1/05
3-14
DocuColor 12/DCCS50
IQ 8 Residual Image RAP, IQ 9 Uneven Density RAP
Reissue
Image Quality
Y
N
The problem is in the Fuser. Disassembly the fuser and carefully inspect the follow-
ing parts for damage or toner buildup.
•
Pressure Roll (
PL 8.3
)
•
Heat Rolls (
PL 8.3
)
•
Web CRU (
Machine Consumables
)
Go to the
IQ 40 2nd BTR HVPS RAP
. If the 2nd BTR Power Supply is good, inspect/
replace the 2nd BTR (
PL 9.2
).
The problem is in the Xerographic Module, the 1st BTR, or the IBT Belt. Complete the steps
below until the problem is resolved
•
Check the
IQ 41 1st BTR HVPS RAP
•
Replace the IBT Belt (
PL 7.5
)
•
Clean/replace the IBT Cleaning Blade (
PL 7.8
)
•
Replace the Drum CRU (
Machine Consumables
)
IQ 9 Uneven Density RAP
Uneven Density RAP. This RAP is used when the IOT output image shows uneven density in
the inboard to outboard direction.
Initial Actions
•
Ensure that all HFSI items that are near or over threshold have been replaced.
•
Ensure that IBT is positioned correctly in relation to the Copy/Print Cartridge (Xero Drum).
•
Check the Plate (
PL 7.6
) that supports the outboard end of the IBT Backup Roll for dam-
age.
Procedure
Place the Color Test Pattern on the platen and make a print in Black, Yellow, Magenta and
Cyan.
The defect is present in all four colors.
Y
N
Replace the developer material for the problem color.
NOTE:
After replacing developer material, go to IQ47 ATC Sensor RAP,
Appendix 1. ATC
set-up procedure
.
If the problem is still present, replace the Developer Housing for the problem color (
PL
6.6
).
Run
ADJ 9.1.1
Max Setup.
The Setup runs successfully.
Y
N
Go to the RAP for the Fault Code indicated to troubleshoot the problem.
Xerographic Hard Stop Procedure
1.
Remove the Paper Handling Module Cover.
2.
Make sure that the IBT Handle is up.
3.
Cheat the Front Door Interlock.
4.
Use the Test Pattern that displays the fault.
5.
Press Start.
6.
Watch the Registration Drive Gear (
Figure 1
).
7.
When the gear starts to rotate, remove the interlock cheater.
8.
Extend the Paper Handling Drawer.
9.
Remove the two screws that secure the IBT Front Frame and turn IBT handle down.
10. Extend the IBT Drawer to the service position.
Observe the Image on the IBT.
The defect is present on the IBT.
Y
N
Go to the
IQ 40 2nd BTR HVPS RAP
. If the 2nd BTR Power Supply is good, replace the
2nd BTR (
PL 7.9
). If the problem continues, replace the IBT Belt (
PL 7.5
).
The problem is in the Xerographic Module, the 1st BTR, or the ROS. Complete the steps below
until the problem is resolved
•
Check the photoreceptor, the corotron wire, and the corotron grid for defects or damage. If
any component is questionable, replace the Drum CRU
Machine Consumables
.
•
Go to the
IQ 41 1st BTR HVPS RAP
. If the 1st BTR Power Supply is good, replace the 1st
BTR (
PL 7.6
).
A
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Summary of Contents for DocuColor 12/DCCS50
Page 4: ...1 05 ii DocuColor 12 DCCS50 Reissue Introduction manuals4you com manuals4you com...
Page 9: ...1 05 vii DocuColor 12 DCCS50 Introduction Reissue Figure 2 General Information...
Page 30: ...1 05 1 2 DocuColor 12 DCCS50 Reissue Service Call Procedures manuals4you com manuals4you com...
Page 276: ...1 05 3 2 DocuColor 12 DCCS50 Reissue Image Quality manuals4you com manuals4you com...
Page 850: ...1 05 6 170 DocuColor 12 DCCS50 Reissue General Procedures manuals4you com manuals4you com...
Page 852: ...1 05 7 2 DocuColor 12 DCCS50 Reissue Wiring Data manuals4you com manuals4you com...
Page 893: ...1 05 7 43 DocuColor 12 DCCS50 18VAC Wirenet Wiring Data Reissue Figure 1 Wirenet AC 18V...
Page 899: ...1 05 7 49 DocuColor 12 DCCS50 5VDC Wirenets Wiring Data Reissue Figure 2 Wirenet 5VDC 2...
Page 901: ...1 05 7 51 DocuColor 12 DCCS50 5VDC Wirenets Wiring Data Reissue Figure 4 Wirenet 5VDC 3...
Page 903: ...1 05 7 53 DocuColor 12 DCCS50 5VDC Wirenets Wiring Data Reissue Figure 6 Wirenet 5VDC 4...
Page 905: ...1 05 7 55 DocuColor 12 DCCS50 5VDC Wirenets Wiring Data Reissue Figure 8 Wirenet 5VDC 6...
