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Xerox DocuColor 12/DCCS50, Service Manual

The Xerox DocuColor 12/DCCS50 is a high-quality color printer perfect for any office or professional setting. Easily maintain and service your device with the comprehensive Service Manual available for free download at manualshive.com. Ensure optimal performance and longevity for your Xerox printer with this essential manual.

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1/05

8d-1

DocuColor 12/DCCS50

Finisher/Sorter

Reissue

8D Finisher

 Chain 03

3-319 Finisher/Sorter Communication Failure RAP ........................................................

8d-3

 Chain 11

11-107 SCT Exit Sensor On Jam Long RAP ..................................................................

8d-5

11-108 SCT Exit Sensor Off Jam RAP ...........................................................................

8d-7

 11-109 SCT Exit Sensor On Jam Short RAP.................................................................

8d-8

11-110 Paper Remains at Decurler Exit Sensor Long RAP............................................ 8d-10
11-111 Paper Remains at Decurler Exit Sensor Short RAP ........................................... 8d-10
11-115 Mailbox Vertical Sensor / Bin 1 Sensor On Jam RAP......................................... 8d-11
11-116 Mailbox Vertical Sensor / Bin 1 Sensor Off Jam RAP......................................... 8d-12
11-142 Mailbox Entrance Sensor On Jam Long RAP..................................................... 8d-13
11-143 Mailbox Entrance Sensor Off Jam RAP.............................................................. 8d-15
11-144 Mailbox Entrance Sensor On Jam Short RAP .................................................... 8d-16
11-145 Decurler Exit Sensor On Jam Long RAP ............................................................ 8d-17
11-146 Decurler Exit Sensor On Jam Short RAP ........................................................... 8d-19
11-190 Paper Remains on V-Tra In Sensor RAP ........................................................... 8d-21
11-191 Paper Remains at Mailbox Vertical Sensor / 1 Bin Sensor RAP ........................ 8d-22
11-192 Paper Remains at SCT Exit Sensor RAP ........................................................... 8d-22
11-193 Decurler Exit Sensor Static Jam RAP................................................................. 8d-23
11-301 Mailbox Door Interlock Open RAP ...................................................................... 8d-23
11-302 Decurler Door Interlock Open RAP..................................................................... 8d-24
11-303 Docking Interlock Open RAP .............................................................................. 8d-24
11-350 Decurler 1 Fail RAP ............................................................................................ 8d-25
11-512 Simple Catch Tray (SCT) Full Stack RAP........................................................... 8d-26
11-911 Bin 1 Full Stack RAP........................................................................................... 8d-27
11-912 Bin 2 Full Stack RAP........................................................................................... 8d-27
11-913 Bin 3 Full Stack RAP........................................................................................... 8d-28
11-914 Bin 4 Full Stack RAP........................................................................................... 8d-28
11-915 Bin 5 Full Stack RAP........................................................................................... 8d-29
11-916 Bin 6 Full Stack RAP........................................................................................... 8d-29
11-917 Bin 7 Full Stack RAP........................................................................................... 8d-30
11-918 Bin 8 Full Stack RAP........................................................................................... 8d-30
11-919 Bin 9 Full Stack RAP........................................................................................... 8d-31
11-920 Bin 10 Full Stack RAP......................................................................................... 8d-31
11-921 SCT Tray Full Stack RAP ................................................................................... 8d-32
11-922 Sorter Stacker Full RAP...................................................................................... 8d-32

 Chain 12

12-120 RAP..................................................................................................................... 8d-33
12-121 RAP..................................................................................................................... 8d-34
12-170 RAP..................................................................................................................... 8d-36
12-180 RAP..................................................................................................................... 8d-37
12-181 RAP..................................................................................................................... 8d-37
12-240 RAP..................................................................................................................... 8d-38
12-243 RAP..................................................................................................................... 8d-39
12-244 RAP..................................................................................................................... 8d-39
12-245 RAP..................................................................................................................... 8d-40

12-246 RAP..................................................................................................................... 8d-41
12-248 RAP..................................................................................................................... 8d-42
12-249 RAP..................................................................................................................... 8d-43
12-251 RAP..................................................................................................................... 8d-43
12-253 RAP..................................................................................................................... 8d-44
12-254 RAP..................................................................................................................... 8d-45
12-255 RAP..................................................................................................................... 8d-46
12-256 RAP..................................................................................................................... 8d-47
12-264 RAP..................................................................................................................... 8d-48
12-265 RAP..................................................................................................................... 8d-49
12-266 RAP..................................................................................................................... 8d-50
12-302 RAP..................................................................................................................... 8d-51
12-303 RAP..................................................................................................................... 8d-51
12-305 RAP..................................................................................................................... 8d-52
12-306 RAP..................................................................................................................... 8d-52
12-400/12-538 RAP......................................................................................................... 8d-53
12-531 RAP..................................................................................................................... 8d-53
12-536 RAP..................................................................................................................... 8d-54
12-537 RAP..................................................................................................................... 8d-55
12-570 RAP..................................................................................................................... 8d-55
12-571 RAP..................................................................................................................... 8d-56
12-580 RAP..................................................................................................................... 8d-57

 15.1

REP 15.1.1 Decurler ....................................................................................................... 8d-59
REP 15.1.2 Decurler Rolls 1 and 2 ................................................................................. 8d-59
REP 15.1.3 Reflector and Cam ....................................................................................... 8d-62
REP 15.1.4 Decurler Stepper Motor................................................................................ 8d-63
REP 15.1.5 Entrance Lower Chute and Pinch Roll ......................................................... 8d-64
REP 15.1.6 Exit Lower Baffle and Pinch Roll.................................................................. 8d-65
REP 15.1.7 Decurler PWB .............................................................................................. 8d-65
REP 15.1.8 Cam Drive Shaft........................................................................................... 8d-66
REP 15.1.9 Torque Limiter Gear and Stopper ................................................................ 8d-67
REP 15.1.10 Decurler Drive Roll 2.................................................................................. 8d-68
REP 15.1.11 Decurler Drive Roll 1.................................................................................. 8d-69
REP 15.1.12 Decurler Entrance Roll............................................................................... 8d-70
REP 15.1.13 Decurler Exit Roll ....................................................................................... 8d-71
REP 15.1.14 Entrance Upper Baffle and Pinch Roll ....................................................... 8d-72
REP 15.1.15 Finisher Transport Motor............................................................................ 8d-73
REP 15.1.16 Finisher Drive Belt...................................................................................... 8d-73
REP 15.1.17 Single Catch Tray (SCT) Assembly ........................................................... 8d-74
REP 15.1.18 SCT Static Eliminator................................................................................. 8d-75
REP 15.1.19 SCT Exit Sensor ........................................................................................ 8d-75
REP 15.1.20 SCT Pinch Roll........................................................................................... 8d-76
REP 15.1.21 Finisher Transport Roll 1............................................................................ 8d-76
REP 15.1.22 Finisher Transport Roll 2............................................................................ 8d-77

 15.2

Summary of Contents for DocuColor 12/DCCS50

Page 1: ...ry 2005 DocuColor 12 DCCS50 Service Manual CAUTION Certain components in the DocuColor 12 DCCS50 are susceptible to damage from electro static discharge Observe all ESD procedures to avoid component d...

Page 2: ...rained service personal only Xerox does not warrant or represent that such documentation is complete nor does Xerox represent or warrant that it will notify or provide to such customer any future chan...

Page 3: ...05 i DocuColor 12 DCCS50 Introduction Reissue Introduction Introduction iii About This Documentation iv Organization iv Reference Symbology vi AC and DC Voltage Nomenclature ix Translated WARNINGS ix...

Page 4: ...1 05 ii DocuColor 12 DCCS50 Reissue Introduction manuals4you com manuals4you com...

Page 5: ...locks for any reason Permanent eye damage could result if the laser is accidentally directed into your eye Figure 1 Laser Hazard Symbol Laser Hazard Statement DANGER INVISIBLE LASER RADIATION WHEN OPE...

Page 6: ...or activities of the service call procedures Initial Actions The purpose of the Initial Actions is to gather information about the service call and the condi tion of the machine and to classify the in...

Page 7: ...upplies information Section 7 Wiring Data This section contains the Plug Jack Listings Plug Jack Location Drawings PWB Location Dia grams Power Distribution Wirenets and the Block Schematic Diagrams B...

Page 8: ...1 05 vi DocuColor 12 DCCS50 Reissue Introduction Reference Symbology Figure 1 General Information manuals4you com manuals4you com...

Page 9: ...1 05 vii DocuColor 12 DCCS50 Introduction Reissue Figure 2 General Information...

Page 10: ...1 05 viii DocuColor 12 DCCS50 Reissue Introduction Figure 3 General Information manuals4you com manuals4you com...

Page 11: ...f the AC line The voltage level on this line depends upon the local AC power supplied to the machine DC Voltage Levels DC voltages should be measured between the test point and the machine frame unles...

Page 12: ...ement appear on a label in the machine when the Toner Cartridge Cover or the Toner Cartridge Unit are removed The symbol by itself or the symbol and the statement may also appear in the service docume...

Page 13: ...d brancher le cordon d alimentation REP 1 6 1 Exit Drive WARNING Turn power off and disconnect the power plug DANGER Mettre la machine sur Arr t et d brancher le cordon d alimentation REP 1 6 2 Fuser...

Page 14: ...nnect the power plug DANGER Mettre la machine sur Arr t et d brancher le cordon d alimentation REP 2 15 1 Regi Sensor WARNING Turn power off and disconnect the power plug DANGER Mettre la machine sur...

Page 15: ...ncher le cordon d alimentation REP 3 2 1 CCD PWB WARNING Turn power off and disconnect the power plug DANGER Mettre la machine sur Arr t et d brancher le cordon d alimentation REP 3 3 1 Carriage Cable...

Page 16: ...ct the power plug DANGER Mettre la machine sur Arr t et d brancher le cordon d alimentation REP 6 2 1 Toner Cartridge Unit WARNING Turn power off and disconnect the power plug DANGER Mettre la machine...

Page 17: ...ion REP 7 6 2 Drive Roll WARNING Turn power off and disconnect the power plug DANGER Mettre la machine sur Arr t et d brancher le cordon d alimentation REP 7 6 3 Back up Roll WARNING Turn power off an...

Page 18: ...her le cordon d alimentation 9 ELECTRICAL REP 9 2 1 Opening Closing the IOT Control PWB Chassis WARNING Turn power off and disconnect the power plug DANGER Mettre la machine sur Arr t et d brancher le...

Page 19: ...mentation REP 12 4 2 Nudger Roll WARNING Turn power off and disconnect the power plug DANGER Mettre la machine sur Arr t et d brancher le cordon d alimentation REP 12 4 3 Feed Roll WARNING Turn power...

Page 20: ...and Cam WARNING Turn power off and disconnect the power plug DANGER Mettre la machine sur Arr t et d brancher le cordon d alimentation REP 13 14 1 Decurler Stepping Motor WARNING Turn power off and d...

Page 21: ...on d alimentation REP 2 8 27 HCF Feeder Assembly WARNING To avoid electrical shock switch OFF the Main Power Switch and disconnect the Power Cord DANGER Afin d viter tout risque d lectrocution mettre...

Page 22: ...Power Cord DANGER Afin d viter des accidents ou une lectrocution d brancher la prise du mod ule de finition Mettre la machine sur Arr t et d brancher le cordon d alimentation REP 15 1 5 Entrance Lower...

Page 23: ...P 15 1 17 Single Catch Tray SCT Assembly WARNING To avoid personal injury or shock disconnect the Finisher cable connector Switch off the machine power and disconnect the Machine Power Cord DANGER Afi...

Page 24: ...jury or shock disconnect the Finisher cable connector Switch off the machine power and disconnect the machine Power Cord DANGER Afin d viter des accidents ou une lectrocution d brancher la prise du mo...

Page 25: ...nect the Finisher cable connector Switch off the machine power and disconnect the machine Power Cord DANGER Afin d viter des accidents ou une lectrocution d brancher la prise du mod ule de finition Me...

Page 26: ...nd disconnect the machine Power Cord DANGER Afin d viter des accidents ou une lectrocution d brancher la prise du mod ule de finition Mettre la machine sur Arr t et d brancher le cordon d alimentation...

Page 27: ...se du mod ule de finition Mettre la machine sur Arr t et d brancher le cordon d alimentation REP 15 3 16 Stapler Assembly WARNING To avoid personal injury or shock disconnect the Finisher cable connec...

Page 28: ...accidents ou une lectrocution d brancher la prise du mod ule de finition Mettre la machine sur Arr t et d brancher le cordon d alimentation REP 15 3 32 Bin Trays 2 10 WARNING To avoid personal injury...

Page 29: ...uColor 12 DCCS50 Service Call Procedures Reissue 1 Service Call Procedures Service Strategy 1 3 Initial Actions 1 3 Call Flow 1 4 Detailed Maintenance Activities HFSI 1 6 Cleaning Procedures 1 8 Final...

Page 30: ...1 05 1 2 DocuColor 12 DCCS50 Reissue Service Call Procedures manuals4you com manuals4you com...

Page 31: ...t the power cords are in good condition correctly plugged in the power source and free from any defects that would be a safety hazard Ensure that the connector for the IDFE Wiring Harness is properly...

Page 32: ...DC12 diagnostic tool to ensure that any fault code is displayed Some codes will appear only the Last 40 Faults list A fault code is displayed Y N Go to the GP 4 Intermittent Problem RAP NOTE Most RAPs...

Page 33: ...me codes will appear only the Last 40 Faults list A fault code is displayed Y N Go to the GP 4 Intermittent Problem RAP NOTE Most RAPs are in Section 2 but the RAPs for Accessories are located in Sect...

Page 34: ...e 009 805 IBT Belt CV PV Total A4 LTR LEF copies larger paper 2 counts 120K Replace the IBT Belt PL 7 5 Reset this counter and counter 009 806 009 806 IBT Belt Cycle Total IBT Belt revolutions 660K Re...

Page 35: ...Roll PL 8 3 and reset the counter 010 803 External Heat Roll Total sheets through Fuser 80K Replace the External Heat Roll PL 8 8 and reset the counter 010 811 Oil System Total sheets through Fuser 8...

Page 36: ...dure is to be used as a guide to follow at the end of every service call Procedure 1 Reset the History File 2 Ensure that the exterior of the copier printer IDFE and the adjacent area are clean Use a...

Page 37: ...528 Platen Document Size Unknown RAP 2 27 3 529 AMS Mix NG RAP 2 27 3 530 AMS NG RAP 2 28 3 535 Whole Image NG RAP 2 28 3 536 Platen No Original 2 29 3 537 Repeat NG Number RAP 2 29 3 538 Repeat NG M...

Page 38: ...ay 1 Pre Registration Sensor On Jam RAP 2 99 8 172 Tray 2 Pre Registration Sensor On Jam RAP 2 99 8 173 Tray 3 Pre Registration Sensor On Jam RAP 2 100 8 174 Tray 4 Pre Registration Sensor On Jam RAP...

Page 39: ...ll Overheat Thermistor Overheat Failure RAP 2 166 10 377 External Heat Roll Control Thermistor Failure RAP 2 167 10 378 External Heat Roll Overheat Thermistor Failure RAP 2 167 10 379 Power On Externa...

Page 40: ...Comm Fail RAP 2 222 15 367 X Fail 4 RAP 2 223 15 370 X Fail 5 RAP 2 223 15 371 X Fail 6RAP 2 224 15 380 15 381 15 382 15 383 15 384 15 385 CCD AGC Fail RAP 2 224 15 386 15 387 15 388 15 389 15 390 15...

Page 41: ...C Driver PWB PL 9 2 for an open or a short If the problem continues Replace the Front Door Interlock Switch PL 9 1 Replace the Drawer Interlock Switch PL 2 18 Perform the following Go to the Interlock...

Page 42: ...rm the following 1 Check the wiring at P J31 for an open short circuit to the POST IPS 2 Replace the IIT LVPS PL 3 5 3 Replace the PRE IPS PWB PL 3 5 4 Replace the POST IPS PWB PL 3 5 5 VDC Power IOT...

Page 43: ...n the IOT LVPS checked OK Y N Replace the IOT LVPS PL 9 3 Disconnect the following connectors from their respective PWBs P J395 from the Half Tone PWB PL 9 2 P J411 from the IOT Drive PWB PL 9 2 Recon...

Page 44: ...the suspected component for an open short circuit Replace the component which loads down the 12 VDC Perform the following Go to Wirenet 12 12V DC involving the IOT Drive PWB and disconnect all compone...

Page 45: ...ver PWB Y N Perform the following Go to Wirenet 24 VDC involving the AC Driver PWB and disconnect all components from the AC Driver PWB which are driven by 24 VDC Reconnect the components one by one t...

Page 46: ...d OK between P J17 1 2 3 and P J17 4 5 6 Y N Check for AC Line voltage between P J16 1 ACH and P J16 4 ACN on the AC Driver PWB PL 9 3 AC Line voltage checked OK between P J16 1 and P J16 4 Y N Check...

Page 47: ...t 5 VDC is available at P J19 4 on the AC Driver PWB 5 VDC is measured at P J19 4 on the AC Driver PWB Y N Go to the 5 VDC Power IOT LVPS RAP 24 VDC is measured at P J45 5 on the Distribution PWB Y N...

Page 48: ...normally when it was exercised in the preceding steps 1 through 3 Y N Check the voltage at P J11A A12 on the AC Driver PWB PL 9 3 5 VDC is mea sured at P J11A A12 on the AC Driver PWB PL 9 3 Y N Perf...

Page 49: ...82A on the UI PWB and CN1 on the Display Power Supply for a short open circuit Replace the Control Panel PL 9 5 Replace the UI PWB PL 9 5 Replace the UI PWB PL 9 5 Perform the following Go to Flag 1 F...

Page 50: ...nected correctly It is possible to partially connect this plug upside down which will create a power supply short circuit Check F3 on the Distribution PWB This may have also corrupted the UI software...

Page 51: ...If the wires are OK replace the IIT LVPS PL 3 5 There is 3 5 VDC from J 517 pin 3 to pin 4 on the Pre IPS PWB Y N Go to Flag 6 on BSD 3 2 Check for an open or a short circuit to GND If the wires are...

Page 52: ...it Check the wire between IOT CPU PWB P J404 B14 and UI PWB P J490 10 Check the wire between IOT CPU PWB P J404 B13 and UI PWB P J490 11 Check the wire between IOT CPU PWB P J404 B16 and UI PWB P J490...

Page 53: ...lag 1 on BSD 3 4 and check for 24 VDC at P J563 1 on the Mail box Control PWB 24 VDC is measured at P J563 1 Y N Perform the following Go to Flag 1 on BSD 3 4 and check for an open short circuit Go to...

Page 54: ...that there is no damage Reset the IOT CPU connectors and reseat the IOT NVM PWB Reload IDFE System Software Replace the IOT CPU PWB PL 9 2 Replace the IDFE PL 19 1 3 329 DDI IISS Communication Failur...

Page 55: ...between the Foreign Interface PWB and the Foreign Accessory P J 940 If you were sent to this RAP from Call Flow for a nonrecognized Foreign Device go to Flag 1 on BSD 3 6 and check for an open circui...

Page 56: ...d perform the following Inspect the IOT NVM PWB and the IOT CPU PWB connections Reseat connectors between the IOT NVM PWB and IOT CPU PWB Replace the IOT NVM PWB PL 9 2 3 356 IOT NVM Failure RAP This...

Page 57: ...Main Motor 004 021 Drum Motor 003 213 TRO Sensor The display is H and changes to L momentarily Y N The display is always H Y N Less than 1 VDC is measured between P J416A 7 and DC Com Y N Replace the...

Page 58: ...CPU PWB and the Half Tone PWB for loose connections or any obvious electrical mechanical cause for malfunction Replace the Half Tone PWB PL 9 2 3 394 IOT EEP ROM Limit Failure RAP This fault code is...

Page 59: ...the IOT CPU PWB and the Half Tone PWB for loose connections or any obvious electrical mechanical cause for malfunction Replace the Half Tone PWB PL 9 2 3 396 IOT EEPROM R W Failure RAP This fault code...

Page 60: ...he serial numbers GP 10 Replacing Billing PWBs If unsuc cessful replace the IOT NVM PWB PL 9 2 After replacing the IOT NVM PWB set the serial number GP 10 Replacing Billing PWBs The IOT CPU PWB serial...

Page 61: ...eclared Y N Refer to the User Guide Selecting a Paper Tray and help the customer to understand how to avoid recurrence of the problem Replace the IOT CPU PWB PL 9 2 3 512 APS NG No Paper RAP The 3 512...

Page 62: ...lem Replace the IOT CPU PWB PL 9 2 3 527 Original Change During Job RAP The 3 527 Fault Code indicates that the original returned according to the original return instruction did not match the size or...

Page 63: ...to the User Guide Loading Documents Document Size Sensing and help the cus tomer to understand how to avoid recurrence of the problem Replace the IOT CPU PWB PL 9 2 3 529 AMS Mix NG RAP The 3 529 Fau...

Page 64: ...o the User Guide Reducing Enlarging Copies and help the customer to under stand how to avoid recurrence of the problem Replace the IOT CPU PWB PL 9 2 3 535 Whole Image NG RAP The 3 535 Fault Code indi...

Page 65: ...ducing Enlarging Copies and help the customer to under stand how to avoid recurrence of the problem Replace the IOT CPU PWB PL 9 2 3 537 Repeat NG Number RAP The 3 537 Fault Code indicates that the sp...

Page 66: ...elp the customer to under stand how to avoid recurrence of the problem Replace the IOT CPU PWB PL 9 2 3 539 MPE MAG NG RAP The 3 539 Fault Code indicates that magnification of the output was specified...

Page 67: ...de 3 541 is still declared Y N Refer to the User Guide Selecting a Paper Tray and help the customer to understand how to avoid recurrence of the problem Replace the IOT CPU PWB PL 9 2 3 542 AMS NG RAP...

Page 68: ...nt Rotation and help the customer to understand how to avoid recurrence of the problem Replace the IOT CPU PWB PL 9 2 3 550 Original Patch Not Exist RAP The 3 550 Fault Code indicates that there was n...

Page 69: ...ing the Auditron Administration Mode and help the Customer Auditron Administrator to understand how to avoid recurrence of the problem Replace the IOT CPU PWB PL 9 2 3 580 IOT System Timing Fail RAP T...

Page 70: ...lowing Replace the IOT NVM PWB PL 9 2 Replace the IOT CPU PWB PL 9 2 3 600 Billing Adjust NVM Failure RAP This Fault Code is declared when after the job ended the billing mismatch occurred and auto ma...

Page 71: ...mechanical cause for malfunction Enter DC122 Failure History If this failure has occurred many times replace the IOT CPU PWB PL 9 2 3 602 Billing Adjust Half Tone Failure RAP This Fault Code is decla...

Page 72: ...1 05 2 36 DocuColor 12 DCCS50 3 601 Billing Adjust IOSS Failure RAP 3 602 Billing Reissue Status Indicator RAPs manuals4you com manuals4you com...

Page 73: ...P J42 11 and 12 on the Distribution PWB 24 VDC is measured at P J42 11 and 12 on the Distribution PWB Y N Perform the following Go to Flag 2 on BSD 4 1 check for an open short circuit Go to the 24 VDC...

Page 74: ...WB 24 VDC is measured at P J42 2 on the Distribution PWB Y N Perform the following Go to Flag 6 on BSD 4 1 and check for a short open circuit Go to the 24 VDC Power IOT LVPS RAP Enter DC330 004 021 Dr...

Page 75: ...P J588 2 on the DADF Feed Motor with the motor on Y N Go to Flag 1 on BSD 5 2 Check the wires for an open circuit Check the in line fuse for an open circuit If the fuse is good replace the DADF Feed...

Page 76: ...Registration Sensor Y N Enter dC330 005 055 Belt Motor CW DADF Belt Motor energizes Y N Remove the DADF Rear Cover Check the Fuse F1 on the DADF Control PWB The fuse is good Y N Install a new fuse If...

Page 77: ...ol PWB PL 12 3 Go to Flag 1 and Flag 5 on BSD 5 3 Check the wires for an open circuit If the wires are good replace the DADF Registration Sensor PL 12 5 Replace the DADF Control PWB PL 12 3 Check the...

Page 78: ...DADF Exit Sensor Ensure that connectors P J595 P J599 and P J589 are seated correctly on the DADF Control PWB and DADF Exit Sensor and there are no obvious crimped or broken wires Refer to BSD 5 5 for...

Page 79: ...and P J589 are seated correctly on the DADF Control PWB and DADF Exit Sensor and there are no obvious crimped or broken wires Refer to BSD 5 5 for the following procedure Procedure The trail edge of...

Page 80: ...2 3 Go to Flag 1 on BSD 5 5 Check the wire for an open circuit If the wire is good replace the DADF Exit Sensor PL 12 9 Replace the DADF Control PWB PL 12 3 Check the following parts for wear slipping...

Page 81: ...Actions Check for the following Refer to BSD 5 2 for the following procedure Contamination on the DADF Document Sensor Ensure that connectors P J599 and P J581 are seated correctly on the DADF Contro...

Page 82: ...ol PWB PL 12 3 The problem appears to be intermittent Replace the DADF Registration Sensor PL 12 5 If the problem continues replace the DADF Control PWB PL 12 3 5 198 DADF Exit Sensor Static Jam RAP T...

Page 83: ...s in the Entrance Tray Initial Actions Check for the following Ensure that the Document Handler is free of any paper or debris Ensure that connectors P J599 P J582 and P J583 are seated correctly on t...

Page 84: ...1 The display changed from H to L Y N With the sensor blocked less than 1 VDC is measured at P J599 8 on the DADF Control PWB Y N With the sensor blocked less than 1 VDC is measured at P J582 2 on DAD...

Page 85: ...r are not damaged or loose The magnet plate on the top cover fully contacts the magnetic latches Refer to BSD 5 1 for the following procedure Procedure Open the Top Cover Enter dC330 005 301 Top Cover...

Page 86: ...AP The Control Logic has detected that a automatically detected size of the original was irregular Initial Actions Check for the following Ensure that the Document Handler is free of any paper or debr...

Page 87: ...3 DADF Size Sensor 1 Rear PL 12 5 DADF Size Sensor 2 Front PL 12 5 5 503 Miss Doc Reset RAP The Missing Document Reset fault code 05 503 is displayed when the Control Logic has detected that after cou...

Page 88: ...ove and reinsert the originals in the ADF Run the job again OF5 1 DADF Jam Recovery RAP Jam Recovery problems occur when a jam clearance activity results in the complete re copying of a set of documen...

Page 89: ...ort If the wire is OK replace the Pre IPS PWB PL 3 5 Clean and check the Platen Angle Sensor for damage If the problem continues replace the Platen Angle Sensor PL 3 2 Block and unblock the Platen Ang...

Page 90: ...Refer to BSD 6 2 and BSD 6 7 in the following procedure Check that the Platen Cover closes properly Procedure Close the Platen Cover Enter dC330 006 300 Platen Interlock Switch IISS Press Start The D...

Page 91: ...IPS PWB for loose connec tions or any obvious electrical mechanical cause for malfunction Replace the following Option Memory PWBs PL 3 5 on at a time MEM SYS PWB PL 3 5 POST IPS PWB PL 3 5 Pre IPS PW...

Page 92: ...Y N 3 5VDC is measured between P J524 4 and GND on the IIT Driver PWB Y N Go to Flag 5 on the BSD 6 1 and check the wire for an open or short circuit If the wire is OK replace the Pre IPS PWB PL 3 5...

Page 93: ...rcuit If the wires are OK replace the IIT Driver PWB PL 3 2 6 360 Carriage Position Failure RAP The Control Logic detected the Carriage out of position during Carriage Initialization Initial Actions R...

Page 94: ...he IIT Regi Sensor Y N Go to Flag 2 on BSD 6 3 and check the wires for an open or short circuit If the wires are OK replace the Pre IPS PWB PL 3 5 Clean and align the IIT Regi Sensor If the problem co...

Page 95: ...or short circuit If the wires are OK replace the Pre IPS PWB PL 3 5 Set the DMM to max recording mode peak hold 5VDC is measured between P J534 6 and P J534 2 on the Lamp Ballast PWB Y N Go to Flag 1...

Page 96: ...an Initialize Regi Sensor Failure RAP 6 391 Scan Initialize Failure RAP The IIT Regi Registration Sensor Changed to high when the Carriage Initialization Started Initial Actions Refer to BSD 6 3 and 6...

Page 97: ...6 615 b Failure RAP The Control Logic has detected that the measured b is out of the specific range Initial Actions Refer to BSD 6 2 and BSD 6 7 in the following procedure Ensure that the PRE IPS PWB...

Page 98: ...s detected that the measured reflective rate for each color is out of the specific range Initial Actions Refer to BSD 6 1 and BSD 6 7 in the following procedure Ensure that the Exposure Lamp Light Pat...

Page 99: ...es for an open or short circuit If the wires are OK replace the IOT Drive PWB PL 9 2 Push the Tray in Enter dC330 008 007 Tray 1 Feed Lift Motor Lift Tray1 Feed Lift Motor Press Start and Stop several...

Page 100: ...2 Feed Assembly without disconnecting P J792 Enter dC330 008 222 Tray 2 Level Sensor Press Start Manually actuate the Tray 2 Stack Height Sensor The display changed from H to L Y N 0 VDC is measured...

Page 101: ...2 Feed Lift Motor PL 2 6 Go to Flag 3 and Flag 4 on BSD 7 6 and check the harness and connectors If the har ness and connectors are OK replace the IOT Drive PWB PL 9 2 Enter dC330 008 232 Tray 2 No Pa...

Page 102: ...Lift 008 018 Tray 3 Feed Lift Motor Feed Tray 3 Feed Lift Motor Press Start and Stop several times CAUTION Do not operate the component control more than twice before resetting paper position To lowe...

Page 103: ...n the Lower Left Door PL 2 8 Remove the Screw and open the Tray 4 Feed Assembly PL 2 4 Procedure Cheat the L H Cover INTLK Switch Remove the Tray 4 Feed Assembly without disconnecting P J794 Enter dC3...

Page 104: ...the wires and connectors are OK replace the Tray 3 Feed Lift Motor PL 2 6 If the problem continue place the Tray PWB PL 9 2 Enter dC330 008 234 Tray 4 No Paper Sensor Press Start Manually actuate the...

Page 105: ...anged from L to H Y N 0 VDC is measured at P J416B 4 on the IOT Drive PWB Y N 5 VDC is measured at P J147 2 on the Tray 5 Stack Down Sensor Y N Go to Flag 3 and Flag 4 on BSD 7 9 and check the harness...

Page 106: ...or Press Start Manually actuate the Tray 5 Paper Sensor The display changed from H to L Y N 0 VDC is measured at P J416B 8 on the IOT Drive PWB Y N 5 VDC is measured at P J146 2 on the Tray 5 Paper Se...

Page 107: ...the Tray 5 Stack Down Sensor Y N Go to Flag 4 on BSD 7 9 and check the harness and connectors If the harness and connectors are OK replace the IOT Drive PWB 5 VDC is measured between P J147 1 and P J...

Page 108: ...7 340 All Tray Broken RAP The IOT detected that all Paper Trays are not functional Initial Actions Refer to BSD 1 2 for the following procedure Ensure the L H Cover is securely closed Ensure connector...

Page 109: ...4 size switch 4 for the Tray 4 Size Sensor and press Start Open Tray 4 Check the state of the four Tray Sensors The four Tray Sensor States displayed corresponds with Table 3 Y N Check for XVDC Refer...

Page 110: ...he DC Voltages XVDC is measured at TP 6 on the Tray PWB Y N Check for XVDC Refer to Table 1 for the DC Voltages XVDC is measured at P J415B 14 on the IOT Drive PWB Y N Go to the 5 VDC Power IOT LVPS R...

Page 111: ...o Paper Sensor The display changed from L to H Y N 0 VDC is measured at P J415A 16 on the IOT Drive PWB Y N 5 VDC is measured at P J129 2 on the Tray 2 No Paper Sensor Y N Go to Flag 1 and Flag 2 on B...

Page 112: ...uide is against the paper Ensure that the NVM location for the Market is the correct country code 752 001 2 Procedure The paper size being utilized for this procedure matches the paper size selected o...

Page 113: ...nd P J148 3 on the Tray 5 Size Sen sor Y N 5 VDC is measured between P J21 1 and P J21 5 on the IOT LVPS Y N Go to the 5 VDC Power IOT LVPS RAP 5 VDC is measured between P J416B B4 and P J21 5 on the...

Page 114: ...art Check the state of the four Tray Sensors The four Tray Sensor States displayed corresponds to the paper size loaded in Tray 3 Refer to Table 2 for the correct Tray Sensor States for the matching p...

Page 115: ...x 364 L L H H 8 5 x 11 SEF 8 5 x 11 SEF H L H L 1 51 A4 LEF 279 x 210 H H L L 0 91 8 5 x 11 LEF 279 4 x 215 9 H L H L 0 61 Open Tray 949 L L L L 4 64 No Unit 255 L L L L 5 0 Table 3 Tray Switch State...

Page 116: ...matches the paper size selected on the Touch Screen Y N Voltage is measured at P J146 B15 on the IOT PWB and GND on the Tray 5 Size Sensor Y N 5 VDC between J703B 7 on the Tray 5 Paper Size Sensor an...

Page 117: ...Y N There is 5 VDC between P J414A A5 and P J414A A3 on the IOT Drive PWB Y N Go to Flag 2 on BSD 8 1 and check the harness for a short circuit If the har ness is good replace the IOT Drive PWB PL 9...

Page 118: ...Go to Flag 4 on BSD 8 1 and check the harness for a short circuit If the har ness is good replace the IOT Drive PWB PL 9 2 Go to Flag 3 and Flag 4 on BSD 8 1 and check the harness for an open circuit...

Page 119: ...per Tray 2 Open the Lower Left Door PL 2 8 Open the Tray 2 Feeder PL 2 4 Procedure Cheat the L H Cover Interlock Switch Enter dC330 008 109 Tray 2 Pre feed Sensor and press Start Block the Tray 2 Pref...

Page 120: ...e after the prefeed started Initial Actions Refer to BSD 8 2 and BSD 8 10 for the following procedure Check for any obstructions in the paper path Open the Lower Left Door PL 2 8 Procedure Cheat the L...

Page 121: ...2 4 8 112 Tray 2 Feed Out Sensor On RAP The Tray 2 Feed Out Sensor detected paper when closing the Front Cover or when power was switched on Initial Actions Refer to BSD 8 2 and BSD 8 10 for the follo...

Page 122: ...ed Lift Motor Feed Press Start and Stop several times The Tray 3 Feed Lift Motor energizes and deenergizes Y N Go to the 7 283 Tray 3 Lift Motor Failure RAP Enter dC330 008 016 Tray 3 Nudger Roll Sole...

Page 123: ...4 on BSD 8 3 and check the harness for an open circuit If the harness is OK replace the Tray 3 Feed Out Sensor PL 2 8 If the problem contin ues replace the Tray PWB PL 9 3 If the problem continues re...

Page 124: ...er path Pull out Paper Tray 4 Open the Lower Left Door PL 2 8 Open the Tray 4 Feeder PL 2 4 Procedure Cheat the L H Cover Interlock Switch Enter dC330 008 119 Tray 4 Pre feed Sensor Press Start Block...

Page 125: ...time after the prefeed started Initial Actions Refer to BSD 8 4 and BSD 8 10 for the following procedure Check for any obstructions in the paper path Open the Lower Left Door PL 2 8 Procedure Cheat t...

Page 126: ...Out Sensor On RAP The Tray 4 Feed Out Sensor detected paper when closing the Front Cover or when power was switched on Initial Actions Refer to BSD 8 4 and BSD 8 10 for the following procedure Check f...

Page 127: ...is good replace the Tray 5 Feed Clutch PL 2 9 Press the Start button to energize the Tray 5 Feed Clutch The voltage at P J414B B8 goes to approximately 0 VDC Y N Replace the IOT Drive PWB PL 9 2 Repla...

Page 128: ...nsor Press Start Block the Takeaway Sensor with a sheet of paper The display changes from H to L Y N The display indicates a constant H Y N Go to Flag 1 on BSD 8 6 and check the harness for a short ci...

Page 129: ...ness is good replace the Takeaway Sensor PL 2 8 Connect the meter from P J420A B5 on the IOT Drive PWB to machine frame Block the Takeaway Sensor with a sheet of paper The voltage at P J420A B5 goes f...

Page 130: ...anges from H to L Y N The display indicates a constant H Y N Go to Flag 1 on BSD 8 6 and check the harness for a short circuit If the harness is good replace the Takeaway Sensor PL 2 8 Connect the met...

Page 131: ...ates a constant H Y N Go to Flag 1 on BSD 8 6 and check the harness for a short circuit If the harness is good replace the Takeaway Sensor PL 2 8 Connect the meter from P J420A B5 on the IOT Drive PWB...

Page 132: ...ay Sensor On RAP The Takeaway Sensor detected paper when closing the Front Cover or when power was switched on Initial Actions Refer to BSD 8 6 and BSD 8 10 for the following procedure Check for any o...

Page 133: ...ess for an intermittent short circuit If the harness is OK replace the Pre Registration Sen sor PL 2 16 If the problem continues replace the IOT Drive PWB PL 9 2 8 157 Registration Sensor On Jam RAP T...

Page 134: ...Check for any obstructions in the paper path Procedure Enter dC330 008 163 Pre IBT Sensor Press Start The display is H Y N 5 VDC is measure between P J420A A8 on the IOT Drive and GND Y N Go to Flag 3...

Page 135: ...Chute in the Pre Registration Assembly PL 2 16 All components in the Main Motor 2 Assembly PL 1 5 Pinch Rolls and Springs in the Lower Left Cover PL 2 8 8 172 Tray 2 Pre Registration Sensor On Jam RA...

Page 136: ...Pre Registration Assembly PL 2 16 All components in the Main Motor 2 Assembly PL 1 5 Pinch Rolls and Springs in the Lower Left Cover PL 2 8 8 174 Tray 4 Pre Registration Sensor On Jam RAP The Pre Regi...

Page 137: ...he Registration Assembly PL 2 15 Gear in the Registration Assembly PL 2 15 Check for burrs on the Upper Chute and Chute in the Registration Assembly PL 2 15 8 176 Tray 1 Registration Sensor On Jam RAP...

Page 138: ...ssembly PL 2 15 Gear in the Registration Assembly PL 2 15 Check for burrs on the Upper Chute and Chute in the Registration Assembly PL 2 15 8 178 Tray 3 Registration Sensor On Jam RAP The Registration...

Page 139: ...rt The Registration Motor energizes Y N Go to the Registration Motor RAP Check replace the following components until the problem is resolved Replace any compo nents that are worn broken binding or sl...

Page 140: ...T Drive PWB PL 9 2 If the fault code is present and can not be cleared replace the IOT Drive PWB PL 9 2 If the fault code is not present and is occurring intermittently go to Flag 6 on BSD 1 4 and che...

Page 141: ...ittent open circuit If the harness is good replace the Takeaway Motor PL 2 7A If the problem continues replace the Takeaway Motor Assembly PL 2 7A If the prob lem still continues replace the Tray PWB...

Page 142: ...1 05 2 106 DocuColor 12 DCCS50 Takeaway Motor RAP Registration Motor RAP Reissue Status Indicator RAPs manuals4you com manuals4you com...

Page 143: ...fault should not require any service action If this fault causes a problem use the 9 354 Yellow Toner Dispenser Broken RAP to troubleshoot the problem 9 272 Magenta Toner Empty RAP Control Logic has d...

Page 144: ...not require any service action If this fault causes a problem use the 9 356 Cyan Toner Dispenser Broken RAP to troubleshoot the problem 9 274 Black Toner Empty RAP Control Logic has detected that the...

Page 145: ...tart The Main Motor energizes Y N Go to the OF4 001 Main Motor RAP Enter dC330 009 215 2nd BTR H Position Sensor Press Start The Display is H Y N Press Stop for the codes dC330 004 007 Main Motor and...

Page 146: ...ocedure Enter dC330 009 215 2nd BTR H Position Sensor Press Start The Display is L Y N Stack the codes dC330 004 007 Main Motor and 009 058 2ND Belt Transfer Roll Contact Press Start The Main Motor en...

Page 147: ...the IOT LVPS and P J418B 4 on the IOT Drive PWB Go to Flag 1 on BSD 9 11 and check the wire for a short circuit to ground Go to Flag 3 on BSD 9 11 Check the wires for an open circuit If the wires are...

Page 148: ...ontinues replace the Cleaner Retract Clutch PL 1 3 Replace the IOT Drive PWB PL 9 2 9 354 Yellow Toner Dispenser Broken RAP This fault code appears when any one of the following conditions occurs the...

Page 149: ...BSD 9 6 and check the wires for an open circuit If the wires are OK check the toner dispense gears PL 6 3 and PL 6 4 for damage If the gears are OK replace the Toner Dispense Motor Y PL 6 3 If the pro...

