 6 7 8 9 10 11 10 11 12 12 ...
Page 56: ...2 37 CABLE ROUTING 1 2 5 4 3 ...
Page 60: ...2 41 CABLE ROUTING A A B C D E 1 2 3 4 5 6 7 8 9 10 A ...
Page 121: ...4 24 FRONT BRAKE Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 18 ...
Page 249: ...7 8 THROTTLE BODY ...
Page 250: ...7 9 AIR INDUCTION SYSTEM AIR INDUCTION SYSTEM 1 2 5 4 5 6 3 2 1 6 4 3 ...
Page 257: ......
Page 269: ...8 12 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Battery 42 Fuse ...
Page 271: ...8 14 CHARGING SYSTEM ...
Page 275: ...8 18 LIGHTING SYSTEM ...
Page 285: ...8 28 COOLING SYSTEM ...
Page 311: ...8 54 FUEL PUMP SYSTEM ...