Page 921: ...1 05 7 71 DocuColor 12 DCCS50 24VDC Wirenets Wiring Data Reissue Figure 3 Wirenet 24VDC 3...
Page 923: ...1 05 7 73 DocuColor 12 DCCS50 24VDC Wirenets Wiring Data Reissue Figure 5 Wirenet 24VDC 5...
Page 932: ...1 05 7 82 DocuColor 12 DCCS50 BSDs Reissue Wiring Data manuals4you com manuals4you com...
Page 943: ...1 05 7 93 DocuColor 12 DCCS50 Chain 02 Wiring Data Reissue Figure 3 BSD 2 2 UI Display...
Page 945: ...1 05 7 95 DocuColor 12 DCCS50 Chain 02 Wiring Data Reissue Figure 5 BSD 2 4 Monitoring...
Page 946: ...1 05 7 96 DocuColor 12 DCCS50 Chain 02 Reissue Wiring Data manuals4you com manuals4you com...
Page 953: ...1 05 7 103 DocuColor 12 DCCS50 Chain 03 Wiring Data Reissue Figure 7 BSD 3 6 Foreign Interface...
Page 956: ...1 05 7 106 DocuColor 12 DCCS50 Chain 03 Reissue Wiring Data manuals4you com manuals4you com...
Page 965: ...1 05 7 115 DocuColor 12 DCCS50 Chain 05 Wiring Data Reissue Figure 7 BSD 5 6 Monitoring...
Page 966: ...1 05 7 116 DocuColor 12 DCCS50 Chain 05 Reissue Wiring Data manuals4you com manuals4you com...
Page 969: ...1 05 7 119 DocuColor 12 DCCS50 Chain 06 Wiring Data Reissue Figure 3 BSD 6 3 Carriage Control...
Page 971: ...1 05 7 121 DocuColor 12 DCCS50 Chain 06 Wiring Data Reissue Figure 5 BSD 6 5 Laser Control...
Page 973: ...1 05 7 123 DocuColor 12 DCCS50 Chain 06 Wiring Data Reissue Figure 7 BSD 6 7 Monitoring 1 of 2...
Page 993: ...1 05 7 143 DocuColor 12 DCCS50 Chain 08 Wiring Data Reissue Figure 3 BSD 8 3 Tray 3 Paper Feed...
Page 995: ...1 05 7 145 DocuColor 12 DCCS50 Chain 08 Wiring Data Reissue Figure 5 BSD 8 5 Tray 5 Paper Feed...
Page 1009: ...1 05 7 159 DocuColor 12 DCCS50 Chain 09 Wiring Data Reissue Figure 5 BSD 9 3 Development...
Page 1043: ...1 05 7 193 DocuColor 12 DCCS50 Chain 10 Wiring Data Reissue Figure 15 BSD 10 11 OCT Control...
Page 1048: ...1 05 7 198 DocuColor 12 DCCS50 Chain 10 Reissue Wiring Data manuals4you com manuals4you com...
Page 1053: ...1 05 7 203 DocuColor 12 DCCS50 Chain 11 Wiring Data Reissue Figure 5 BSD 11 3 Decurler Control...
Page 1062: ...1 05 7 212 DocuColor 12 DCCS50 Chain 16 Reissue Wiring Data manuals4you com manuals4you com...
Page 1064: ...1 05 8a 2 DocuColor 12 DCCS50 Reissue High Capacity Feeder manuals4you com manuals4you com...
Page 1068: ...1 05 8a 6 DocuColor 12 DCCS50 Reissue High Capacity Feeder manuals4you com manuals4you com...
Page 1074: ...1 05 8a 12 DocuColor 12 DCCS50 Reissue High Capacity Feeder manuals4you com manuals4you com...
Page 1116: ...1 05 8b 2 DocuColor 12 DCCS50 Reissue Convenience Stapler manuals4you com manuals4you com...
Page 1126: ...1 05 8c 2 DocuColor 12 DCCS50 Reissue Edit Pad manuals4you com manuals4you com...
Page 1140: ...1 05 8c 16 DocuColor 12 DCCS50 Edit Pad BSDs Reissue Edit Pad manuals4you com manuals4you com...
Page 1144: ...1 05 8d 4 DocuColor 12 DCCS50 Reissue Finisher Sorter manuals4you com manuals4you com...
Page 1200: ...1 05 8d 58 DocuColor 12 DCCS50 12 580 Reissue Finisher Sorter manuals4you com manuals4you com...
Page 1376: ...1 05 9 2 DocuColor 12 DCCS50 Reissue Installation Instructions manuals4you com manuals4you com...
Page 1521: ...1 05 10 101 DocuColor 12 DCCS50 Overview Principles of Operation Reissue Figure 2 Paper Path...
Page 1605: ...1 05 10 185 DocuColor 12 DCCS50 Stacker Tray Motor and Sensors Principles of Operation Reissue...
Page 1614: ...1 05 11 2 DocuColor 12 DCCS50 Reissue Glossary of Terms manuals4you com manuals4you com...