Page 150: ...he wire for an open or a short cir cuit If the wire is good replace the Dispense PWB PL 6 4 If the problem continues replace the IOT Drive PWB PL 9 2 Press Start The voltage momentarily goes to less t...

Page 151: ...toner for a period of 500 seconds approximately 8 minutes or when the toner dispense motor remains energized Initial Actions Refer to BSD 9 5 9 6 and BSD 9 15 for the following procedure Ensure that...

Page 152: ...dispense gears PL 6 3 and PL 6 4 for damage If the gears are OK replace the Toner Dispense Motor C PL 6 3 If the problem continues replace the Toner Dispense Assembly C PL 6 4 Reinstall the Cyan Tone...

Page 153: ...place the IOT Drive PWB PL 9 2 Press Start The voltage momentarily goes to less than 1 VDC Y N Replace the IOT Drive PWB PL 9 2 Replace the Dispense PWB PL 6 4 Go to Flag 2 on BSD 9 4 Check the wires...

Page 154: ...etermined that 130 copies have been made since the Cleaning Auger Stopped Initial Actions Refer to BSD 9 13 and BSD 9 15 for the following procedure Ensure that P J418B on the IOT Drive PWB and P J115...

Page 155: ...the fuse F5 on the AC Drive PWB If the fuse is good check the wire and circuit between P J14 11 on the AC Driver PWB and P J24 2 on the IOT LVPS for an open circuit Go to Flag 4 on BSD 9 2 Check the...

Page 156: ...ot require any service action If this fault causes a problem use the 9 354 Yellow Toner Dispenser Broken RAP to troubleshoot the problem 9 366 9 451 Toner Dispenser Near Broken Magenta RAP Control Log...

Page 157: ...ault should not require any service action If this fault causes a problem use the 9 356 Cyan Toner Dispenser Broken RAP to troubleshoot the problem 9 368 9 453 Toner Dispenser Near Broken Black RAP Co...

Page 158: ...2 and check the wire for a short circuit to ground Go to the 5 VDC IOT Wirenet and check the wires between P J116 1 on the Rotary Latch Sensor and P J418A 5 on the IOT Drive PWB Go to the DC COM IOT W...

Page 159: ...ve PWB Go to Flag 5 on BSD 9 2 and check the wire for an open Go to the 5 VDC IOT Wirenet and check the wires between P J116 1 on the Rotary Latch Sen sor and P J418A 5 on the IOT Drive PWB Go to the...

Page 160: ...ith the machine service contract 9 374 Waste Bottle Not In Position RAP This status code is declared when the sensor detects the there is no Waste Bottle or that the Waste Bottle has been improperly i...

Page 161: ...aste Toner Full Sensor for intermittent operation If there is intermittent operation replace the Waste Toner Full Sensor PL 5 2 If the problem continues replace the IOT Drive PWB PL 9 2 5 VDC is measu...

Page 162: ...ace the IOT Drive PWB PL 9 2 24 VDC is Measured between P J417A 1 and P J417A 3 on the IOT Drive PWB Y N Go to the 24 VDC IOT Wirenet and check the wires between P J23 1 on the IOT LVPS and P J417A 1...

Page 163: ...fault should not require any service action If this fault causes a problem use the 9 354 Yellow Toner Dispenser Broken RAP to troubleshoot the problem 9 403 Magenta Toner Near Empty RAP Control Logic...

Page 164: ...is required Procedure This fault should not require any service action If this fault causes a problem use the 9 356 Cyan Toner Dispenser Broken RAP to troubleshoot the problem 9 410 Xerographic CRU Dr...

Page 165: ...cedure This fault should not require any service action If this fault causes a problem use the 9 376 Waste Bottle Full RAP to troubleshoot the problem 9 423 Trickle Bottle Near Full RAP Control Logic...

Page 166: ...ange RAP The measured humidity was out of the prescribed range Initial Actions Refer to BSD 9 14 and BSD 9 15 for the following procedure Check the Temp Humidity Sensor PL 7 1 for dirt or foreign matt...

Page 167: ...e the ADC Sensor PL 7 5 If the problem continues replace the IOT Drive PWB PL 9 2 Replace the Xerographic CRU Drum Section 6 Machine Consumables 9 612 TRC RADC Out Of Range RAP The measured toned TRC...

Page 168: ...sor PL 7 5 If the problem continues replace the IOT Drive PWB PL 9 2 Replace the Xerographic CRU Drum Section 6 Machine Consumables 9 619 VClean TRC Out Of Range RAP The measured untoned TRC patch den...

Page 169: ...lem continues replace the IOT Drive PWB PL 9 2 9 662 LD Out Of Range RAP The selected LD value was out of range Initial Actions Refer to BSD 9 1and BSD 9 15 for the following procedure Clean the ESV S...

Page 170: ...IQ 38 Charge Corotron HVPS RAP and check the Charge Corotron HVPS for proper operation Ensure that the Charge Corotron Wire and Grid are in good condition Go to Flag 6 and Flag 7 on BSD 9 1 Check the...

Page 171: ...d check the harness for a short circuit If the har ness is good replace the IOT Drive PWB PL 9 2 Go to Flag 1 and Flag 2 on BSD 10 1 and check the harness for an open circuit If the harness is good re...

Page 172: ...from 5 VDC when the sensor is not blocked to less than 1 0 VDC when the sensor is blocked Y N There is 5 VDC between P J413A 14 and GND on the on the IOT Drive PWB Y N Go to Flag 2 on BSD 10 7 and ch...

Page 173: ...PL 9 2 Go to Flag 3 on BSD 10 7 and check the harness for an open circuit If the harness is good replace the Inverter Gate Solenoid PL 2 25 Press Start The voltage at P J412B 9 momentarily goes to les...

Page 174: ...oll Ensure that connectors P J412B P J418B and P J149 are seated correctly on the IOT Drive PWB and the Machine Exit Sensor and there are no obvious crimped or broken wires Open the Inverter Door PL 2...

Page 175: ...25 Press Start The voltage at P J412B 9 momentarily goes to less than 1 0 VDC Y N Replace the IOT Drive PWB PL 9 2 Replace the Inverter Gate Solenoid PL 2 25 Enter dC330 010 006 Inverter Gate Solenoid...

Page 176: ...ne Exit and Inverter Rolls PL 2 26 Ensure that connectors P J412B P J418B and P J149 are seated correctly on the IOT Drive PWB and the Machine Exit Sensor and there are no obvious crimped or broken wi...

Page 177: ...ck and observe the paper as it feeds out of the Fuser Exit Assembly and into the Inverter Top Chute Assembly Ensure that the lead edge is not catching on the Inverter 1 Baffle or Inverter Gate Also ch...

Page 178: ...Exit Path Sensor 10 117 Exit Path Sensor On Jam RAP The Exit Path Sensor detected paper when closing the Inverter Cover or when the power was switched on Initial Actions Refer to BSD 10 7 and 10 12 f...

Page 179: ...er Nip Drive force on the Inverter Rolls Cheat the Front Door Interlock and check the function and the position of the Inverter Gate and Inverter Gate Solenoid dC330 010 005 Inverter Gate Solenoid Exi...

Page 180: ...the Release Solenoid PL 2 24 Enter dC330 010 020 Inverter Motor Forward Press Start and Stop several times The Inverter Motor energizes and deenergizes Y N Press Stop 24 VDC is measured between P J41...

Page 181: ...enoid Nip Press Start The Release Solenoid ener gizes Y N 24 VDC is measured between P J412A 14 and GND Y N 24 VDC is measured between P J412A 13 and GND Y N Replace the IOT Drive PWB PL 9 2 Go to Fla...

Page 182: ...IOT Drive PWB PL 9 2 Go to Flag 5 and Flag 6 on BSD 8 8 and check the harness for an open circuit If the harness is good replace the Registration Sensor PL 2 15 If the problem contin ues replace the...

Page 183: ...J419A 13 goes from 5 VDC when the sensor is not blocked to less than 1 0 VDC when the sensor is blocked Y N There is 5 VDC between P J419A 14 and P J419A 12 on the on the IOT Drive PWB Y N Go to Flag...

Page 184: ...010 025 Inverter Roll Solenoid Nip Press Start The Release Solenoid ener gizes Y N 24 VDC is measured between P J412A 14 and GND Y N 24 VDC is measured between P J412A 13 and GND Y N Replace the IOT...

Page 185: ...p Press Start The Release Solenoid ener gizes Y N 24 VDC is measured between P J412A 14 and GND Y N 24 VDC is measured between P J412A 13 and GND Y N Replace the IOT Drive PWB PL 9 2 Go to Flag 4 on B...

Page 186: ...elease Solenoid ener gizes Y N Press Stop 24 VDC is measured between P J412A 14 and GND Y N 24 VDC is measured between P J412A 13 and GND Y N Replace the IOT Drive PWB PL 9 2 Go to Flag 4 on BSD 10 8...

Page 187: ...or an intermittent open circuit If the harness is OK replace the Duplex In Sensor PL 2 24 If the problem continues replace the IOT Drive PWB PL 9 2 10 162 Duplex Path 1 Sensor On Jam RAP Duplex Path S...

Page 188: ...of the Stacker to the home position was not detected by the Off set Home Sensor Initial Actions Refer to BSD 10 11 and 10 12 for the following procedure Check for the following Ensure that connectors...

Page 189: ...OCT Offset Position Sensor PL 14 1 Replace the IOT Drive PWB PL 9 2 Check for obvious damage missing and or broken Offset Motor gear assemblies 10 300 Inverter Cover Open RAP The Inverter Cover is det...

Page 190: ...harness is good replace the IOT Drive PWB PL 9 2 There is 5 VDC between P J413A 14 on the IOT Drive PWB and P J44 7 on the Distribution PWB Y N Replace the Distribution PWB PL 9 3 Go to Flag 2 on BSD...

Page 191: ...open circuit If the harness is good replace the External Heat Roll Retract Motor PL 8 4 NOTE In the next step the drop in voltage may be momentary or may be for a longer duration but a drop in voltag...

Page 192: ...T Drive PWB PL 9 2 Replace the External Heat Roll Retract Motor PL 8 4 The External Heat Roll Retract Motor stops after several seconds Y N 5 VDC is measured between P J413A 14 on the IOT Drive PWB an...

Page 193: ...same as the measurement noted above 5 Y N Go to Flag 1 and Flag 3 on BSD 10 2 Check the harness for an open circuit Replace the IOT Drive PWB PL 9 2 10 360 Heat Roll Overheat Thermistor Failure RAP T...

Page 194: ...8 3 If the problem continues replace the H R Control Thermistor PL 8 4 If the fault persists replace the IOT Drive PWB PL 9 2 10 362 Standby Heat Roll Not Ready RAP The Heat Roll Lamp was On continuou...

Page 195: ...y PL 8 3 If the problem continues replace the H R Control Thermistor PL 8 4 If the fault persists replace the IOT Drive PWB PL 9 2 10 364 Job Incomplete Heat Roll Not Ready RAP The Heat Roll declared...

Page 196: ...d dirty pins disconnect and reconnect the connectors several times to remove contaminants due to oxida tion Ensure NVM location 777 160 is reset to 0 Switch off the power Cheat the Front Door Inter lo...

Page 197: ...oken bent and dirty pins disconnect and reconnect the connectors several times to remove contaminants due to oxidation Ensure NVM location 777 160 is reset to 0 Switch off the power Cheat the Front Do...

Page 198: ...J413A 13 to P J413A 9 The resistance measurement is the same as the measurement noted above 5 Y N Go to Flag 5 on BSD 10 2 Check the harness for an open circuit Replace the IOT Drive PWB PL 9 2 10 369...

Page 199: ...3 If the problem continues replace the P R Control Thermistor PL 8 6 If the fault persists replace the IOT Drive PWB PL 9 2 10 371 Stand By Pressure Roll Not Ready RAP The Pressure Roll Heater Rod was...

Page 200: ...ontinues replace the P R Control Thermistor PL 8 6 If the fault persists replace the IOT Drive PWB PL 9 2 10 373 Job Incomplete Pressure Roll Not Ready Failure RAP The Pressure Roll declared Not Ready...

Page 201: ...ctors several times to remove contaminants due to oxidation Ensure NVM location 777 160 is reset to 0 Switch off the power Cheat the Front Door Inter lock Switch Disconnect P J173 on the Pressure Roll...

Page 202: ...imes to remove contaminants due to oxidation Ensure NVM location 777 160 is reset to 0 Switch off the power Cheat the Front Door Inter lock Switch Disconnect P J174 on the Pressure Roll Overheat Therm...

Page 203: ...ed above 5 Y N Go to Flag 6 on BSD 10 3 Check the harness for an open circuit Replace the IOT Drive PWB PL 9 2 10 378 External Heat Roll Overheat Thermistor Failure RAP The External Heat Roll Overheat...

Page 204: ...reases momentarily to less than 1 0 VDC Y N Replace the IOT Drive PWB PL 9 2 Go to Flag 1 on BSD 10 3 and check the harness for an open circuit If the harness is good replace the SSR PL 9 3 Open the d...

Page 205: ...ary PL 8 8 If the problem continues replace the External Heat Roll Control Thermistor PL 8 8 If the fault persists replace the IOT Drive PWB PL 9 2 10 383 Job Complete External Heat Roll Not Ready RAP...

Page 206: ...the resistance of the harness as follows Switch off the power Cheat the Front Door Interlock Switch Disconnect P J413A from the IOT Drive PWB Check the resistance between J413 A13 and J413 A11 of the...

Page 207: ...B Check the connectors for broken bent and dirty pins disconnect and reconnect the connectors several times to remove contaminants due to oxidation Ensure NVM location 777 160 is reset to 0 Switch off...

Page 208: ...nectors for broken bent and dirty pins disconnect and reconnect the connectors several times to remove contaminants due to oxidation Ensure NVM location 777 160 is reset to 0 Switch off the power Chea...

Page 209: ...ag 3 on BSD 10 9 and check the harness for an open circuit If the har ness is good replace the Exit Motor PL 1 6 If the problem continues replace the IOT Drive PWB PL 9 2 NOTE In the following step if...

Page 210: ...e the Exit Motor PL 1 6 If the problem continues replace the IOT Drive PWB PL 9 2 NOTE In the following step if the Pressure Roll latches against the Heat Roll but does not remain latched answer Yes t...

Page 211: ...d with the connectors replace the SSR PL 9 3 If the problem continues replace the IOT Drive PWB PL 9 2 If the problem persists replace these components in the following order until the problem is reso...

Page 212: ...e the IOT Driver PWB PL 9 2 Replace the Fuser Intake Fan PL 10 1 If the problem continues replace the IOT Drive PWB PL 9 2 10 421 Fuser Oil Level RAP The Oil Empty Sensor detected the Oil Near Empty C...

Page 213: ...e Web Drive PWB PL 8 4 If that does not correct the problem replace the Web Motor PL 8 4 10 500 Fuser Web CRU Not Present RAP The Web CRU detection circuit detected that the CRU was not present or was...

Page 214: ...into AC Driver PWB Y N Go to the OF10 5 External Heat Roll AC Power RAP Open the drawer Remove the cheater on the Front Door Interlock Measure the resistance across the External Heat Roll Heater Rod P...

Page 215: ...rocedure Open the Drawer and extend it to the service position Perform the following Remove the Oil Cartridge PL 8 1 Remove the Front Cover PL 8 1 Remove the Top Cover PL 8 2 Ensure that connectors P...

Page 216: ...e Heat Roll Thermostat AC Driver PWB SSR and the IOT Drive PWB Check the connectors for broken bent or dirty pins Discon nect then reconnect the connectors several times to remove oxidation TAG P31 is...

Page 217: ...ag 26 w TAG P31 on BSD 10 2 and check for an open circuit There is 5 VDC between P J105 1 on the SSR and GND Y N Go to Flag 8 Flag 18 w TAG P31 on BSD 10 2 and check the harness for an open circuit If...

Page 218: ...J105 1 on the SSR and GND Y N There is 5 VDC between P J422B 3 on the IOT Drive PWB and GND Y N Replace the IOT Drive PWB PL 9 2 Go to Flag 1 on BSD 10 3 and check the harness for an open circuit If t...

Page 219: ...Tank PL 8 7 Thoroughly clean the sen sor but do not disconnect it or reinstall it 5 Install a cheater in the Front Door Interlock and allow the machine to come to Ready The UI displays Replace the Fus...

Page 220: ...1 05 2 184 DocuColor 12 DCCS50 OF 10 6 Fuser Out of Oil Rap Reissue Status Indicator RAPs manuals4you com manuals4you com...

Page 221: ...ircuit If the wire is good replace the Mail Box Control PWB PL 13 10 Press Start Less than 1 VDC is measured between P J572 3 and GND Y N Replace the Mail Box Control PWB PL 13 10 Replace the Mail Box...

Page 222: ...ter the OCT Exit Sensor actuated NOTE If this machine has a Finisher Sorter Accessory go to Section 8D 11 108 SCT Exit Sensor Off Jam RAP to troubleshoot this Fault Code Initial Actions Refer to BSD 1...

Page 223: ...f the paper has passed through the Decurler Exit Sensor Initial Actions Refer to BSD11 2 and BSD 11 4 and BSD 11 8 for the following procedure Check for the following Obstructions in the Mail Box pape...

Page 224: ...gate is connected to the OCT Gate Solenoid and that it moves freely If the problem continues replace the OCT Gate PL 13 9 and the OCT Gate Solenoid PL 13 9 Ensure that the OCT gate is connected to the...

Page 225: ...Decurler Exit Sensor PL 13 12 Check the Decurler Exit Sensor for intermittent operation If the sensor is good Replace the Mail Box Control PWB PL 13 10 11 111 Paper Remains at Decurler Exit Sensor Sh...

Page 226: ...nd GND Y N Replace the Mail Box Control PWB PL 13 10 Replace the Mail Box Drive Motor PL 13 10 Ensure that the Mail Box Drive Motor Pulley is fastened to the motor shaft Check the Drive Belt Tension R...

Page 227: ...tor is rotating Y N 24 VDC is measured between P J572 1 and P J572 2 of the Mail Box Drive Motor Y N Go to Flag 1 on BSD11 2 Check the wires for an open circuit If the wires are good replace the Mail...

Page 228: ...to Flag 6 on BSD 11 4 Check the wires for an open circuit If the wires are good replace the OCT Gate Solenoid PL 13 9 Go to Flag 6 on BSD 11 4 Check the wires for an open circuit If the wires are goo...

Page 229: ...If this machine has a Finisher Sorter Accessory go to Section 8D 11 143 Mailbox Entrance Sensor Off Jam RAP to troubleshoot this Fault Code Initial Actions Refer to BSD 11 2 and 11 4 for the followin...

Page 230: ...Code Initial Actions Refer to BSD11 2 and BSD11 4 for the following procedure Check for the following Obstructions in the Mail Box paper path Bent or out of position paper chutes guides in the Mail B...

Page 231: ...tween P J572 3 and GND Y N Replace the Mail Box Control PWB PL 13 10 Replace the Mail Box Drive Motor PL 13 10 Ensure that the Mail Box Drive Motor Pulley is fastened to the motor shaft Check the Driv...

Page 232: ...easured between P J653 3 4 5 6 and GND on the Decurler Control PWB Y N Replace the Decurler Stepping Motor PL 13 14 If the problem con tinues replace the Decurler Control PWB PL 13 12 Press Start appr...

Page 233: ...t to ground If the wire is good replace the Decurler Exit Sensor PL 13 12 Less than 0 5 VDC is measured between P J570 B5 and GND Y N Go to Flag 1 on BSD 11 3 Check the wire for an open circuit If the...

Page 234: ...p 24 VDC is measured between P J653 3 4 5 6 and GND on the Decurler Control PWB Y N Replace the Decurler Stepping Motor PL 13 14 If the problem con tinues replace the Decurler Control PWB PL 13 12 Pre...

Page 235: ...e is good replace the Decurler Exit Sensor PL 13 12 Less than 0 5 VDC is measured between P J570 B5 and GND Y N Go to Flag 1 on BSD 11 3 Check the wire for an open circuit If the wire is good replace...

Page 236: ...Sensor RAP The Control Logic detected that paper remained on the Mail Box Vertical Sensor at power on NOTE If this machine has a Finisher Sorter Accessory go to Section 8D 11 191 Paper Remains at Mai...

Page 237: ...ol PWB Y N Replace the OCT Exit Sensor PL 13 9 Check the OCT Exit Sensor for intermittent operation If the sensor is good Replace the Mail Box Control PWB PL 13 10 11 193 Decurler Exit Sensor Static J...

Page 238: ...Sensor The display indicates H Y N Remove the Offset Catch Tray from the machine leave the Offset Catch Tray electrically connected Open the Offset Catch Tray to expose the motor and sensors Enter dC3...

Page 239: ...nt Cover Interlock Switch are connected before beginning this RAP Check the Front Cover for proper alignment Verify that the Front Cover closes properly Procedure Enter dC330 011 301 Mailbox Front Cov...

Page 240: ...re This status code is declared when the Mail Box is not properly docked NOTE If this machine has a Finisher Sorter Accessory go to Section 8D 11 303 Docking Interlock Open RAP to troubleshoot this Fa...

Page 241: ...d to the motor shaft and the drive belt is properly tensioned Enter dC330 011 010 Decurler Stepping Motor Speed 60 The Decurler Stepping Motor rotates Y N 24 VDC is measured between P J653 1 and GND o...

Page 242: ...L Y N 5 VDC is measured between P J652 2 and GND Y N Go to Flag 5 on BSD 11 3 Check the wire for a short circuit to ground If the wire is good replace the Decurler Cam Sensor PL 13 13 If the problem...

Page 243: ...Full Stack Sensor with a sheet of paper The display changes to L Y N 5 VDC is measured between P J564 4 and P J564 3 on the Mail Box PWB Y N CR1 on the Mail Box Control PWB is on Y N Go to the 5 VDC w...

Page 244: ...ntrol PWB PL 13 10 Check the Bin 2 Full Sensor for intermittent operation If the problem continues replace the Mail Box Control PWB PL 13 10 11 913 Bin 3 Full Stack RAP The Control Logic detected that...

Page 245: ...the Mail Box Control PWB PL 13 10 Check the Bin 4 Full Sensor for intermittent operation If the problem continues replace the Mail Box Control PWB PL 13 10 11 915 Bin 5 Full Stack RAP The Control Log...

Page 246: ...ntrol PWB PL 13 10 Check the Bin 6 Full Sensor for intermittent operation If the problem continues replace the Mail Box Control PWB PL 13 10 11 917 Bin 7 Full Stack RAP The Control Logic detected that...

Page 247: ...the Mail Box Control PWB PL 13 10 Check the Bin 8 Full Sensor for intermittent operation If the problem continues replace the Mail Box Control PWB PL 13 10 11 919 Bin 9 Full Stack RAP The Control Log...

Page 248: ...fer to BSD11 7 for the following procedure Ensure that the Offset Catch Tray is empty Ensure that connectors P J564 on the Mail Box Control PWB Shorting Plug P J801A Double Plug J880 and P J807 on the...

Page 249: ...full while operating in the Stack Mode NOTE If this machine has a Finisher Sorter Accessory go to Section 8D 11 921 Offset Catch Tray Full Stack RAP to troubleshoot this Fault Code Initial Actions En...

Page 250: ...1 05 2 214 DocuColor 12 DCCS50 11 922 Sorter Stacker Full RAP Reissue Status Indicator RAPs manuals4you com manuals4you com...

Page 251: ...and P J399 3 on the Half Tone PWB Y N 5 VDC is measured between P J395 1 and P J395 3 on the Half Tone PWB Y N Go to the 5 VDC Wirenets Figure 1 and troubleshoot the 5 VDC circuits Replace the Half T...

Page 252: ...the ROS are firmly seated Verify that P J399 on the Halftone PWB is firmly seated Procedure Replace the following ROS PL 4 1 IOT Drive PWB PL 9 2 14 384 SOS Fail 2 RAP The SOS Interval became shorter...

Page 253: ...ailure Initial Actions Refer to BSD 1 1 BSD 6 6 and BSD 6 7 in the following procedure Ensure that P J398 on the Halftone PWB and the P J345 and P J341 on the LDD PWB are fully seated Go to Flag 2 and...

Page 254: ...1 05 2 218 DocuColor 12 DCCS50 14 388 XPC ASIC Fail RAP Reissue Status Indicator RAPs manuals4you com manuals4you com...

Page 255: ...from P J490 pin 14 on the UI PWB to DC COM Y N Replace the UI PWB PL 9 5 Perform ADJ 9 1 18 Replace the Post IPS PWB PL 3 5 15 281 Pre IPS X Recognize Fail RAP The BR PWB Detected paper money during...

Page 256: ...essage Check Copy Output See that your original is not a prohibited item for copying Initial Actions Refer to BSD 6 7 in the following procedure Verify that the original is not a prohibited item for c...

Page 257: ...the error code persists replace the Post IPS PWB PL 3 5 15 362 X Hard Fail RAP Communication Failure between the Pre IPS PWB and the BR PWB Initial Actions Refer to BSD 6 7 in the following procedure...

Page 258: ...If the fault continues replace the following MEM SYS PWB PL 3 5 Pre IPS PWB PL 3 5 15 365 X Comm Fail RAP The control logic detected that the POST IPS PWB could not detect a change in the signal from...

Page 259: ...lowing procedure Ensure that P J560 on the Pre IPS PWB and the BR PWB is fully seated Procedure PO PO the machine If the fault continues replace the following BR PWB PL 3 5 Pre IPS PWB PL 3 5 15 370 X...

Page 260: ...erify that the following NVM values match the Machine Configuration on the Platen or the DADF NVM715 125 0 Platen 1 DADF Procedure Enter dC330 006 002 ITT Exposure Lamp Press Start The Exposure Lamp l...

Page 261: ...matic Offset Control AOC for a specific signal from the CCD PWB could not set the value within range 15 386 CCD Channel 1 RED odd AOC Fail 15 387 CCD Channel 2 RED even AOC Fail 15 388 CCD Channel 3 G...

Page 262: ...ansaction of the POST IPS PWB Initial Actions Refer to BSD 6 7 in the following procedure Ensure that P J404 on the IOT CPU PWB J571 on the POST IPS PWB and P J514 on the Pre IPS PWB are fully seated...

Page 263: ...and Table 2 Refer to Table 3 for a description of the function of each LED Table 1 Power on Self Tests GL2 Fault Indication Fault Go to RAP Type of Fault Comments Within 10 seconds of Power On if any...

Page 264: ...ion report N A fault declared through web client XCMI settings and the configuration report Token Ring Speed Detec tion Fault 19 015 Token Ring Speed Detection Fault RAP Soft Declared through web clie...

Page 265: ...eartbeat LED is energizes for 0 5 seconds and de energizes for 0 5 seconds Software Running Normal operation when software is running Red Failure LED energizes for 0 25 seconds and de energizes for 2...

Page 266: ...rmittent fault is suspected perform the following Go to Flag 1 and Flag 2 of BSD 16 1 Check for loose connections Open the IDFE GL2 only and ensure that the Connector for the LED PWBA is cor rectly se...

Page 267: ...the IDFE are correctly installed REP 19 3 Replace the IDFE PL 19 1 19 003 Hard Disk Fault RAP NOTE There are two configurations of the IDFE for this machine They are identifiable by the Product Code...

Page 268: ...FE Software Installation CD ROM If the Failure LED energizes for 0 25 seconds and de energizes for 2 0 seconds in a con tinuously repeated pattern replace the IDFE PL 19 1 19 005 Printer DDI Communica...

Page 269: ...eplace the Printer LVPS PL 9 3 Replace the IDFE PL 19 1 Replace the IDFE PL 19 1 19 007 Scanner DDI Communication Fault 2 RAP NOTE There are two configurations of the IDFE for this machine They are id...

Page 270: ...a BNC Transceiver that does not have a Link LED In that case the result of the Live Connection Test cannot be indicated by the Link LED Continue with this RAP if a Network Connection Fault is suspect...

Page 271: ...an Activity LED may be used If this occurs the result of Network Traffic sensing cannot be indi cated by an Activity LED Continue with this RAP if a Network Connection Failure is suspected in the abse...

Page 272: ...ting Configuration Reports and print a Configuration Report Check the Configuration Report for the speed of the connection NOTE For the GL2 configuration an Ethernet connection is required in order fo...

Page 273: ...e Configuration Report the Web browser client and the XCMI settings 6 Reload software using the IDFE CD ROM Drive GP 9 IDFE Software Installation CD ROM 7 If the Token Ring line speed does not agree w...

Page 274: ...1 05 2 238 DocuColor 12 DCCS50 19 015 Token Ring Speed Detection Fault RAP 19 Reissue Status Indicator RAPs manuals4you com manuals4you com...

Page 275: ...raininess RAP 3 25 IQ 21 Blurred or Fuzzy Image RAP 3 26 IQ 22 Mottle RAP 3 26 IQ 23 Poor Color Balance RAP 3 27 IQ 24 Back Side or Side Two Copy Contamination RAP 3 28 IQ 25 Hollow Character RAP 3 28...

Page 276: ...1 05 3 2 DocuColor 12 DCCS50 Reissue Image Quality manuals4you com manuals4you com...

Page 277: ...ated go to the IQ 3 Geometric RAP 2 Compare the defect on the copy to the defects listed below These defects are normal for this product and require additional countermeasures Go to the procedure indi...

Page 278: ...chine is a DCCS50 go to the IQ 7 IDFE Network Checkout Procedure If the machine is a DC12 with DFE check the DFE and DFE cables Print test patterns 99 101 and 103 from the PWS The defect is present Y...

Page 279: ...Defect Sample 18 IQ 21 Blurred or Fuzzy Image RAP Color Balance Poor Color Balance Description Specification IQ 23 Poor Color Balance RAP Contamination Back Side of Copy or Side 2 of Copy Contaminati...

Page 280: ...Fuser Offsetting RAP Residual Image Residual Image Description Specification Defect Sample 24 ADC Patch Printout Defect Sample 27 IQ 8 Residual Image RAP ROS Borders ROS Borders Description Specificat...

Page 281: ...age that is reproduced as solid black or color from lead edge to trail edge and from front to rear The ROS Border may or may not be visible NOTE None of the image from the original is visible in the c...

Page 282: ...n Description The inability to adequately reproduce a low contrast image Specification Using Test Pattern 82E8220 the copier should reproduce all of the text in the 0 2 G paragraphs Misregistration Co...

Page 283: ...ion or Magnification are out of spec Initial Actions NOTE W Tag P39 Misuse of the Expanded Imageable Area feature will cause registration problems when printing on oversize paper 12 x 18 inch SR A3 Th...

Page 284: ...occurred on copies from all five paper trays Y N Go to the IQ 43 Paper Feed Checkout Procedure Go to the IQ 44 Registration Checkout Procedure Go to the IQ 7 IDFE Network Checkout Procedure IQ 4 Devel...

Page 285: ...or toner buildup Pressure Roll PL 8 3 Heat Roll Stripper Fingers PL 8 3 Heat Rolls PL 8 3 Cleaning Roll PL 8 5 Web CRU Machine Consumables Go to the IQ 40 2nd BTR HVPS RAP If the 2nd BTR Power Supply...

Page 286: ...Set the DMM to measure 1000 VAC Enter dC 330 009 077 Press Start There is a steady voltage of approximately 415 VAC present Y N Go to the IQ 37 Developer Bias HVPS RAP Replace the Half Tone PWB PL 9...

Page 287: ...ray 1 The Erase Lamp lights Y N Press the Stop button There is 5 VDC between P J418A 2 and on the IOT PWB and GND Y N There is 5 VDC between P J418A 1 and GND Y N Replace the IOT Drive PWB PL 9 2 Go t...

Page 288: ...er material for the problem color NOTE After replacing developer material go to IQ47 ATC Sensor RAP Appendix 1 ATC set up procedure If the problem is still present replace the Developer Housing for th...

Page 289: ...9 2 Drum past end of life Developer past end of life Check the HFSI counters for the Developers Refer to Detailed Maintenance Activities in Service Call Procedures Faulty ADC Sensor If Tag 14 is mark...

Page 290: ...e defect Refer to Banding Intervals and Causes Table 1 and Checks for Front to Rear Banding Causes Table 2 of this RAP to isolate the cause of the defect If the cause of the defect is not found in the...

Page 291: ...e the ROS PL 4 1 Figure 1 Registration Drive Gear Table 1 Banding Intervals and Causes Banding Interval in mm Component 0 51 ROS 1 02 ROS 6 6 Drum Motor PL 1 1 Main Motor PL 1 2 39 14 Gears associated...

Page 292: ...ow Magenta and Cyan The defect is present in all four colors Y N There is Bead Carry out on the faulty print Y N Run 5 copies in each color of Test Pattern 11 UI or Test Pattern 99 PWS Inspect the sam...

Page 293: ...icates there is a problem in the ROS circuits Replace the following components in the order shown After each replace ment make a copy to check the operation of the copier IOT Drive PWB PL 9 2 ROS Asse...

Page 294: ...res are OK replace the Developer Clutch PL 1 3 If the problem persists replace the IOT Drive PWB PL 9 2 Perform the Xerographic Hard Stop Procedure 1 Remove the Paper Handling Module Cover 2 Make sure...

Page 295: ...the next step it is very important that you follow the installa tion sequence for tightening the four screws of the Inner Dispense Cover 6 Using REP 6 7 1 as a guide replace the Inner Outer Dispense...

Page 296: ...er buildup Pressure Roll PL 8 3 Heat Roll Stripper Fingers PL 8 3 Heat Rolls PL 8 3 Cleaning Roll PL 8 5 Go to the IQ 40 2nd BTR HVPS RAP If the 2nd BTR Power Supply is good replace the 2nd BTR PL 9 2...

Page 297: ...ith the color black and the IOT s w version is 6 00 2 or higher go to IQ 46 Black Bead Carryout RAP If the problem occurs with the color black and the IOT s w version is lower than 6 00 2 continue wit...

Page 298: ...peat as necessary until the ADC Patch value s for the problem color s is within 30 bits of the Humidity Adjusted ADC Targets If the value s is not within this range after making 250 copies go to IQ 10...

Page 299: ...Colortech ESG paper If the paper change does not fix the problem go to Detailed Maintenance Activities in Section 1 Check the expected life of the Yellow Magenta Cyan and Black Developer If the develo...

Page 300: ...o the customers Materials Usage Guide and Recommended Paper List or in paper that has a high moisture content Replace the paper presently being used with new 24 lb Xerox COLOR Xpressions NASG or 90 GS...

Page 301: ...bead carryout problem see Defect Sample 28 go to IQ 19 Bead Carryout RAP to continue troubleshooting Perform ADJ 9 1 1 Max Setup If any Fault Codes are generated during the setup use the RAPs for thos...

Page 302: ...Small circular shaped deletions within a character that can occur when the image density is low or a transparency is used Procedure Check the following items If the problem is with Transparencies ens...

Page 303: ...HFSI threshold Machine Consumables Perform ADJ 9 1 1 Max Setup IQ 27 Color to Color Misregistration RAP Procedure Perform the following Check for IBT Belt loosing a pitch and ensure that the tensioner...

Page 304: ...ertain to select Halftone for Photo Type Change the orientation of the original by rotating it 90 degrees Decrease the Sharpness level Softer Softest Reduce or enlarge the copy slightly for example 95...

Page 305: ...Roll PL 8 3 External Heat Roll PL 8 8 Donor Roll PL 8 9 Pick Up Roll PL 8 9 If Roll is replaced also replace the Metering Blade PL 8 9 Oil Wick PL 8 7 Cleaning Roll PL 8 5 Perform the actions indicat...

Page 306: ...Metering Blade Oil System Roll and Donor Roll with a lint free cloth 600S1276 and fuser oil should correct the problem If the Metering Blade Oil System has between 10 000 and 70 000 copies on it perfo...

Page 307: ...4 lb 11X17 A3 Xerox COLOR Xpressions NASG or 90 GSM Colortech ESG into the paper tray Make full color copies and check the Solid Area Reproduction NOTE After replacing developer material go to IQ47 AT...

Page 308: ...or to Graphic Maps Appearance may change some CQ adjustments may be necessary IQ 35 Toner Starvation RAP This defect occurs at the transition point between a high density area and a low density area...

Page 309: ...loper bias terminal that attaches to the developer housing Cheat the Front Door Interlock Connect the DMM lead to the copier frame Set the DMM to measure 1 KVDC Switch on the copier Enter DC330 09 076...

Page 310: ...meter or the meter leads while testing the circuits Enter dC330 09 070 Press Start Observe the B Monitor Red LED on the CC PCC HVPS The LED is lit or flickering Y N 24 VDC is measured at P J82 1 on th...

Page 311: ...DC330 09 068 Observe the G Monitor Red LED on the CC PCC HVPS The LED is lit Y N Enter and operate DC330 09 070 and observe the B Monitor Red LED on the CC PCC HVPS The LED is lit Y N 24 VDC is measu...

Page 312: ...pen circuit If OK replace the IOT Drive PWB PL 9 2 Check for an open connection at P J95 3 and at P J95 1 If OK go to Flag 3 BSD9 9 and check for an open in the output circuit If OK replace the 2nd BT...

Page 313: ...ured at P J416A A4 on the IOT Drive PWB Y N 24 VDC is measured at P J416A A1 on the IOT Drive PWB Y N Check for an open connection at P J416A A1 If OK replace the IOT Drive PWB PL 9 2 Approximately 3...

Page 314: ...Harness PL 7 10 Earth Plates PL 7 10 High Voltage Lead from the HVPS to the DTS IQ 43 Paper Feed Checkout Procedure This Procedure is used to isolate the cause of Paper Feed problems for which no fau...

Page 315: ...are present go to the IQ 31 Fuser Oil Streak RAP If the problem occurs only when printing ensure that the image density is being controlled at a maximum of 70 for each color Rotate the original 180 de...

Page 316: ...of the following defects to continue troubleshooting mottle high image density deletions or spots Select Close three times to take you back to the main menu Select NVM Read Write NVM locations 773 021...

Page 317: ...that the values are all 1 If any values are 0 refer to the recov ery procedure listed for the corrective action Recovery procedure at NVM Failure Action 1 Replace the ATC Sensor and verify the connect...

Page 318: ...ck that the following dC131 values have been added according to the ATC Sensor implementation NVM are noted if values are judgements or result readings to clarify some NVM are readings and may vary Ta...

Page 319: ...ue 1 OK 0 NG C 775 746 TC_Ref_OPEN_ OUT_jd 1 0 65535 Judgement of measured TC value with shutter open 1 OK 0 NG 775 747 TC_SET_OUT_jd Y 1 0 65535 Judgement of measured TC value at Diag setup 1 OK 0 NG...

Page 320: ...value 775 815 must be transferred to current machine NVM read and write Hardware Repairs Initial Actions Ensure that wire harness P J500 is connected from the ATC Sensor Assembly to P J423 the of IOT...

Page 321: ...1 05 3 47 DocuColor 12 DCCS50 Image Quality Specifications Image Quality Reissue Image Quality Specifications Refer to the hard copy supplement for Image Quality Specifications 701P15670...

Page 322: ...1 05 3 48 DocuColor 12 DCCS50 Image Quality Specifications Reissue Image Quality manuals4you com manuals4you com...

Page 323: ...1 05 3 49 DocuColor 12 DCCS50 Image Quality Defects Image Quality Reissue Image Quality Defects Refer to the hard copy supplement for Image Quality Defects 701P15670...

Page 324: ...1 05 3 50 DocuColor 12 DCCS50 Image Quality Defects Reissue Image Quality manuals4you com manuals4you com...

Page 325: ...Inverter 2 4 47 REP 2 24 1 Inverter Motor 4 48 REP 2 24 2 Release Solenoid 4 48 REP 2 26 1 Exit Roll 4 49 3 IIT REP 3 1 1 Platen Glass 4 51 REP 3 1 2 IIT Opening Closing 4 52 REP 3 2 1 CCD PWB 4 54 R...

Page 326: ...TER REP 13 3 1 Decurler 4 175 REP 13 5 1 Vertical LED Sensor 4 176 REP 13 5 2 Bin Tray 1 4 177 REP 13 6 1 Bin Trays 2 10 4 179 REP 13 13 1 Decurler Rolls 1 2 4 180 REP 13 13 2 Gear and Cam 4 182 REP 1...

Page 327: ...e IOT Control PWB Chassis REP 9 2 1 4 Remove the flywheel and flange Figure 1 1 Remove the screws 2 2 Remove the Flywheel 3 Loosen the screws 2 4 Remove the flange Figure 1 Removing the Flywheel 5 Rem...

Page 328: ...veloper Duct Figure 4 1 Remove the screws 2 2 Remove the VSEL rear bracket 3 Remove the screws 2 4 Remove the Rotary Developer Duct Figure 4 Removing the Rotary Developer Duct 9 Remove the belt Figure...

