1-7
1-8
CHECKING THE CONNECTIONS
SPECIAL TOOLS
CHECKING THE CONNECTIONS
Check the leads couplers and connectors for
stains rust moisture etc
Disconnect
• Lead
• Coupler
• Connector
Check
Moisture Dry with an air blower
Rust stains
Connect and disconnect several
times
,
,
,
,
,
.
1.
:
2.
:
→
.
/
→
.
• Lead
• Coupler
• Connector
3. Check:
• All connections
Loose connection Connect properly.
If the pin “1” on the terminal is flattened, bend it up.
→
NOTE:
4. Connect:
• Lead
• Coupler
• Connector
Make sure all connections are tight.
5. Check:
• Continuity
(with the multimeter)
NOTE:
NOTE:
• If there is no continuity, clean the terminals.
• When checking the wire harness, perform
steps (1) to (3).
• As a quick remedy, use a contact revitalizer
available at most part stores.
SPECIAL TOOLS
The following special tools are necessary for complete and accurate tune-up and assembly. Use only the
appropriate special tools as this will help prevent damage caused by the use of inappropriate tools or
improvised techniques.
Tool name/Tool No.
Illustration
Tappet adjusting socket
Tappet screw holder
YSST-706
This tool is used to loosen and tighten tappet adjusting nut.
This tool is used to adjust the valve clearance by tappet
adjusting screw
YSST-706A
Feeler gauge
YSST-715
This tool is used to adjust the valve clearance
in an engine
Valve spring compressor
YSST-603
This tool is used to remove and install Valve & Spring
Assemblies.
Magneto holder
YSST-701
Magneto puller
YSST-702
This tool is used to hold the magneto when removing
or installing the magneto securing Nut and Primary
Drive Gear Nut
This tool is used to remove the magneto with the help of
magneto holder.
Summary of Contents for YZF-R15
Page 1: ...2008 SERVICE MANUAL YZF R15 20P F8197 E0 ...
Page 33: ...2 14 ELECTRICAL SPECIFICATIONS Coil resistance 54 0 66 0 Fuse 20 0A Ω Fuse ...
Page 46: ...2 27 LUBRICATION POINTS AND LUBRICANT TYPES LUBRICATION DIAGRAMS A 1 2 3 4 5 6 7 ...
Page 48: ...2 29 LUBRICATION POINTS AND LUBRICANT TYPES 1 2 3 4 ...
Page 49: ...2 30 LUBRICATION POINTS AND LUBRICANT TYPES 1 Camshaft 2 Crankshaft 3 Main axle 4 Drive axle ...
Page 50: ...2 31 COOLING SYSTEM DIAGRAMS COOLING SYSTEM DIAGRAMS 1 2 3 4 1 5 7 6 4 ...
Page 52: ...2 33 CABLE ROUTING CABLE ROUTING 1 5 2 3 6 4 8 7 ...
Page 54: ...2 35 CABLE ROUTING A A B B C C A A C C B B A B C 1 2 3 4 5 4 5 6 6 7 8 9 10 11 10 11 12 12 ...
Page 56: ...2 37 CABLE ROUTING 1 2 5 4 3 ...
Page 60: ...2 41 CABLE ROUTING A A B C D E 1 2 3 4 5 6 7 8 9 10 A ...
Page 121: ...4 24 FRONT BRAKE Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 18 ...
Page 249: ...7 8 THROTTLE BODY ...
Page 250: ...7 9 AIR INDUCTION SYSTEM AIR INDUCTION SYSTEM 1 2 5 4 5 6 3 2 1 6 4 3 ...
Page 257: ......
Page 269: ...8 12 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Battery 42 Fuse ...
Page 271: ...8 14 CHARGING SYSTEM ...
Page 275: ...8 18 LIGHTING SYSTEM ...
Page 285: ...8 28 COOLING SYSTEM ...
Page 311: ...8 54 FUEL PUMP SYSTEM ...