Yamaha GRIZZLY 700 FI YFM7FGPW, Service Manual

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DRIV
FRONT CONSTANT VELOCITY JOINTS AND
DIFFERENTIAL GEAR
EBS01009
ASSEMBLING THE DIFFERENTIAL GEARS
1. Measure:
• gear lash
Refer to “MEASURING THE DIFFEREN-
TIAL GEAR LASH”.
2. Install:
• differential gear motor
▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼▼▼
a. Slide the shift fork sliding gear
1
, which is
installed to the differential gear, to the left to
put it into the 2WD mode.
1
b. Connect two C size batteries to the gear
motor terminal
2
to operate the pinion gear
3
, and operate it until the mark
4
on the
gear is aligned with the mark
5
on the gear
motor case.
CAUTION:
_
Do not use a 12 V battery to operate the
pinion gear.
c. Insert 6 mm bolts
6
into the gear motor
7
and use them as a guide to set the motor on
the differential gear assembly
8
so that the
shift fork sliding gear
9
does not move.
CAUTION:
_
If the position of the shift fork sliding gear
is moved, the position of the differential
gear and the indicator light display may dif-
fer, and the 2WD or differential lock mode
may not be activated.
d. Remove the 6 mm bolts, and then install the
motor with the gear motor bolts.
▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲▲▲
T
R
.
.
Differential gear motor bolt
11 Nm (1.1 m · kg, 8.0 ft · lb)
3V
5
2
4
3
6
7
8
9
6
6