Yamaha FX10X 2008, Service Manual

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CHAPTER 1.
GENERAL INFORMATION
SNOWMOBILE IDENTIFICATION ................... 1-1
FRAME SERIAL NUMBER ......................... 1-1
ENGINE SERIAL NUMBER........................ 1-1
IMPORTANT INFORMATION .......................... 1-2
PREPARATION FOR REMOVAL AND
DISASSEMBLY........................................... 1-2
ALL REPLACEMENT PARTS..................... 1-2
GASKETS, OIL SEALS, AND O-RINGS..... 1-3
LOCK WASHERS/PLATES AND COTTER
PINS............................................................ 1-3
BEARINGS AND OIL SEALS ..................... 1-3
CIRCLIPS ................................................... 1-3
LOCTITE
®
................................................... 1-3
SPECIAL TOOLS ............................................. 1-4
FOR TUNE UP............................................ 1-4
FOR ENGINE SERVICE............................. 1-4
FOR POWER TRAIN SERVICE ................. 1-7
FOR FUEL INJECTION SERVICE ............. 1-8
FOR ELECTRICAL SERVICE .................... 1-8
CHAPTER 2.
PERIODIC INSPECTION AND
ADJUSTMENT
INTRODUCTION ............................................... 2-1
PERIODIC MAINTENANCE CHART FOR
THE EMISSION CONTROL SYSTEM
.............. 2-1
GENERAL MAINTENANCE AND
LUBRICATION CHART
.................................... 2-2
ENGINE ............................................................ 2-3
SPARK PLUGS........................................... 2-3
FUEL LINE INSPECTION........................... 2-3
COOLING SYSTEM.................................... 2-4
VALVE CLEARANCE ADJUSTMENT ........ 2-7
THROTTLE BODY
SYNCHRONIZATION ............................... 2-12
THROTTLE CABLE FREE PLAY
ADJUSTMENT.......................................... 2-14
THROTTLE OVERRIDE SYSTEM
(T.O.R.S.) CHECK .................................... 2-16
COMPRESSION PRESSURE
MEASUREMENT ...................................... 2-17
ENGINE OIL LEVEL INSPECTION .......... 2-19
ENGINE OIL REPLACEMENT ................. 2-20
CYLINDER HEAD BREATHER HOSE
INSPECTION ............................................ 2-23
THROTTLE BODY JOINTS
INSPECTION ............................................ 2-23
CHECKING THE AIR FILTER
ELEMENT ................................................. 2-23
EXHAUST SYSTEM INSPECTION .......... 2-25
POWER TRAIN ............................................... 2-26
SHEAVE OFFSET ADJUSTMENT ........... 2-26
DRIVE V-BELT.......................................... 2-28
ENGAGEMENT SPEED CHECK.............. 2-30
PARKING BRAKE PAD INSPECTION ..... 2-31
PARKING BRAKE ADJUSTMENT............ 2-31
BRAKE FLUID LEVEL INSPECTION ....... 2-32
BRAKE PAD INSPECTION....................... 2-33
BRAKE HOSE INSPECTION.................... 2-33
AIR BLEEDING (HYDRAULIC BRAKE
SYSTEM) .................................................. 2-34
DRIVE CHAIN ........................................... 2-35
TRACK TENSION ADJUSTMENT............ 2-37
SLIDE RUNNER INSPECTION ................ 2-39
MAXIMIZING DRIVE TRACK LIFE ........... 2-39
CHASSIS ........................................................ 2-41
SKI/SKI RUNNER ..................................... 2-41
STEERING SYSTEM ................................ 2-41
BRAKE LEVER ADJUSTMENT ................ 2-43
LUBRICATION .......................................... 2-43
ELECTRICAL ................................................. 2-45
HEADLIGHT BULB REPLACEMENT ....... 2-45
HEADLIGHT BEAM ADJUSTMENT ......... 2-46
BATTERY INSPECTION........................... 2-46
FUSE INSPECTION.................................. 2-52
TUNING .......................................................... 2-54
CLUTCH.................................................... 2-54
GEAR SELECTION................................... 2-56
FRONT SUSPENSION ............................. 2-63
REAR SUSPENSION................................ 2-67
CHAPTER 3.
CHASSIS
COVERS ........................................................... 3-1
INSTALLATION........................................... 3-3
STEERING ........................................................ 3-4
FX10............................................................ 3-4
FX10RT/FX10RTR/FX10RTRA .................. 3-6
FX10MT/FX10MTR/FX10MTRA ................. 3-8
REMOVAL................................................. 3-11
INSPECTION ............................................ 3-11
INSTALLATION......................................... 3-12
SKI .................................................................. 3-16
FX10/FX10RT/FX10RTR/FX10RTRA....... 3-16