Page 329: ...ower off and disconnect the power plug 1 Remove the IOT Rear Cover PL 11 3 Item 7 2 Remove the Toner Waste Bottle 3 Open the IOT Control PWB Chassis REP 9 2 1 4 Remove the Flywheel and flange Figure 1...

Page 330: ...ain Motor Bracket Figure 3 1 Remove the screws 7 2 Remove the bracket Figure 3 Removing the Main Motor Bracket 8 Remove the Auger Drive Figure 4 1 Disconnect the connectors 2 2 Remove the E clip 3 Rem...

Page 331: ...emoving the Auger Drive 9 Remove the belt Figure 5 1 Loosen the screws 2 and the belt tension 2 Remove the screws 2 3 Remove the gear pulley 4 Remove the gear pulley 5 Remove the belt Figure 5 Removin...

Page 332: ...Cover PL 11 3 Item 7 2 Remove the Left Upper Rear Cover PL 11 3 Item 2 3 Remove the Tray 5 Regi and Tray 1 Take Away Drive Figure 1 1 Remove the screws 2 2 Remove the bracket 3 Release the clamp and r...

Page 333: ...disconnect the power plug 1 Remove the IOT Rear Cover PL 11 3 Item 7 2 Remove the Filter Unit Cover PL 11 2 Item 4 3 Open the IOT Control PWB Chassis REP 9 2 1 4 Move the wire harness Figure 1 1 Relea...

Page 334: ...xit Drive Figure 3 1 Remove the screw 2 Remove the Motor Cover 3 Disconnect the connector 4 Remove the screws 4 5 Remove the motor 6 Remove the screws 3 7 Remove the Exit Drive Figure 3 Removing the E...

Page 335: ...2 Tray Module Rear Cover PL 11 3 Item 11 3 Filter Unit Cover PL 11 2 Item 4 4 Pull out Tray 1 5 Remove the Auger Sensor and the 2nd BTR HVPS Figure 1 1 Disconnect the connector 2 Remove the screw 3 Re...

Page 336: ...t 7 Remove the Filter Case Figure 3 1 Remove the filter 2 Remove the duct 3 Remove the screws 3 4 Remove the Filter Case Figure 3 Removing the Filter Case 8 Remove the Fuser Drive Figure 4 1 Disconnec...

Page 337: ...power off and disconnect the power plug 2 Remove the following covers IOT Rear Cover PL 11 3 Item 7 Tray Module Rear Cover PL 11 3 Item 11 Filter Unit Cover PL 11 2 Item 4 3 Remove the duct Figure 2...

Page 338: ...e Filter Duct PL 10 2 Item 2 Figure 3 1 Remove the screws 2 2 Remove the duct Figure 3 Removing the Duct 7 Remove Inverter 2 REP 2 23 2 8 Remove Inverter 1 REP 2 23 1 NOTE Exit Fuser Nip Drive Assembl...

Page 339: ...lutch Rear Frame of Machine Installation NOTE Ensure that the Exit Fuser Nip Drive Assembly is seated correctly If assembly is not in the correct position the K clips cannot be installed 1 Reinstall t...

Page 340: ...1 05 4 16 DocuColor 12 DCCS50 REP 1 6 3 Reissue Repairs and Adjustments manuals4you com manuals4you com...

Page 341: ...re 1 Removing the Tray 1 Set Sensor Installation 1 Reinstall the parts in the reverse order of disassembly REP 2 1 2 Tray 2 3 4 Size Sensor Parts List on PL 2 1 Removal NOTE This page describes how to...

Page 342: ...NING Turn power off and disconnect the power plug 1 Open the Left Lower Cover 2 Pull out Tray 1 3 Pull out the Tray 1 Feeder Figure 1 1 Remove the screw 2 Pull out the Tray 1 Feeder Figure 1 Pulling o...

Page 343: ...08 803 4 Tray 4 DC135 008 804 NOTE This page describes how to remove the Tray 1 Feed Nudger Roll Assembly WARNING Turn power off and disconnect the power plug 1 Pull out Tray 1 2 Open the Left Lower C...

Page 344: ...ove the bracket Figure 1 1 Remove the screws 4 2 Remove the screws 2 3 Remove the E clip and bearings 4 Remove the bracket Figure 1 Removing the Bracket 3 Remove the Feed Lift Motor Figure 2 1 Remove...

Page 345: ...803 4 Tray 4 DC135 008 804 NOTE This page describes how to remove the Tray 1 Retard Roll WARNING Turn power off and disconnect the power plug 1 Pull out Tray 1 2 Open the Left Lower Cover 3 Pull out T...

Page 346: ...lation 1 Reinstall the parts in the reverse order of disassembly REP 2 7 2 Tray 2 3 4 Feed T A Clutch Parts List on PL 2 7A Removal NOTE This page describes how to remove the Tray 2 Feed T A Clutch WA...

Page 347: ...ustments Reissue Figure 2 Removing the Tray 2 Feed T A Clutch Installation NOTE When you reinstall the parts make sure to insert the bracket stopper into the clutch tab Figure 3 1 Reinstall the parts...

Page 348: ...the T A Motor Figure 1 Removing the T A Motor Installation 1 Reinstall the parts in the reverse order of disassembly REP 2 8 1 Tray 1 Feed out Sensor T A Sensor Parts List on PL 2 8 Removal WARNING Tu...

Page 349: ...Moving the Sensor 4 Remove the Tray 1 Feedout Sensor and T A Sensor Figure 3 1 Remove the screws 2 2 Disconnect the connector 3 Remove the sensors 2 Figure 3 Removing the Tray 1 Feedout Sensor and T...

Page 350: ...ct the power plug 1 Open the Left Lower Cover 2 Move the baffle in the direction shown and remove it Figure 1 1 Remove the baffle 2 Remove the springs 2 Figure 1 Removing the Baffle 3 Remove the senso...

Page 351: ...of disassembly REP 2 9 1 Tray 5 Parts List on PL 2 9 Removal NOTE After replacing Tray 5 clear the HFSI counter 08 810 WARNING Turn power off and disconnect the power plug 1 Remove Tray 5 Figure 1 1...

Page 352: ...at the same time WARNING Turn power off and disconnect the power plug 1 Open the Tray 5 Assembly Figure 1 1 Pull the lever up and open the Upper Tray 5 Assembly Figure 1 Opening the Tray 5 Assembly 2...

Page 353: ...Nudger and Retard Rolls at the same time WARNING Turn power off and disconnect the power plug 1 Open the Upper Tray 5 Assembly Figure 1 1 Pull the lever up and open the Upper Tray 5 Assembly Figure 1...

Page 354: ...mbly from the machine REP 2 9 1 1 Pull up the lever and open the Upper Tray 5 Assembly Figure 1 Opening the Upper Tray 5 Assembly 2 Disconnect the connector Figure 2 1 Pull outward to extend the tray...

Page 355: ...gure 3 Removing the Bracket 4 Remove the Tray 5 Lift Motor Figure 4 1 Remove the screw 2 Remove the switch bracket 3 Remove the screw 4 Remove the Tray 5 Lift Motor Figure 4 Removing the Tray 5 Lift M...

Page 356: ...Tray 5 Retard nudger and feed rolls at the same time WARNING Turn power off and disconnect the power plug 1 Open the upper Tray 5 Assembly Figure 1 1 Pull up the lever and open the Upper Tray 5 Assem...

Page 357: ...on PL 2 14 Removal WARNING Turn power off and disconnect the power plug 1 Open the Front Door 2 Push the lever down and pull out the drawer assembly 3 Pull the drawer assembly out to a maintenance po...

Page 358: ...the wire 4 Remove the screw 5 Pull out the ground wire from the hole Figure 2 Removing the Ground Wire 6 Remove the Regi Unit Figure 3 1 Disconnect the connectors 2 2 Remove the Regi Unit Figure 3 Rem...

Page 359: ...r down and pull out the drawer assembly 3 Pull the drawer assembly out to a maintenance position Figure 1 1 Push the stoppers on both sides 2 Pull out the drawer assembly Figure 1 Opening the Drawer 4...

Page 360: ...Parts List on PL 2 15 Removal WARNING Turn power off and disconnect the power plug 1 Open the Front Door 2 Remove the Regi Unit REP 2 14 1 3 Remove the Regi Roll Figure 1 1 Remove the screw 2 Remove...

Page 361: ...the power plug 1 Open the Front Door 2 Remove the Regi Unit REP 2 14 1 3 Remove the Regi Motor Figure 1 1 Disconnect the connector 2 Release the clamps 2 and remove the wire 3 Remove the wire from the...

Page 362: ...om the edge saddle Figure 1 Removing the Pre Regi Sensor Installation 1 Reinstall the parts in the reverse order of disassembly REP 2 16 2 Pre Regi Roll Parts List on PL 2 16 Removal WARNING Turn powe...

Page 363: ...port Parts List on PL 2 17 Removal WARNING Turn power off and disconnect the power plug 1 Open the Front Door 2 Push the lever down and pull out the drawer assembly 3 Pull the drawer assembly out to a...

Page 364: ...mbly REP 2 17 2 Vacuum Transport Belt Parts List on PL 2 17 Removal WARNING Turn power off and disconnect the power plug 1 Open the Front Door 2 Remove the Vacuum Transport REP 2 17 1 3 Release the ho...

Page 365: ...verse order of disassembly REP 2 21 1 Duplex Path Sensor Parts List on PL 2 21 Removal WARNING Turn power off and disconnect the power plug 1 Open the Front Door 2 Remove the Vacuum Transport REP 2 17...

Page 366: ...2 21 Removal WARNING Turn power off and disconnect the power plug 1 Open the Front Door 2 Remove the Regi Unit REP 2 14 1 3 Remove the Duplex Out Sensor with the bracket Figure 1 1 Disconnect the conn...

Page 367: ...List on PL 2 21 Removal WARNING Turn power off and disconnect the power plug 1 Open the Front Door 2 Remove the following parts a 2nd BTR REP 7 9 1 b Vacuum Transport Unit REP 2 17 1 3 Remove the brac...

Page 368: ...E clips 2 2 Move the bearings 2 in the direction of the arrow 3 Remove the Aligner Rolls 2 3 4 Remove the Duplex Belt 1 Figure 3 Removing the Duplex Belt 1 6 Remove the Duplex Belt 2 Figure 4 1 Remov...

Page 369: ...PL 2 23 Removal WARNING Turn power off and disconnect the power plug 1 Remove the Right Upper Cover PL 11 2 Item 1 2 Open the Inverter 2 3 Remove the Inverter Cover Figure 1 1 Remove the screws 3 2 L...

Page 370: ...ents Figure 2 Disconnecting the connector 6 Remove the Inverter 1 Figure 3 1 Remove the screws 5 2 Lift the Inverter 1 and remove it Figure 3 Removing the Inverter 1 Installation 1 Reinstall the parts...

Page 371: ...Inverter 2 3 Remove the Inverter Cover Figure 1 1 Remove the screws 3 2 Lift the Inverter Cover and remove it Figure 1 Removing the Inverter Cover 4 Remove the Inverter 2 Figure 2 1 Disconnect the co...

Page 372: ...ve the Inverter Motor Figure 1 Removing the Inverter Motor Installation 1 Reinstall the parts in the reverse order of disassembly REP 2 24 2 Release Solenoid Parts List on PL 2 24 Removal WARNING Turn...

Page 373: ...nect the power plug 1 Remove the Inverter 2 REP 2 23 2 2 Remove the Exit Roll Figure 1 1 Raise the chute 2 Remove the spring 3 Remove the E clip 4 Move the bearing in the direction of the arrow 5 Remo...

Page 374: ...1 05 4 50 DocuColor 12 DCCS50 REP 2 26 1 Reissue Repairs and Adjustments manuals4you com manuals4you com...

Page 375: ...g removal proce dure is performed WARNING Turn power off and disconnect the power plug 1 Open the Platen Cover 2 Remove the Platen Glass Figure 1 1 Remove the screws 2 2 Remove the Right Side Plate 3...

Page 376: ...1 1 1 Remove the following parts a IIT Left Cover PL 11 3 Item 16 b Right Upper Cover PL 11 2 Item 1 2 Slide the Control Panel toward the front see Figure 1 of REP 9 5 1 3 Remove the stopper Figure 1...

Page 377: ...1 2 Repairs and Adjustments Reissue Figure 3 Opening the IIT Installation NOTE When the stopper is installed set it by pressing it toward the arrow Figure 4 Figure 4 Reassembly 1 Reinstall the parts...

Page 378: ...Cover PL 11 2 Item 1 4 Remove the Lens Cover PL 3 2 Item 11 5 Remove the Cable Stoppers Figure 1 1 Remove the screws two per stopper 4 total 2 Remove the Cable Stoppers 2 Figure 1 Removing the Cable S...

Page 379: ...the Rear Carriage Cable WARNING Turn power off disconnect the power plug NOTE Do not replace both cables at the same time Remove the front and rear cables sepa rately 1 Remove the Platen Cover or DADF...

Page 380: ...the lamp wire har ness connector connected 8 Move the Half Rate Carriage so that the position of the Carriage Cable Ball on the Cap stan is one of the following Figure 3 1 Two Carriage Cable Rolls in...

Page 381: ...le Installation 1 Wind the Carriage Cable into the pulley Figure 5 1 Insert the Carriage Cable Ball into the groove of the pulley Figure 5 Winding the Carriage Cable 2 Wind the cable spring hook side...

Page 382: ...cking the Cable 4 Wind the cable ball side onto the pulley for 2 4 turns Figure 7 5 Tape and lock the cable wound on the pulley Figure 7 Figure 7 Locking the Cable 6 The following figure shows the num...

Page 383: ...Half Rate Carriage from top to bottom 3 Insert the ball into the frame hole Figure 9 Installing the Carriage Cable ball side 3 Install the Carriage Cable spring hook side Figure 10 1 Hook the cable t...

Page 384: ...ining parts in the reverse order of disassembly from Step 6 REP 3 3 2 Carriage Motor Parts List on PL 3 3 Removal WARNING Turn power off and disconnect the power plug 1 Remove the Platen Cover or DADF...

Page 385: ...plug CAUTION Avoid touching the exposure lamp with your bare hands during removal or installation Oil from your hands will contaminate the surface of the lamp 1 Open the Platen Cover or DADF 2 Remove...

Page 386: ...nect the Lamp Wire Harness connector and release the Clamp Hook Figure 1 1 Disconnect the connector 2 Release the clamp 3 Remove the clamp 4 Release the hook Figure 1 Disconnecting the Lamp Wire Harne...

Page 387: ...NING Turn power off and disconnect the power plug CAUTION The IPS chassis is heavy 16lb Take care to avoid injury when handling the IPS chassis 1 Remove the Right Upper Cover PL 11 2 Item 1 2 Remove t...

Page 388: ...5 Pull out the IPS chassis Figure 3 1 Remove the screws 6 2 Ensure that the 3 connectors on the right side of the IPS chassis are disconnect 3 Pull out the IPS chassis Figure 3 Pulling out the IPS Ch...

Page 389: ...component Be careful not to damage the unit when handling it 1 Open close the IIT REP 3 1 2 2 Remove the Half Tone PWB Cover Figure 1 1 Remove the screws 2 2 Remove the Half Tone PWB Cover Figure 1 R...

Page 390: ...e the ROS Figure 4 1 Remove the screws 2 2 Remove the screws 2 3 Remove the screws 2 4 Remove the ROS Figure 4 Remove the ROS Installation NOTE If installing a new ROS ensure that the tape covering th...

Page 391: ...he Drum to direct sunlight or strong light NOTE Do not touch the Drum surface 1 Remove the Drum Unit REP 5 3 1 2 Remove the Erase Lamp Figure 1 1 Disconnect the connector 2 Remove the Erase Lamp Figur...

Page 392: ...dle to the left 3 Pull the handle and pull out the Drum Unit Figure 1 1 Pull the handle 2 Pull out the Drum Unit Figure 1 Pull out the Drum Unit Installation NOTE When installing the Drum Unit match t...

Page 393: ...moving the Drum Unit do not expose the Drum to direct sunlight or strong light NOTE Do not touch the Drum surface 1 Open the Front Door 2 Remove the Drum REP 5 3 1 3 Remove the gear Figure 1 1 Remove...

Page 394: ...Parts List on PL 5 3 Removal WARNING Turn power off and disconnect the power plug NOTE When removing the Drum Unit do not expose the Drum to direct sunlight or strong light NOTE Do not touch the Drum...

Page 395: ...ve the Charge Corotron Installation NOTE Do not touch the Corotron Wire during installation 1 Reinstall the parts in the reverse order of disassembly REP 5 4 2 PCC Wire Parts List on PL 5 4 Removal WA...

Page 396: ...re 2 Remove the PCC Wire Installation NOTE Install the PCC Wire as shown in the figure below Figure 3 Figure 3 Install the PCC Wire NOTE After installing the PCC Wire clean the PCC Wire 1 Reinstall th...

Page 397: ...he IOT Rear Cover PL 11 3 Item 7 2 Remove the Fly Wheel PL 1 1 Item 10 3 Remove the Waste Toner Auger Figure 1 1 Remove the screw 2 Disconnect the connector 3 Remove the Auger Sensor 4 Remove the wire...

Page 398: ...paper where the removed Waste Toner Auger is to be placed 1 Remove the Waste Toner Auger REP 5 5 1 2 Remove the spring Figure 1 1 Remove the E clips 3 2 Remove the bearings 3 3 Remove the spring 4 Loo...

Page 399: ...issue Installation NOTE Install the Auger Belt as shown in the figure below Figure 3 NOTE Protect the floor with a sheet of paper where the Waste Toner Auger is to be installed Figure 3 Install the Au...

Page 400: ...1 05 4 76 DocuColor 12 DCCS50 REP 5 5 2 Reissue Repairs and Adjustments manuals4you com manuals4you com...

Page 401: ...PWB chassis REP 9 2 1 2 Remove the bracket Figure 1 1 Remove the screws 5 2 Remove the bracket Figure 1 Remove the Bracket 3 Remove the Rotary PWB with the plate Figure 2 1 Disconnect the connectors...

Page 402: ...s List on PL 6 1 Removal WARNING Switch off the power and disconnect the power cord 1 Remove the Rotary PWB steps 1 3 of REP 6 1 1 2 Remove the Rotary Home Position Sensor with the bracket Figure 1 1...

Page 403: ...oval WARNING Turn power off and disconnect the power plug 1 Remove the Right Upper Cover PL 11 2 Item 1 2 Remove the Rotary PWB Steps 1 3 of REP 6 1 1 3 Disconnect the connector Figure 1 1 Loosen the...

Page 404: ...move the Gear Figure 3 Remove the Rotary Latch Lever Installation 1 Perform ADJ 6 6 1 Rotary Development Housing Position and install the locating pin to position the Black Development Housing against...

Page 405: ...Lever in the direction of the arrow 2 Fasten the screws 2 Figure 5 Install the Rotary Latch Lever 5 Remove the Locating Pin and return it to its storage position 6 After installation check the gear p...

Page 406: ...Item 18 b Trickle Toner Bottle PL 6 5 Item 23 2 Remove the Drum Unit REP 5 3 1 3 Remove the Bias Brush Figure 1 1 Remove the screws 2 2 Remove the fasten terminal 3 Remove the Bias Brush Figure 1 Remo...

Page 407: ...aise the Toner Cartridge Unit and close the Shutter Figure 1 1 Disconnect the connectors 2 2 Close the Shutter Figure 1 Raise the Toner Cartridge Unit 3 Remove the Toner Cartridge Unit Figure 2 NOTE S...

Page 408: ...k Toner Cartridge Housing NOTE Protect the floor by placing a sheet of paper on the floor 1 Remove the Toner Cartridge Unit REP 6 2 1 2 Remove the Toner Cartridge Yellow Black PL 6 2 Item 1 3 Remove t...

Page 409: ...ack Cartridge Dispense Motor WARNING Turn power off and disconnect the power plug 1 Open the Front Door 2 Remove the Toner Cartridge Unit REP 6 2 1 3 Remove the Cartridge Motor Figure 1 1 Disconnect t...

Page 410: ...se PWB Parts List on PL 6 4 Removal WARNING Turn power off and disconnect the power plug 1 Open the Front Door 2 Remove the Toner Cartridge Cover PL 6 2 3 Remove the Dispense PWB Figure 1 1 Disconnect...

Page 411: ...Black location NVM 009 850 WARNING Turn power off and disconnect the power plug WARNING Do not put the Developer or Developer Unit into a fire If the Developer or Developer Unit is placed into a fire...

Page 412: ...ents Figure 2 Hook the Bracket Hook s 4 Open the arms white Figure 3 1 Rotate the Rotary Assembly 2 Loosen the screws 2 3 Open the arms 2 Figure 3 Open the Arms 5 Remove the Development Housing Figure...

Page 413: ...List on PL 6 6 Removal Developer Removal WARNING Turn power off and disconnect the power plug WARNING Do not put the Developer or Developer Unit into a fire If the Developer or Developer Unit is plac...

Page 414: ...lean the gear and make sure that the gear is moving smoothly 1 Turn the Development Housing in the direction of the arrow 2 Pour out the Developer 3 Rotate the Magnet Roll Gear in the direction of the...

Page 415: ...up on the Upper Cover Figure 4 Figure 4 Position the Hook 7 Restore the machine 8 Make 10 copies of the Test Pattern 82E10810 to mix the Developer in the following mode a 11 x 17 or A3 and 4 color mo...

Page 416: ...plastic bag to recover the overflowing toner to prevent contaminating the work area 1 Remove the following parts a Development Housing REP 6 6 1 b Toner Cartridge Cover PL 6 2 Item 7 c Trickle Toner...

Page 417: ...re 2 Remove the Outer Dispense Cover 5 Remove the cover Figure 3 1 Remove the screws 4 2 Remove the cover Figure 3 Remove the Cover 6 Remove the Inner Outer DIspense Housings Figure 4 1 Remove the E c...

Page 418: ...re 5 1 Remove the block 2 Remove the spacer Figure 5 Remove the Spacer 8 Remove the Rotary Auger Figure 6 NOTE Mark the Developer Rotary Frame Assembly with the color of the Rotary Auger if removing m...

Page 419: ...otary Dispenser c Do not use Power Screwdrivers d Install the screws 3 that secure the Outer Dispense Assembly PL 6 5 only the screws not the Outer Dispense Cover This will secure the Dispense Assembl...

Page 420: ...the Flywheel REP 1 3 1 See Figure 1 3 Remove the bracket Figure 1 1 Remove the screws 5 2 Remove the bracket Figure 1 Remove the Bracket 4 Remove the Rotary Developer Duct PL 10 2 Item 4 5 Disconnect...

Page 421: ...3 Remove the Bracket 7 Remove the Development BP0 Drive and IBT Cleaner Retract Figure 4 1 Remove the screws 4 2 Remove the belt 3 Remove the Development BP0 Drive and IBT Cleaner Retract Figure 4 Re...

Page 422: ...from any spilled Developer Figure 5 Remove the Trickle Auger Installation NOTE When installing the Development BP0 Drive and IBT Cleaner Retract make sure the couplings are properly meshed Push the D...

Page 423: ...d with a sheet of paper 1 Open the Front Door 2 Remove the Drum Unit REP 5 3 1 3 Remove the Trickle Toner Bottle PL 6 5 4 Lower the lever and pull out the Drawer Assembly 5 Pull the Drawer Assembly ou...

Page 424: ...1 Reissue Repairs and Adjustments Figure 3 Remove the IBT Inner Cover 8 Remove the IBT Figure 4 1 Remove the IBT Figure 4 Remove the IBT Installation 1 Reinstall the parts in the reverse order of disa...

Page 425: ...e it may explode and cause injury NOTE When removing the IBT make sure that the IBT Belt does not touch any other part NOTE Carefully place the removed IBT on a flat surface covered with a sheet of pa...

Page 426: ...n a flat surface covered with a sheet of paper 1 Open the Front Door 2 Remove the IBT REP 7 1 1 3 Remove the IBT Cleaner REP 7 1 2 4 Move the stoppers 2 in the direction of the arrow and lock the roll...

Page 427: ...1 05 4 103 DocuColor 12 DCCS50 REP 7 5 1 Repairs and Adjustments Reissue Figure 3 Loosen the Tension 8 Remove the IBT Belt Figure 4 1 Remove the IBT Belt Figure 4 Remove the IBT Belt...

Page 428: ...he reverse order of disassembly REP 7 6 1 Bias Roll Parts List on PL 7 6 Removal WARNING Turn power off and disconnect the power plug NOTE When removing the IBT make sure that the IBT Belt does not to...

Page 429: ...REP 7 6 1 Repairs and Adjustments Reissue Figure 2 Remove the Bias Roll Installation NOTE When installing the Bias Roll make sure that the marking on the Bias Roll is towards the inboard side Figure 3...

Page 430: ...List on PL 7 6 Removal WARNING Turn power off and disconnect the power plug NOTE When removing the IBT make sure that the IBT Belt does not touch any other part NOTE Carefully place the removed IBT o...

Page 431: ...n the direction of the arrow and remove it Figure 3 1 Remove the screw 2 Remove the bracket 3 Remove the bracket 4 Remove the Drive Roll Figure 3 Remove the Drive Roll Installation NOTE To clean the D...

Page 432: ...that the IBT Belt does not touch any other part NOTE Carefully place the removed IBT on a flat surface covered with a sheet of paper 1 Remove the IBT REP 7 1 1 2 Remove the IBT Cleaner REP 7 1 2 3 Re...

Page 433: ...Roll 2 Remove the bearings on both sides Figure 1 Remove the Contact Roll Installation 1 Reinstall the parts in the reverse order of disassembly REP 7 9 1 2nd BTR Parts List on PL 7 9 Removal NOTE Af...

Page 434: ...emove the screw 2 Remove the screw 3 Pull out the ground wire from the hole 4 Disconnect the connector 5 Remove the 2nd BTR Figure 3 Remove the 2nd BTR Installation CAUTION Be sure to rotate the drive...

Page 435: ...he 2nd BTR REP 7 9 1 3 Remove the cover Figure 1 1 Remove the wire from the hooks 3 2 Remove the screw 3 Remove the cover 4 Remove the screws 3 5 Remove the plate grounds 2 Figure 1 Remove the Cover 4...

Page 436: ...Adjustments Figure 3 Remove the Gears 6 Remove the arms Figure 4 1 Remove the springs 2 2 Remove the E clip and nylon washer 3 Remove the arms 2 Figure 4 Remove the Arms 7 Remove the 2nd BTR Roll Figu...

Page 437: ...he 2nd BTR Roll Installation NOTE To clean the 2nd BTR Roll wipe the roll surface with a dry cloth CAUTION Be sure to rotate the drive shaft on the 2nd BTR to move the BTR roll to the down position be...

Page 438: ...1 05 4 114 DocuColor 12 DCCS50 REP 7 10 1 Reissue Repairs and Adjustments manuals4you com manuals4you com...

Page 439: ...h sides 2 Pull out the Drawer Assembly Figure 1 Pull out the Drawer Assembly NOTE Spread a drop cloth on the floor before removing the Oil Cartridge in order to avoid any spills 4 Remove the following...

Page 440: ...ar ness Installation NOTE If Donor Roll is replaced separately make sure to reinstall the Donor Roll by placing the long journal in the rear Figure 2 NOTE When replacing only the Metering Blade clean...

Page 441: ...P 8 1 1 3 Remove the following parts a Front Cover PL 8 1 b Top Cover PL 8 2 4 Remove the Web Assembly Figure 1 1 Press the latch release button 2 Remove the Web Assembly Figure 1 Remove the Web Assem...

Page 442: ...rs on both sides Figure 4 1 Loosen the screws 2 2 Raise the stoppers 2 NOTE Before removing the Heat Roll observe the location of the flange on each bearing They should be inside the Fuser Frame at ea...

Page 443: ...ar or damage and replace them as needed Installation NOTE Ensure that the bearings are installed with the flanges toward the center of the roll so that they fit inside the Fuser Frame Figure 6 Figure...

Page 444: ...ser Nip Adjustment ADJ 8 1 1 REP 8 3 2 Heat Roll Heater Rod Parts List on PL 8 3 Removal WARNING Turn power off and disconnect the power plug CAUTION Since the Fuser is very hot wait until the Fuser b...

Page 445: ...Bracket Front of Fuser 5 Disconnect the connector Figure 2 1 Release the clamp and remove the wire 2 Disconnect the connector 3 Remove the screw 4 Remove the bracket Figure 2 Disconnect the Connector...

Page 446: ...g the Pressure Roll reset the HFSI counter Enter the dC135 HFSI Counter List Diag Screen 010 802 WARNING Turn power off and disconnect the power plug CAUTION Since the Fuser is very hot wait until the...

Page 447: ...2 2 Open the Upper Frame Assembly Figure 2 Open the Upper Frame Assembly NOTE Before removing the Pressure Roll observe the location of the flange on each bearing They should be inside the Lift Lever...

Page 448: ...pairs and Adjustments Installation NOTE Ensure that the bearings are installed with the flanges inside of the Lift Lever Frame Figure 4 and Figure 5 Figure 4 Install the Pressure Roll Figure 5 Install...

Page 449: ...1 Fuser Break In Procedure 3 Perform the Fuser Nip Adjustment ADJ 8 1 1 REP 8 3 4 Pressure Roll Heater Rod Parts List on PL 8 3 Removal WARNING Turn power off and disconnect the power plug CAUTION Sin...

Page 450: ...ector 2 Release the clamps 2 and remove the wire Figure 2 Disconnect the Connector Rear of Fuser 6 Remove the Pressure Roll Heater Rod Figure 3 1 Remove the Pressure Roll Heater Rod Figure 3 Remove th...

Page 451: ...move the Heat Roll Stripper Finger Assembly Figure 1 NOTE Do not damage the Stripper finger tips 1 Raise the Exit Chute 2 Loosen the screw 3 Remove the screw 4 Remove the Heat Roll Stripper Finger Ass...

Page 452: ...emoval WARNING Turn power off and disconnect the power plug CAUTION Since the Fuser is very hot wait until the Fuser becomes sufficiently cold 1 Open the Front Door 2 Remove the Fuser Unit REP 8 1 1 3...

Page 453: ...e the sensor Figure 3 1 Remove the screw 2 Remove the bracket 3 Remove the screw 4 Remove the sensor Figure 3 Remove the Sensor 7 Remove the EXT H R Retract Motor Figure 4 1 Disconnect the connector 2...

Page 454: ...Remove the EXT H R Retract Motor 8 Remove the Web Motor Figure 5 1 Remove the screws 2 2 Remove the E clip 3 Remove the gear 4 Remove the Web Motor Figure 5 Remove the Web Motor Installation 1 Reinst...

Page 455: ...emove the Front Cover PL 8 1 4 Move the clamp in the direction of the arrow Figure 1 1 Disconnect the connector 2 Move the clamps 2 in the direction of the arrow Figure 1 Move the Clamps 5 Remove the...

Page 456: ...reen 010 814 1 Open the Front Door 2 Remove the Fuser Unit REP 8 1 1 3 Remove the following parts a Front Cover PL 8 1 b Top Cover PL 8 2 4 Remove the Oil Pipe Figure 1 1 Loosen the clamp 2 Remove the...

Page 457: ...e glass surface is accidentally touched wipe it with a dry cloth 1 Open the Front Door 2 Remove the Fuser Unit REP 8 1 1 3 Remove the following parts a Front Cover PL 8 1 b Top Cover PL 8 2 4 Disconne...

Page 458: ...Figure 3 1 Remove the KL clips 2 2 Move the bearing in the direction of the arrow 3 Remove the External Heat Roll Assembly Figure 3 Remove the External Heat Roll Assembly 7 Remove the brackets Figure...

Page 459: ...eissue Figure 4 Remove the Brackets 8 Remove the External H R Heater Rod Figure 5 1 Remove the External H R Heater Rod Figure 5 Remove the External H R Heater Rod Installation 1 Reinstall the parts in...

Page 460: ...rface of the Heater Rod If the glass surface is accidentally touched wipe it with a dry cloth 1 Open the front door 2 Remove the External H R Heater Rod REP 8 8 1 3 Remove the External Heat Roll Figur...

Page 461: ...Front Cover PL 8 1 4 Remove the Exit Chute Figure 1 NOTE Do not damage the finger tip 1 Remove the screw 2 Remove the spring 3 Remove the Exit Chute Assembly Figure 1 Remove the Exit Chute NOTE If the...

Page 462: ...8 10 1 Reissue Repairs and Adjustments Figure 3 Install the Spring 1 Reinstall the parts in the reverse order of disassembly 2 Perform the Standard Fuser Break In Procedure GP 1 Fuser Break In Procedu...

Page 463: ...the connector 2 Remove the screws 3 3 Open the PWB chassis Figure 1 Open the IOT Control PWB Chassis Installation 1 Reinstall the parts in the reverse order of disassembly REP 9 2 2 IOT Drive PWB Par...

Page 464: ...Figure 2 Disconnect the IOT Drive PWB Connectors 5 Remove the IOT Drive PWB Figure 3 1 Remove the screws 8 2 Remove the IOT Drive PWB Figure 3 Remove the IOT Drive PWB Installation 1 Reinstall the pa...

Page 465: ...ose the IIT REP 3 1 2 2 Remove the Half Tone PWB Cover Figure 1 1 Remove the screws 2 2 Open the Half Tone PWB Cover Figure 1 Remove the Half Tone PWB Cover 3 Remove the VSEL BT PWB Figure 2 1 Disconn...

Page 466: ...s 2 3 Remove the Half Tone PWB Figure 4 Remove the Half Tone PWB Installation 1 Reinstall the parts in the reverse order of disassembly CAUTION Failure to comply with the board replacement procedure i...

Page 467: ...PL 11 2 c Power Chassis Cover PL 11 2 2 Remove the duct Figure 1 1 Remove the screws 2 2 Release the hook and remove the duct Figure 1 Remove the Duct 3 Remove the Suction Blower Figure 2 1 Disconnect...

Page 468: ...2 Remove the screws 2 3 Remove the screws 3 4 Remove the power chassis Figure 4 Remove the Power Chassis Installation 1 Reinstall the parts in the reverse order of disassembly CAUTION The IOT Control...

Page 469: ...nect the power plug 1 Remove the Tray Module Rear Cover PL 11 3 2 Disconnect the IOT LVPS connectors 11 Figure 1 Figure 1 Disconnect the IOT LVPS Connectors 3 Remove the IOT LVPS Figure 2 1 Loosen the...

Page 470: ...sis cover PL 11 2 2 Remove the duct Figure 1 1 Remove the screws 2 2 Release the hook and remove the duct Figure 1 Remove the Duct 3 Remove the Suction Blower Figure 2 1 Disconnect the connector 2 Rem...

Page 471: ...Drive PWB Connectors 5 Remove the AC Drive PWB Figure 4 1 Remove the screw large 1 2 Remove the screws small 3 3 Remove the AC Drive PWB Figure 4 Remove the AC Drive PWB 6 Remove the B3 B3H LVPS Figur...

Page 472: ...oval WARNING Turn power off and disconnect the power plug 1 Open the Front Door 2 Remove the Control Panel Figure 1 1 Remove the screws 2 2 Slide the Control Panel to the front Release it from the hoo...

Page 473: ...PWBs at the same time If any of the following billing data PWBs needs replacing only replace them one at a time according to this procedure CAUTION Failure to comply with the board replacement proced...

Page 474: ...1 05 4 150 DocuColor 12 DCCS50 REP 9 6 Reissue Repairs and Adjustments manuals4you com manuals4you com...

Page 475: ...disconnect the power plug 1 Open close the IOT Control PWB Chassis REP 9 2 1 2 Remove the Fuser Cover Figure 1 1 Disconnect the connector 2 Remove the Fuser Cover Figure 1 Remove the Fuser Cover 3 Re...

Page 476: ...a Tray Module Rear Cover PL 11 3 2 Remove the duct Figure 1 1 Remove the screws 2 2 Release the hook and remove the duct Figure 1 Remove the Duct 3 Remove the Suction Blower Motor Figure 2 1 Disconne...

Page 477: ...Peel off the Platen Cushion Figure 1 1 Open the Platen Cover 2 Peel off the Platen Cushion Figure 1 Remove the Platen Cushion Installation NOTE After peeling off the Platen Cushion completely remove...

Page 478: ...1 05 4 154 DocuColor 12 DCCS50 REP 11 1 1 Reissue Repairs and Adjustments manuals4you com manuals4you com...

Page 479: ...the power plug WARNING The DADF is heavy 37 5lbs Take care to avoid injury when handling the DADF 1 Disconnect the connector Figure 1 1 Disconnect the connector Figure 1 Disconnect the Connector 2 Rem...

Page 480: ...te Solenoid Installation 1 Reinstall the parts in the reverse order of disassembly REP 12 3 1 Left Right Counter Balance Parts List on PL 12 3 Removal WARNING Turn power off and disconnect the power p...

Page 481: ...the Right Counter Balance Installation 1 Make sure to install each counter balance left right on the correct side since the load applied to each balance is different Figure 3 Figure 3 Install the Left...

Page 482: ...Turn power off and disconnect the power plug 1 Remove the Rear Cover PL 12 1 2 Remove the DADF Control PWB Figure 1 1 Disconnect the connectors 7 2 Remove the DADF Control PWB from the PWB supports 3...

Page 483: ...over PL 12 1 2 Disconnect the connector Figure 1 1 Disconnect the connector 2 Release the clamps 3 and remove the wire Figure 1 Disconnect the Connector 3 Remove the Feed Motor Figure 2 1 Loosen the s...

Page 484: ...disconnect the power plug 1 Open the DADF Top Cover and remove the Inner Cover Figure 1 1 Open the Top Cover 2 Loosen the screws 2 3 Remove the Inner Cover Figure 1 Remove the Inner Cover 2 Remove the...

Page 485: ...same time WARNING Turn power off and disconnect the power plug 1 Open the Top Cover and remove the Inner Cover Figure 1 1 Open the Top Cover 2 Loosen the screws 2 3 Remove the Inner Cover Figure 1 Re...

Page 486: ...12 5 1 Document Feed Lower Chute Parts List on PL 12 5 Removal WARNING Turn power off and disconnect the power plug 1 Remove the following parts a Entrance Tray PL 12 1 b Front Cover PL 12 1 2 Open t...

Page 487: ...P 12 5 1 2 Remove the Retard Roll Figure 1 1 Remove the spring 2 Remove the KL clip 3 Remove the shaft 4 Remove the arm 5 Remove the shaft 6 Remove the Retard Roll Figure 1 Remove the Retard Roll Inst...

Page 488: ...the Set Gate Solenoid Figure 1 1 Disconnect the connector 2 Release the clamp and remove the wire 3 Loosen the screws 2 4 Remove the Set Gate Solenoid Figure 1 Remove the Set Gate Solenoid Installati...

Page 489: ...L 12 5 Removal WARNING Turn power off and disconnect the power plug 1 Remove the Document Feed Lower Chute REP 12 5 1 2 Disconnect P J580 and remove the Registration Sensor Figure 1 1 Loosen the screw...

Page 490: ...n PL 12 5 Removal WARNING Turn power off and disconnect the power plug 1 Remove the Document Feed Lower Chute REP 12 5 1 2 Remove the Set Gate Solenoid REP 12 5 3 3 Remove the Size Sensors 1 2 front r...

Page 491: ...ontrol PWB Figure 1 1 Disconnect the connector 2 Remove the Control PWB from the PWB supports 3 and slide the Control PWB in the direction shown Figure 1 Slide the DADF Control PWB 3 Remove the DADF B...

Page 492: ...Removal WARNING Turn power off and disconnect the power plug 1 Remove the following parts a Front Cover PL 12 1 b Rear Cover PL 12 1 c Top Cover PL 12 2 2 Slide the Feed Motor REP 12 4 1 3 Incline the...

Page 493: ...rs and Adjustments Reissue Figure 2 Remove the Invert Chute 5 Remove the Duplex Sensor Figure 3 1 Remove the screw 2 Remove the Duplex Sensor Figure 3 Remove the Duplex Sensor Installation 1 Reinstall...

Page 494: ...ause skewing 1 Remove the following parts a Front Cover PL 12 2 b Rear Cover PL 12 1 2 Remove the Registration Gate Solenoid REP 12 2 2 3 Remove the Lower Chute Figure 1 1 Remove the E clip 2 Remove t...

Page 495: ...ng in the rear so that they do not separate and remove the Registration Pinch Roll Figure 3 1 Open the Top Cover 2 Remove the C clip 3 Remove the C clip 4 Remove the spring 5 Remove the bearing 6 Remo...

Page 496: ...e the Exit Motor Figure 1 1 Disconnect the connector 2 Release the clamps 2 and remove the wire 3 Loosen the screws 2 4 Remove the belt 5 Remove the Exit Motor Figure 1 Remove the Exit Motor Installat...

Page 497: ...Remove the Document Transport Figure 1 NOTE Remove the Document Transport by holding it in the rear 1 Loosen the screws 3 2 Remove the Document Transport Figure 1 Remove the Document Transport CAUTION...

