Yamaha GRIZZLY 700 FI YFM7FGPW, Service Manual

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CHK
ADJ
GENERAL MAINTENANCE AND LUBRICATION CHART
EBU21863
GENERAL MAINTENANCE AND LUBRICATION CHART
NO. ITEM
CHECK OR MAINTE-
NANCE JOB
Whichever
comes first
INITIAL EVERY
month 1 3 6 6 12
km
(mi)
320
(200)
1300
(800)
2500
(1600)
2500
(1600)
5000
(3200)
hours 20 80 160 160 320
1 Air filter element • Clean and replace if necessary.
Every 20–40 hours (more often in wet or dusty
areas)
2 * Front brake
• Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and
correct if necessary.
√ √ √ √ √
• Replace brake pads. Whenever worn to the limit
3 * Rear brake
• Check operation and correct if necessary.
• Check brake pedal free play and adjust if neces-
sary.
• Check fluid level and ATV for fluid leakage, and
correct if necessary.
√ √ √ √ √
• Replace brake pads. Whenever worn to the limit
4 * Brake hoses
• Check for cracks or other damage, and replace if
necessary.
√ √ √ √
• Replace. Every 4 years
5 *
Rear brake hose
protectors • Check for wear, cracks or other damage, and
replace if necessary.
√ √ √ √ √
6 * Wheels
• Check runout and for damage, and replace if nec-
essary.
√ √ √ √
7 * Tires
• Check tread depth and for damage, and replace if
necessary.
• Check air pressure and balance, and correct if nec-
essary.
√ √ √ √
8 * Wheel bearings
• Check for looseness or damage, and replace if
necessary.
√ √ √ √
9 *
Upper and lower
arm pivots
• Lubricate with lithium-soap-based grease.
√ √ √
10 * V-belt
• Check for wear, cracks or other damage, and
replace if necessary.
√ √ √ √
11 *
Drive shaft univer-
sal joint
• Lubricate with lithium-soap-based grease.
√ √ √
12 * Chassis fasteners
• Make sure that all nuts, bolts, and screws are prop-
erly tightened.
√ √ √ √ √
13 *
Shock absorber
assemblies • Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√ √ √
14 * Stabilizer bushes
• Check for cracks or other damage, and replace if
necessary.
√ √ √
15 * Knuckle pivots • Lubricate with lithium-soap-based grease.
√ √ √
16 * Knuckle shafts • Lubricate with lithium-soap-based grease.
√ √ √
17 * Steering shaft • Lubricate with lithium-soap-based grease.
√ √ √
18 * Steering system
• Check operation and repair or replace if damaged.
• Check toe-in and adjust if necessary.
√ √ √ √ √
19 * Engine mount
• Check for cracks or other damage, and replace if
necessary.
√ √ √
20 * Axle boots
• Check for cracks or other damage, and replace if
necessary.
√ √ √ √ √
21 Engine oil
• Change.
• Check ATV for oil leakage, and correct if neces-
sary.
√ √ √ √