Page 498: ...es of the Platen Belt are correctly set in the pulley Figure 4 Figure 4 Install the Platen Belt 2 Connect the power cord and switch on the power 3 Select and execute the DC330 Component Control Diag S...

Page 499: ...and disconnect the power plug 1 Remove the Decurler Front Cover PL 13 11 2 Disconnect the connector Figure 1 1 Disconnect the connector Figure 1 Disconnect the Connector 3 Remove the Decurler Figure...

Page 500: ...front cover 3 Remove the Vertical LED Figure 1 1 Disconnect the connector 2 Release the clamps 2 and remove the wire 3 Remove the screw 4 Remove the Vertical LED Figure 1 Remove the Vertical LED 4 Rem...

Page 501: ...g parts a Stopper PL 13 1 b Rear Cover PL 13 4 c Top Cover PL 13 4 d Left Cover PL 13 4 2 Remove the spring Figure 1 1 Remove the spring 2 Remove the belt from the pulley Figure 1 Remove the Spring 3...

Page 502: ...e 3 Remove the Bin Tray Pawl 5 Remove the Bin Panel Numbered Panel PL 13 4 6 Remove the Bin Tray 1 Figure 4 1 Remove the screws 3 2 Remove Bin Tray 1 Figure 4 Remove Bin Tray 1 Installation 1 Reinstal...

Page 503: ...Tray 2 NOTE To remove any Bin Tray n first remove Bin Trays 1 to n 1 1 Remove the Bin Tray 1 REP 13 5 2 2 Remove the Bin Tray Pawl from the gate Figure 1 Figure 1 Remove the Bin Tray Pawl 3 Remove th...

Page 504: ...wing parts a Decurler Rear Cover PL 13 11 b Decurler Top Cover PL 13 11 c Decurler Inner Cover PL 13 11 2 Remove the bearings Figure 1 1 Remove the E clips 2 2 Remove the bearings 2 Figure 1 Remove th...

Page 505: ...and Adjustments Reissue Figure 3 Remove Decurler Roll 1 5 Remove Decurler Roll 2 Figure 4 1 Lower the baffle 2 Remove Decurler Roll 2 Figure 4 Remove Decurler Roll 2 Installation 1 Install Decurler R...

Page 506: ...ING Turn power off and disconnect the power plug 1 Remove the following parts a Decurler rear cover PL 13 11 b Decurler top cover PL 13 11 2 Remove the bracket Figure 1 1 Disconnect the connector 2 Re...

Page 507: ...ve the E clips 3 2 Remove the reflector 3 Remove the bearings 2 4 Remove the lever 5 Remove the cam Figure 3 Remove the Cam Installation This illustration shows installation for the rear side Install...

Page 508: ...st on PL 13 14 Removal WARNING Turn power off and disconnect the power plug 1 Remove the following parts a Decurler rear cover PL 13 11 b Decurler top cover PL 13 11 2 Remove the Decurler Stepping Mot...

Page 509: ...rter 2 Remove the support view from bottom Figure 1 1 Remove the screws 2 2 Remove the retaining covers 2 3 Remove the support Figure 1 Remove the Support 3 Remove the Offset Motor Figure 2 1 Remove t...

Page 510: ...1 05 4 186 DocuColor 12 DCCS50 REP 14 1 1 Reissue Repairs and Adjustments manuals4you com manuals4you com...

Page 511: ...Cables removed in the next step will be used on the replacement IDFE 5 Disconnect and remove the 2 DDI Cables from the IDFE to the Printer 6 Disconnect the IDFE wiring harness from the Printer and th...

Page 512: ...J4 until the PWB is completely seated on the SCAN IIT PWBA Do not force the PWB onto the Con nectors If you have difficulty installing the Token Ring PWB remove it completely and try again NOTE Do not...

Page 513: ...wer off and disconnect the power plug 1 Open the Platen Cover 2 Remove the Platen Glass REP 3 1 1 3 Prepare the positional jigs Figure 1 1 Remove the screws 4 2 Remove the jigs 4 Figure 1 Prepare the...

Page 514: ...ey lock position Figure 4 6 Perform the following to match the jig holes 1 Loosen the set screws 2 rotate the pulley and match the jig holes 2 Match the jig holes Figure 4 Change the Half Rate Pulley...

Page 515: ...te Carriage jig hole and the rail jig hole do not match and the jigs cannot be installed loosen the lock screw of the carriage cable and match the holes front rear Fig ure 6 1 Loosen the screw move th...

Page 516: ...1 05 4 192 DocuColor 12 DCCS50 ADJ 3 4 1 Reissue Repairs and Adjustments manuals4you com manuals4you com...

Page 517: ...change the value in NVM location 776 064 Home Sensor Adjustment Mode to 1 4 Enter dC330 Component Control Execute 009 034 Dispense Motor C While the housing moves from the Cyan position to the Home p...

Page 518: ...onnector 3 Release the clamps 2 and remove the wire 4 Pull out the connector from the hole Figure 2 Disconnect the Connector 5 Hook the bracket hooks 2 as shown in the figure below Figure 3 1 Hook the...

Page 519: ...Reissue Figure 4 Remove the Plate 7 Rotate the Rotary Assembly until the appropriate development housing and the drum are facing each other Figure 5 Figure 5 Rotate the Rotary Assembly 8 Match the fr...

Page 520: ...and lock it with the screw Figure 6 1 Insert the locating pin 2 Lock the screw Figure 6 Insert the Locating Pin CAUTION Ensure that the Locating Pin is removed and returned to its storage position bef...

Page 521: ...the Nip 2 Repeat the check and adjustment until the Nip Width is within specification ADJ 8 8 1 External Heat Roll Nip Adjustment Purpose The purpose of this adjustment is to ensure correct Heat Roll...

Page 522: ...e 3 Figure 3 Fused Transfer Area 13 If the measurement is not within specification perform the Adjustment Adjustment NOTE If there is no fused transfer area or if the difference between sides is exces...

Page 523: ...nge all values for low medium and high set tings 2 White Reference Adjustment a Put ten sheets of 11 x 17 Color Xpressions paper NASG or ten sheets of A3 Colo tech paper XE on the Platen Glass evenly...

Page 524: ...e lower left corner of the screen for Faults Correct the faults and repeat the adjustment 5 Perform ADJ 9 1 4 VH VM Setup dC933 VH VM Setup ADJ 9 1 4 VH VM Setup dC933 Purpose To set the output values...

Page 525: ...C922 TRC Control Toner Density Adjustment ADJ 9 1 6 TRC Control Toner Density dC922 Purpose 1 Measure the gradient patch by the ADC sensor and create the IOT TRC correction LUT If the measurement resu...

Page 526: ...ed to with this configuration The final TC adjusted ADC targets can only be found in NVM s 773 961 thru 773 964 using these final TC adjusted ADC targets the same 100 bits for YMC 80 bits for K tone u...

Page 527: ...modes The grays will look different in different modes If dC 919 is adjusted based on the Photo Halftone output check the output from the other modes Text Photo etc to be sure that the gray is accepta...

Page 528: ...o the default value of 3954 and perform the adjustment again 4 Repeat the check adjustment until the specifications are met 5 Select Save LR to save the new NVM settings 6 Proceed to Side Edge Registr...

Page 529: ...peat steps 1 through 6 for each tray that requires adjustment 8 Proceed to Lead Edge Side Edge Registration for Duplex Tray Side 2 Registration for Duplex Tray Purpose The purpose of this procedure is...

Page 530: ...Up and Down Arrow buttons to move the image toward or away from the outboard edge of the paper Each click on the button moves the image 0 0423 mm The cumulative amount of shift is indicated in the Si...

Page 531: ...paper in Tray 2 if available 2 Place the B W test pattern 82E8220 on the platen and copy it as follows a Copy mode Black b Paper tray Tray 2 c Magnification 100 d Number of copies 2 3 Check on the 2n...

Page 532: ...n Tray 2 if available 2 Place the test pattern 82E8220 on the platen and copy it in the following copy mode a Copy mode Black b Paper tray Tray 2 c Magnification 100 d Number of copies 2 3 Check on th...

Page 533: ...fication are correct Check 1 Place the test pattern 82E8220 on the platen and copy it in the following copy mode a Copy mode Black b Document type Text Photo c Paper size 11 x 17 or A3 d Magnification...

Page 534: ...dC131 NVM Read Write 715 023 FS Mag Adjustment 2 Change the value a 1 step 0 1 b Increase the value to enlarge c Decrease the value to reduce Vertical magnification NOTE If you change the magnificatio...

Page 535: ...dC131 8 If the Minimum and Maximum are being set all sizes are automatically adjusted If a par ticular size sheet causes a problem check the following 9 Set the particular paper sheet in Tray 5 and ad...

Page 536: ...l be displayed Figure 1 UI PWB and Touch Panel Display 5 Press the starting point connection switch again in order to display the adjustment screen Figure 2 A pattern of intersecting grid lines P1 thr...

Page 537: ...the E rings and washers on the underside of the tray 7 Slide the guide to align the slot Figure 1 1 Align the slot in the guide with the hole in the tray and secure with a screw 8 Install the Bottom...

Page 538: ...1 05 4 214 DocuColor 12 DCCS50 ADJ 9 1 19 Reissue Repairs and Adjustments manuals4you com manuals4you com...

Page 539: ...ne Assume this distance is A Figure 1 Figure 1 Checking the Side Registration A 5 Check that the value A is 10 0mm 0 6mm If the value is not within the range perform Side Lead Edge Registration ADJ 9...

Page 540: ...F remains in the open position when fully raised and closes under its own weight from a height of 100 50mm Figure 1 Figure 1 Checking the Counter Balance Adjustment WARNING Turn power off and disconne...

Page 541: ...ounter Balance and to correct any skew problems Check WARNING Turn power off and disconnect the power plug 1 Remove the Front Cover PL 12 1 2 Remove the Entrance Tray PL 12 1 3 Remove the Document Tra...

Page 542: ...s size paper sheets in the DADF and make sure there is no skew ADJ 12 3 3 DADF Height Parts List on PL 12 3 Purpose To correct the DADF operation by adjusting the Counter Balance height a If the DADF...

Page 543: ...tment NOTE The steps are the same for the left and right sides 1 Open the DADF and loosen the screws Figure 2 1 Loosen the screws 2 Figure 2 Preparing to Adjust 2 Close the DADF and by turning the Adj...

Page 544: ...e once in the A direction approximately 0 75mm lower b Rotate once in the B direction approximately 0 75mm higher 3 Open the DADF and tighten the screws Figure 4 1 Tighten the screws 2 Figure 4 Tighte...

Page 545: ...e value obtained in the check steps is a 10 6mm or more decrease the NVM value b 9 4mm or less increase the NVM value each NVM step 0 3mm c Repeat Step 2 until the value is within the range 10mm 0 6mm...

Page 546: ...1 05 4 222 DocuColor 12 DCCS50 ADJ 12 4 1 Reissue Repairs and Adjustments 3 Repeat the adjustment steps until the registration is within the allowed range 10mm 0 6mm manuals4you com manuals4you com...

Page 547: ...Inverter 1 Component 5 37 PL 2 25 Inverter 2 Component Part 1 of 2 5 38 PL 2 26 Inverter 2 Component Part 2 of 2 5 39 IIT PL 3 1 Platen Glass ITT 5 40 PL 3 2 CCD PWB Sensor 5 41 PL 3 3 Carriage Cable...

Page 548: ...9 Exit Motor Chute 5 96 PL 12 10 Document Transport Platen Belt 5 97 PL 12 11 Platen Glass Registration Gate Exit Tray DADF 5 98 Mail Box PL 13 1 Mail Box Accessory 5 99 PL 13 2 Docking Rail 5 100 PL...

Page 549: ...owed by a reference to the parts list on which the part may be found Other Information Abbreviations Abbreviations are used in the parts lists and the exploded view illustrations to provide informa ti...

Page 550: ...follow the bracket Tag The notation W Tag in the parts description indicates that the part configuration has been updated Check the change Tag index in the General Information section of the Service D...

Page 551: ...tag number within the circle Figure 1 Information on the modification is in the Change Tag Index Figure 1 With Tag Symbol A Tag number within a circle having a shaded bar and pointing to an item numbe...

Page 552: ...e circle Figure 3 Information on the modification is in the Change Tag Index Figure 3 Entire Drawing With Tag Symbol A tag number within a circle with no apex and having a shaded bar shows that the en...

Page 553: ...221 Gear 7 007E55230 Gear IBT Drive 8 Bracket IBT Drive P O PL 1 1 Item 1 9 Shaft P O PL 1 1 Item 1 10 Fly Wheel Not Spared 11 Stopper Ring Not Spared 12 Spacer Ring Not Spared 13 Flange Not Spared 14...

Page 554: ...56 20 4 007K84634 Drum Brush Drive Assembly 5 Bracket P O PL 1 2 Item 4 6 Bracket P O PL 1 2 Item 4 7 007E50120 Gear Drum Brush 8 007E49980 Gear 9 Shaft P O PL 1 2 Item 4 10 Bearing P O PL 1 2 Item 4...

Page 555: ...ar 18 44 14 007E51800 Gear 16 26 15 007E51810 Gear 22 16 Gear P O PL 1 3 Item 3 40 44 17 Pulley P O PL 1 3 Item 3 18 Shaft P O PL 1 3 Item 4 19 121K14881 Developer Clutch 20 007K84332 Gear Developer H...

Page 556: ...nd bracket 17 007K84240 Tension Roll 18 Spring P O PL 1 4 Item 15 19 Screw P O PL 1 4 Item 15 20 423W57554 Belt 2nd BTR Auger REP 1 4 1 21 Bearing P O PL 1 4 Item 15 22 007E49950 Gear 23 Oil Roll Clut...

Page 557: ...Motor 2 5 007E46890 Gear 6 007E46880 Gear 7 Dumper P O PL 1 5 Item 1 8 407W08223 Gear 9 407W08273 Gear 10 407W08222 Gear 11 407W08328 Gear 28 12 Bracket P O PL 1 5 Item 1 13 Shaft P O PL 1 5 Item 1 1...

Page 558: ...Assembly REP 1 6 1 12 Bracket P O PL 1 6 Item 11 13 Bracket P O PL 1 6 Item 1 14 007K84800 Gear 41 15 007E51490 Gear 23 16 Shaft P O PL 1 6 Item 11 17 Bearing P O PL 1 6 Item 11 18 Screw P O PL 1 6 It...

Page 559: ...4 050K33129 Tray 1 Assembly 5 891E76090 Label Tray 1 6 891E78030 Label Max 7 891E82980 Label Installation 8 050K40941 Tray 2 Assembly Tray 3 Assembly Tray 4 Assembly 9 891E49510 Label Tray 3 891E4952...

Page 560: ...8E88641 Side Guide 5 038E88650 End Guide 6 050E87465 Cassette 7 019E39131 Pad 8 019K94390 Pad 9 015K41381 Right Rail Plate 10 Screw P O PL 2 1 Item 4 11 015K41370 Left Rail Plate 12 Shaft P O PL 2 1 I...

Page 561: ...015K41503 Plate 7 Actuator Side Guide P O PL 2 1 Item 8 8 038E88922 Regi Side Guide 9 019E39131 Pad 10 038K83973 End Guide 11 050E88159 Cassette 12 Link P O PL 2 1 Item 8 13 Roll P O PL 2 1 Item 8 14...

Page 562: ...2 4 Tray 1 4 Feeder Item Part Description 1 059K09948 Tray 1 Feeder Assembly Tray 2 Feeder Assembly Tray 3 Feeder Assembly Tray 4 Feeder Assembly REP 2 4 1 2 054E88230 Chute 3 054E88220 Chute 4 003E4...

Page 563: ...em 1 9 032E10250 Paper Guide 10 Nudger Roll P O PL 2 5 Item 1 11 Shaft P O PL 2 5 Item 1 12 Feed Roll P O PL 2 5 Item 1 13 Spring P O PL 2 5 Item 1 14 Paper Guide P O PL 2 5 Item 1 15 011E08060 Lever...

Page 564: ...Gear 16 13 005K81750 One Way Clutch 14 007E52130 Gear 26 15 007E52140 Gear 13 16 005K81760 One Way Clutch 17 Shaft P O PL 2 4 Item 1 18 007E52171 Gear 20 19 Bearing P O PL 2 4 Item 1 20 007E52161 Gear...

Page 565: ...1 2 Bearing P O PL 2 7A Item 1 3 Shaft P O PL 2 7A Item 1 4 121K30050 Tray 2 T A Feed Clutch Tray 3 T A Feed Clutch Tray 4 T A Feed Clutch REP 2 7 2 5 007K84422 Gear 43 6 Motor Plate P O PL 2 7A Item...

Page 566: ...th gears pitch in different directions Not Spared 2 005K82730 One Way Clutch 3 059K06831 T A Roll 1 4 059K09930 T A Roll 2 T A Roll 3 T A Roll 4 5 Bearing P O PL 2 7A Item 1 6 600K74790 Noise Impulse...

Page 567: ...ing 9 Bracket P O PL 2 8 Item 2 10 162K37160 Wire Harness 11 059E92920 Pinch Roll 12 009E63110 Spring 13 003E38120 Hinge 14 048E61482 Left Lower Cover Lower 15 011E07950 Handle 16 003E38130 Latch 17 S...

Page 568: ...4 113E22970 Holder 5 Bearing Not Spared 6 Gear Not Spared 7 Core Not Spared 8 114E11400 Connector P703 9 121E89780 Magnet 10 830E09840 Bracket 11 830E17961 Stopper Plate 12 Pad Not Spared 13 Chute No...

Page 569: ...ing P O PL 2 9 Item 14 4 059E90770 Take Away Pinch Roll P O PL 2 9 Item 14 5 130K58070 Tray 5 Feed Sensor 6 009E56020 Spring 7 009E56030 Spring 8 120E13100 Actuator 9 809E09470 Spring 10 Latch Lever P...

Page 570: ...1180 Gear 8 Bearing P O PL 2 9 Item 14 9 130E82190 Tray 5 Stack Up Sensor 10 Gear P O PL 2 9 Item 14 11 121K17561 Tray 5 Nudger Solenoid 12 007E31160 Gear 13 009E76430 Spring 14 Lever Plate P O PL 2 9...

Page 571: ...23470 Tray 5 Lift Motor REP 2 12 1 16 Chute P O PL 2 9 Item 14 17 Shaft P O PL 2 9 Item 14 18 059K08840 Tray 5 Retard Roll REP 2 12 2 19 Shaft P O PL 2 9 Item 14 20 Bearing P O PL 2 9 Item 14 21 Beari...

Page 572: ...Item 14 8 Tray Extension P O PL 2 13 Item 21 9 Pad P O PL 2 9 Item 14 10 038K14700 Regi Guide 11 038E89060 Side Guide 12 019K93320 Pad Bottom 13 Bottom Plate P O PL 2 9 Item 14 14 Tray 5 Tray P O PL 2...

Page 573: ...2 14 Parts Lists Reissue PL 2 14 Regi Unit DTS HVPS Item Part Description 1 059K10025 Regi Unit Assembly REP 2 14 1 2 Chute Not Spared 3 Stopper Not Spared 4 Cover Not Spared 5 Guide Not Spared 6 Cove...

Page 574: ...30K60600 Regi Sensor REP 2 15 1 5 127K21871 Regi Motor REP 2 15 3 6 054K11072 Upper Chute 7 809E09430 Spring 8 Spring P O PL 2 15 Item 6 9 013E88020 Bearing 10 059K08760 Pinch Roll 11 013E88030 Bearin...

Page 575: ...Sensor REP 2 16 1 3 Bearing Not Spared 4 059K08780 Pre Regi Roll REP 2 16 2 5 054K11090 Pre Regi Chute Assembly 6 Pre Regi Chute P O PL 2 16 Item 5 7 013E88030 Bearing 8 Spring P O PL 2 16 Item 5 9 0...

Page 576: ...uum Transport Assembly REP 2 17 1 2 023E15480 Vacuum Transport Belt REP 2 17 2 3 059E92950 Idler Roll 4 Snap Bearing P O PL 2 17 Item 1 5 Chute P O PL 2 17 Item 1 6 Frame P O PL 2 17 Item 1 7 Seal P O...

Page 577: ...on 1 054K11395 Duplex In Baffle Assembly 2 054K11416 Aligner Baffle Assembly W TAG P3 3 003K84760 Hinge 4 003K84750 Hinge 5 032K93621 Guide 6 Drawer Cover Not Spared 7 891E51561 Label 8 891E51571 Labe...

Page 578: ...54K11373 Aligner Chute Assembly 3 059K08600 Duplex Out Roll 4 Bearing Not Spared 5 Bearing Not Spared 6 Bearing Not Spared 7 007E51840 Gear 8 Pulley Not Spared 9 Pulley Not Spared 10 423W82555 Belt 11...

Page 579: ...14710 Spring 12 4MM 10 Label P O PL 2 18 Item 1 11 Pinch Roll Duplex Path Roll F P O PL 2 18 Item 1 12 Stopper P O PL 2 18 Item 1 13 Guide P O PL 2 18 Item 1 14 Spring P O PL 2 18 Item 1 15 059K05750...

Page 580: ...7 Bearing P O PL 2 19 Item 1 8 809E09150 Spring 9 Coupling Trans P O PL 2 19 Item 1 10 Coupling Slide P O PL 2 19 Item 1 11 Pipe P O PL 2 19 Item 1 12 Aligner Chute P O PL 2 19 Item 2 13 059K09331 Al...

Page 581: ...8 003K85871 Latch Assembly 9 003K85851 Knob 10 Bracket P O PL 2 22 Item 8 11 003E37791 Latch 12 006E56620 Shaft 13 Stud P O PL 2 22 Item 8 14 008E93261 Cam 15 011E08111 Joint 16 Handle P O PL 2 22 Ite...

Page 582: ...mbly REP 2 23 1 2 059K33080 Inverter 2 Assembly REP 2 23 2 3 054K11512 Inverter 3 Upper Chute Assembly 4 015E58040 Stopper 5 012E98271 Link 6 009E84220 Spring 7 Inverter 3 Upper Chute P O PL 2 23 Item...

Page 583: ...23 Item 1 7 001K56820 Rear Frame 8 009E84220 Spring 9 059K09022 Inverter Roll Upper 10 130K93220 Inverter Path Sensor 11 007E50130 Gear 14 12 059K09030 Inverter Roll Duplex 13 007E51630 Gear 25 30 14...

Page 584: ...PL 2 23 Item 2 4 121K16383 Inverter Gate Solenoid 5 Bearing P O PL 2 23 Item 2 6 130K59660 Exit Path Sensor 7 Gate 1 Link P O PL 2 23 Item 2 8 802E30660 Inverter 2 Cover 9 054K14675 Exit Chute 10 130...

Page 585: ...1 8 054K10333 Inverter 2 Mid 1 Baffle 9 Chute P O PL 2 26 Item 8 10 059E92841 Pinch Roll 11 Spring P O PL 2 26 Item 8 12 038E88772 Guide 13 Shaft P O PL 2 26 Item 8 14 054K11161 Inverter 2 Mid 2 Baffl...

Page 586: ...EP 3 1 2 2 Bracket Rear Not Spared 3 Stopper Rear Not Spared 4 Bracket Front Not Spared 5 Stopper Front Not Spared 6 Brace Not Spared 7 Stud Not Spared 8 Right Side Plate Not Spared 9 090K92572 Platen...

Page 587: ...acket Not Spared 5 107E06650 IIT Regi Sensor 6 110K08471 Platen Open Switch 7 130K57990 Platen Angle Sensor 8 160K48230 IIT Driver PWB 9 Lens Assembly Not Spared 10 160K51931 CCD PWB Assembly REP 3 2...

Page 588: ...012K93440 Front Carriage Cable REP 3 3 1 5 012K93450 Rear Carriage Cable REP 3 3 1 6 063E94050 Tape 7 020E25100 Timing Pulley 8 023E15550 Belt 9 Capstan Shaft Not Spared 10 020E25090 Capstan Pulley 11...

Page 589: ...117E15970 Lamp Wire Harness REP 3 4 2 5 Guide P O PL 3 4 Item 2 6 062E98370 No 1 Mirror 7 019E50400 Clip Single 8 118E12090 Insulator 9 122E92000 Exposure Lamp REP 3 4 1 10 105E08900 Lamp Ballast PWB...

Page 590: ...IIT IPS LVPS 60 Hz 3 160K57369 Pre IPS PWB 4 160K42710 BR PWB 160K60380 XCD PWB 5 160K84771 Post IPS PWB 6 160K57375 Mem Sys PWB 7 160K46113 Option Memory PWB Duplex 8 Wire Harness DC Not Spared 9 Wir...

Page 591: ...n 1 062K10670 ROS Assembly W TAG P5 TAG P32 REP 4 1 1 2 ROS P O PL 4 1 Item 1 3 160K42851 Ldd PWB 4 Screw P O PL 4 1 Item 1 5 Wire Harness Not Spared 6 Screw Not Spared 7 Bracket Not Spared 8 Screw No...

Page 592: ...54K10151 Duct and Erase Lamp Assembly 3 122K92892 Erase Lamp REP 5 1 1 4 Duct P O PL 5 1 Item 2 5 Duct Not Spared 6 ESV Sensor and Cover Assembly Not Spared 7 130K57720 ESV Sensor 8 ESV Sensor Cover P...

Page 593: ...IOT Rear Item Part Description 1 114K81082 CC Connector 2 114K81362 PCC Connector 3 115K91160 Earth Plate 4 007K84593 Gear Bottle Auger 5 130E91010 Waste Toner Full Sensor 6 Bracket Not Spared 7 130K...

Page 594: ...Spared 8 Seal Blade Side Not Spared 9 Shutter Spring Not Spared 10 Shutter Pipe Not Spared 11 059K09532 Auger Not Spared 12 EP ROM PWB Not Spared 13 Rear Cover Not Spared 14 042K91811 Cleaning Brush R...

Page 595: ...P O PL 5 4 Item 2 7 CC Shield P O PL 5 4 Item 2 8 Insulator Front P O PL 5 4 Item 2 9 Insulator Rear P O PL 5 4 Item 2 10 Grid Spring P O PL 5 4 Item 2 11 CC Grid P O PL 5 4 Item 2 12 125K93062 Pre C...

Page 596: ...nt Rear 11 011E08010 Joint Front 12 052E93470 Pipe 13 005E85760 Ring 14 052E93460 Pipe 15 013K81260 Bearing 16 Spring P O PL 5 5 Item 1 17 007E52030 Gear 18 413W08350 Bearing 19 413W88650 Bearing 20 P...

Page 597: ...L 6 1 Item 1 8 130E82190 Rotary Latch Sensor 9 Bearing Not Spared 10 Rotary PWB P O PL 6 1 Item 22 11 600K82900 High Frequence Noise Rotary PWB Kit W TAG P18 REP 6 1 1 12 Film Seal Not Spared 13 Brack...

Page 598: ...2 2 Toner Cartridge M Not Spared REF PL 6 2 3 Toner Cartridge C Not Spared REF PL 6 2 4 Toner Cartridge K Not Spared REF PL 6 2 5 094K91307 Toner Cartridge Unit Assembly REP 6 2 1 6 055E30790 Shutter...

Page 599: ...M Low Toner Sensor Y Low Toner Sensor K 3 802K08662 Toner Cartridge Housing M REP 6 3 1 4 Screw P O PL 6 2 Item 5 5 802K08672 Toner Cartridge Housing Y REP 6 3 1 6 127K32940 Cartridge Motor C Cartrid...

Page 600: ...6 2 Item 5 4 007E46680 Gear 43 5 007E46780 Gear 23 6 007E46760 Gear 23 7 007E49650 Gear 8 007E46700 Gear 25 9 007E46720 Gear 21 10 413W11660 Bearing 11 007E46740 Gear 12 009E34940 Spring 13 Bracket P...

Page 601: ...ring 9 026K80750 Screw 10 Spring P O PL 6 5 Item 8 11 Outer Dispense Housing P O PL 6 5 Item 24 W TAG P26 12 048K61963 Inner Dispense Housing W TAG P26 13 Bracket Not Spared 14 049E85681 Outer Dispens...

Page 602: ...ly Y M C REP 6 6 1 REP 6 6 2 3 096E75880 Label C 4 096E75850 Label K 5 048K77228 Deve Housing Assembly REP 6 6 1 REP 6 6 2 6 007K84881 Auger Gear 19 Y K 7 096E75860 Label Y 8 096E75870 Label M 9 Deve...

Page 603: ...er Assembly Rear 3 Holder P O PL 6 7 Item 2 4 019E33780 Clamp 5 809E06550 Spring 6 019K94221 Holder Assembly Front 7 Holder P O PL 6 7 Item 6 8 106K90660 Rotary Auger Y REP 6 7 1 9 Brush Not Spared 10...

Page 604: ...ot Spared 3 042K91906 IBT Cleaner Assembly W TAG P1 REP 7 1 2 4 130K57690 Temp Humidity Sensor 5 Bracket Not Spared 6 Bracket Not Spared 7 015K36962 Right Rail Assembly 8 015K36972 Left Rail Assembly...

Page 605: ...nt Plate Item Part Description 1 Front Plate P O PL 7 1 Item 9 2 014E87701 Block 3 006E56632 Shaft 4 Cam P O PL 7 1 Item 9 5 009E43970 Spring 6 Bracket P O PL 7 1 Item 9 7 008E93400 Retract Cam 8 Pin...

Page 606: ...ness Cover 6 162K37360 Wire Harness 7 130E82190 IBT Cleaner Blade Home Position Sensor 8 Shaft P O PL 7 1 Item 7 9 Cam P O PL 7 1 Item 7 10 Pin P O PL 7 1 Item 7 11 Bracket P O PL 7 1 Item 7 12 Seal P...

Page 607: ...P O PL 7 1 Item 1 2 064K91243 IBT Belt REP 7 5 1 3 Bracket P O PL 7 1 Item 1 4 130K57973 ADC Sensor 5 048E64920 Harness Cover 6 Bracket P O PL 7 1 Item 1 7 130E84270 TRO Sensor 8 600K82710 Drive Roll...

Page 608: ...em 2 5 059K07843 Drive Roll Pre Tag 20 REP 7 6 2 6 007E46502 Gear 7 048K61601 Gear Cover 8 Plate P O PL 7 5 Item 1 9 059K07812 Back Up Roll REP 7 6 3 10 059K08160 Contact Roll REP 7 6 4 11 013E85430 B...

Page 609: ...er P O PL 7 5 Item 1 4 012E98080 Link Rear 5 029E26770 Arm Pivot 6 012E98070 Link Front 7 059K07882 Tension Roll 8 031E94101 Arm 9 809E06360 Spring 10 003E39980 Stopper 11 008E93250 Rear Cam 12 008E93...

Page 610: ...em Part Description 1 035K81498 Seal W TAG P17 2 033K93272 Cleaning Blade 3 809E17001 Spring 4 809E17010 Spring 5 Housing P O PL 7 1 Item 3 6 035E48290 Seal 7 035E48300 Seal 8 809E06401 Spring 9 Plate...

Page 611: ...CS50 PL 7 9 Parts Lists Reissue PL 7 9 2nd BTR Item Part Description 1 059K14186 2nd BTR REP 7 9 1 2 029E26180 Screw 3 Indicator Not Spared 4 Label Not Spared 5 Plate Not Spared 6 130E82190 2nd BTR Re...

Page 612: ...420 Front Arm 10 809E06370 Spring 11 006K84114 Cam Shaft Assembly 12 Shaft P O PL 7 10 Item 11 13 Pin P O PL 7 10 Item 11 14 413W75959 Bearing 15 Cam P O PL 7 10 Item 11 16 007E46530 Gear 17 048K69086...

Page 613: ...t Cover Item Part Description 1 604K00846 Fuser Unit 50 Hz W TAG P12 REP 8 1 1 ADJ 8 1 1 604K00836 Fuser Unit 60 Hz W TAG P12 REP 8 1 1 ADJ 8 1 1 2 048E52741 Front Cover 3 068K87161 Pin Bracket 4 Cart...

Page 614: ...O PL 8 1 Item 1 8 Screw P O PL 8 1 Item 1 9 809E09190 Spring 10 Web CRU P O PL 8 1 Item 1 11 007E49730 Gear 19 12 007K84120 Gear 28 49 13 Stud P O PL 8 1 Item 1 14 Frame P O PL 8 1 Item 1 15 Pin P O...

Page 615: ...er Rod Bracket Front 5 Heater Rod Bracket Rear P O PL 8 1 Item 1 6 Heat Roll Stopper Rear P O PL 8 1 Item 1 7 019K94651 Heat Roll Finger Assembly 8 Plate P O PL 8 3 Item 7 9 009E59690 Spring 10 019E42...

Page 616: ...H R Overheat Thermistor 6 Upper Frame P O PL 8 1 Item 1 7 127K27910 Web Motor REP 8 4 1 8 Screw P O PL 8 1 Item 1 9 007E82390 Gear 10 121K16800 Magnet 11 Bracket P O PL 8 1 Item 1 12 Bracket P O PL 8...

Page 617: ...8 Upper Frame P O PL 8 1 Item 1 9 Bracket P O PL 8 1 Item 1 10 Holder P O PL 8 1 Item 1 11 Bracket P O PL 8 1 Item 1 12 913W02310 Connector Blue PJ700 162K37050 Fuser Side Harness 162K36960 Frame Side...

Page 618: ...0 9 007E49740 Gear 20 10 007K84130 Gear 32 11 007K84140 Gear 34 12 Bearing P O PL 8 1 Item 1 13 011K94040 Rear Lever Assembly 14 Rear Lever P O PL 8 6 Item 13 15 026K80720 Adjust Screw 16 011K94030 Fr...

Page 619: ...52E93181 Oil Pipe 5 809E06530 Spring Plate 6 039K90592 Oil Wick W TAG P12 REP 8 7 2 7 068K21850 Bracket 8 050E17450 Oil Pan 9 054K11220 Inlet Chute 10 093E91961 Oil Tank 11 130K57940 Oil Empty Sensor...

Page 620: ...L 8 8 Item 1 7 013E87600 Bearing 8 Ring P O PL 8 8 Item 1 9 013E87700 Bearing 10 049E86030 Heater Rod Bracket Rear 11 Plate P O PL 8 8 Item 1 12 049E86040 Heater Rod Bracket Front 13 007K85270 Gear 18...

Page 621: ...ssue PL 8 9 Pick Up Donor Roll Item Part Description 1 Frame P O PL 8 2 Item 20 2 013E94380 Bearing 3 600K83631 Pick Up Roll Kit W TAG P21 4 033K92892 Blade 5 Frame P O PL 8 2 Item 20 6 013E94320 Bear...

Page 622: ...xit Sensor 5 Bracket P O PL 8 10 Item 1 6 022K48260 Pinch Roll 7 Wire Cover P O PL 8 10 Item 1 8 413W77559 Bearing 9 007E84880 Gear 17 10 Handle P O PL 8 10 Item 1 11 Lower Chute P O PL 8 10 Item 1 12...

Page 623: ...Hz 117K31400 Power Cord 110V 117E10550 Power Cord 220V 60 Hz 152S05105 Power Cord United Kingdom 250V 10A Gray 152S05121 Power Cord United Kingdom 240V 10A Black 152S05106 Power Cord Denmark 250V 10A...

Page 624: ...9 160K61620 IOT Drive PWB W TAG P14 REP 9 2 2 10 160K61611 IOT CPU PWB W TAG P6 11 160K47911 IOT NVM PWB REF PL 9 2 Rep 9 2 2 12 Screw P O PL 9 2 Item 7 13 PWB Support P O PL 9 2 Item 7 14 Spacer P O...

Page 625: ...Item 5 12 Outlet Plate FX TFX P O PL 9 3 Item 5 13 101K31312 AC Driver PWB Assembly 60 Hz REP 9 3 1 101K31322 AC Driver PWB Assembly 50 Hz REP 9 3 1 14 PWB Chassis P O PL 9 3 Item 13 15 AC Driver PWB...

Page 626: ...9 009E81210 Spring 10 Connector Housing J700 Not Spared 11 Connector Bracket Not Spared 12 Screw Not Spared 13 Connector Housing P701 Not Spared 14 Foreign Interface Bracket Not Spared 15 101K24030 F...

Page 627: ...Display P O PL 9 5 Item 2 6 Lamp P O PL 9 5 Item 2 7 Touch Panel P O PL 9 5 Item 2 ADJ 9 1 18 8 Power Supply P O PL 9 5 Item 2 9 VR PWB P O PL 9 5 Item 2 10 600K83650 UI PWB Kit W TAG P24 11 Screw P O...

Page 628: ...Color 12 DCCS50 PL 9 6 Reissue Parts Lists PL 9 6 EMI Safety for Fuser Heat Lamp 50 Hz Item Part Description 1 103E24040 Surge Resistor 2 109E93260 Surge SSR 3 160K61560 Varistor PWB manuals4you com m...

Page 629: ...PL 10 1 Parts Lists Reissue PL 10 1 Air System Front Door Item Part Description 1 127K21761 Fuser Intake Fan and Duct Assem bly 2 127K21801 Fuser Intake Fan 3 054K99181 Duct Fuser Intake 4 054K99191 D...

Page 630: ...nsport Duct Not Spared 6 127K21770 Fuser Fan and Duct Assembly 7 Duct Fuser P O PL 10 2 Item 6 8 Fan Cover P O PL 10 2 Item 6 9 127K21780 Fuser Fan REP 10 2 1 10 Duct Not Spared 11 Duct Not Spared 12...

Page 631: ...Label Not Spared 4 Label Not Spared 5 004E08250 Platen Cushion REP 11 1 1 6 048E66331 Blind Cover 7 048E66221 Blind Cover 8 048K71213 Platen Cover Assembly 9 048E62452 Platen Cover 10 048E62462 Pocke...

Page 632: ...over 7 Hinge Not Spared 8 048E60670 Blind Cover PSW 9 048E60690 Blind Cover AC Out 10 891E75721 Name Plate DC12 892E02000 Name Plate DCCS50 11 Label Not Spared 12 891E75951 Logo Plate 13 048K69818 Fro...

Page 633: ...OT Rear Cover W TAG P38 8 048E65171 Blind Cover EPSV 9 048E65391 ESS Cover 10 Data Plate Not Spared 11 048K76341 Tray Module Rear Cover 12 Connector Cover Not Spared 13 048E65330 ESS Left Cover 14 048...

Page 634: ...2 1 Item 1 3 140K60480 Led PWB 4 Wire Harness P O PL 12 1 Item 1 5 891E65180 Label Display 6 050K36410 Entrance Tray Assembly 7 Entrance Tray P O PL 12 1 Item 6 8 Plate P O PL 12 1 Item 6 9 Plate Spri...

Page 635: ...ring 5 059K11880 Pinch Roll 6 015E48900 Plate Rear Magnet 7 110K91972 Top Cover Interlock Switch Front Top Cover Interlock Switch Rear 8 Bracket Not Spared 9 Screw Not Spared 10 121K93870 Magnet 11 Br...

Page 636: ...em 2 5 Screw P O PL 12 3 Item 2 6 Screw Not Spared 7 Wire Harness Not Spared 8 036K91420 Left Counter Balance ADJ 12 3 1 ADJ 12 3 3 9 PWB Support Not Spared 10 PWB Support Not Spared 11 Screw Not Spar...

Page 637: ...O PL 12 4 Item 1 5 007E39420 Gear 6 013E92760 Bearing 7 007E39430 Gear 8 600K90370 Nudger Roll Kit Feed Roll Kit 2 Kit REP 12 4 2 9 Link Not Spared 10 413W77559 Bearing 11 007E39410 Gear 12 007E39390...

Page 638: ...Shaft Arm P O PL 12 5 Item 1 9 Shaft Retard P O PL 12 5 Item 1 10 022K46560 Retard Roll REP 12 5 2 11 Screw M3 X 12 P O PL 12 5 Item 1 12 121K87800 Set Gate Solenoid Assembly REP 12 5 3 13 Bracket P...

Page 639: ...m 1 3 Damper P O PL 12 6 Item 1 4 Bracket P O PL 12 6 Item 1 5 013P60566 Tension Roll 6 Screw Not Spared 7 007K91871 Gear Pulley 8 023E92341 Belt 9 Spacer Not Spared 10 020K91230 Pulley 11 Spacer Not...

Page 640: ...Duplex Chute 2 Wire Harness Not Spared 3 130E91220 Duplex Sensor REP 12 7 1 4 050K27670 Gate 5 Screw Not Spared 6 Tapping Screw Not Spared 7 054K18790 Lower Chute Assembly 8 Lower Chute P O PL 12 7 I...

Page 641: ...ear Pulley 3 Bearing Not Spared 4 059K11830 Registration Roll 5 007K91860 Gear 6 009E28580 Spring Rear 7 C Clip Not Spared 8 013E94561 Bearing 9 Cam Rear Not Spared 10 Link Not Spared 11 022K38040 Reg...

Page 642: ...2 6 Spacer Not Spared 7 423W07753 Belt 8 020E93230 Pulley 9 Bearing Not Spared 10 059K11860 Exit Roll 11 130E80890 DADF Exit Sensor 12 Bracket Not Spared 13 054K18770 Exit Upper Chute Assembly 14 105...

Page 643: ...10 Item 1 5 013E80970 Bearing 6 049E91070 Tension Plate 7 022K39710 Idler Roll 8 023E15690 Platen Belt REP 12 10 1 9 022K39700 Drive Roll 10 Belt Guide P O PL 12 10 Item 1 11 Belt Guide P O PL 12 10...

Page 644: ...L 12 11 Platen Glass Registration Gate Exit Tray DADF Item Part Description 1 090K92572 Platen Glass REP 3 1 1 2 050K36421 Registration Gate 3 015K83700 Plate 4 673K51383 Exit Roll Kit 5 003E43840 Kno...

Page 645: ...13 1 Parts Lists Reissue PL 13 1 Mail Box Accessory Item Part Description 1 Mail Box Assembly Not Spared 2 001K57693 Docking Rail Assembly 3 003K91881 Knob Screw 4 830E19412 Docking Plate 5 029E21610...

Page 646: ...ption 1 015K31853 Rail Assembly 2 015K35862 Rail 3 068K14921 Bracket Mail Box Left 4 015K31871 Plate Tray Module Left 5 830E17801 Bracket Mail Box Right 6 032E10210 Guide Tray Module Right 7 015K31860...

Page 647: ...Lists Reissue PL 13 3 Mail Box Sub Assembly Item Part Description 1 059K17861 Mail Box Assembly 2 022K65790 Decurler Assembly REP 13 3 1 3 802K07903 Cabinet Assembly 4 048K77410 Decurler Front Cover...

Page 648: ...Mail Box Front Cover Interlock Switch 5 003K85101 Hinge 6 Exit OCT Cover Rear P O PL 13 3 Item 1 7 048K77952 Front Cover 8 048E66520 Left Cover 9 048K77971 Top Cover 10 048E66540 Exit OCT Cover Rear 1...

Page 649: ...P O PL 13 5 Item 2 4 038E88980 Paper Guide 5 038E86180 Paper Guide 6 105E98450 Eliminator 7 022K43710 Pinch Roll 8 120E13130 Actuator 9 120E17020 Actuator 10 050K36832 Bin Tray 1 Assembly REP 13 5 2...

Page 650: ...6 1 2 009E64140 Spring 3 013E89540 Bearing 4 020E21490 Pulley 5 022E83451 Roll 6 Tapping Screw M3 X 8 P O PL 13 6 Item 1 7 038E88980 Paper Guide 8 050E88781 Bin Tray 9 050K33220 Gate 10 105E98450 Elim...

Page 651: ...13 6 1 2 009E64140 Spring 3 013E89540 Bearing 4 020E21490 Pulley 5 022E83451 Roll 6 Tapping Screw M3 X 8 P O PL 13 7 Item 1 7 038E88980 Paper Guide 8 050E88781 Bin Tray 9 050K33220 Gate 10 059K13261...

Page 652: ...01 Bin Tray 10 Assembly REP 13 6 1 2 005E83570 Collar 3 009E64140 Spring 4 013E89540 Bearing 5 020E21490 Pulley 6 022E83451 Roll 7 Tapping Screw M3 X 8 P O PL 13 8 Item 1 8 050E88781 Bin Tray 9 050K33...

Page 653: ...l 7 13 Exit Lower Chute P O PL 13 3 Item 1 14 Entrance Upper Chute P O PL 13 3 Item 1 15 054K14102 Exit Upper Chute Assembly 16 Exit Upper Chute P O PL 13 9 Item 15 17 105E98690 Eliminator 18 130E8010...

Page 654: ...l Box Drive Motor Assembly 8 Motor Bracket P O PL 13 10 Item 7 9 127K24952 Mail Box Drive Motor 10 162K47062 Wire Harness PWB IOT 11 162K47500 Wire Harness PWB Motor 12 162K47510 Wire Harness PWB Sens...

Page 655: ...03E46501 Handle 3 003K85101 Hinge 4 Bracket P O PL 13 3 Item 2 5 048K77420 Decurler Inner Cover Assembly 6 048E65721 Decurler Inner Cover 7 110E97990 Decurler Front Cover Interlock Switch 8 048E65730...

Page 656: ...ox Docking Interlock Switch 5 Mail Box Docking Interlock Switch P O PL 13 12 Item 1 6 054K13920 Exit Lower Baffle Assembly 7 Exit Lower Baffle P O PL 13 12 Item 6 8 Label P O PL 13 12 Item 6 9 003E362...

Page 657: ...Gear 32 P O PL 13 3 Item 2 8 015K28141 Idler Gear Assembly 9 Bracket P O PL 13 13 Item 8 10 007E45091 Gear 11 008E93390 Cam REP 13 13 2 12 011K94401 Lever Front 13 011K94411 Lever Rear 14 022K57120 De...

Page 658: ...4990 Gear 32 5 007E55000 Gear 16 6 Gear 32 P O PL 13 3 Item 2 7 407W08220 Gear 20 8 007E54970 Gear 34 9 022E19660 Decurler Drive Roll 10 022E19670 Decurler Drive Roll 11 022K51610 Entrance Roll 12 022...

Page 659: ...ssue PL 13 15 Cabinet Item Part Description 1 Cabinet P O PL 13 3 Item 3 2 Caster P O PL 13 3 Item 3 3 Nut P O PL 13 3 Item 3 4 021E96430 Cap 5 Front Cover P O PL 13 3 Item 3 6 Hinge P O PL 13 3 Item...

Page 660: ...Shaft 8 013E85922 Bearing 9 130E82190 Offset Home Sensor Offset Posi tion Sensor 10 Gasket P O PL 14 1 Item 1 11 Wire Harness P O PL 14 1 Item 1 12 015K30880 Plate 13 050E88161 Tray 14 130K60600 Full...

Page 661: ...Description 1 600N01584 IDFE Assembly GL2 REP 19 1 2 604K13420 IDFE Assembly MFY REP 19 1 3 600N01593 Cobra AUI to BNC Transceiver REP 19 2 4 144N00070 256MB Memory DIMM REP 19 3 5 152N01668 IDFE DC W...

Page 662: ...ors Item Part Description 1 114E08970 Connector P543 913W01400 Connector P702 114E11400 Connector P703 113E24020 Connector P701 2 113E20900 Connector J543 913W01399 Connector J702 113E24030 Connector...

Page 663: ...158W28655 Screw AY 158W35655 Screw AZ Screw M4 X 16 BA 158W35855 Screw BB 158W36050 Screw BC 158W36255 Screw BD 158W36655 Screw BE 158W45055 Screw BF 201W21251 Nut M3 BG 220W21250 Flange Nut M3 BH 251...

Page 664: ...DP 285W28651 Spring Pin 3 16 DQ 285W29151 Spring Pin 3 X 25 DR Screw M4 X 8 DS 351W29250 Retaining Clip 8 DT 113W28856 Screw DU Dowel Pin Pin 3 X 22 DV 113W20557 Screw DW Capscrew M3 X 8 DX 102W27651...

Page 665: ...5 003K85483 PL 8 5 003K85570 PL 13 11 003K85731 PL 8 5 003K85851 PL 2 22 003K85871 PL 2 22 003K91881 PL 12 3 PL 13 15 PL 13 1 004E08250 PL 11 1 004K92210 PL 14 1 005K81600 PL 2 6 005K81750 PL 2 6 005...

Page 666: ...0 PL 2 2 PL 2 3 007E51370 PL 2 15 007E51430 PL 2 12 Table 1 Part Number Index Part Number Part List 007E51490 PL 1 6 007E51500 PL 8 6 007E51580 PL 2 7A 007E51630 PL 2 24 007E51641 PL 2 24 007E51680 PL...

Page 667: ...84641 PL 1 2 007K84650 PL 1 2 007K84662 PL 1 1 007K84671 PL 1 1 007K84680 PL 1 1 007K84690 PL 1 6 Table 1 Part Number Index Part Number Part List 007K84701 PL 1 2 007K84731 PL 2 7A 007K84800 PL 1 6 00...

Page 668: ...080 PL 7 7 012E98271 PL 2 23 012E98281 PL 2 5 013E15290 PL 2 5 013P60566 PL 12 6 013E80970 PL 12 10 Table 1 Part Number Index Part Number Part List 013K81260 PL 5 5 013K81270 PL 5 5 013K81510 PL 7 6 0...

Page 669: ...332 PL 6 5 019K94390 PL 2 2 019K94400 PL 2 3 019K94651 PL 8 3 020E21050 PL 12 6 020E21490 PL 13 5 Table 1 Part Number Index Part Number Part List PL 13 8 PL 13 6 PL 13 7 020E22160 PL 12 4 020E25090 PL...

Page 670: ...PL 7 8 036K91420 PL 12 3 036K91431 PL 12 3 038K14700 PL 2 13 038K83973 PL 2 3 Table 1 Part Number Index Part Number Part List 038K84621 PL 2 3 038E86180 PL 13 5 038E88641 PL 2 2 038E88650 PL 2 2 038E...

Page 671: ...PL 11 2 048K77776 PL 9 5 048K77952 PL 13 4 048K77971 PL 13 4 049E58660 PL 14 1 049E77290 PL 13 4 049E85681 PL 6 5 Table 1 Part Number Index Part Number Part List 049E86030 PL 8 8 049E86040 PL 8 8 049...

Page 672: ...13 12 054K18770 PL 12 9 054K18790 PL 12 7 054K19721 PL 7 10 054E88182 PL 7 10 Table 1 Part Number Index Part Number Part List 054E88220 PL 2 4 054E88230 PL 2 4 054K99181 PL 10 1 054K99191 PL 10 1 055...

Page 673: ...PL 3 4 062E98380 PL 3 4 062E98711 PL 13 13 063E94040 PL 3 3 063E94050 PL 3 3 064K91243 PL 7 5 068K14170 PL 2 8 Table 1 Part Number Index Part Number Part List 068K14541 PL 5 5 068K14550 PL 5 5 068K149...

Page 674: ...160 PL 5 2 117E10550 PL 9 1 117E15951 PL 3 5 117E15970 PL 3 4 117E22350 PL 9 1 Table 1 Part Number Index Part Number Part List 117K22350 PL 9 1 117K23770 PL 9 1 117E25300 PL 9 1 117K31400 PL 9 1 117K9...

Page 675: ...2 7A 127K23191 PL 2 19 127K23230 PL 2 6 127K23470 PL 2 12 127K23590 PL 3 2 127K24060 PL 12 9 127K24070 PL 12 9 Table 1 Part Number Index Part Number Part List 127K24901 PL 13 14 127K24943 PL 13 10 12...

Page 676: ...L 4 1 160K45930 PL 6 4 160K45940 PL 9 3 Table 1 Part Number Index Part Number Part List 160K46113 PL 3 5 160K46120 PL 8 4 160K46290 PL 2 15 160K47911 PL 9 2 160K48230 PL 3 2 160K48351 PL 9 3 160K48688...

Page 677: ...10 PL 7 5 600K82870 PL 11 2 Table 1 Part Number Index Part Number Part List 600K82900 PL 6 1 600K82960 PL 2 13 600K83451 PL 6 5 600K83590 PL 2 26 600K83631 PL 8 9 600K83650 PL 9 5 600K84050 PL 8 5 600...

Page 678: ...E16580 PL 2 20 809E16590 PL 2 20 809E17001 PL 7 8 809E17010 PL 7 8 809E19010 PL 8 7 Table 1 Part Number Index Part Number Part List 809E19530 PL 2 5 809E19540 PL 2 5 809E19560 PL 2 6 809E20210 PL 2 20...

Page 679: ...PL 2 1 891E77561 PL 12 1 891E78020 PL 2 1 891E78030 PL 2 1 891E80400 PL 2 1 891E80410 PL 2 1 891E80420 PL 2 1 891E80481 PL 2 1 891E82980 PL 2 1 891E82991 PL 2 25 892E02000 PL 11 2 908W00131 PL 9 3 90...

Page 680: ...1 05 5 354 DocuColor 12 DCCS50 Part Number Index Reissue Parts Lists manuals4you com manuals4you com...

Page 681: ...ocon3 NVM List 775 6 87 dC131 IBT NVM List 771 dC131 Drive NVM List 772 6 88 dC131 Developer NVM List 776 6 90 dC131 Fuser NVM List 777 6 92 dC131 Sorter Finisher NVM List 780 790 6 93 dC132 Serial Nu...

Page 682: ...ications 6 148 Tools and Supplies Common Tools 6 157 Product Tools and Test Patterns 6 157 Cleaning Materials 6 158 Machine Consumables 6 158 Change Tag Information Change Tag Introduction 6 159 Proce...

Page 683: ...st the External Heat Roll nip ADJ 8 8 1 Full Break In Procedure 1 Perform this procedure whenever any of the following components are replaced or the oil supply system has been emptied Entire Fuser As...

Page 684: ...frequently or may fail completely under these conditions Look for signs of failure or abnormal operation An intermittent problem can usually be associated with a RAP since when it does fail it result...

Page 685: ...solving the problem then it is reasonable to replace it 12 Leave an accurate and detailed record of your actions in the service log Describe what you have observed what actions you took and the recomm...

Page 686: ...II Code 12592 3130 10 12593 3131 11 12594 3132 12 12595 3133 13 12596 3134 14 12597 3135 15 12598 3136 16 12599 3137 17 12600 3138 18 12601 3139 19 12848 3230 20 12849 3231 21 12850 3232 22 12851 3233...

Page 687: ...3834 84 14389 3835 85 14390 3836 86 14391 3837 87 14392 3838 88 14393 3839 89 14640 3930 90 14641 3931 91 14642 3932 92 14643 3933 93 14644 3934 94 14645 3935 95 14646 3936 96 14647 3937 97 14648 3938...

Page 688: ...tical Left Tab List 5 The system displays one of the Read Write Screens dC131 NVM Read Write is the default screen 6 Record and Retain NVM Values for the following locations 850 001 850 002 850 003 85...

Page 689: ...Conversion Matrix NVM Value Decimal 2 Digits Password Hex Dword ASCII Code 12592 3130 10 12593 3131 11 12594 3132 12 12595 3133 13 12596 3134 14 12597 3135 15 12598 3136 16 12599 3137 17 12600 3138 18...

Page 690: ...834 84 14389 3835 85 14390 3836 86 14391 3837 87 14392 3838 88 14393 3839 89 14640 3930 90 14641 3931 91 14642 3932 92 14643 3933 93 14644 3934 94 14645 3935 95 14646 3936 96 14647 3937 97 14648 3938...

Page 691: ...New Number in the Confirm New Number field 4 Press the Enter button 5 Select the Close button to return to System Administration Item GP 8 IDFE Power OFF Power ON PO PO Procedure Description This pro...

Page 692: ...shutdown of the Hard Disk Drive 8 Disconnect all Network Interface Cables to the IDFE NOTE Do Not disconnect the Digital to Digital Interface DDI Cables between the IDFE and the Printer 9 Switch on p...

Page 693: ...mbers match each other but do not match the data plate Two or more numbers do not agree with the data plate and the third number The displayed numbers are all different 3 If one serial number does not...

Page 694: ...ser name and password before the new settings are enabled 5 PO PO the Printer and IDFE GP 8 IDFE Power OFF Power ON PO PO NOTE The configuration report may take 2 or 3 minutes to print NOTE The config...

Page 695: ...Mailbox Description This procedure configures the machine to recognize the Sorter as a Mailbox NOTE This procedure cannot be used with a Copier only configuration NOTE This procedure uses the machine...

Page 696: ...e Printer IDFE 10 Wait for the software to load NOTE The loading process should take less than 10 minutes The CD ROM will eject if the software load was successful NOTE If the CD ROM does not eject wi...

Page 697: ...L 7 10 item 16 22 and 23 Check the stub shaft which supports the drive gear 22 If the shaft is loose Epoxy may be applied to the inside frame where the shaft attaches to the assembly At 300K Interval...

Page 698: ...1 05 6 18 DocuColor 12 DCCS50 GP 18 IOT UI Language Change GP 20 2nd BTR Ser Reissue General Procedures manuals4you com manuals4you com...

Page 699: ...e click the Internet Explorer Icon NOTE The PWS Home Screen will display Functions not available in the service mode are displayed in gray 7 Click on the Case Server not running Click here to Start bo...

Page 700: ...s Displays the Jams that have occurred since the last com plete closeout HFSI Requiring Replacement ID Description Threshold Count Displays the component s HFSI that has exceeded the life Threshold Fa...

Page 701: ...escription 351 NVM Background Processing 1 Saves and restores values of all NVM in PWS dC131 databank NOTE Background Read must complete prior to saving 2 Start and Stop background NVM Read 3 Saves re...

Page 702: ...gress are displayed troubleshoot accordingly 5 Select the Refresh button to have the PWS request and receive the latest information on Total Copies Copies Since Last Call Non Zero Jams or HFSI Requiri...

Page 703: ...cedure All Jams 1 Enter the Service Diagnostics Mode Refer to Entering the Service Diagnostic Mode using the PWS 2 Select Maintenance on the Service Entry Screen dC118 displays as the default screen 3...

Page 704: ...the Service Diagnostic Mode using the PWS 2 Select Maintenance on the Service Entry Screen dC118 displays as the default screen 3 Select Fail Counters dC120 on the Maintenance Screen The All Faults s...

Page 705: ...after the data was cleared upon completing the last Complete Closeout Last 40 Faults Occurrences 1 Enter the Service Diagnostics Mode Refer to Entering the Service Diagnostic Mode using the PWS 2 Sel...

Page 706: ...egistration are renewed when this Set Adjust Value and Save LR is selected Restore LR and Restore SR buttons will restore the Current NVM Value to the initial value b NVM Value at Save is displayed Th...

Page 707: ...Tools 700 Table 1 UI Tools 700 Chain Link Name Default Range Description 700 091 Customer Paper Size FS 200 0 297 Free Paper Size Registration FS 700 092 Customer Paper Size SS 300 0 432 Free Paper Si...

Page 708: ...High 0 0 7 Copy Density Setup Prevents copying see thru image Table 1 UI Tools 700 Chain Link Name Default Range Description 700 127 Color Balance Default C Middle 0 0 7 Copy Density Setup Prevents co...

Page 709: ...arpness Default 0 0 5 700 168 Color Balance Default Y High 0 0 7 Copy Density Setup Prevents copying see thru image Table 1 UI Tools 700 Chain Link Name Default Range Description 700 169 Color Balance...

Page 710: ...al Pro cedures 702 184 Key Operator Tools Password5 6 20h 20h 0 65535 Password setting see General Pro cedures 702 185 Key Operator Tools Password6 6 20h 20h 0 65535 Password setting see General Pro c...

Page 711: ...lor Palette16 C 8 0 100 Edit Pad CE registered color Table 1 UI NVM List 702 Chain Link Name Default Range Description 702 248 Color Palette17 Y 17 0 100 Edit Pad CE registered color 702 249 Color Pal...

Page 712: ...User registered color 702 311 Color Palette 38 Y 0 0 100 Edit Pad User registered color 702 312 Color Palette 38 M 51 0 100 Edit Pad User registered color 702 313 Color Palette 38 C 38 0 100 Edit Pad...

Page 713: ...ing see General Pro cedures 850 002 Auditron Admin Password2 6 31h 31h 0 65535 Password setting see General Pro cedures 850 003 Auditron Admin Password3 6 31h 20h 0 65535 Password setting see General...

Page 714: ...umber 993 Lower 3 dig its of Y Chain Link number 881 993 Table 1 UI NVM List 850 Chain Link Name Default Range Description 850 010 Auditron User 100Password 0 65535 5th and 6th digit of the password s...

Page 715: ...of Y 881 Link number 995 Lower 3 dig its of Y Chain Link number 881 995 Table 1 UI NVM List 850 Chain Link Name Default Range Description 850 012 Auditron User 100Password 0 65535 9th and 10th digit...

Page 716: ...3 dig its of Y Chain Link number 881 997 Table 1 UI NVM List 850 Chain Link Name Default Range Description 850 014 Auditron User 100 Copy Count Limit 0 65535 2Bytes Color mode for every 100 pages Defa...

Page 717: ...ron User Account X 100 X 2099 then Y can be obtained as follows 1 Y 16 X 100 16 Link number Lower 3 digits of Y Number with 4 digits or more Carried over to the Chain number Ex 1 Chain Link number of...

Page 718: ...E User Account 101 or later Chain Link number search method Assume the Link number of the color mode copy count limit in the Auditron User Account X 100 X 2099 then Y can be obtained as follows 1 Y 16...

Page 719: ...Document Lead Registra tion Timer value in the DADF Duplex Mode M A4SEF or smaller 60 0 100 Number of pulses from Registra tion Sensor OFF to Belt Motor Slow Down 710 009 Document Lead Registra tion T...

Page 720: ...ad Blue Reflection rate LSB 715 116 CCD Calibration C read Red 0 0 1023 CCD Calibration C patch read Red Reflection rate LSB 715 117 CCD Calibration C read Green 0 0 1023 CCD Calibration C patch read...

Page 721: ...write start position sub scanning direction change per 1 step about 0 0846mm A side lead registration adjustment 525 44 45mm 720 002 PS OFFSET 2 413 1 16383 0 0846 1387 094 mm Number of lines Unit 2 l...

Page 722: ...ERASE SIDE 12P 271 0 65535 Side edge erase 12 X 18 paper Print Mode Unit dot 720 185 ERASE LE 18 112 0 65535 Top edge erase 18 inch paper Unit SCAN Erase LE 18 Top edge erase 18 inch paper Unit SCAN...

Page 723: ...3 TH 12 0 30 Maximum allowance 730 024 TH STE 5 0 15 Step allowance 730 025 HOSEI 3 0 6 Correction coefficient Number 730 026 MB 0 0 511 Measured patch 730 027 MB Max 250 0 511 Patch measurement Upper...

Page 724: ...Tray 5 749 011 B W VARIABLE PITCH11 3000 None Pitch width for ultra thick paper 148mm or shorter Tray 5 Table 1 PH NVM List 760 Chain Link Name Default Range Description 760 001 Tray 5 SIZE SENSOR ANA...

Page 725: ...0 0 65535 Saves the lifter up accumulation time from Tray 1 insertion Default 0ms Range None Unit 10ms step Default DATA 0 10msRTMR Supplement Table 1 PH NVM List 760 Chain Link Name Default Range Des...

Page 726: ...p 3 Tray lifter up interrupted 4 Tray lifter up READY 5 Fault 6 Last P OFF Tray dislocation 7 Last P OFF Lifter down 8 Last P OFF Lifter up 9 Last P OFF Lifter up inter rupted 10 Last P OFF Lifter up...

Page 727: ...B side Default 1620ms Range 50ms 25 Unit 2ms step 761 007 PRE FEED START TIMING TRAY3 PANEL B 779 754 804 3 Tray Time from Pre Feed start to Regi Feed B side Default 1558ms Range 50ms 25 Unit 2ms ste...

Page 728: ...e from 4 Feed Out SNR ON to 4 Feed Motor OFF Feed Roll 300mm s Stop timing Default 40ms Range 20 62ms 10 31 Unit 2ms step Default DATA 20 2ms RTMR Table 1 PH NVM List 761 Chain Link Name Default Range...

Page 729: ...nable Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 035 ADJUST REGI LOOP FROMTRAY NORMAL PAPER 32 7 57 Time from Registration SNR ON to Main Motor 2 OFF Registration Loop adjus...

Page 730: ...ming Longer than 420mm 761 043 761 046 761 044 Default 2400ms Range 50ms 100 Unit 0 5ms step 0 11mm step Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 048 ADJUST REGI MOTOR ON...

Page 731: ...1 121 Unit 2 ms step 761 062 INVERT MOTOR ON TIMING FACE DOWN MODE 55 40 70 Time from Invert Motor OFF to Invert Motor ON Exit Invert Point stop time Default 110ms Range 80 140ms 40 70 Unit 2ms step T...

Page 732: ...5 25 Unit 10ms step Default DATA 20 10ms RTMR Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 092 TAKE AWAY 2 CLUTCH ON TIM ING USED TRAY 3 15 10 20 Time from 3 Take Away Feed Cl...

Page 733: ...Last storage location see 761 351 Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 109 ARRIVE AT TRAY 1 PRE FEED SEN SOR 9 USED TRAY 1 0 None Measurement result Timing from 1 Tray...

Page 734: ...0 8458ms step Thick paper Last storage location see 761 352 Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 119 ARRIVE AT TRAY 2 PRE FEED SEN SOR 9 USED TRAY 2 0 None Measuremen...

Page 735: ...0 8458ms step Thick paper Last storage location see 761 353 Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 129 ARRIVE AT TRAY 3 PRE FEED SEN SOR 9 USED TRAY 3 0 None Measuremen...

Page 736: ...Other Unit 0 5ms step Normal paper 0 8458ms step Thick paper Last storage location see 761 354 Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 139 ARRIVE AT TRAY 4 PRE FEED SEN...

Page 737: ...ON Theoretical value 291ms JAM TIMER 576ms 50PPM 12 5PPM B side 626ms Other Unit 0 5ms step Normal paper Last storage location see 761 355 Table 1 PH NVM List 761 Chain Link Name Default Range Descri...

Page 738: ...58ms step Thick paper Last storage location see 761 356 Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 160 ARRIVE AT TRAY 2 FEED OUT SEN SOR 10 USED TRAY 2 0 None Measurement re...

Page 739: ...Normal paper 0 8458ms step Thick paper Last storage location see 761 357 Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 170 ARRIVE AT TRAY 3 FEED OUT SEN SOR 10 USED TRAY 3 0 No...

Page 740: ...ep Thick paper Last storage location see 761 358 Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 180 ARRIVE AT TRAY 4 FEED OUT SEN SOR 10 USED TRAY 4 0 None Measurement result Ti...

Page 741: ...R ON Theoretical value 370ms JAM TIMER 320 420ms Unit 0 5ms step Normal paper 0 8458ms step Thick paper1 Last storage location see 761 360 Table 1 PH NVM List 761 Chain Link Name Default Range Descrip...

Page 742: ...ge Description 761 202 ARRIVE AT PRE REGI SENSOR 2 USED TRAY 3 0 None Measurement result Timing from 2 Tray Feed start to Pre Registration SNR ON Theoretical value 370ms JAM TIMER 320 420ms Unit 0 5ms...

Page 743: ...cation see 761 361 Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 214 ARRIVE AT PRE REGI SENSOR 4 USED TRAY 4 0 None Measurement result Timing from 4 Tray Feed start to Pre Regi...

Page 744: ...5ms step Normal paper Last storage location see 761 363 Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 226 ARRIVE AT REGI SENSOR 6 USED TRAY 1 0 None 1 Tray Measurement result R...

Page 745: ...rmal paper 0 8458ms step This paper 1 Last storage location see 761 364 Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 235 ARRIVE AT REGI SENSOR 5 USED TRAY 2 0 None 2 Tray Meas...

Page 746: ...458ms step This paper 1 Last storage location see 761 365 Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 243 ARRIVE AT REGI SENSOR 3 USED TRAY 3 0 None 3 Tray Measurement result...

Page 747: ...mal paper 0 8458ms step This paper 1 Last storage location see 761 365 Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 251 ARRIVE AT REGI SENSOR 1 USED TRAY 4 0 None 4 Tray Measu...

Page 748: ...366 Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 259 ARRIVE AT REGI SENSOR 9 USED TRAY 4 0 None 4 Tray Measurement result Registra tion Sensor ON timing after Feed start Theo...

Page 749: ...the Registration Feed paper fed from Tray 1 Theoretical value Paper length 221 168mm S Unit 2ms step Last storage location see 761 367 Table 1 PH NVM List 761 Chain Link Name Default Range Descriptio...

Page 750: ...32ms step This paper 1 Last storage location see 761 368 Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 278 PASS REGI SEN SOR 8 USED TRAY 2 0 None Measurement result Register Se...

Page 751: ...l paper Unit 3 3832ms step This paper 1 Last storage location see 761 368 Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 286 PASS REGI SEN SOR 6 USED TRAY 3 0 None Measurement r...

Page 752: ...3 USED TRAY 4 0 None Measurement result Register Sensor OFF timing from the Registration Feed paper fed from Tray 4 Theoretical value Paper length 0 221168mm s Normal paper Theoretical value Paper le...

Page 753: ...lue Paper length 0 130mm s This paper 1 Unit 2ms step Normal paper Unit 3 3832ms step This paper 1 Last storage location see 761 370 Table 1 PH NVM List 761 Chain Link Name Default Range Description 7...

Page 754: ...1 371 Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 307 ARRIVE AT FUSER EXIT SENSOR 7 0 None Measurement result Fuser Exit Sensor ON timing from Registration Feed start Theoret...

Page 755: ...Default Range Description 761 316 PASS Machine EXIT SENSOR 6 0 None Measurement result Last 10 Machine Exit Sensor OFF timing from Fuser Exit Sensor OFF Theoretical value 221ms Straight ejection 509...

Page 756: ...fault DATA 0 10ms RTMR Last storage location see 761 373 Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 326 PASS INVERT PATH SENSOR 6 0 None Measurement result Last 10 Invert Pa...

Page 757: ...0ms Unit 10ms step Default DATA 0 10ms RTMR Last storage location see 761 374 Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 337 ARRIVE AT DUPLEX PATH SENSOR 7 0 None Measuremen...

Page 758: ...t 10 Duplex Out Sensor ON timing from Duplex Path Sen sor ON Theoretical value 808ms Unit 10ms step Default DATA 0 10ms RTMR Last storage location see 761 375 761 349 ARRIVE AT DUPLEX OUT SENSOR 9 0 N...

Page 759: ...data is saved in 4 and the data prior to the previous data is saved in 3 Table 1 PH NVM List 761 Chain Link Name Default Range Description 761 360 ARRIVE AT PRE REGI SENSOR INDICATE POINT USED TRAY 2...

Page 760: ...vious data is saved in 4 and the data prior to the previous data is saved in 3 761 371 FUSER EXIT SEN SORINDICATE POINT 0 0 9 Shows the location of the latest timings 761 301 310 1 Fuser Exit Sensor a...

Page 761: ...ering into the PWS Service Mode 752 009 DADF EXIST 0 1 0 None Platen 1 DADF For the optional data sent when entering into the PWS Service Mode Automatically set at Power On 752 010 OUTPUT CONFIG 0 3 0...

Page 762: ...054 Scan ESS INFO 0 0 5 Valid if Machine Config is CPS and sets the Print ESS connection sta tus 0 1st I F Port connection 1 2nd I F Port connection 2 1st 2nd I F Port connection 3 1st I F Port conne...

Page 763: ...Full Color Print billing meter Upper IOT EEP ROM Full Color Print electronic billing 003 004 One bill ing 990 004 Full Color Print billing meter Lower IOT EEP ROM 003 004 One 990 005 B W Copy billing...

Page 764: ...01 DISP SW 1 0 65535 Toner control switch 0 Display control by NVM timer 1 Display control by ADC ICDC 2 or more Display control by ICDC 773 002 ELEC SW 1 0 65535 Potential Light control switch 0 Fixe...

Page 765: ...target ADC patch density after correction at VH VM SETUP Table 1 Procon 1 NVM List 773 Chain Link Name Default Range Description 773 283 Radc SET Adj C 280 0 65535 C color Correction target ADC patch...

Page 766: ...4 Chain Link Name Default Range Description 774 001 CC I TOT 717 0 1023 Current total CC electric current 0 0 micro ampere 1023 1000 micro ampere 774 004 CC V GRID 717 0 1023 Current grid CC voltage 0...

Page 767: ...op counter Unit Print 774 175 AUGER GOAL 200 0 65535 Threshold to generate the Cleaning AUGER Broken Fault Table 1 Procon2 NVM List 774 Chain Link Name Default Range Description Table 1 Procon3 NVM Li...

Page 768: ...nit MC 771 046 IBTCLN CAM TIME 650 0 65535 IBT Cleaner Blade cam One rotation time Unit MC 771 051 BTR1 CD1 DUMMY 60 0 65535 1st BTR output correction Thick paper dummy cycle Unit Valid range 0 100 77...

Page 769: ...t Ultra thick paper Unit MC 771 101 DTS ON ADJ POST 1155 0 65535 DTS dC HV ON time adjustment Post card Unit MC 771 102 DTS OFF ADJ POST 3 0 65535 DTS dC HV Off time adjustment Post card Unit MC 771 1...

Page 770: ...5535 Toner Cartridge Empty detection M 0 TONER FULL 1 LOW TONER 2 TONER NEAR EMPTY 3 TONER EMPTY 776 374 NVM TNR STS C 0 0 65535 Toner Cartridge Empty detection C 776 375 TONER NEAR EMPTY 250 X 100ms...

Page 771: ...egrees 360 360 degrees 776 408 NVM SUB CHK H 0 0 1 Subsystem Check Rotary move ment Home Position Move 0 default K color move 1 HomePosition move 776 409 NVM SUB CHK 90 0 0 1 Subsystem Check Rotary mo...

Page 772: ...Minute 777 077 WEB STATE 0 Displays the WEB status 0 Full 1 Near Empty 2 Empty 777 079 WEB MOT ON TIME L 0 0 65535 Indicates Web material used 7000 1 inch of Web 777 081 AIR TMP 0 Environment temperat...

Page 773: ...1 142 0 0 99 number of jams 780 005 JAM counter 011 144 0 0 99 number of jams 780 006 JAM counter 011 143 0 0 99 number of jams 780 007 JAM counter 011 115 0 0 99 number of jams 780 008 JAM counter 01...

Page 774: ...s as the default screen 3 Select HFSI Counters dC135 tab on the Maintenance screen 4 The HFSI Counters screen displays the replacement life Threshold and the current value count of the periodic replac...

Page 775: ...t is turned ON for that period and automatically turned OFF NOTE Some components cannot be turned ON at the same time another compo nent is turned ON If you turn ON a component the first component tur...

Page 776: ...he following conditions are met IOT software level is v7 06 3 or higher The PWS is running Next Generation PWS Tool Set Release 8 1 or higher The PWS is running DC 12 PWS Tools v 7 1 or higher The cur...

Page 777: ...e Set tings If NVM was not successfully saved use the date a from step 2 and step 6 to man ually restore NVM 12 Re enter the values in the following tables even if the display indicates that the value...

Page 778: ...Location Value 700 191 1 700 193 0 700 099 1 710 062 0 710 063 0 720 794 62 730 027 260 C P only 752 002 0 no Foreign Interface NOTE When F I is plugged in at power up software will automati cally en...

Page 779: ...listed by Chain Link ID number Procedure 1 Enter the Service Diagnostics Mode Refer to Entering the Service Diagnostic Mode using the PWS 2 Select the Diagnostics Tab on the Service Entry Screen 3 Sel...

Page 780: ...High No document Low Document DADF 005 151 2 SIZE SENSOR Input High No document Low Document DADF 005 201 EXCHANGE FROM IISS Input High Document Exchange IISS exchange to DADF DADF 005 300 PLATEN I L...

Page 781: ...EGI SENSOR Input High No Paper Low Paper Processor Table 1 Input Component Control Codes ID Description In_Out Smart Help Module_I D 008 163 BEHIND REGI JAM SENSOR Input High No Paper Low Paper Proces...

Page 782: ...t Control Codes ID Description In_Out Smart Help Module_I D 008 251 4 TRAY SIZE S W 2 Input High Switch on Soft data Cannot run with Tray 2 size switch 1 2 3 4 Cannot run with Tray 3 size switch 1 2 3...

Page 783: ...High No CRU Low CRU Processor 010 224 IIT HOTLINE Input Normal state is Low Processor Table 1 Input Component Control Codes ID Description In_Out Smart Help Module_I D 010 296 OCT DETECT Input High O...

Page 784: ...le_I D 011 303 MBX DOCKING INTLK SWITCHES Input High Docking Low Open Checks the IOT docking Sorter 012 107 SCT EXIT SENSOR Input High Paper sensed Low No paper sensed Senses Paper Ejected to SCT Tray...

Page 785: ...signal Finisher Table 1 Input Component Control Codes ID Description In_Out Smart Help Module_I D 012 271 STAPLE HEAD HOME SENSOR Input High Sensed Low Not Sensed Senses Staple Head Home Posi tion St...

Page 786: ...er 012 291 UNLOAD WHITE RUN SWITCH Input High Open Low Closed IOT Feed stop signal Finisher Table 1 Input Component Control Codes ID Description In_Out Smart Help Module_I D 012 300 COMPILER COVER INT...

Page 787: ...DOC SET LED Output On L DADF 006 002 ITT EXPOSURE LEAP Output After 180 sec Turns OFF automat ically IIT Table 2 Output Component Control Codes ID Description In_Out Smart Help Module_I D 006 003 COOL...

Page 788: ...Port L Processor Table 2 Output Component Control Codes ID Description In_Out Smart Help Module_I D 009 011 CARTRIDGE MOTOR K Output Automatically turns OFF after 10 sec Cannot run with Cartridge Mot...

Page 789: ...t 009 059 Processor Table 2 Output Component Control Codes ID Description In_Out Smart Help Module_I D 009 059 2ND BELT TRANSFER ROLL RETRACT Output Run simultaneously with Drum Motor 004 021 and Main...

Page 790: ...r Pres sure Roll Retract Sensor detects the contact position Cannot run with Fuser Nip CL OFF 010 024 Processor Table 2 Output Component Control Codes ID Description In_Out Smart Help Module_I D 010 0...

Page 791: ...n with OCT Motor Reverse 010 085 Processor Table 2 Output Component Control Codes ID Description In_Out Smart Help Module_I D 011 005 MAILBOX DRIVE MOTOR Output Starts Stops the Paper Transport Roll S...

Page 792: ...0 msec after the OCT Offset Position Sensor detects it Sorter Table 2 Output Component Control Codes ID Description In_Out Smart Help Module_I D 011 095 OCT OFFSET MOTOR BACK Output Moves the OCT to t...

Page 793: ...Not measurable in field due to 24V Clock Finisher Table 2 Output Component Control Codes ID Description In_Out Smart Help Module_I D 012 065 TAMPER MOTOR MID DLE REAR Output Not measurable Drives Tamp...

Page 794: ...isher 012 096 DEC PENETRATION CHANGE Output Low On Drives MBX Drive Motor and 500ms after then switches Decurler Penetration from Release position to Weak position or Weak to Strong or Strong to Relea...

Page 795: ...ettings Table 1 Code Description 702 002 Tools mode information 702 003 Tools mode information 702 004 Tools mode information 702 020 Tools mode information 702 022 Tools mode information 702 057 Docu...

Page 796: ...E 773 258 ADC VCLEAN D AVE 773 263 VALCS TARGET 773 265 VALCS2 TARGET 773 266 RADC set Y 773 267 RADC Set M 773 268 RADC Set C 773 269 RADC Set K Table 1 Code Description 773 276 VHS ADJ 773 381 VGS 7...

Page 797: ...age confirming the start of restoring is displayed 7 Select Yes a An error message will be displayed if the Storage Medium has a problem 8 Restoring Completed is displayed after the restoring a When r...

Page 798: ...elections on the screen from the following categories a Market Place XC NASG XE ESG FX FX AP b Machine Config Digital Copier Copier Printer Copier Printer Scanner Printer with UI c Output Device s Sim...

Page 799: ...elect Diagnostics in the Service Entry Screen 3 Select Test Pattern dc612 a To print an Image Process System Test Pattern select Image Process System i Select the Pattern Number from the menu ii Selec...

Page 800: ...gray scale patch Post IPS 200R lines 4C 64 gray scale patch PG PostIPS Image Process ing 25 YMCK overlaid grid 600 lines CST 4C 4C grid PG PostIPS Image Process ing 26 Slant lines 600 lines CST 4C Eac...

Page 801: ...ss ing Table 1 Test Patterns Pattern Number Pattern Name Description Remarks 46 Normal copy Post IPS 200R B W Output a normal copy in 200R B W NOTE Set the test chart on the platen and output the PG P...

Page 802: ...ge Not completed successfully will be displayed when the Nip Adjustment Sequence is not completed successfully 12 Measure the nip width of the output paper for Nip Adjustment Sequence 55 Color patch 2...

Page 803: ...mation on the Main Processor in an easily seen and understandable format on the PWS 1 XERO Related Data Display Displays all the NVM data related to the Copy Quality as a set 2 Displays the machine NV...

Page 804: ...2_QA 1023 51 773 257 ADC Vclean2_QB 1023 52 773 231 ADC Gain 1023 53 773 114 Humidity raw data 1023 54 773 115 Temperature raw data degree C 1023 55 773 121 Set up humidity 1023 56 773 276 VH target 1...

Page 805: ...sity reproduction start points for K Y M and C and sets the same Hi Light densities for In Board and Out Board Sets the ESV ADC control target values NOTE For details on dC918 IOT Highlight Setup see...

Page 806: ...ion the dC918 High Light Setup must have been performed prop erly NOTE For details on dC919 Color Balance Setup see Adjustments Section 4 ADJ 9 1 8 Color Balance Setup dC919 dC920 Developer Unit Check...

Page 807: ...ADC Sensor and displays the result on the PWS Screen The PRCON PG should be used only for individual Adjust Recover Procedure 1 Enter the Service Diagnostics Mode Refer to Entering the Service Diagnos...

Page 808: ...ctions which you can use to set the image quality 1 dC945 IIT Calibration See dC945 IIT Calibration IIT installed machine only 2 dC934 ADC AGC Setup See dC934 ADC AGC Setup 3 dC933 VH VM Setup See dC9...

Page 809: ...in three different LD light amounts The ASG Bias to correct the high light unit NOTE For details on dC933 VH VM Setup see Adjustments Section 4 ADJ 9 1 4 VH VM Setup dC933 dC934 ADC AGC Setup Purpose...

Page 810: ...C945 IIT Calibration Purpose Functional details Computes and sets the White Reference Correction Coefficient Corrects the IIT Sensitivity Dispersion NOTE For details on dC945 IIT Calibration see Adjus...

Page 811: ...ostic supports the following modes These selections are displayed on the UI Customer Support Engineer Tools Screen NVM Reset NVM Initialization dC301 UI Diagnostics NVM Read Write dC131 NVM UI Diagnos...

Page 812: ...agnostics UI Diag 1 No module specification All direct code specification Procedure 1 Enter the UI Diagnostics Mode Refer to How to Enter Exit the UI IOT Diagnostics 2 In the Diagnostics Setup Screen...

Page 813: ...utton 7 After the operation all Input Output tasks being executed will stop The system returns to the Diagnostics Setup Screen Print dC612 Test Pattern UI Diagnostics Purpose Provides a Print Pattern...

Page 814: ...rizontal stripes YMCK POST IPS 300 lines 4C PostIPS horizontal stripe PG for each Y M C K developer Pattern Same as No 15 PostIPS Image pro cess Table 1 Test Patterns UI Diagnostic Mode PG NO ASIC nam...

Page 815: ...st Patterns UI Diagnostic Mode PG NO ASIC name Pattern name Description Remarks 44 TBC Normal copy POST IPS 200R 4C Output a normal copy 200R 4C Note Place the test chart on the platen and output the...

Page 816: ...ection pattern 1 gray scale width 12dots Paper size A3 IOT Image output 11 HALFTONE Half tone 300 Any density pattern Paper size A3 or 17 IOT Image output Table 1 Test Patterns UI Diagnostic Mode PG N...

Page 817: ...een 4 Select the following instructions on the screen a Set the A4L 8 5 X 11 LEF in the Tray 5 and select Start b Set the measurement copy in the Tray 5 and select Start 5 Measure the In Out Nip Width...

Page 818: ...the Start Button the Developer Unit moves as follows Yellow N Magenta N Cyan N Black N Home 6 When the Developer Unit Check ends select Close The system returns to the Diagnos tics Setup Screen Max S...

Page 819: ...Procedure 1 Enter the UI Diagnostics Mode Refer to How to Enter Exit the UI IOT Diagnostics 2 Select Max Setup IIT Calibration 3 Place the Color Test Pattern on the Platen Glass 4 Select Start 5 The...

Page 820: ...and set the Target Control Value NOTE Functional comparison between the UI Diagnostics and the PWS Diagnostics UI Diag 1 No Target Value displays 2 Tray 2 fixed NOTE This section only describes the S...

Page 821: ...lect Close to return to the TRC Setup Toner Density Adjustment Screen 10 Select the TRC Control and check if there is no NG If there is an NG repeat Steps 2 10 11 Select Close twice to return to the M...

Page 822: ...his function NOTE This section only describes the setup in the UI Diagnostics For details see IOT High light Setup dC918 UI Diagnostics Procedure 1 Enter the UI Diagnostics Mode Refer to How to Enter...

Page 823: ...C1 GC1 GC1 GC1 GC1 Convenience Stapler Kit KM6 KM6 KM6 KM6 KM6 Off Set Catch Tray GF6 GF6 GF6 GF6 GF6 High Capacity Feeder FT4 FT4 FT4 FT4 FT4 Sorter Mailbox FY8 FY8 FY8 FY8 FY8 Finisher RV8 RV8 RV8 R...

Page 824: ...ent 106 5 in 2705mm if installed in hallway 110 5 in 2807mm if installed in hallway 86 5 in 2200mm if installed in hallway 90 5 in 2300mm if installed in hallway Installation Space Requirements with H...

Page 825: ...2705mm if installed in hallway 110 5 in 2807mm if installed in hallway 86 5 in 2200mm if installed in hallway 90 5 in 2300mm if installed in hallway Installation Space Requirements with HCF Sorter Mai...

Page 826: ...ed in hallway 110 5 in 2807mm if installed in hallway 86 5 in 2200mm if installed in hallway 90 5 in 2300mm if installed in hallway Installation Space Requirements with Sorter Mailbox and Edit Pad Lef...

Page 827: ...LP Only Measured from the rear of Integrated Digital Front End 110 5 in 2807mm if installed in hallway 90 5 in 2300mm if installed in hallway Installation Space Requirements with HCF Figure 10 Table...

Page 828: ...allation Space Requirements with HCF Dimensions Fixed Space Requirements Movable Space Requirements in mm in mm A 51 1300 51 1300 B 24 610 4 100 C 23 585 23 585 D 95 5 2426 75 5 1918 E 98 5 2500 98 5...

Page 829: ...C 68 F 60 Magnification 25 to 400 in 1 increments 25 through 200 1 201 through 400 1 5 Copy Speed First copy out time Black White 7 9 sec 8 5 11 A4 LEF Full Color 18 sec 8 5 11 A4 LEF First copy out...

Page 830: ...500 sheets Paper Tray Bypass 100 sheets 20 lb 80gsm Receiving tray 100 Sheets Table 6 Paper Cassette Sizes NASG and ESG NASG ESG 8 10 LEF A4 LEF A4 LEF 215 279 LEF 8 5 11 LEF A3 SEF A3 SEF 215 279 SE...

Page 831: ...6 331 8 5 12 4 SEF 4mm 8 5 12 4 216 315 8 5 11 SEF 4mm 8 5 11 216 280 8 5 11 LEF 4mm 11 8 5 280 216 8 10 SEF 4mm 8 10 204 254 8 10 LEF 4mm 10 8 254 204 8 5 5 5 SEF 4mm 5 5 8 5 140 216 8 5 5 5 LEF 4mm...

Page 832: ...14 9 SEF 11 17 280 432 8 5 14 SEF 8 5 14 216 356 8 5 13 SEF 8 5 14 216 356 8 5 12 4 SEF 8 5 11 SEF 8 5 11 216 280 8 5 11 LEF 11 8 5 280 216 8 10 SEF 8 11 216 280 8 10 LEF 11 8 5 280 216 8 5 5 5 SEF 5...

Page 833: ...Speed CPM 1 Tray 1 4 a Regular paper Continuous copy Unit sheets minute CPM Regular paper 64gsm less than 105gsm No1 No4 trays b Thick paper Continuous copy Unit sheets minute CPM Simplex Mode Thick p...

Page 834: ...xtra thick paper A4 L Letter L 3 3 2 4 163 250gsm Extra thick paper A3 3 3 2 4 163 250gsm Postcard 3 3 2 4 Table 18 Duplex Copy Speed Paper size AE off ACS off AE ON ACS Off AE either on off ACS must...

Page 835: ...x10 LEF ESG spec 12x18 SEF can be loaded in special Tray 5 12x18 SEF can be loaded in Trays 2 3 or 4 if modified by the CSE per ADJ 9 1 19 Tray 2 3 and 4 for 12 x 18 Paper For the irregular sized pape...

Page 836: ...Side registration mm 3 0 2 1 Side1 2 1 Side2 2 5 Side1 2 5 Side2 Lead skew 200mm mm 2 0 1 6 Side1 1 6 Side2 2 0 Side1 2 2 Side2 1 5 Side1 1 5 Side2 Size skew 400mm mm 4 0 3 2 Side1 3 2 Side2 4 0 Side1...

Page 837: ...600T1901 Magnetic Screw Pick up Tool 600T41911 Scriber Tool 600T41913 Magnetic pickup 600T41911 Loupe 600T42008 Flash Light 600T1824 Brush 600T41901 Tester Lead Wire red 600T 9583 Tester Lead Wire bla...

Page 838: ...n error occurs Developer Cyan 5R617 5R90242 490g Replace when an error occurs Developer Magenta 5R618 5R90243 490g Replace when an error occurs Developer Yellow 5R619 5R90244 490g Replace when an erro...

Page 839: ...ile memory programming or whether mandatory modifications have been installed Each tag number is given a classification code to identify the type of change that the tag has made The classification cod...

Page 840: ...PWB allows use of all WCS approved PWBs for downloading of IOT Software KIT NUMBER N A REFERENCE PL 9 2 TAG P7 CLASS N USE ALL MFG SERIAL NUMBERS Cut in Oil Roll Assembly deleted from BI first M C FU...

Page 841: ...NUMBER 133K21302 REFERENCE TAG P11 CLASS M USE ALL MFG SERIAL NUMBERS FU2 040592 FU0 025052 FU3 310512438x FU1 310512707x NAME Support weld for Fuser Exit ON Jam PURPOSE Support weld for Fuser Exit O...

Page 842: ...Film Seal Assy Mandatory Retrofit Kit PURPOSE Install thicker Film Seal to prevent toner splatter KIT NUMBER 605K91090 REFERENCE PL 7 1 PL 7 8 TAG P18 CLASS S USE MFG SERIAL NUMBERS N A NAME Rotary M...

Page 843: ...I PWB with Edit Function PURPOSE UI PWB with Edit function added to all machines PWB removed from Edit Pad Kit KIT NUMBER 600K83650 REFERENCE Kit purpose is to add updated PWB to pre Tag 24 cutin mach...

Page 844: ...is for RITS tracking purposes TAG P29 CLASS R MFG SERIAL NUMBERS N A NAME Magnification Distortion Kit PURPOSE Kit provides new Half Tone PWB to alleviate interval distortion KIT NUMBER 600K84300 REF...

Page 845: ...86080 REFERENCE TAG P35 CLASS R USE ALL MFG SERIAL NUMBERS NAME PURPOSE To reduce banding that occurs 60 mm from the trail edge KIT NUMBER 600K86090 REFERENCE TAG P36 CLASS N USE ALL MFG SERIAL NUMBER...

Page 846: ...C12 DCCS50 Only KIT NUMBER N A REFERENCE TAG P41 CLASS N USE ALL NAME VOID REFERENCE TAG P42 CLASS N USE ALL MFG SERIAL NUMBERS NAME 3 380 Fault Countermeasures PURPOSE Mfg change to prevent short cir...

Page 847: ...lt Tensioner PURPOSE Feed Head modification KIT NUMBER N A REFERENCE PL 15 10 TAG HCF3 CLASS N USE ALL MFG SERIAL NUMBERS FT4 687185 NAME Skew Kit PURPOSE Resolve skewed feeding problem KIT NUMBER 600...

Page 848: ...BERS Manufacturing Cut in S N GL2 384467 and above NAME DCCS 50 Controller Software PURPOSE Launch Software Version 1 0 KIT NUMBER software is available by ordering Customer Support Pack 701P31194 TAG...

Page 849: ...CLASS O USE ALL MFG SERIAL NUMBERS GL2 392943 NAME Video Board PWB PURPOSE Hardware change to eliminate system crashes KIT NUMBER 606K7490 REFERENCE TAG IDFE 11 CLASS N USE ALL MFG SERIAL NUMBERS GL2...

Page 850: ...1 05 6 170 DocuColor 12 DCCS50 Reissue General Procedures manuals4you com manuals4you com...

Page 851: ...V RET 3 5VDC 3 5V RET Wirenets 7 44 5VDC Wirenets 7 48 DC COM 5V RET Wirenets 7 57 12 12VDC Wirenet 7 65 DC COM 12 12V RET Wirenet 7 66 13 3VDC Wirenet 7 67 DC COM 13 V RET Wirenet 7 68 24VDC Wirenets...

Page 852: ...1 05 7 2 DocuColor 12 DCCS50 Reissue Wiring Data manuals4you com manuals4you com...

Page 853: ...4 IPS 15 P J4 7 2 25 B3H LVPS SSR Transformer AP 12 J5 7 2 3 IIT 8 P5 7 2 4 IPS 14 P10 7 2 21 AC Drive PWB Tray PWB SSR 12 P J11A 7 2 21 AC Drive PWB Tray PWB SSR 6 P J11B 7 2 21 AC Drive PWB Tray PW...

Page 854: ...3 P J110 7 2 20 Rear Upper 3 P J111 7 2 8 IBT 5 P J112 7 2 20 Rear Upper 11 P J113 7 2 2 Front Upper 2 P J114 7 2 2 Front Upper 1 P J115 7 2 20 Rear Upper 29 P J116 7 2 18 Main Switch Deve Bias HVPS C...

Page 855: ...ble 1 Plug Jack Index connector list P J No Illustration No Item No P J254 7 2 17 Tray 5 6 P J255 7 2 20 Rear Upper 15 P J256 7 2 20 Rear Upper 19 P J257 7 2 20 Rear Upper 10 P J260 7 2 20 Rear Upper...

Page 856: ...2 5 Toner Cartridge 17 P J433A 7 2 5 Toner Cartridge 20 P J433B 7 2 5 Toner Cartridge 20 P J434 7 2 5 Toner Cartridge 19 P J440 7 2 12 Fuser Unit Front 10 P J441 7 2 12 Fuser Unit Front 9 P J482A CN1...

Page 857: ...4 IPS 29 P578 7 2 4 IPS 4 P J580 7 2 26 DADF 1 8 P J581 7 2 26 DADF 1 9 P J582 7 2 26 DADF 1 6 P J583 7 2 26 DADF 1 5 P J584 7 2 26 DADF 1 7 Table 1 Plug Jack Index connector list P J No Illustration...

Page 858: ...WB Tray PWB SSR 25 Table 1 Plug Jack Index connector list P J No Illustration No Item No P J803B 7 2 21 AC Drive PWB Tray PWB SSR 25 P J804 7 2 21 AC Drive PWB Tray PWB SSR 22 P J805 7 2 21 AC Drive P...

Page 859: ...ower Chassis 4 FS62 7 2 23 Power Chassis 5 FS63 7 2 23 Power Chassis 6 FS800 7 2 15 Tray Feeder 7 FS801 7 2 15 Tray Feeder 6 JC 7 2 18 Main Switch Deve Bias HVPS CC PDD HVPS 13 JD 7 2 18 Main Switch D...

Page 860: ...1 05 7 10 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Reissue Wiring Data Figure 1 7 2 1 Control Panel manuals4you com manuals4you com...

Page 861: ...1 05 7 11 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Wiring Data Reissue Figure 2 7 2 2 Front Upper...

Page 862: ...1 05 7 12 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Reissue Wiring Data Figure 3 7 2 3 IIT manuals4you com manuals4you com...

Page 863: ...1 05 7 13 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Wiring Data Reissue Figure 4 7 2 4 IPS...

Page 864: ...1 05 7 14 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Reissue Wiring Data Figure 5 7 2 5 Toner Cartridge manuals4you com manuals4you com...

Page 865: ...1 05 7 15 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Wiring Data Reissue Figure 6 7 2 6 ROS Half Tone PWB...

Page 866: ...1 05 7 16 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Reissue Wiring Data Figure 7 7 2 7 VSEL Base TTL PWB AP manuals4you com manuals4you com...

Page 867: ...1 05 7 17 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Wiring Data Reissue Figure 8 7 2 8 IBT...

Page 868: ...1 05 7 18 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Reissue Wiring Data Figure 9 7 2 9 Drawer manuals4you com manuals4you com...

Page 869: ...1 05 7 19 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Wiring Data Reissue Figure 10 7 2 10 Registration...

Page 870: ...1 05 7 20 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Reissue Wiring Data Figure 11 7 2 11 2nd BTR manuals4you com manuals4you com...

Page 871: ...1 05 7 21 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Wiring Data Reissue Figure 12 7 2 12 Fuser Unit Front...

Page 872: ...1 05 7 22 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Reissue Wiring Data Figure 13 7 2 13 Fuser Unit Rear manuals4you com manuals4you com...

Page 873: ...1 05 7 23 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Wiring Data Reissue Figure 14 7 2 14 Tray 1 4 Sensor...

Page 874: ...1 05 7 24 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Reissue Wiring Data Figure 15 7 2 15 Tray Feeder manuals4you com manuals4you com...

Page 875: ...1 05 7 25 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Wiring Data Reissue Figure 16 7 2 16 Inverter Unit...

Page 876: ...1 05 7 26 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Reissue Wiring Data Figure 17 7 2 17 Tray 5 manuals4you com manuals4you com...

Page 877: ...1 05 7 27 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Wiring Data Reissue Figure 18 7 2 18 Main Switch Deve Bias HVPS CC PDD HVPS...

Page 878: ...1 05 7 28 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Reissue Wiring Data Figure 19 7 2 19 IOT Driver PWB IOT CPU PWB manuals4you com manuals4you com...

Page 879: ...1 05 7 29 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Wiring Data Reissue Figure 20 7 2 20 Rear Upper...

Page 880: ...1 05 7 30 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Reissue Wiring Data Figure 21 7 2 21 AC Drive PWB Tray PWB SSR manuals4you com manuals4you com...

Page 881: ...1 05 7 31 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Wiring Data Reissue Figure 22 7 2 22 Distribution PWB IOT LVPS...

Page 882: ...1 05 7 32 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Reissue Wiring Data Figure 23 7 2 23 Power Chassis manuals4you com manuals4you com...

Page 883: ...1 05 7 33 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Wiring Data Reissue Figure 24 7 2 24 Tray 2 4 Take Away Drive Transformer...

Page 884: ...1 05 7 34 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Reissue Wiring Data Figure 25 7 2 25 B3H LVPS SSR Transformer AP manuals4you com manuals4you com...

Page 885: ...1 05 7 35 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Wiring Data Reissue Figure 26 7 2 26 DADF 1...

Page 886: ...1 05 7 36 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Reissue Wiring Data Figure 27 7 2 27 DADF 2 manuals4you com manuals4you com...

Page 887: ...1 05 7 37 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Wiring Data Reissue Figure 28 7 2 28 Mail Box Sorter...

Page 888: ...1 05 7 38 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Reissue Wiring Data Figure 29 7 2 29 Decurler manuals4you com manuals4you com...

Page 889: ...1 05 7 39 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Wiring Data Reissue Figure 30 7 2 30 Tag P 31 Components...

Page 890: ...1 05 7 40 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Reissue Wiring Data manuals4you com manuals4you com...

Page 891: ...1 05 7 41 DocuColor 12 DCCS50 AC Power Wirenets Wiring Data Reissue AC Power Wirenets Figure 1 Wirenet AC Power Neutral...

Page 892: ...1 05 7 42 DocuColor 12 DCCS50 AC Power Wirenets 18VAC Wirenet Reissue Wiring Data Figure 2 Wirenet AC Power HOT 18VAC Wirenet manuals4you com manuals4you com...

Page 893: ...1 05 7 43 DocuColor 12 DCCS50 18VAC Wirenet Wiring Data Reissue Figure 1 Wirenet AC 18V...

Page 894: ...1 05 7 44 DocuColor 12 DCCS50 3 3VDC 3 3V RET 3 5VDC 3 5V RET Wirenets Reissue Wiring Data 3 3VDC 3 3V RET 3 5VDC 3 5V RET Wirenets Figure 1 Wirenet 3 3VDC manuals4you com manuals4you com...

Page 895: ...1 05 7 45 DocuColor 12 DCCS50 3 3VDC 3 3V RET 3 5VDC 3 5V RET Wirenets Wiring Data Reissue Figure 2 Wirenet DC COM 3 3V RET...

Page 896: ...1 05 7 46 DocuColor 12 DCCS50 3 3VDC 3 3V RET 3 5VDC 3 5V RET Wirenets Reissue Wiring Data Figure 3 Wirenet 3 5VDC manuals4you com manuals4you com...

Page 897: ...1 05 7 47 DocuColor 12 DCCS50 3 3VDC 3 3V RET 3 5VDC 3 5V RET Wirenets Wiring Data Reissue Figure 4 Wirenet DC COM 3 5V RET...

Page 898: ...1 05 7 48 DocuColor 12 DCCS50 5VDC Wirenets Reissue Wiring Data 5VDC Wirenets Figure 1 Wirenet 5VDC 1 manuals4you com manuals4you com...

Page 899: ...1 05 7 49 DocuColor 12 DCCS50 5VDC Wirenets Wiring Data Reissue Figure 2 Wirenet 5VDC 2...

Page 900: ...1 05 7 50 DocuColor 12 DCCS50 5VDC Wirenets Reissue Wiring Data Figure 3 Wirenet 5VDC 2 con t manuals4you com manuals4you com...

Page 901: ...1 05 7 51 DocuColor 12 DCCS50 5VDC Wirenets Wiring Data Reissue Figure 4 Wirenet 5VDC 3...

Page 902: ...1 05 7 52 DocuColor 12 DCCS50 5VDC Wirenets Reissue Wiring Data Figure 5 Wirenet 5VDC 3 con t manuals4you com manuals4you com...

Page 903: ...1 05 7 53 DocuColor 12 DCCS50 5VDC Wirenets Wiring Data Reissue Figure 6 Wirenet 5VDC 4...

Page 904: ...1 05 7 54 DocuColor 12 DCCS50 5VDC Wirenets Reissue Wiring Data Figure 7 Wirenet 5VDC 5 manuals4you com manuals4you com...

Page 905: ...1 05 7 55 DocuColor 12 DCCS50 5VDC Wirenets Wiring Data Reissue Figure 8 Wirenet 5VDC 6...

Page 906: ...1 05 7 56 DocuColor 12 DCCS50 5VDC Wirenets Reissue Wiring Data Figure 9 Wirenet 5VDC 7 manuals4you com manuals4you com...

Page 907: ...1 05 7 57 DocuColor 12 DCCS50 DC COM 5V RET Wirenets Wiring Data Reissue DC COM 5V RET Wirenets Figure 1 Wirenet DC COM 5V RET 1...

Page 908: ...1 05 7 58 DocuColor 12 DCCS50 DC COM 5V RET Wirenets Reissue Wiring Data Figure 2 Wirenet DC COM 5V RET 2 manuals4you com manuals4you com...

Page 909: ...1 05 7 59 DocuColor 12 DCCS50 DC COM 5V RET Wirenets Wiring Data Reissue Figure 3 Wirenet DC COM 5V RET 3...

Page 910: ...1 05 7 60 DocuColor 12 DCCS50 DC COM 5V RET Wirenets Reissue Wiring Data Figure 4 Wirenet DC COM 5V RET 4 manuals4you com manuals4you com...

Page 911: ...1 05 7 61 DocuColor 12 DCCS50 DC COM 5V RET Wirenets Wiring Data Reissue Figure 5 Wirenet DC COM 5V RET 5...

Page 912: ...1 05 7 62 DocuColor 12 DCCS50 DC COM 5V RET Wirenets Reissue Wiring Data Figure 6 Wirenet DC COM 5V RET 6 manuals4you com manuals4you com...

Page 913: ...1 05 7 63 DocuColor 12 DCCS50 DC COM 5V RET Wirenets Wiring Data Reissue Figure 7 Wirenet DC COM 5V RET 7...

Page 914: ...1 05 7 64 DocuColor 12 DCCS50 DC COM 5V RET Wirenets Reissue Wiring Data Figure 8 Wirenet DC COM 5V RET 8 manuals4you com manuals4you com...

Page 915: ...1 05 7 65 DocuColor 12 DCCS50 12 12VDC Wirenet Wiring Data Reissue 12 12VDC Wirenet Figure 1 Wirenet 12 12VDC...

Page 916: ...1 05 7 66 DocuColor 12 DCCS50 DC COM 12 12V RET Wirenet Reissue Wiring Data DC COM 12 12V RET Wirenet Figure 1 Wirenet DC COM 12 12V RET manuals4you com manuals4you com...

Page 917: ...1 05 7 67 DocuColor 12 DCCS50 13 3VDC Wirenet Wiring Data Reissue 13 3VDC Wirenet Figure 1 Wirenet 13 3VDC...

Page 918: ...1 05 7 68 DocuColor 12 DCCS50 DC COM 13 V RET Wirenet Reissue Wiring Data DC COM 13 V RET Wirenet Figure 1 Wirenet DC COM 13 V RET manuals4you com manuals4you com...

Page 919: ...1 05 7 69 DocuColor 12 DCCS50 24VDC Wirenets Wiring Data Reissue 24VDC Wirenets Figure 1 Wirenet 24VDC 1...

Page 920: ...1 05 7 70 DocuColor 12 DCCS50 24VDC Wirenets Reissue Wiring Data Figure 2 Wirenet 24VDC 2 manuals4you com manuals4you com...

Page 921: ...1 05 7 71 DocuColor 12 DCCS50 24VDC Wirenets Wiring Data Reissue Figure 3 Wirenet 24VDC 3...

Page 922: ...1 05 7 72 DocuColor 12 DCCS50 24VDC Wirenets Reissue Wiring Data Figure 4 Wirenet 24VDC 4 manuals4you com manuals4you com...

Page 923: ...1 05 7 73 DocuColor 12 DCCS50 24VDC Wirenets Wiring Data Reissue Figure 5 Wirenet 24VDC 5...

Page 924: ...1 05 7 74 DocuColor 12 DCCS50 24VDC Wirenets Reissue Wiring Data Figure 6 Wirenet 24VDC 6 manuals4you com manuals4you com...

Page 925: ...1 05 7 75 DocuColor 12 DCCS50 24VDC Wirenets Wiring Data Reissue Figure 7 IIT IPS LVPS Wirenet 24VDC 7...

Page 926: ...1 05 7 76 DocuColor 12 DCCS50 DC COM 24V RET Wirenets Reissue Wiring Data DC COM 24V RET Wirenets Figure 1 Wirenet DC COM 24V RET 1 manuals4you com manuals4you com...

Page 927: ...1 05 7 77 DocuColor 12 DCCS50 DC COM 24V RET Wirenets Wiring Data Reissue Figure 2 Wirenet DC COM 24V RET 2...

Page 928: ...1 05 7 78 DocuColor 12 DCCS50 DC COM 24V RET Wirenets Reissue Wiring Data Figure 3 Wirenet DC COM 24V RET 3 manuals4you com manuals4you com...

Page 929: ...1 05 7 79 DocuColor 12 DCCS50 DC COM 24V RET Wirenets Wiring Data Reissue Figure 4 Wirenet DC COM 24V RET 4...

Page 930: ...1 05 7 80 DocuColor 12 DCCS50 DC COM 24V RET Wirenets Reissue Wiring Data manuals4you com manuals4you com...

Page 931: ...D s show the distribution of electrical and mechanical power Each functional chain is represented by a BSD A BSD is a functional flow diagram containing electrical circuit information and mechanical i...

Page 932: ...1 05 7 82 DocuColor 12 DCCS50 BSDs Reissue Wiring Data manuals4you com manuals4you com...

Page 933: ...1 05 7 83 DocuColor 12 DCCS50 Chain 01 Wiring Data Reissue Chain 01 Figure 1 BSD 1 1 Main Power On 1 of 2...

Page 934: ...1 05 7 84 DocuColor 12 DCCS50 Chain 01 Reissue Wiring Data Figure 2 BSD 1 1 Main Power On 2 of 2 manuals4you com manuals4you com...

Page 935: ...1 05 7 85 DocuColor 12 DCCS50 Chain 01 Wiring Data Reissue Figure 3 BSD 1 2 DC Power Generation IOT LVPS 1 of 2...

Page 936: ...1 05 7 86 DocuColor 12 DCCS50 Chain 01 Reissue Wiring Data Figure 4 BSD 1 2 DC Power Generation IOT LVPS 2 of 2 manuals4you com manuals4you com...

Page 937: ...1 05 7 87 DocuColor 12 DCCS50 Chain 01 Wiring Data Reissue Figure 5 BSD 1 3 DC Power Generation IIT LVPS 1 of 2...

Page 938: ...1 05 7 88 DocuColor 12 DCCS50 Chain 01 Reissue Wiring Data Figure 6 BSD 1 3 DC Power Generation IIT LVPS 2 of 2 manuals4you com manuals4you com...

Page 939: ...1 05 7 89 DocuColor 12 DCCS50 Chain 01 Wiring Data Reissue Figure 7 BSD 1 4 Power Interlock Switching...

Page 940: ...1 05 7 90 DocuColor 12 DCCS50 Chain 01 Reissue Wiring Data Figure 8 BSD 1 5 Monitoring manuals4you com manuals4you com...

Page 941: ...1 05 7 91 DocuColor 12 DCCS50 Chain 02 Wiring Data Reissue Chain 02 Figure 1 BSD 2 1 Control Panel Switches and LEDs 1 of 2...

Page 942: ...1 05 7 92 DocuColor 12 DCCS50 Chain 02 Reissue Wiring Data Figure 2 BSD 2 1 Control Panel Switches and LEDs 2 of 2 manuals4you com manuals4you com...

Page 943: ...1 05 7 93 DocuColor 12 DCCS50 Chain 02 Wiring Data Reissue Figure 3 BSD 2 2 UI Display...

Page 944: ...1 05 7 94 DocuColor 12 DCCS50 Chain 02 Reissue Wiring Data Figure 4 BSD 2 3 Power Save Switch and LED manuals4you com manuals4you com...

Page 945: ...1 05 7 95 DocuColor 12 DCCS50 Chain 02 Wiring Data Reissue Figure 5 BSD 2 4 Monitoring...

Page 946: ...1 05 7 96 DocuColor 12 DCCS50 Chain 02 Reissue Wiring Data manuals4you com manuals4you com...

Page 947: ...1 05 7 97 DocuColor 12 DCCS50 Chain 03 Wiring Data Reissue Chain 03 Figure 1 BSD 3 1 PWB Communications UI...

Page 948: ...1 05 7 98 DocuColor 12 DCCS50 Chain 03 Reissue Wiring Data Figure 2 BSD 3 2 PWB Communications IPS 1 of 2 manuals4you com manuals4you com...

Page 949: ...1 05 7 99 DocuColor 12 DCCS50 Chain 03 Wiring Data Reissue Figure 3 BSD 3 2 PWB Communications IPS 2 of 2...

Page 950: ...1 05 7 100 DocuColor 12 DCCS50 Chain 03 Reissue Wiring Data Figure 4 BSD 3 3 PWB Communications DADF manuals4you com manuals4you com...

Page 951: ...1 05 7 101 DocuColor 12 DCCS50 Chain 03 Wiring Data Reissue Figure 5 BSD 3 4 PWB Communications Mailbox...

Page 952: ...1 05 7 102 DocuColor 12 DCCS50 Chain 03 Reissue Wiring Data Figure 6 BSD 3 5 PWB Communications PWS manuals4you com manuals4you com...

Page 953: ...1 05 7 103 DocuColor 12 DCCS50 Chain 03 Wiring Data Reissue Figure 7 BSD 3 6 Foreign Interface...

Page 954: ...1 05 7 104 DocuColor 12 DCCS50 Chain 03 Reissue Wiring Data Figure 8 BSD 3 12 Monitoring 1 of 2 manuals4you com manuals4you com...

Page 955: ...1 05 7 105 DocuColor 12 DCCS50 Chain 03 Wiring Data Reissue Figure 9 BSD 3 12 Monitoring 2 of 2...

Page 956: ...1 05 7 106 DocuColor 12 DCCS50 Chain 03 Reissue Wiring Data manuals4you com manuals4you com...

Page 957: ...1 05 7 107 DocuColor 12 DCCS50 Chain 04 Wiring Data Reissue Chain 04 Figure 1 BSD 4 1 Main and Drum Drive Control 1 of 2...

Page 958: ...1 05 7 108 DocuColor 12 DCCS50 Chain 04 Reissue Wiring Data Figure 2 BSD 4 2 Main and Drum Drive Control 2 of 2 manuals4you com manuals4you com...

Page 959: ...1 05 7 109 DocuColor 12 DCCS50 Chain 05 Wiring Data Reissue Chain 05 Figure 1 BSD 5 1 Interlock Switching...

Page 960: ...1 05 7 110 DocuColor 12 DCCS50 Chain 05 Reissue Wiring Data Figure 2 BSD 5 2 Document Setting and Feeding manuals4you com manuals4you com...

Page 961: ...1 05 7 111 DocuColor 12 DCCS50 Chain 05 Wiring Data Reissue Figure 3 BSD 5 3 Document Transportation 1 of 2...

Page 962: ...1 05 7 112 DocuColor 12 DCCS50 Chain 05 Reissue Wiring Data Figure 4 BSD 5 3 Document Transportation 2 of 2 manuals4you com manuals4you com...

Page 963: ...1 05 7 113 DocuColor 12 DCCS50 Chain 05 Wiring Data Reissue Figure 5 BSD 5 4 Document Transport Mechanism...

Page 964: ...1 05 7 114 DocuColor 12 DCCS50 Chain 05 Reissue Wiring Data Figure 6 BSD 5 5 Document Exit Transportation manuals4you com manuals4you com...

Page 965: ...1 05 7 115 DocuColor 12 DCCS50 Chain 05 Wiring Data Reissue Figure 7 BSD 5 6 Monitoring...

Page 966: ...1 05 7 116 DocuColor 12 DCCS50 Chain 05 Reissue Wiring Data manuals4you com manuals4you com...

Page 967: ...1 05 7 117 DocuColor 12 DCCS50 Chain 06 Wiring Data Reissue Chain 06 Figure 1 BSD 6 1 Document Illumination...

Page 968: ...1 05 7 118 DocuColor 12 DCCS50 Chain 06 Reissue Wiring Data Figure 2 BSD 6 2 Image Input manuals4you com manuals4you com...

Page 969: ...1 05 7 119 DocuColor 12 DCCS50 Chain 06 Wiring Data Reissue Figure 3 BSD 6 3 Carriage Control...

Page 970: ...1 05 7 120 DocuColor 12 DCCS50 Chain 06 Reissue Wiring Data Figure 4 BSD 6 4 Video Data and Signal Control manuals4you com manuals4you com...

Page 971: ...1 05 7 121 DocuColor 12 DCCS50 Chain 06 Wiring Data Reissue Figure 5 BSD 6 5 Laser Control...

Page 972: ...1 05 7 122 DocuColor 12 DCCS50 Chain 06 Reissue Wiring Data Figure 6 BSD 6 6 Laser Scanning manuals4you com manuals4you com...

Page 973: ...1 05 7 123 DocuColor 12 DCCS50 Chain 06 Wiring Data Reissue Figure 7 BSD 6 7 Monitoring 1 of 2...

Page 974: ...1 05 7 124 DocuColor 12 DCCS50 Chain 06 Reissue Wiring Data Figure 8 BSD 6 7 Monitoring 2 of 2 manuals4you com manuals4you com...

Page 975: ...1 05 7 125 DocuColor 12 DCCS50 Chain 07 Wiring Data Reissue Chain 07 Figure 1 BSD 7 1 Tray 2 Paper Size Sensing...

Page 976: ...1 05 7 126 DocuColor 12 DCCS50 Chain 07 Reissue Wiring Data Figure 2 BSD 7 2 Tray 3 Paper Size Sensing manuals4you com manuals4you com...

Page 977: ...1 05 7 127 DocuColor 12 DCCS50 Chain 07 Wiring Data Reissue Figure 3 BSD 7 3 Tray 4 Paper Size Sensing...

Page 978: ...1 05 7 128 DocuColor 12 DCCS50 Chain 07 Reissue Wiring Data Figure 4 BSD 7 4 Tray 5 Paper Size Sensing manuals4you com manuals4you com...

Page 979: ...1 05 7 129 DocuColor 12 DCCS50 Chain 07 Wiring Data Reissue Figure 5 Tray 1 BSD 7 5 Paper Stacking 1 of 2...

Page 980: ...1 05 7 130 DocuColor 12 DCCS50 Chain 07 Reissue Wiring Data Figure 6 Tray 1 BSD 7 5 Paper Stacking 2 of 2 manuals4you com manuals4you com...

Page 981: ...1 05 7 131 DocuColor 12 DCCS50 Chain 07 Wiring Data Reissue Figure 7 BSD 7 6 Tray 2 Paper Stacking 1 of 2...

Page 982: ...1 05 7 132 DocuColor 12 DCCS50 Chain 07 Reissue Wiring Data Figure 8 BSD 7 6 Tray 2 Paper Stacking 2 of 2 manuals4you com manuals4you com...

Page 983: ...1 05 7 133 DocuColor 12 DCCS50 Chain 07 Wiring Data Reissue Figure 9 BSD 7 7 Tray 3 Paper Stacking 1 of 2...

Page 984: ...1 05 7 134 DocuColor 12 DCCS50 Chain 07 Reissue Wiring Data Figure 10 BSD 7 7 Tray 3 Paper Stacking 2 of 2 manuals4you com manuals4you com...

Page 985: ...1 05 7 135 DocuColor 12 DCCS50 Chain 07 Wiring Data Reissue Figure 11 BSD 7 8 Tray 4 Paper Stacking 1 of 2...

Page 986: ...1 05 7 136 DocuColor 12 DCCS50 Chain 07 Reissue Wiring Data Figure 12 BSD 7 8 Tray 4 Paper Stacking 2 of 2 manuals4you com manuals4you com...

Page 987: ...1 05 7 137 DocuColor 12 DCCS50 Chain 07 Wiring Data Reissue Figure 13 BSD 7 9 Tray 5 Paper Stacking 1 of 2...

Page 988: ...1 05 7 138 DocuColor 12 DCCS50 Chain 07 Reissue Wiring Data Figure 14 BSD 7 9 Tray 5 Paper Stacking 2 of 2 manuals4you com manuals4you com...

Page 989: ...1 05 7 139 DocuColor 12 DCCS50 Chain 07 Wiring Data Reissue Figure 15 BSD 7 10 Monitoring 1 of 2...

Page 990: ...1 05 7 140 DocuColor 12 DCCS50 Chain 07 Reissue Wiring Data Figure 16 BSD 7 10 Monitoring 2 of 2 manuals4you com manuals4you com...

Page 991: ...1 05 7 141 DocuColor 12 DCCS50 Chain 08 Wiring Data Reissue Chain 08 Figure 1 BSD 8 1 Tray 1 Paper Feed...

Page 992: ...1 05 7 142 DocuColor 12 DCCS50 Chain 08 Reissue Wiring Data Figure 2 BSD 8 2 Tray 2 Paper Feed manuals4you com manuals4you com...

Page 993: ...1 05 7 143 DocuColor 12 DCCS50 Chain 08 Wiring Data Reissue Figure 3 BSD 8 3 Tray 3 Paper Feed...

Page 994: ...1 05 7 144 DocuColor 12 DCCS50 Chain 08 Reissue Wiring Data Figure 4 BSD 8 4 Tray 4 Paper Feed manuals4you com manuals4you com...

Page 995: ...1 05 7 145 DocuColor 12 DCCS50 Chain 08 Wiring Data Reissue Figure 5 BSD 8 5 Tray 5 Paper Feed...

Page 996: ...1 05 7 146 DocuColor 12 DCCS50 Chain 08 Reissue Wiring Data Figure 6 BSD 8 6 Vertical Transportation manuals4you com manuals4you com...

Page 997: ...1 05 7 147 DocuColor 12 DCCS50 Chain 08 Wiring Data Reissue Figure 7 BSD 8 7 Vertical Transport Control...

Page 998: ...1 05 7 148 DocuColor 12 DCCS50 Chain 08 Reissue Wiring Data Figure 8 BSD 8 8 Registration 1 of 2 manuals4you com manuals4you com...

Page 999: ...1 05 7 149 DocuColor 12 DCCS50 Chain 08 Wiring Data Reissue Figure 9 BSD 8 8 Registration 2 of 2...

Page 1000: ...1 05 7 150 DocuColor 12 DCCS50 Chain 08 Reissue Wiring Data Figure 10 BSD 8 9 Registration Control Mechanism 1 of 2 manuals4you com manuals4you com...

Page 1001: ...1 05 7 151 DocuColor 12 DCCS50 Chain 08 Wiring Data Reissue Figure 11 BSD 8 9 Registration Control Mechanism 2 of 2...

Page 1002: ...1 05 7 152 DocuColor 12 DCCS50 Chain 08 Reissue Wiring Data Figure 12 BSD 8 10 Monitoring 1 of 3 manuals4you com manuals4you com...

Page 1003: ...1 05 7 153 DocuColor 12 DCCS50 Chain 08 Wiring Data Reissue Figure 13 BSD 8 10 Monitoring 2 of 3...

Page 1004: ...1 05 7 154 DocuColor 12 DCCS50 Chain 08 Reissue Wiring Data Figure 14 Monitoring 3 of 3 manuals4you com manuals4you com...

Page 1005: ...1 05 7 155 DocuColor 12 DCCS50 Chain 09 Wiring Data Reissue Chain 09 Figure 1 BSD 9 1 Charging and Exposure 1 of 2...

Page 1006: ...1 05 7 156 DocuColor 12 DCCS50 Chain 09 Reissue Wiring Data Figure 2 BSD 9 1 Charging and Exposure 2 of 2 manuals4you com manuals4you com...

Page 1007: ...1 05 7 157 DocuColor 12 DCCS50 Chain 09 Wiring Data Reissue Figure 3 BSD 9 2 Developer Rotor Drive Control 1 of 2...

Page 1008: ...1 05 7 158 DocuColor 12 DCCS50 Chain 09 Reissue Wiring Data Figure 4 BSD 9 2 Developer Rotor Drive Control 2 of 2 manuals4you com manuals4you com...

Page 1009: ...1 05 7 159 DocuColor 12 DCCS50 Chain 09 Wiring Data Reissue Figure 5 BSD 9 3 Development...

Page 1010: ...1 05 7 160 DocuColor 12 DCCS50 Chain 09 Reissue Wiring Data Figure 6 BSD 9 4 Toner Loading Black Yellow 1 of 2 manuals4you com manuals4you com...

Page 1011: ...1 05 7 161 DocuColor 12 DCCS50 Chain 09 Wiring Data Reissue Figure 7 BSD 9 4 Toner Loading Black Yellow 2 of 2...

Page 1012: ...1 05 7 162 DocuColor 12 DCCS50 Chain 09 Reissue Wiring Data Figure 8 BSD 9 5 Toner Loading Magenta Cyan 1 of 2 manuals4you com manuals4you com...

Page 1013: ...1 05 7 163 DocuColor 12 DCCS50 Chain 09 Wiring Data Reissue Figure 9 BSD 9 5 Toner Loading Magenta Cyan 2 of 2...

Page 1014: ...1 05 7 164 DocuColor 12 DCCS50 Chain 09 Reissue Wiring Data Figure 10 BSD 9 6 Toner Dispense Control manuals4you com manuals4you com...

Page 1015: ...1 05 7 165 DocuColor 12 DCCS50 Chain 09 Wiring Data Reissue Figure 11 BSD 9 7 Toner Dispense Mechanism...

Page 1016: ...1 05 7 166 DocuColor 12 DCCS50 Chain 09 Reissue Wiring Data Figure 12 BSD 9 8 IBT Belt Drive and 1st Transfer 1 of 2 manuals4you com manuals4you com...

Page 1017: ...1 05 7 167 DocuColor 12 DCCS50 Chain 09 Wiring Data Reissue Figure 13 BSD 9 8 IBT Belt Drive and 1st Transfer 2 of 2...

Page 1018: ...1 05 7 168 DocuColor 12 DCCS50 Chain 09 Reissue Wiring Data Figure 14 BSD 9 9 2nd Transfer and IBT Cleaning 1 of 2 manuals4you com manuals4you com...

Page 1019: ...1 05 7 169 DocuColor 12 DCCS50 Chain 09 Wiring Data Reissue Figure 15 BSD 9 9 2nd Transfer and IBT Cleaning 2 of 2...

Page 1020: ...1 05 7 170 DocuColor 12 DCCS50 Chain 09 Reissue Wiring Data Figure 16 BSD 9 10 2nd BTR Contact Retract Switching manuals4you com manuals4you com...

Page 1021: ...1 05 7 171 DocuColor 12 DCCS50 Chain 09 Wiring Data Reissue Figure 17 BSD 9 11 2nd Belt Cleaner Contact Retract Switching...

Page 1022: ...1 05 7 172 DocuColor 12 DCCS50 Chain 09 Reissue Wiring Data Figure 18 BSD 9 12 Oil Winding manuals4you com manuals4you com...

Page 1023: ...1 05 7 173 DocuColor 12 DCCS50 Chain 09 Wiring Data Reissue Figure 19 BSD 9 13 Drum Cleaning and Toner Reclaim 1 of 2...

Page 1024: ...1 05 7 174 DocuColor 12 DCCS50 Chain 09 Reissue Wiring Data Figure 20 BSD 9 13 Drum Cleaning and Toner Reclaim 2 of 2 manuals4you com manuals4you com...

Page 1025: ...1 05 7 175 DocuColor 12 DCCS50 Chain 09 Wiring Data Reissue Figure 21 BSD 9 14 Fan Control 1 of 2...

Page 1026: ...1 05 7 176 DocuColor 12 DCCS50 Chain 09 Reissue Wiring Data Figure 22 BSD 9 14 Fan Control 2 of 2 manuals4you com manuals4you com...

Page 1027: ...1 05 7 177 DocuColor 12 DCCS50 Chain 09 Wiring Data Reissue Figure 23 BSD 9 15 Monitoring 1 of 2...

Page 1028: ...1 05 7 178 DocuColor 12 DCCS50 Chain 09 Reissue Wiring Data Figure 24 BSD 9 15 Monitoring 2 of 2 manuals4you com manuals4you com...

Page 1029: ...1 05 7 179 DocuColor 12 DCCS50 Chain 10 Wiring Data Reissue Chain 10 Figure 1 BSD 10 1 Pre Fusing and Fuser Air Control 1 of 2...

Page 1030: ...1 05 7 180 DocuColor 12 DCCS50 Chain 10 Reissue Wiring Data Figure 2 BSD 10 1 Pre Fusing and Fuser Air Control 2 of 2 manuals4you com manuals4you com...

Page 1031: ...1 05 7 181 DocuColor 12 DCCS50 Chain 10 Wiring Data Reissue Figure 3 BSD 10 2 Fusing Heat Control 1 of 2 w o Tag P31...

Page 1032: ...1 05 7 182 DocuColor 12 DCCS50 Chain 10 Reissue Wiring Data Figure 4 BSD 10 2 Fusing Heat Control 1 of 2 with Tag P31 manuals4you com manuals4you com...

Page 1033: ...1 05 7 183 DocuColor 12 DCCS50 Chain 10 Wiring Data Reissue Figure 5 BSD 10 2 Fusing Heat Control 2 of 2...

Page 1034: ...1 05 7 184 DocuColor 12 DCCS50 Chain 10 Reissue Wiring Data Figure 6 BSD 10 3 External Heat Control manuals4you com manuals4you com...

Page 1035: ...1 05 7 185 DocuColor 12 DCCS50 Chain 10 Wiring Data Reissue Figure 7 BSD 10 4 Fuser Drive Control...

Page 1036: ...1 05 7 186 DocuColor 12 DCCS50 Chain 10 Reissue Wiring Data Figure 8 BSD 10 5 Fuser Oil Dispense and Web Winding Mechanism 1 of 2 manuals4you com manuals4you com...

Page 1037: ...1 05 7 187 DocuColor 12 DCCS50 Chain 10 Wiring Data Reissue Figure 9 BSD 10 5 Fuser Oil Dispense and Web Winding Mechanism 2 of 2...

Page 1038: ...1 05 7 188 DocuColor 12 DCCS50 Chain 10 Reissue Wiring Data Figure 10 BSD 10 6 External Heat Roll and Pressure Roll Nip Control manuals4you com manuals4you com...

Page 1039: ...1 05 7 189 DocuColor 12 DCCS50 Chain 10 Wiring Data Reissue Figure 11 BSD 10 7 Fuser Exit Transportation...

Page 1040: ...1 05 7 190 DocuColor 12 DCCS50 Chain 10 Reissue Wiring Data Figure 12 BSD 10 8 Inverter Transportation manuals4you com manuals4you com...

Page 1041: ...1 05 7 191 DocuColor 12 DCCS50 Chain 10 Wiring Data Reissue Figure 13 BSD 10 9 Exit and Inverter Motor Drive...

Page 1042: ...1 05 7 192 DocuColor 12 DCCS50 Chain 10 Reissue Wiring Data Figure 14 BSD 10 10 Duplex Transportation manuals4you com manuals4you com...

Page 1043: ...1 05 7 193 DocuColor 12 DCCS50 Chain 10 Wiring Data Reissue Figure 15 BSD 10 11 OCT Control...

Page 1044: ...1 05 7 194 DocuColor 12 DCCS50 Chain 10 Reissue Wiring Data Figure 16 BSD 10 12 Monitoring 1 of 4 manuals4you com manuals4you com...

Page 1045: ...1 05 7 195 DocuColor 12 DCCS50 Chain 10 Wiring Data Reissue Figure 17 BSD 10 12 Monitoring 2 of 4...

Page 1046: ...1 05 7 196 DocuColor 12 DCCS50 Chain 10 Reissue Wiring Data Figure 18 BSD 10 12 Monitoring 3 of 4 manuals4you com manuals4you com...

Page 1047: ...1 05 7 197 DocuColor 12 DCCS50 Chain 10 Wiring Data Reissue Figure 19 BSD 10 12 Monitoring 4 of 4...

Page 1048: ...1 05 7 198 DocuColor 12 DCCS50 Chain 10 Reissue Wiring Data manuals4you com manuals4you com...

Page 1049: ...1 05 7 199 DocuColor 12 DCCS50 Chain 11 Wiring Data Reissue Chain 11 Figure 1 BSD 11 1 Mail Box DC Power Interlock Switching 1 of 2...

Page 1050: ...1 05 7 200 DocuColor 12 DCCS50 Chain 11 Reissue Wiring Data Figure 2 BSD 11 1 Mail Box DC Power Interlock Switching 2 of 2 manuals4you com manuals4you com...

Page 1051: ...1 05 7 201 DocuColor 12 DCCS50 Chain 11 Wiring Data Reissue Figure 3 BSD 11 2 Mail Box Drives 1 of 2...

Page 1052: ...1 05 7 202 DocuColor 12 DCCS50 Chain 11 Reissue Wiring Data Figure 4 BSD 11 2 Mail Box Drives 2 of 2 manuals4you com manuals4you com...

Page 1053: ...1 05 7 203 DocuColor 12 DCCS50 Chain 11 Wiring Data Reissue Figure 5 BSD 11 3 Decurler Control...

Page 1054: ...1 05 7 204 DocuColor 12 DCCS50 Chain 11 Reissue Wiring Data Figure 6 BSD 11 4 Mail Box Transportation manuals4you com manuals4you com...

Page 1055: ...1 05 7 205 DocuColor 12 DCCS50 Chain 11 Wiring Data Reissue Figure 7 BSD 11 5 Bin Tray Transportation...

Page 1056: ...1 05 7 206 DocuColor 12 DCCS50 Chain 11 Reissue Wiring Data Figure 8 BSD 11 6 Bin Full Sensors manuals4you com manuals4you com...

Page 1057: ...1 05 7 207 DocuColor 12 DCCS50 Chain 11 Wiring Data Reissue Figure 9 BSD 11 7 Mail Box OCT Control...

Page 1058: ...1 05 7 208 DocuColor 12 DCCS50 Chain 11 Reissue Wiring Data Figure 10 BSD 11 8 Monitoring 1 of 3 manuals4you com manuals4you com...

Page 1059: ...1 05 7 209 DocuColor 12 DCCS50 Chain 11 Wiring Data Reissue Figure 11 BSD 11 8 Monitoring 2 of 3...

Page 1060: ...1 05 7 210 DocuColor 12 DCCS50 Chain 11 Reissue Wiring Data Figure 12 BSD 11 8 Monitoring 3 of 3 manuals4you com manuals4you com...

Page 1061: ...1 05 7 211 DocuColor 12 DCCS50 Chain 16 Wiring Data Reissue Chain 16 Figure 1 BSD 16 1 Integrated Digital Front End...

Page 1062: ...1 05 7 212 DocuColor 12 DCCS50 Chain 16 Reissue Wiring Data manuals4you com manuals4you com...

Page 1063: ...sembly 8a 21 REP 2 8 35 HCF Front Rear Spring 8a 22 REP 2 8 36 HCF Baffle Assembly 8a 23 REP 2 8 37 HCF Feed Belt 8a 24 REP 2 8 38 HCF Feed Nudger Retard Rolls 8a 24 REP 2 8 39 HCF One Way Feed Gear C...

Page 1064: ...1 05 8a 2 DocuColor 12 DCCS50 Reissue High Capacity Feeder manuals4you com manuals4you com...

Page 1065: ...between pins 3 and 4 of J2 HCF Control PWB 5VDC is mea sured between pins 3 and 4 of J2 Y N Check for 5VDC between pins 20 and 9 of P J44 Distribution PWB 5VDC is measured between pins 20 and 9 ofP J...

Page 1066: ...aligned and pushed tightly against the IOT Refer to BSD 7 12 and 8 13 in the following procedure Procedure Enter dC330 007 308 HCF Interlock Switch and press Start Move the HCF away from the machine T...

Page 1067: ...Elevator Motor and press Start CAUTION Do not operate the component control more than twice before resetting paper position To lower the paper from the feed position pull out respective tray If the t...

Page 1068: ...1 05 8a 6 DocuColor 12 DCCS50 Reissue High Capacity Feeder manuals4you com manuals4you com...

Page 1069: ...ol PWB PL 15 16 Enter dC330 007 080 HCF Feed Motor and press Start Check that the HCF Feed Motor energizes The HCF Feed Motor energizes Y N Check for 24VDC between pins 1 and 2 of J2 on the HCF Contro...

Page 1070: ...ce the IOT Drive PWB PL 9 2 Enter dC330 007 080 HCF Feed Motor and press Start Check that the HCF Feed Motor energizes The HCF Feed Motor energizes Y N Check for 24VDC between pins 1 and 2 of J2 on th...

Page 1071: ...PWB PL 9 2 Replace the IOT Drive PWB PL 9 2 Enter dC330 007 080 HCF Feed Motor and press Start Check that the HCF Feed Motor energizes The HCF Feed Motor energizes Y N Check for 24VDC between pins 1 a...

Page 1072: ...Chute and Upper Chute in the Pre Registration Assembly PL 15 2 All components in the Main Motor 2 Assembly PL 1 5 Pinch Rolls and Springs in the Lower Left Cover PL 2 8 8 194 HCF Tray 6 Registration...

Page 1073: ...feed No Fault Code RAP The HCF will not feed paper and does not display a Fault Code Initial Actions Ensure that the machine Software is at 6 00 2h or higher Check the following NVM locations 761 070...

Page 1074: ...1 05 8a 12 DocuColor 12 DCCS50 Reissue High Capacity Feeder manuals4you com manuals4you com...

Page 1075: ...tch Tray In Switch 5VDC is measured at pins NO and C of P J 849 at the HCF Paper Size Switch Y N Check for 5VDC between pins 5 and 6 of P J843 on the HCF Control PWB 5VDC is measured between pins 5 an...

Page 1076: ...1 05 8a 14 DocuColor 12 DCCS50 8 501 HCF Paper Size Mismatch RAP Reissue High Capacity Feeder manuals4you com manuals4you com...

Page 1077: ...onnect the Power Cord 1 Pull out the HCF Assembly Figure 1 Figure 1 Pull out the HCF Drawer 2 Prepare to remove the HCF Assembly Figure 2 Figure 2 Preparing to remove the HCF Assembly CAUTION Support...

Page 1078: ...oid electrical shock switch OFF the Main Power Switch and disconnect the Power Cord 1 Remove the HCF Rear Cover 2 Remove the HCF Assembly REP 2 7 5 3 Remove the HCF Elevator Motor Figure 1 Figure 1 Re...

Page 1079: ...witch and disconnect the Power Cord 1 Remove the HCF Assembly REP 2 7 5 2 Remove the Front Cover to access the Long Cables only Figure 1 Figure 1 Removing the Front Cover 3 Remove the Cables Figure 2...

Page 1080: ...emove the Cables from the Rear Pulleys Figure 4 Figure 4 Removing the Cables from the Rear Pulleys Replacement 1 Ensure that the Cables are positioned correctly Figure 5 2 Remove the Cables from the P...

Page 1081: ...tate the drive shaft to check that the elevator plate raises and lowers evenly and without interference REP 2 7 8 HCF Brake Parts List on PL 15 3 Removal WARNING To avoid electrical shock switch OFF t...

Page 1082: ...To avoid electrical shock switch OFF the Main Power Switch and disconnect the Power Cord 1 Remove the HCF Rear Cover 2 Remove the Control PWB Figure 1 Figure 1 Removing the Control PWB Replacement 1...

Page 1083: ...er Assembly Parts List on PL 15 10 Removal WARNING To avoid electrical shock switch OFF the Main Power Switch and disconnect the Power Cord 1 Remove the HCF Paper Tray Assembly REP 2 7 5 2 Remove the...

Page 1084: ...er Tray Assembly REP 2 7 5 2 Remove the HCF Feeder Assembly REP 2 8 27 3 Remove the HCF Front Rear Spring Figure 1 Figure 1 Removing the Front Rear Spring Replacement 1 Reverse the above procedures to...

Page 1085: ...disconnect the Power Cord 1 Remove the HCF Paper Tray Assembly REP 2 7 5 2 Remove the HCF Feeder Assembly REP 2 8 27 3 Remove the HCF Front Rear Springs REP 2 8 35 4 Remove the HCF Baffle Assembly Fig...

Page 1086: ...s to replace the Feed Belt REP 2 8 38 HCF Feed Nudger Retard Rolls Parts List on PL 15 14 Removal WARNING To avoid electrical shock switch OFF the Main Power Switch and disconnect the Power Cord 1 Rem...

Page 1087: ...procedures to replace the One Way Feed Gear Clutch REP 2 8 40 HCF Friction Clutch Parts List on PL 15 15 Removal WARNING To avoid electrical shock switch OFF the Main Power Switch and disconnect the...

Page 1088: ...ocedures to replace the Feed Clutch REP 2 8 42 HCF TAR Sensor Parts List on PL 15 11 Removal WARNING To avoid electrical shock switch OFF the Main Power Switch and disconnect the Power Cord 1 Remove t...

Page 1089: ...5 12 Removal WARNING To avoid electrical shock switch OFF the Main Power Switch and disconnect the Power Cord 1 Remove the HCF REP 2 7 5 2 Remove the Tray Empty Stack Height Sensor Figure 1 Figure 1 R...

Page 1090: ...1 05 8a 28 DocuColor 12 DCCS50 REP 2 8 43 Reissue High Capacity Feeder manuals4you com manuals4you com...

Page 1091: ...e of this adjustment is to set HCF Side Edge Registration to within specification Check 1 Load HCF with 8 5X11 A4 long edge feed paper 2 Make a 100 copy of Test Pattern 82P522 side A USO 82P521 side A...

Page 1092: ...ecessary to perform this adjustment more than once to obtain the correct Side Edge Registration 1 Pull out the HCF 2 Adjust the HCF Side Edge Registration Figure 2 3 If necessary loosen the two Front...

Page 1093: ...eissue Figure 2 Adjusting the Registration NOTE Ensure that both sides of the High Capacity Feeder are positioned at the same point on the scales before tightening the screws 1 Loosen Two Screws on Bo...

Page 1094: ...1 05 8a 32 DocuColor 12 DCCS50 ADJ 2 1 Reissue High Capacity Feeder manuals4you com manuals4you com...

Page 1095: ...1 Elevator Assembly Part 1 OF 3 Item Part Description 1 Elevator Assembly Not Spared REP 2 7 5 2 010K02271 Slide 3 Plate Not Spared 4 026E57490 Screw 5 110E10051 HCF Interlock Switch 6 017E09330 Fron...

Page 1096: ...levator Assembly Part 2 OF 3 Item Part Description 1 Flexure Spring Not Spared 2 Elevator Housing Not Spared 3 802K21821 Front Cover Includes Brackets 4 Paper Guide Not Spared 5 Left Hand Bracket Not...

Page 1097: ...levator Assembly Part 3 OF 3 Item Part Description 1 Long Cable Not Spared 2 Elevator Housing Not Spared 3 Wire Guide Not Spared 4 Pulley Not Spared 5 Short Cable Not Spared 6 Cable Pulley Not Spared...

Page 1098: ...Part 1 OF 6 Item Part Description 1 022K78881 HCF Feeder Assembly W TAG HCF2 REP 2 8 27 604K22210 HFC Feeder Assmebly Kit W TAG 6 2 892E26370 Paper Jam Instruction Label REP 2 8 37 3 127K34670 HCF Fe...

Page 1099: ...11 Paper Feeder Assembly Part 2 OF 6 Item Part Description 1 Bumper P O PL15 10 Item 1 2 030K70290 Feeder Housing 3 Sensor Bracket P O PL15 10 Item 1 4 130E81311 HCF Tar Sensor REP 2 8 42 5 Wire Harne...

Page 1100: ...Front Chute 4 120E15182 Sensor Actuator 5 074E91050 Actuator Support 6 107E08680 Tray Empty Sensor REP 2 8 43 Stack Height Sensor REP 2 8 43 7 022K55041 Drive Roll 8 413W29457 Bearing 9 020E31540 Pul...

Page 1101: ...Part 4 OF 6 Item Part Description 1 005K04490 One Way Clutch REP 2 8 41 2 Feeder Housing P O PL15 11 Item 2 3 Bearing P O PL15 10 Item 1 4 Front Spring P O PL15 10 Item 1 REP 2 8 35 5 Rear Spring P O...

Page 1102: ...PL15 10 Item 1 3 005K04460 One Way Clutch REP 2 8 39 4 007E88971 Gear 25T 5 013E92890 Bearing 6 022K64850 Feed Nudger Roller REP 2 8 38 059K27640 Feed Nudger Roller Alternate 022K49980 Feed Nudger Rol...

Page 1103: ...O PL15 10 Item 1 5 Exit Baffle P O PL15 10 Item 1 REP 2 8 36 6 059K00470 Pinch Roll 7 Extension Spring P O PL15 10 Item 1 8 005K04480 Friction Clutch REP 2 8 40 9 Retard Shaft P O PL15 10 Item 1 10 01...

Page 1104: ...trol PWB W TAG HCF1 TAG HCF4 TAG HCF5 REP 2 7 9 5 001E51850 Rear Frame 6 Spring P O Item 1 7 Harness Clip Not Spared 8 162K51600 HCF IOT Interface Harness 9 Bushing Not Spared 10 420W10201 Cable Tie 1...

Page 1105: ...15 15 022K55041 PL 15 12 022K64850 PL 15 14 PL 15 15 022K78881 PL 15 10 023E15032 PL 15 13 023E23160 PL 15 12 026E57490 PL 15 1 029E29580 PL 15 10 030K68140 PL 15 1 030K70290 PL 15 11 032E91250 PL 15...

Page 1106: ...1 05 8a 44 DocuColor 12 DCCS50 Part Number Index Reissue High Capacity Feeder manuals4you com manuals4you com...

Page 1107: ...J250 represents Jack 250 b P250 represents Plug 250 c Numerals without P or J represent both Jack and Plug Refer to Figure 1 for an example of the Plug Jack Index connector list Figure 1 Plug Jack Ind...

Page 1108: ...1 05 8a 46 DocuColor 12 DCCS50 Plug Jack Locator Diagram Reissue High Capacity Feeder Plug Jack Locator Diagram Figure 1 HCF Control PWB manuals4you com manuals4you com...

Page 1109: ...nd mechanical power Each functional chain is represented by a BSD A BSD is a functional flow diagram containing electrical information and mechanical inputs and outputs The functional flow is from lef...

Page 1110: ...1 05 8a 48 DocuColor 12 DCCS50 HCF BSDs Reissue High Capacity Feeder Chain 7 Paper Supply Figure 1 BSD 7 11 HCF Paper Stacking manuals4you com manuals4you com...

Page 1111: ...1 05 8a 49 DocuColor 12 DCCS50 HCF BSDs High Capacity Feeder Reissue Figure 2 BSD 7 12 HCF Elevator Motor Control...

Page 1112: ...1 05 8a 50 DocuColor 12 DCCS50 HCF BSDs Reissue High Capacity Feeder Chain 8 Paper Feed Figure 3 BSD 8 11 HCF Drive Control manuals4you com manuals4you com...

Page 1113: ...1 05 8a 51 DocuColor 12 DCCS50 HCF BSDs High Capacity Feeder Reissue Figure 4 BSD 8 12 HCF Paper Feed...

Page 1114: ...1 05 8a 52 DocuColor 12 DCCS50 HCF BSDs Reissue High Capacity Feeder Figure 5 BSD 8 13 HCF Communication manuals4you com manuals4you com...

Page 1115: ...r Status Indicator RAPs Convenience Stapler RAPs ST 1 Convenience Stapler RAP 8b 3 OF 8 Staple Cartridge Checkout Procedure 8b 5 Repairs REP 15 1 Convenience Stapler Internal DC Harness 8b 7 Parts Lis...

Page 1116: ...1 05 8b 2 DocuColor 12 DCCS50 Reissue Convenience Stapler manuals4you com manuals4you com...

Page 1117: ...Cartridge Y N Replace the Convenience Stapler Assembly PL 16 1 Go to Final Actions Replace the Staple Cartridge If the problem continues after replacing the Sta ple Cartridge replace the Convenience S...

Page 1118: ...cedure Reinstall the Staple Cartridge The Convenience Stapler operates correctly after performing the Staple Car tridge Checkout Procedure Y N Replace the Staple Cartridge and attempt to staple a stac...

Page 1119: ...the arrow refer to Figure 1 about 10 times being careful not to squeeze the cartridge too tightly You should be able to hear the roll clunking back and forth inside the cartridge To ensure the Driver...

Page 1120: ...taples Incorrect edge tab position Correct edge tab position If the Driver Bar is not even with the edge of the cartridge use a pen or other pointed tool to move the edge tab to the correct position E...

Page 1121: ...ove the Harness Replacement 1 Install the new Convenience Stapler Internal DC Harness 2 Reconnect the stapler connector to the PWB 3 Reinstall the bottom plate 4 Connect the Convenience Stapler Harnes...

Page 1122: ...1 05 8b 8 DocuColor 12 DCCS50 REP 15 1 Reissue Convenience Stapler manuals4you com manuals4you com...

Page 1123: ...pler Reissue PL 16 1 Convenience Stapler Item Part Description 1 802K22721 Stapler Cover 2 014K06500 Stapler Head 3 108R00152 Cartridge 3 Packs 4 802K23162 Stapler Mounting Cover Not Spared 5 PWB Cove...

Page 1124: ...r Index Reissue Convenience Stapler Part Number Index Table 1 Part Number Index Part Number Part List 014K06500 PL 16 1 108R00152 PL 16 1 117E22380 PL 16 1 160K65236 PL 16 1 802K22721 PL 16 1 802K2316...

Page 1125: ...2 LED Switch Panel PWB Communication Fail RAP 8c 3 Parts Lists Edit Pad Components PL 17 1 Edit Pad Components 1 of 2 8c 5 PL 17 2 Edit Pad Components 1 of 2 8c 6 Common Hardware Common Hardware 8c 7...

Page 1126: ...1 05 8c 2 DocuColor 12 DCCS50 Reissue Edit Pad manuals4you com manuals4you com...

Page 1127: ...ues replace the UI PWB PL 9 5 If the problem continues replace the IPS EDIT PWB PL 3 5 OF 2 LED Switch Panel PWB Communication Fail RAP The UI PWB detected a communication fault between the UI PWB and...

Page 1128: ...1 05 8c 4 DocuColor 12 DCCS50 02 282 Edit Pad PWB Communication Fail RAP OF 2 Reissue Edit Pad manuals4you com manuals4you com...

Page 1129: ...O PL 17 1 Item 1 9 177K99192 Edit Cable 10 Connector Support P O PL 17 1 Item 1 11 Screw P O PL 17 1 Item 1 12 117K19730 Led Switch Cable 13 019E31060 Pen Holder 14 121E90620 Magnet 15 004E99060 Cush...

Page 1130: ...3 PWB Cover P O PL 17 2 Item 1 4 Wire Harness P O PL 17 2 Item 1 5 802K10960 Edit Pad 6 802E09660 Sheet 7 002K48500 Sheet Cover 8 Clamp Plate P O PL 17 2 Item 1 9 120E92600 Lock Pin 10 071K90530 Pen 1...

Page 1131: ...Color 12 DCCS50 Common Hardware Edit Pad Reissue Common Hardware Item Part Description A 113W20857 Screw M5 x 8 B 113W36057 Screw M4 x 10 C 158W27855 Screw M3 x 8 D 153W16055 Screw M2 x 10 E 153W27850...

Page 1132: ...17 1 019E31060 PL 17 1 048E35191 PL 17 1 048K37862 PL 17 1 071K90530 PL 17 2 117K19730 PL 17 1 120K91660 PL 17 1 120E92600 PL 17 2 121E90620 PL 17 1 160K62600 PL 17 2 177K99192 PL 17 1 802K08940 PL 1...

Page 1133: ...and P J in the Index are identified by following method a J250 represents Jack 250 b P250 represents Plug 250 c Numerals without P or J represent both Jack and Plug Refer to Figure 1 for an explanati...

Page 1134: ...ck Index Reissue Edit Pad Plug Jack Index Table 1 Plug Jack Index P J No Figure No Item No CN1 Figure 1 4 CN2 Figure 1 1 CN3 Figure 1 3 P800 Figure 1 7 P J820 Figure 1 5 P J821 Figure 1 2 P J824 Figur...

Page 1135: ...1 05 8c 11 DocuColor 12 DCCS50 Plug Jack Index Edit Pad Reissue Plug Jack Locator Diagram Figure 1 Edit Pad...

Page 1136: ...1 05 8c 12 DocuColor 12 DCCS50 Plug Jack Index Reissue Edit Pad manuals4you com manuals4you com...

Page 1137: ...iagrams BSDs show the distribution of electrical and mechanical power Each functional chain is represented by a BSD A BSD is a functional flow diagram containing electrical information and mechanical...

Page 1138: ...1 05 8c 14 DocuColor 12 DCCS50 Edit Pad BSDs Reissue Edit Pad Figure 1 BSD 2 5 Edit Pad manuals4you com manuals4you com...

Page 1139: ...1 05 8c 15 DocuColor 12 DCCS50 Edit Pad BSDs Edit Pad Reissue Figure 2 BSD 2 6 Edit Pad Monitoring...

Page 1140: ...1 05 8c 16 DocuColor 12 DCCS50 Edit Pad BSDs Reissue Edit Pad manuals4you com manuals4you com...

Page 1141: ...P 8d 30 11 918 Bin 8 Full Stack RAP 8d 30 11 919 Bin 9 Full Stack RAP 8d 31 11 920 Bin 10 Full Stack RAP 8d 31 11 921 SCT Tray Full Stack RAP 8d 32 11 922 Sorter Stacker Full RAP 8d 32 Chain 12 12 120...

Page 1142: ...d 116 REP 15 3 12 Decurler Top Cover 8d 116 REP 15 3 13 Decurler Rear Cover 8d 117 REP 15 3 14 Decurler Inner Cover 8d 117 REP 15 3 15 Rear Lower Cover 8d 118 REP 15 3 16 Stapler Assembly 8d 118 REP 1...

Page 1143: ...1 05 8d 3 DocuColor 12 DCCS50 Finisher Sorter Reissue Wirenets Finisher Wirenets 8d 175 Block Schematic Diagrams BSDs Finisher BSDs 8d 183...

Page 1144: ...1 05 8d 4 DocuColor 12 DCCS50 Reissue Finisher Sorter manuals4you com manuals4you com...

Page 1145: ...for 5 VDC at P J1026 3 5 VDC is measured at P J1026 2 on the Finisher PWB Y N Perform the following Go to 5VDC Wire Nets and check for an open short circuit Go to the 5 VDC Power IOT LVPS RAP Check fo...

Page 1146: ...1 05 8d 4 DocuColor 12 DCCS50 3 319 Finisher Sorter Communication Failure RAP Reissue Finisher Sorter manuals4you com manuals4you com...

Page 1147: ...it is OK replace the Fin isher PWB PL 18 4 Go to Flag 3 on BSD 12 5 Check the wires for an open circuit If the wires are good replace the Mailbox PWB PL 18 11 Press Stop 5 VDC is measured between P J1...

Page 1148: ...sher Gate is connected to the Finisher Gate Solenoid and that it moves freely If the problem continues replace the Finisher Gate PL 18 11 and the Finisher Solenoid PL 18 11 Check the paper path for an...

Page 1149: ...r Y N Go to Flag 3 on BSD12 5 Check the wires for an open circuit If the wires are good replace the Mailbox PWB PL 18 11 Press Stop 5 VDC is measured between P J1021 3 and GND Y N Go to Flag 1 and Fla...

Page 1150: ...tween P J1021 3 and GND Y N Replace the Mailbox PWB PL 18 11 Replace the Mailbox Drive Motor PL 18 10 Ensure that the Mailbox Drive Motor Pulley is fastened to the motor shaft Check the Drive Belt Ten...

Page 1151: ...Transport Ensure that the Mailbox Gate moves freely If the problem continues replace the Mailbox Gate PL 18 11 and the Mailbox Gate Solenoid PL 18 11 Ensure that the Finisher Gate moves freely If the...

Page 1152: ...er Exit Sensor PL 18 6 Check the Decurler Exit Sensor for intermittent operation If the sensor is good Replace the Decurler PWB PL 18 6 11 111 Paper Remains at Decurler Exit Sensor Short RAP The Contr...

Page 1153: ...ues replace the Finisher PWB PL 18 4 Replace the Mailbox Drive Motor PL 18 10 Ensure that the Mailbox Drive Motor Pulley is fastened to the motor shaft Check the Drive Belt Tension Roll for proper ten...

Page 1154: ...here are no obvious crimped or broken wires Procedure The trail edge of the paper is past the Mailbox Vertical Sensor Y N Enter dC330 012 005 Mailbox Drive Motor Press Start The Mailbox Transport Roll...

Page 1155: ...e following Obstructions in the Mailbox paper path Bent or out of position paper chutes guides in the Mailbox paper path Ensure that the Mailbox front Door is closed properly in order to provide prope...

Page 1156: ...the Mailbox Drive Motor PL 18 10 Ensure that the Mailbox Drive Motor Pulley is fastened to the motor shaft Check the Drive Belt Tension Pulley for proper tension Check the Drive Belt for Damage Check...

Page 1157: ...N Go to Flag 2 and Flag 3 on BSD12 5 Check the wires for an open circuit If the wires are good replace the Mailbox PWB PL 18 11 Press Stop 5 VDC is measured between P J1021 3 and GND Y N Go to Flag 1...

Page 1158: ...Solenoid PL 18 11 Go to Flag 2 and Flag 3 on BSD12 7 Check the wires for an open circuit If the wires are good ensure that the Mailbox gate is connected to the Mailbox Gate Solenoid and that it moves...

Page 1159: ...fied time after the M C Exit Sensor detected the lead edge of the same paper Initial Actions Refer toBSD12 1 BSD12 5 BSD 12 6 and BSD12 7 for the following procedure Check for the following Obstructio...

Page 1160: ...nd GND Y N Replace the Decurler PWB PL 18 6 Replace the Decurler Motor PL 18 8 Enter dC330 012 013 Decurler Stepping Motor Speed 350 The Decurler Stepping Motor rotates Y N Approximately 23 VDC is mea...

Page 1161: ...owing procedure Check for the following Obstructions in the Decurler paper path Bent or out of position paper chutes guides in the Decurler paper path Ensure that there is sufficient nip force at the...

Page 1162: ...and GND Y N Replace the Decurler PWB PL 18 6 Replace the Decurler Motor PL 18 8 Enter dC330 012 013 Decurler Stepping Motor Speed 350 The Decurler Stepping Motor rotates Y N Approximately 23 VDC is me...

Page 1163: ...SCT Exit Roll PL 18 10 Drive Belt PL 18 10 Drive gears PL 18 7 PL 18 8 11 190 Paper Remains on V Tra In Sensor RAP The Control Logic detected that paper remained on the V Tra In Sensor at power on In...

Page 1164: ...ar ness is good replace the Vertical LED PL 18 13 Less than 0 5 VDC is measured between P J1004 3 and DC COM on the Mailbox PWB Y N Replace the Mailbox Vertical Sensor PL 18 13 Check the Mailbox Verti...

Page 1165: ...Door Interlock Open Failure This status code is declared when the Mailbox Door Inter lock Switch is open Initial Actions Refer to BSD12 1 for the following procedure Ensure that P J1033 on the Finishe...

Page 1166: ...rlock Open RAP Docking Interlock Open failure This status code is declared when the Mailbox is not properly docked Initial Actions Refer to BSD12 1 for the following procedure Ensure that P J1028 on t...

Page 1167: ...d the drive belt is properly tensioned Enter dC330 012 010 Decurler Stepping Motor Speed 60 The Decurler Motor rotates Y N 24 VDC is measured between P J653 1 and GND on the Decurler PWB Y N 24 VDC is...

Page 1168: ...replace the Decurler Cam Position Sensor PL 18 7 If the problem continues replace the Decurler PWB PL 18 6 Clean the Decurler Cam Position Sensor and the Decurler Cam Position Sensor Reflector Ensure...

Page 1169: ...circuit Replace the Mailbox PWB PL 18 11 Check the Bin 1 Full Sensor for intermittent operation If the problem continues replace the Mailbox PWB PL 18 11 11 912 Bin 2 Full Stack RAP The Control Logic...

Page 1170: ...the Mailbox PWB PL 18 11 Check the Bin 3 Full Sensor for intermittent operation If the problem continues replace the Mailbox PWB PL 18 11 11 914 Bin 4 Full Stack RAP The Control Logic detected that Bi...

Page 1171: ...circuit Replace the Mailbox PWB PL 18 11 Check the Bin 5 Full Sensor for intermittent operation If the problem continues replace the Mailbox PWB PL 18 11 11 916 Bin 6 Full Stack RAP The Control Logic...

Page 1172: ...the Mailbox PWB PL 18 11 Check the Bin 7 Full Sensor for intermittent operation If the problem continues replace the Mailbox PWB PL 18 11 11 918 Bin 8 Full Stack RAP The Control Logic detected that Bi...

Page 1173: ...t Replace the Mailbox PWB PL 18 11 Check the Bin 9 Full Sensor for intermittent operation If the problem continues replace the Mailbox PWB PL 18 11 11 920 Bin 10 Full Stack RAP The Control Logic detec...

Page 1174: ...1 and P J1079 3 on the SCT Full Sensor Y N 5 VDC is measured between P J1040 7 and P J1040 5 on the Finisher PWB Y N 5 VDC is measured between P J880 3 and P J880 2 Y N Go to the 5VDC Figure 1 wirenet...

Page 1175: ...hat it moves freely If the problem continues replace the Finisher Gate and the Finisher Gate Solenoid PL 18 11 Check the paper path for any obstructions that could prevent the sheet from entering the...

Page 1176: ...e lead edge of the same sheet was detected Initial Actions Refer to BSD 12 1 BSD 12 5 and BSD 12 7 and for the following procedure Check for the following Obstructions in the Finisher paper path Obstr...

Page 1177: ...from P J1026 3 to P J1026 2 Y N Go to Flag 17 on BSD 12 1 Check the 5VDC wiring for an open cir cuit Replace the Finisher PWB PL 18 4 Go to Flag 9 on BSD 12 7 Check the harness for an open circuit Th...

Page 1178: ...e Compiler Paper Sensor PL 18 16 If the problem continues replace the Finisher PWB PL 18 4 Disconnect P J1048 The display is High Y N Go to Flag 4 on BSD 12 11 Check the wire for a short circuit to GN...

Page 1179: ...e Sensor PL 18 14 Check the Compiler Entrance Sensor Actuator for binding as it moves in and out of the sensor 12 181 RAP The Compiler Paper Sensor detects a sheet of paper present at power up or at J...

Page 1180: ...PWB PL 18 4 Replace the End Wall Open Sensor PL 18 16 Press Stop Press the C button Enter dC330 012 036 Compiler Tray Solenoid Down Press Start The Compiler Tray Solenoid energizes Y N The solenoid is...

Page 1181: ...t of Stapler Motor reverse Initial Actions Refer to BSD 12 13 for the following procedure Ensure that connector P J1092 is seated correctly to the Stapler Assembly that connec tor P J1044 is seated co...

Page 1182: ...inues replace the Finisher PWB PL 18 4 Remove the Stapler Cover Assembly REP 15 3 3 Ensure that the Stapler is in the front position and that the Stapler Front Corner Sensor is blocked manually move t...

Page 1183: ...he start of Offset Home recovery operation During Set Eject the Control Logic does not detect the Stacker Offset Home Sensor in the offset position Low within 300ms from the start of the offset cycle...

Page 1184: ...for a loose connection or an intermit tent short circuit 12 248 RAP The Stapler Front Straight Sensor does not detect the presence of the Stapler within 1200 msec after the Stapler Position Motor was...

Page 1185: ...nd that there are no obstructions in the Stapler travel Correct any prob lems found Replace the Stapler Rear Straight Sensor PL 18 18 If the problem continues replace the Finisher PWB PL 18 4 12 251 R...

Page 1186: ...the rear of the Finisher Enter dC330 012 060 Tamper Motor Low Front Press Start The Tamper moves toward the front each time the Start button is pressed Y N There is 24 VDC from P J1087 3 to GND and f...

Page 1187: ...an intermittent short circuit 12 254 RAP This fault is declared if one of the following occurs The Stack Height Sensor does not detect the Tray descending upon initialization The Stack Height Sensor...

Page 1188: ...The display changes from Low to High to Low Y N The display is always Low Y N Disconnect P J1065 There is 5 VDC from J1065 1 to J1065 3 Y N 5 VDC is measured from P J1038 5 to P J1038 6 Y N 5 VDC is...

Page 1189: ...imit Sensor is blocked by the Actua tor Y N Enter dC330 012 260 Stacker Lower Limit Sensor Press Start Manually actuate the Stacker Lower Limit Sensor The display changes from Low to High to Low Y N T...

Page 1190: ...unterclockwise The shaft moves freely Y N Disassemble the gear cluster PL 18 21 connected to the Eject Clamp Offset Motor Manually rotate the motor shaft The shaft moves freely Y N Replace the Eject C...

Page 1191: ...opens and or closes Y N Switch off the power Remove the rear covers Manually rotate the shaft of the Eject Clamp Offset Motor PL 18 21 counterclockwise The shaft moves freely Y N Disassemble the gear...

Page 1192: ...mittent short circuit to GND 12 266 RAP The Compiler Cover Safety Switch is closed within 60msec since the completion of Eject Roll Up Initial Actions Refer to BSD 12 1 and BSD 12 2 for the following...

Page 1193: ...oblem persists replace the Compiler Cover Interlock Switch PL 18 15 12 303 RAP The Compiler Cover was detected in the up position during the period between Eject Roll Down and Eject Roll Up Initial Ac...

Page 1194: ...continues replace the Fin isher PWB PL 18 4 Go to Flag 1 and Flag 2 on BSD 12 15 Check for loose connections or an intermittent short cir cuit to GND If the problem continues replace the Stack Height...

Page 1195: ...lue of 1 limits the number of sets to 60 Initial Actions Refer to BSD 12 15 for this procedure Ensure that the Stacker Tray is empty If the fault is declared with an empty Stacker Tray con tinue with...

Page 1196: ...Stapler Connectors P J1044 on the Finisher PWB and P J1092 on the Stapler are seated cor rectly and there are no obvious crimped or broken wires Procedure Enter dC330 012 274 Cartridge Set Switch Pre...

Page 1197: ...pler Assembly PL 18 17 Replace the Stapler Assembly PL 18 17 If the problem continues replace the Finisher PWB PL 18 4 12 570 RAP This fault is declared if one of the following occur Stacker Full H is...

Page 1198: ...er Full Mixed Set H while mixed size sets were present in the Stacker Tray Initial Actions Refer to BSD 12 15 for this procedure Ensure that the Stacker Tray is empty If the fault is declared with an...

Page 1199: ...while Run LED Press Start There is less than 1 VDC from P J1075 2 to GND Y N Go to Flag 5 on BSD 12 2 Check for an open circuit If the wire is OK replace the Finisher PWB PL 18 4 Replace the Unload Wh...

Page 1200: ...1 05 8d 58 DocuColor 12 DCCS50 12 580 Reissue Finisher Sorter manuals4you com manuals4you com...

Page 1201: ...he Decurler Figure 1 Remove the Decurler Replacement Reinstall the Decurler in the reverse order of disassembly REP 15 1 2 Decurler Rolls 1 and 2 Parts List on PL 18 7 Removal WARNING To avoid persona...

Page 1202: ...e Finisher Sorter Figure 2 Remove the Bearings 7 Remove Decurler Roll 1 Figure 3 1 Remove Decurler Roll 1 Figure 3 Remove Decurler Roll 1 8 Remove Decurler Roll 2 Figure 4 1 Lower the baffle 2 Remove...

Page 1203: ...0 REP 15 1 2 Finisher Sorter Reissue Figure 4 Remove Decurler Roll 2 Replacement 1 Install the Rolls with the marks towards the rear of the Finisher Figure 5 1 Roll 1 has one mark 2 Roll 2 has two mar...

Page 1204: ...igure 1 1 Disconnect the connector 2 Release the harness from the Clamps 4 3 Remove the E clip 4 Remove the screw 5 Remove the spring from the Bracket 6 Remove the bracket Figure 1 Remove the Bracket...

Page 1205: ...or Switch off the machine power and disconnect the Machine Power Cord 1 Remove the Decurler Rear Cover REP 15 3 13 2 Remove the Decurler Top Cover REP 15 3 12 3 Remove the Decurler Stepper Motor Figur...

Page 1206: ...ve the Decurler Rear Cover REP 15 3 13 3 Remove the Decurler Top Cover REP 15 3 12 4 Remove the Decurler Inner Cover REP 15 3 14 5 Remove the Entrance Lower Chute Figure 1 1 Remove screws 4 2 Disconne...

Page 1207: ...Lower Baffle 3 Remove Pinch Rolls Figure 1 Remove the Exit Lower Baffle Replacement Reinstall the Exit Lower Baffle and Pinch Roll in the reverse order of disassembly REP 15 1 7 Decurler PWB Parts Li...

Page 1208: ...3 12 4 Decurler Inner Cover REP 15 3 14 5 Remove the Reflector and Cam REP 15 1 3 6 Remove the Gear and Decurler Cam Clutch Figure 1 1 Disconnect the connector from Clutch 2 Remove E clip 3 Remove th...

Page 1209: ...id personal injury or shock disconnect the Finisher cable connector Switch off the machine power and disconnect the Machine Power Cord 1 Remove the Decurler Rear Cover REP 15 3 13 2 Remove the Decurle...

Page 1210: ...Finisher remove the Bearing Figure 1 1 Remove the E Clip 2 Remove the Bearing Figure 1 Remove the Bearing 3 At the rear of the Finisher remove the Decurler Drive Roll 2 Figure 2 1 Remove the E Clip 2...

Page 1211: ...15 3 14 4 Remove the Decurler Rear Cover REP 15 3 13 5 Remove the Reflector and Cam REP 15 1 3 6 Remove the Front Lever PL 18 7 7 Remove the Bearing from the roll at the front of the Finisher Figure 1...

Page 1212: ...Cover REP 15 3 13 5 Remove the Sensor Bracket Figure 1 1 Disconnect the connector 2 Release the harness from the Clamps 4 3 Remove the E clip 4 Remove the screw 5 Remove the spring from the Bracket 6...

Page 1213: ...nnect the Machine Power Cord 1 Remove the Decurler Door REP 15 3 4 2 Remove the Decurler Top Cover REP 15 3 12 3 Remove the Decurler Inner Cover REP 15 3 14 4 Remove the Decurler Rear Cover REP 15 3 1...

Page 1214: ...shock disconnect the Finisher cable connector Switch off the machine power and disconnect the Machine Power Cord 1 Remove the Mailbox Door Assembly REP 15 3 5 2 Remove the Entrance Chute Upper Baffle...

Page 1215: ...EP 15 1 16 Finisher Drive Belt Parts List on PL 18 9 Removal WARNING To avoid personal injury or shock disconnect the Finisher cable connector Switch off the machine power and disconnect the Machine P...

Page 1216: ...ay SCT Assembly Parts List on PL 18 3 Removal WARNING To avoid personal injury or shock disconnect the Finisher cable connector Switch off the machine power and disconnect the Machine Power Cord 1 Rem...

Page 1217: ...ic Eliminator Replacement Align the Static Eliminator strip with the top of the SCT Exit Upper Chute from which you removed the old Static Eliminator and stick the strip in place REP 15 1 19 SCT Exit...

Page 1218: ...L 18 9 Removal WARNING To avoid personal injury or shock disconnect the Finisher cable connector Switch off the machine power and disconnect the Machine Power Cord 1 Remove the Rear Upper Cover REP 15...

Page 1219: ...ront of the Finisher Transport Roll 2 shaft 4 Remove the screws 4 securing the Entrance Lower Chute to the frame PL 18 14 item 25 Do not remove the Entrance Lower Chute This will provide enough room t...

Page 1220: ...1 05 8d 78 DocuColor 12 DCCS50 REP 15 1 22 Reissue Finisher Sorter Figure 1 Remove the Transport Roll 2 manuals4you com manuals4you com...

Page 1221: ...emove the End Wall Spring PL 18 15 item 2 3 Remove the K Clip securing the End Wall Motor Link to the End Wall Motor and remove the Link 4 Remove the two screws securing the Compiler Tray Solenoid to...

Page 1222: ...arness clips 6 Remove the Stacker Tray Assembly Figure 1 1 Remove the screws 5 securing the Stacker Tray Assembly to the Finisher frame front and rear 2 Lift the Stacker Tray Assembly off the screws a...

Page 1223: ...the Stacker Full Mixed Sizes Sensor latches that are securing the Sensor to the Sensor Bracket and remove the Sensor 3 Disconnect P J1063 from the Stacker Full Sensor Press in and release the Stacker...

Page 1224: ...et 4 Reconnect P J1065 to the Stacker Upper Limit Sensor 5 Reinstall the Sensor Bracket on the Stacker Tray Assembly ensure the Limit Actuator tab is aligned properly in the Sensor Bracket Use screws...

Page 1225: ...REP 15 2 8 Lower Exit Chute Assembly Parts List on PL 18 14 Removal WARNING To avoid personal injury or shock disconnect the Finisher cable connector Switch off the machine power and disconnect the ma...

Page 1226: ...wer Cord 1 Switch off the printer power and disconnect the AC Power Cord 2 Remove the Stacker Tray Assembly REP 15 2 2 3 Remove the Stacker Motor Bracket and the Sensor Bracket Figure 1 1 Remove the s...

Page 1227: ...ll the Belts Clamps 2 onto the front and rear Stacker Tray Drive Belts 5 Ensure the Stacker Tray is level with the Stacker Tray Assembly and install the Belt Clamps into the Stacker Tray brackets 6 Ad...

Page 1228: ...ll the Stacker Tray into the slots in the Front and Rear Tray Frames 2 Install the Drive Belts and Belt Clamps into the Stacker Tray Brackets 3 Reinstall the Sensor Bracket onto the Stacker Frame ensu...

Page 1229: ...ate from the Finisher Frame 8 Remove the Tamper Motor Figure 1 1 Remove the Drive Belt from the Tamper Motor Pulley 2 Disconnect connector P J1087 and remove the Tamper Motor wiring harness from all c...

Page 1230: ...amper Home Sensor Figure 1 1 Loosen the screw 1 securing the Tamper Home Sensor Bracket to the Compiler and remove the Bracket along with the Tamper Home Sensor 2 Disconnect P J1045 from the Sensor 3...

Page 1231: ...he screws 4 securing the Tie Plate to the Finisher frame Remove the Tie Plate 7 Remove the Compiler Paper Sensor Figure 1 1 Press in and release the Sensor latches that are securing the Sensor Bracket...

Page 1232: ...er frame Figure 1 Remove the Tie Plate 7 Remove the End Wall Open Sensor Figure 1 1 Remove the screw 1 securing the Compiler Paper Sensor Bracket to the Compiler Remove the Bracket along with the Comp...

Page 1233: ...ve the Tie Plate 8 Remove the Tamper Motor REP 15 2 11 9 Remove the Tamper Motor Drive Belt Figure 1 1 Loosen do not remove the screw 1 on the Belt Holder and slip the Belt out of the holder 2 Loosen...

Page 1234: ...e Bracket along with the attached End Wall Motor 4 Release the end Wall Motor wire harness from the harness clips 5 Disconnect the End Wall Motor wire harness at the back of the motor or disconnect P...

Page 1235: ...tached to the Eject Bracket 2 Remove the screw 1 securing the Eject Clamp Sensor Bracket to the Eject Bracket and remove the Sensor Bracket along with Sensor 3 Disconnect P J1054 from the Sensor 4 Pre...

Page 1236: ...nd remove the Bracket 2 Free the two wire harnesses from the wire clamp that is attached to the Bracket Dis connect P J1051 from the Stacker Offset Home Sensor 3 Press in and release the Sensor latche...

Page 1237: ...ok the Tension Spring from the Eject Bracket Assembly 4 Remove the screws 4 securing the Eject Bracket Assembly to the finisher frame and remove the Assembly Figure 1 Remove the Eject Bracket Assembly...

Page 1238: ...Motor Pulley and remove the Motor Bracket 5 Remove the E ring securing the Shaft Pulley to the Motor Shaft and remove the Pul ley 6 Remove the screws 2 securing the Eject Paddle Motor to the Motor Bra...

Page 1239: ...for Shaft 1 and remove the front bearing 4 Remove the E ring securing the Offset Lever to Shaft 2 and remove the Offset Lever 5 Remove the E ring securing the Eject Gear to Shaft 2 and remove the Eje...

Page 1240: ...personal injury or shock disconnect the Finisher cable connector Switch off the machine power and disconnect the machine Power Cord 1 Switch off the printer power and disconnect the AC Power Cord 2 R...

Page 1241: ...Actuator and Pinch Rolls also move freely 8 Reinstall the Stacker Tray Assembly 9 Reinstall the Rear Lower Cover 10 Reinstall the Stapler Cover Assembly REP 15 2 23 Eject Pinch Roll Shaft Assembly Pa...

Page 1242: ...1 Switch off the printer power and disconnect the AC Power Cord 2 Remove the Stapler Cover Assembly REP 15 3 3 3 Remove the Rear Lower Cover REP 15 3 15 4 Remove the Compiler Cover Assembly REP 15 2 2...

Page 1243: ...r and disconnect the machine Power Cord 1 Switch off the printer power and disconnect the AC Power Cord 2 Remove the Stapler Cover Assembly REP 15 3 3 3 Remove the Rear Lower Cover REP 15 3 15 4 Remov...

Page 1244: ...machine Power Cord 1 Switch off the printer power and disconnect the AC Power Cord 2 Remove the Stapler Cover Assembly REP 15 3 3 3 Remove the Rear Lower Cover REP 15 3 15 4 Remove the Compiler Cover...

Page 1245: ...with a lip facing in onto the rear of the Paddle Shaft and use an E ring to secure the drive Pulley to the Shaft 6 Slide the Drive Belt onto the Paddle Drive Pulley 7 Use an E ring to secure the fron...

Page 1246: ...dle Cover Assembly and remove the Bracket 4 Remove the Paddle out of the Paddle Cover Assembly 5 Remove the Paddle Drive Belt Figure 1 Remove the Paddle Drive Belt Replacement 1 Slip the Paddle Drive...

Page 1247: ...5 2 23 6 Remove the Stacker Height Sensor Figure 1 1 Release the latches that are securing the Stack Height Sensor to the Sensor Bracket and remove the Sensor Figure 1 Remove the Stacker Height Sensor...

Page 1248: ...et to the Finisher frame and use the screw 1 to secure it to the frame 5 Reinstall the Stapler Cover Assembly REP 15 2 30 Compiler Entrance Sensor Parts List on PL 18 14 Removal WARNING To avoid perso...

Page 1249: ...emove the Stacker Offset Home Sensor REP 15 2 18 6 Remove the Eject Bracket Assembly REP 15 2 19 7 Remove the Eject Paddle Motor REP 15 2 20 NOTE Do not remove the Motor from the Bracket 8 Remove the...

Page 1250: ...ve the Bracket and Motor Remove the screws 2 securing the Eject Motor to the Motor Bracket and remove the Motor Figure 1 Remove the Eject Motor Replacement 1 Position the Eject Motor against the Eject...

Page 1251: ...Bracket 4 Remove the E ring securing the Drive Gear and remove the Gear 5 Remove the two Idler Gears 6 Remove the screws 3 securing the Eject Clamp Offset Motor and remove the Motor from the Eject Bra...

Page 1252: ...1 05 8d 110 DocuColor 12 DCCS50 REP 15 2 33 Reissue Finisher Sorter manuals4you com manuals4you com...

Page 1253: ...8 mm of the printer 2 Reinstall the Docking Rail Assembly under the printer 3 Secure the Docking Rail Assembly with the thumb screw 4 Reconnect the Finisher IOT Connector to the printer 5 Push the Fin...

Page 1254: ...the Stapler Cover Assembly Replacement 1 Reinstall the Stapler Cover Assembly in the reverse order of removal Figure 1 Remove the Stapler Cover Assembly REP 15 3 4 Decurler Door Assembly Parts List o...

Page 1255: ...or Assembly Replacement 1 Reinstall the Mailbox Door Assembly in the reverse order of removal Figure 1 Remove the Mailbox Door Assembly REP 15 3 6 Left Lower Cover Parts List on 18 2 Removal WARNING T...

Page 1256: ...ed onto the ledge of the Rear Lower Cover before installing the three screws Figure 1 Remove the Rear Upper Cover REP 15 3 8 IOT Connector Cover Parts List on PL 18 3 Removal WARNING To avoid personal...

Page 1257: ...1 Remove the 12 screws securing the Finisher PWB Cover 2 Remove the Finisher PWB Cover Replacement 1 Replace the Finisher PWB Cover in the reverse order of removal Figure 1 Remove the Finisher PWB Co...

Page 1258: ...op Cover Replacement 1 Replace the Top Cover in the reverse order of removal Figure 1 Remove the Top Cover REP 15 3 12 Decurler Top Cover Parts List on PL 18 5 Removal WARNING To avoid personal injury...

Page 1259: ...e the Decurler Rear Cover Replacement 1 Reinstall the Decurler Rear Cover in the reverse order of removal Figure 1 Remove the Decurler Rear Cover REP 15 3 14 Decurler Inner Cover Parts List on PL 18 5...

Page 1260: ...REP 15 3 16 Stapler Assembly Parts List on PL 18 17 Removal WARNING To avoid personal injury or shock disconnect the Finisher cable connector Switch off the machine power and disconnect the machine Po...

Page 1261: ...connector Switch off the machine power and disconnect the machine Power Cord 1 Switch off the printer power and disconnect the AC Power Cord 2 Disconnect the Finisher from the Printer REP 15 3 1 3 Rem...

Page 1262: ...einstall the Stapler Rail into the Finisher frame Use four screws to secure the Rail to the frame 4 Reconnect the three connectors to the three sensors 5 Route the wire harness through the harness cli...

Page 1263: ...y Assembly REP 15 2 2 7 At the rear of the Finisher prepare to remove the Stapler Position Sensors by rotating the Stapler Position Motor Drive Belt as you slip the Belt off of the Drive Pulley 8 Remo...

Page 1264: ...and position the Belt so the back non ribbed side of the Belt rides against the Tension Roll 6 Release the Tension Bracket 7 Use the remaining screws to secure the Upper Rail to the Lower Rail Ensure...

Page 1265: ...ition and engage the belt and the motor drive gear 4 Secure the motor with the screws Figure 1 Remove the Stapler Position Motor REP 15 3 20 Mailbox Drive Motor Parts List on PL 18 10 Removal WARNING...

Page 1266: ...e SCT Exit Cover PL 18 3 4 Remove the Mailbox Drive Motor REP 15 3 20 5 Remove the Mailbox Drive Belt Figure 1 1 Remove the two screws securing the Belt Idler Bracket 2 Remove the Mailbox Drive Belt F...

Page 1267: ...rom the harness clamps 4 Remove the two screws to remove the appropriate Docking Interlock Switch Replacement 1 Reinstall the Docking Interlock Switch in the reverse order of removal Figure 1 Remove t...

Page 1268: ...ctors from the Finisher PWB Remove the harness from the harness holder and move the harness lines away 3 Remove eight screws securing the Finisher PWB 4 Grasp the PWB at the bottom and move the bottom...

Page 1269: ...ve the Mailbox Door REP 15 3 5 3 Remove the Vertical LED Figure 1 1 Disconnect the connector 2 Release the clamps 2 and remove the wire 3 Remove the LED Sensor screw 4 Remove the Vertical LED Figure 1...

Page 1270: ...P 15 3 10 2 Remove the spring Figure 1 1 Remove the spring 2 Remove the Mailbox Drive Belt from the pulley Figure 1 Remove the Spring 3 Remove the Bin Tray Cover Figure 2 1 Remove the screw from the V...

Page 1271: ...power and disconnect the machine Power Cord NOTE This page describes how to disassemble Bin Tray 2 NOTE To remove any Bin Tray n first remove Bin Trays 1 to n 1 1 Remove the Bin Tray 1 REP 15 3 31 2...

Page 1272: ...1 05 8d 130 DocuColor 12 DCCS50 REP 15 3 31 REP 15 3 32 Reissue Finisher Sorter manuals4you com manuals4you com...

Page 1273: ...achieve the desired dimension Dimension A changes in increments of approximately 4 mm To increase the dimension A move the stapler in the direction of the sign To decrease the dimension A move the st...

Page 1274: ...Stacker Tray Assembly Tie Plate on the front and rear of the Assembly Figure 1 3 If both ends of the Stacker Tray Carriage are touching the Tie Plate the check is good Figure 1 Checking the Stacker T...

Page 1275: ...to be level with the rear end of the Stacker Tray Carriage 6 Install the Drive Belt and Belt Clamp into the Tray bracket 7 Check the adjustment and repeat step 5 and step 6 if necessary 8 Install the...

Page 1276: ...1 05 8d 134 DocuColor 12 DCCS50 ADJ 15 3 2 Reissue Finisher Sorter manuals4you com manuals4you com...

Page 1277: ...Docking Plate 5 029E21610 Docking Pin 6 Stopper Not Spared 7 Vcci Bracket Not Spared 8 Thumb Screw Not Spared 9 015K31860 Rail Bracket 10 015K31871 Plate Tray Module Left 11 032E10210 Guide Tray Modul...

Page 1278: ...P O PL 18 2 Item 4 10 802K14650 Stapler Door Assembly REP 15 3 2 11 Stapler Cover P O PL 18 2 Item 10 12 830E59990 Magnet Plate 13 048E65721 Stapler Cover Assembly REP 15 3 3 14 Stapler Cover P O PL...

Page 1279: ...Cover REP 15 3 7 6 802E13960 Rear Lower Cover REP 15 3 15 7 050K41310 Single Catch Tray Assembly REP 15 1 17 8 Single Catch Tray P O PL 18 3 Item 7 9 130K60600 SCT Full Sensor 10 Screw P O PL 18 3 It...

Page 1280: ...3 160K67951 Finisher PWB REP 15 3 28 4 Decurler Not Spared REP 15 1 1 5 Cabinet Not Spared 6 Nut Not Spared 4 Places 7 417W30349 Caster 4 Places 8 021E96430 Caster Cap 4 Places 9 050K41320 Stacker 10...

Page 1281: ...bly 2 003K83211 Knob 3 Label P O PL 18 5 Item 1 4 003E46501 Handle 5 003K85101 Hinge 6 048K77420 Decurler Inner Cover REP 15 3 14 7 Decurler Inner Cover P O PL 18 5 Item 6 8 110E97990 Decurler Door In...

Page 1282: ...PL 18 6 Item 1 4 Docking Interlock Switch 1 Switch 2 P O PL 18 6 Item 1 REP 15 3 23 5 054E14510 Chute 6 054K13920 Exit Lower Baffle Assembly 7 Exit Lower Baffle P O PL 18 6 Item 6 8 059K08590 Pinch R...

Page 1283: ...141 Idler Gear Assembly 8 007E45091 Gear 32 9 Bracket P O PL 18 7 Item 7 10 Screw Not Spared 11 008E93390 Cam REP 15 1 3 12 011K94401 Front Lever 13 011K94411 Rear Lever 14 022K57120 Decurler Roll 1 U...

Page 1284: ...8 007E54970 Gear 34 9 022E19660 Decurler Drive Roll 2 REP 15 1 10 10 022E19670 Decurler Drive Roll 1 REP 15 1 11 11 022K61500 Decurler Entrance Roll REP 15 1 12 12 022K51621 Decurler Exit Roll REP 15...

Page 1285: ...t Spared 11 007E62870 Gear Pulley 12 Collar Not Spared 13 015K44950 Transmission Gear Assembly 14 Bracket P O PL 18 9 Item 13 15 Shaft P O PL 18 9 Item 13 16 020K09460 One Way Pulley 23 17 020K98320 O...

Page 1286: ...w Not Spared 9 809E14980 Spring 10 022E83460 Idler Pulley 11 Stopper Collar Not Spared 12 022K61490 SCT Exit Roll REP 15 1 20 13 127K37840 Mailbox Drive Motor Assembly REP 15 3 20 14 Motor Bracket P O...

Page 1287: ...E09870 Link SCT Gate 4 Switch Bracket Not Spared 5 110E97990 Stapler Door Interlock Switch Mail box Door Interlock Switch 6 Magnet Bracket Not Spared 7 121E87250 Magnet Catch 3 Places 8 Magnet Bracket...

Page 1288: ...36290 Knob 5 059K00521 Pinch Roll 8 Places 6 Label 7 P O PL 18 12 Item 2 7 Entrance Lower Chute Not Spared 8 054K16810 Finisher Entrance Baffle Assembly 9 054K16790 Finisher Entrance Baffle 1 10 054K1...

Page 1289: ...PL 18 13 Item 4 6 022K43720 Pinch Roll 12 Places 7 022K48240 Pinch Roll 3 Places 8 Knob P O PL 18 13 Item 4 9 Bracket P O PL 18 13 Item 4 10 127K31260 10 SCT Exit Upper Chute 11 059K08590 Lower Baffl...

Page 1290: ...r Paddle P O PL 18 14 Item 6 REP 15 2 26 10 Paddle Drive Shaft P O PL 18 14 Item 6 11 Pulley P O PL 18 14 Item 6 12 Pulley P O PL 18 14 Item 6 13 423W23354 Compiler Paddle Belt 14 054K16770 Upper Exit...

Page 1291: ...d Guide 9 Guide Not Spared 10 Eject Cover Not Spared 11 050K41330 Compiler Tray Assembly REF PL 18 16 12 054K09382 Compiler Exit Cover REP 15 2 22 13 110K10710 Switch Assembly 14 Switch Bracket P O PL...

Page 1292: ...n Pulley Assembly 8 Bracket P O PL 18 16 Item 7 9 Pulley P O PL 18 16 Item 7 10 005E91640 Flange 11 009E72520 Spring 12 127K20871 Tamper Motor REP 15 2 11 13 Bearing Not Spared 14 004E08030 Damper 15...

Page 1293: ...mbly REP 15 3 16 ADJ 15 3 1 2 Stapler Housing P O PL 18 17 Item 1 3 050K41290 Staple Cartridge 4 015K45020 Stapler Rail Assembly REF PL 18 18 5 Harness Arm Not Spared 6 127K18880 Stapler Position Moto...

Page 1294: ...1660 Flange 6 020E22210 Pulley 7 020E22220 Pulley 8 Belt Clamp P O PL 18 18 Item 1 9 023E15560 Stapler Rail Belt REP 15 3 18 10 Stopper P O PL 18 18 Item 1 11 Tension Pulley P O PL 18 18 Item 1 12 Rea...

Page 1295: ...y 10 Screw Not Spared 11 Bracket Not Spared 12 Bracket Not Spared 13 059E92070 Cam Follower 14 120E99651 Eject Paddle Actuator 15 127K20930 Eject Motor Assembly 16 Motor Bracket P O PL 18 19 Item 15 1...

Page 1296: ...5 022K61480 Eject Clamp Pinch Roll 6 020E24800 Gear Pulley 7 033K92751 Reverse Paddle Assembly 8 Cover P O PL 18 20 Item 7 9 Paddle P O PL 18 20 Item 7 10 Paddle Drive Belt P O PL 18 20 Item 7 REP 15...

Page 1297: ...n 1 Eject Bracket Assembly Not Spared REP 15 2 19 2 008K91360 Eject Clamp Cam 3 008K91370 Offset Cam 4 007K83910 One Way Gear 5 007E39910 Gear 6 407W07626 Gear 7 127K16360 Eject Clamp Offset Motor REP...

Page 1298: ...4 038E88980 Paper Guide 5 038E86180 Paper Guide 6 038E21280 Static Eliminator 7 022K43710 Pinch Roll 3 Places 8 120E13130 Actuator 9 120E17020 Actuator 10 050K36832 Bin Tray 1 Assembly REP 15 3 31 11...

Page 1299: ...REP 15 3 32 2 009E64140 Spring 3 013E89540 Bearing 4 Pulley P O PL 18 23 Item 1 5 022E83451 Roll 6 Tapping Screw P O PL 18 23 Item 1 7 038E88980 Paper Guide 8 050E88781 Bin Tray 9 050K33220 Gate 10 S...

Page 1300: ...ing 3 013E89540 Bearing 4 Pulley P O PL 18 24 Item 1 5 022E83451 Roll 6 Tapping Screw P O PL 18 24 Item 1 7 038E88980 Paper Guide 8 050E88781 Bin Tray 9 050K33220 Gate 10 059K13261 Idler Roll 11 Stati...

Page 1301: ...ription 1 050K36801 Bin Tray 10 Assembly REP 15 3 32 2 005E83570 Collar 3 009E64140 Spring 4 013E89540 Bearing 5 Pulley P O PL 18 25 Item 1 6 022E83451 Roll 7 Tapping Screw P O PL 18 25 Item 1 8 050E8...

Page 1302: ...0 Dog Clutch Pulley 12 Guide Tray Not Spared 13 802E13970 Rear Inner Cover 14 802E13980 Front Inner Cover 15 127K29491 Stacker Motor Assembly 16 127K29500 Stacker Motor REP 15 2 7 17 Motor Bracket P O...

Page 1303: ...L 18 27 Item 2 5 048E45760 Bottom Cover 6 050E86731 Stacker Tray REP 15 2 10 7 Sensor Bracket P O PL 18 27 Item 2 8 130E82530 Stacker Upper Limit Sensor REP 15 2 5 Stacker Full Mixed Size Sensor REP 1...

Page 1304: ...M4 X 12 BD 158W36655 Screw M4 X 16 BE 158W45055 Screw M5 X 10 BH Washer 2 5 BL Washer 6 BM 252W26450 Nylon Washer 5 BQ 252W29350 Nylon Washer 8 BR Nylon Washer 8 BS 252W31350 Nylon Washer 10 BT 271W21...

Page 1305: ...90 PL 18 7 PL 18 8 007E55000 PL 18 8 007E55010 PL 18 7 007E55030 PL 18 7 007E55040 PL 18 7 007E56970 PL 18 10 007E62830 PL 18 9 007E62840 PL 18 26 007E62850 PL 18 9 007E62860 PL 18 9 007E62870 PL 18 9...

Page 1306: ...22 PL 18 24 PL 18 25 PL 18 23 022E83460 PL 18 10 023E13160 PL 18 10 023E15560 PL 18 18 Table 1 Part Number Index Part Number Part List 029E21610 PL 18 1 029K91881 PL 18 17 032E10210 PL 18 1 032E15690...

Page 1307: ...18 16 120E99651 PL 18 19 120E99661 PL 18 15 121K13070 PL 18 15 121K14541 PL 18 11 121E83120 PL 18 23 Table 1 Part Number Index Part Number Part List PL 18 24 PL 18 25 121K83981 PL 18 7 121E84720 PL 1...

Page 1308: ...499W14524 PL 18 9 499W15121 PL 18 14 499W15123 PL 18 19 499W17061 PL 18 10 604K13030 PL 18 8 802K05082 PL 18 2 802K09190 PL 18 22 802E13930 PL 18 2 Table 1 Part Number Index Part Number Part List 802E...

Page 1309: ...the Illustra tion showing the area of the Finisher where the Plug Jack can be located Item number in the Illustration that shows the specific location of a Plug Jack P J659 Figure 6 4 P J660 Figure 6...

Page 1310: ...J1063 Figure 2 11 P J1064 Figure 5 17 P J1065 Figure 2 8 P J1066 Figure 2 10 P J1067 Figure 5 18 P J1069 Figure 2 13 P J1070 Figure 2 9 P J1071 Figure 5 16 P J1073 Figure 2 4 P J1074 Figure 1 9 P J107...

Page 1311: ...1 05 8d 169 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Finisher Sorter Reissue Plug Jack Locator Diagrams Figure 1 Compiler Plug Jack Locations...

Page 1312: ...1 05 8d 170 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Reissue Finisher Sorter Figure 2 Stacker Plug Jack Locations manuals4you com manuals4you com...

Page 1313: ...1 05 8d 171 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Finisher Sorter Reissue Figure 3 Mail Box Plug Jack locations...

Page 1314: ...1 05 8d 172 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Reissue Finisher Sorter Figure 4 Finisher PWB Plug Jack Locations manuals4you com manuals4you com...

Page 1315: ...1 05 8d 173 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Finisher Sorter Reissue Figure 5 Finisher Rear Inline Plug Jack Locations...

Page 1316: ...1 05 8d 174 DocuColor 12 DCCS50 Plug Jack Locator Diagrams Reissue Finisher Sorter Figure 6 Decurler Plug Jack Locations manuals4you com manuals4you com...

Page 1317: ...1 05 8d 175 DocuColor 12 DCCS50 Finisher Wirenets Finisher Sorter Reissue Finisher Wirenets Figure 1 Wirenet Finisher Mailbox Sorter 5VDC 1...

Page 1318: ...1 05 8d 176 DocuColor 12 DCCS50 Finisher Wirenets Reissue Finisher Sorter Figure 2 Wirenet Finisher Mailbox Sorter 5VDC 2 manuals4you com manuals4you com...

Page 1319: ...1 05 8d 177 DocuColor 12 DCCS50 Finisher Wirenets Finisher Sorter Reissue Figure 3 Wirenet Finisher Mailbox Sorter 24VDC 1...

Page 1320: ...1 05 8d 178 DocuColor 12 DCCS50 Finisher Wirenets Reissue Finisher Sorter Figure 4 Wirenet Finisher Mailbox Sorter 5VDC RTN 1 manuals4you com manuals4you com...

Page 1321: ...1 05 8d 179 DocuColor 12 DCCS50 Finisher Wirenets Finisher Sorter Reissue Figure 5 Wirenet Finisher Mailbox Sorter 5VDC RTN 2...

Page 1322: ...1 05 8d 180 DocuColor 12 DCCS50 Finisher Wirenets Reissue Finisher Sorter Figure 6 Wirenet Finisher Mailbox Sorter 5VDC RTN 3 manuals4you com manuals4you com...

Page 1323: ...1 05 8d 181 DocuColor 12 DCCS50 Finisher Wirenets Finisher Sorter Reissue Figure 7 Wirenet Finisher Mailbox Sorter 24VDC RTN 1...

Page 1324: ...1 05 8d 182 DocuColor 12 DCCS50 Finisher Wirenets Reissue Finisher Sorter manuals4you com manuals4you com...

Page 1325: ...ic Diagrams BSDs show the distribution of electrical and mechanical power Each functional chain is represented by a BSD A BSD is a functional flow diagram containing electrical information and mechani...

Page 1326: ...1 05 8d 184 DocuColor 12 DCCS50 Finisher BSDs Reissue Finisher Sorter Figure 1 BSD 12 1 Finisher MBS DC Power and Interlock Switching 1 of 2 manuals4you com manuals4you com...

Page 1327: ...1 05 8d 185 DocuColor 12 DCCS50 Finisher BSDs Finisher Sorter Reissue Figure 2 BSD 12 1 Finisher MBS DC Power and Interlock Switching 2 of 2...

Page 1328: ...1 05 8d 186 DocuColor 12 DCCS50 Finisher BSDs Reissue Finisher Sorter Figure 3 BSD 12 2 Unload While Run and Compiler Cover Safety Switch manuals4you com manuals4you com...

Page 1329: ...1 05 8d 187 DocuColor 12 DCCS50 Finisher BSDs Finisher Sorter Reissue Figure 4 BSD 12 3 Interlock Monitoring...

Page 1330: ...1 05 8d 188 DocuColor 12 DCCS50 Finisher BSDs Reissue Finisher Sorter Figure 5 BSD 12 4 Finisher IOT CPU Communication manuals4you com manuals4you com...

Page 1331: ...1 05 8d 189 DocuColor 12 DCCS50 Finisher BSDs Finisher Sorter Reissue Figure 6 BSD 12 5 Transport Drives...

Page 1332: ...1 05 8d 190 DocuColor 12 DCCS50 Finisher BSDs Reissue Finisher Sorter Figure 7 BSD 12 6 Decurler Control 1 of 2 manuals4you com manuals4you com...

Page 1333: ...1 05 8d 191 DocuColor 12 DCCS50 Finisher BSDs Finisher Sorter Reissue Figure 8 BSD 12 6 Decurler Control 2 of 2...

Page 1334: ...1 05 8d 192 DocuColor 12 DCCS50 Finisher BSDs Reissue Finisher Sorter Figure 9 BSD 12 7 Finisher Transportation 1 of 2 manuals4you com manuals4you com...

Page 1335: ...1 05 8d 193 DocuColor 12 DCCS50 Finisher BSDs Finisher Sorter Reissue Figure 10 BSD 12 7 Finisher Transportation 2 of 2...

Page 1336: ...1 05 8d 194 DocuColor 12 DCCS50 Finisher BSDs Reissue Finisher Sorter Figure 11 BSD 12 8 Bin Tray Transportation 1 of 2 manuals4you com manuals4you com...

Page 1337: ...1 05 8d 195 DocuColor 12 DCCS50 Finisher BSDs Finisher Sorter Reissue Figure 12 BSD 12 8 Bin Tray Transportation 2 of 2...

Page 1338: ...1 05 8d 196 DocuColor 12 DCCS50 Finisher BSDs Reissue Finisher Sorter Figure 13 BSD 12 9 Bin Full Sensors manuals4you com manuals4you com...

Page 1339: ...1 05 8d 197 DocuColor 12 DCCS50 Finisher BSDs Finisher Sorter Reissue Figure 14 BSD 12 10 SCT Tray Control...

Page 1340: ...1 05 8d 198 DocuColor 12 DCCS50 Finisher BSDs Reissue Finisher Sorter Figure 15 BSD 12 11 Compiling manuals4you com manuals4you com...

Page 1341: ...1 05 8d 199 DocuColor 12 DCCS50 Finisher BSDs Finisher Sorter Reissue Figure 16 BSD 12 12 Stapler Positioning 1 of 2...

Page 1342: ...1 05 8d 200 DocuColor 12 DCCS50 Finisher BSDs Reissue Finisher Sorter Figure 17 BSD 12 12 Stapler Positioning 2 of 2 manuals4you com manuals4you com...

Page 1343: ...1 05 8d 201 DocuColor 12 DCCS50 Finisher BSDs Finisher Sorter Reissue Figure 18 BSD 12 13 Stapler Control...

Page 1344: ...1 05 8d 202 DocuColor 12 DCCS50 Finisher BSDs Reissue Finisher Sorter Figure 19 BSD 12 14 Offset and Eject 1 of 2 manuals4you com manuals4you com...

Page 1345: ...1 05 8d 203 DocuColor 12 DCCS50 Finisher BSDs Finisher Sorter Reissue Figure 20 BSD 12 14 Offset and Eject 2 of 2...

Page 1346: ...1 05 8d 204 DocuColor 12 DCCS50 Finisher BSDs Reissue Finisher Sorter Figure 21 BSD 12 15 Stacker Tray Control 1 of 2 manuals4you com manuals4you com...

Page 1347: ...1 05 8d 205 DocuColor 12 DCCS50 Finisher BSDs Finisher Sorter Reissue Figure 22 BSD 12 15 Stacker Tray Control 2 of 2...

Page 1348: ...1 05 8d 206 DocuColor 12 DCCS50 Finisher BSDs Reissue Finisher Sorter Figure 23 BSD 12 17 Monitoring 1 of 5 manuals4you com manuals4you com...

Page 1349: ...1 05 8d 207 DocuColor 12 DCCS50 Finisher BSDs Finisher Sorter Reissue Figure 24 BSD 12 17 Monitoring 2 of 5...

Page 1350: ...1 05 8d 208 DocuColor 12 DCCS50 Finisher BSDs Reissue Finisher Sorter Figure 25 BSD 12 17 Monitoring 3 of 5 manuals4you com manuals4you com...

Page 1351: ...1 05 8d 209 DocuColor 12 DCCS50 Finisher BSDs Finisher Sorter Reissue Figure 26 BSD 12 17 Monitoring 4 of 5...

Page 1352: ...1 05 8d 210 DocuColor 12 DCCS50 Finisher BSDs Reissue Finisher Sorter Figure 27 BSD 12 17 Monitoring 5 of 5 manuals4you com manuals4you com...

Page 1353: ...Drive Detection RAP 8e 6 40 285 40 286 EPC Memory Failure RAP 8e 6 40 287 EPC HDD Format Failure RAP 8e 7 Repairs REP 20 1 EPC PWB 8e 9 REP 20 2 EPC Hard Drive 8e 10 REP 20 3 EPC Scan Cable 8e 11 REP...

Page 1354: ...1 05 8e 2 DocuColor 12 DCCS50 Reissue Electronic Pre Collation EPC manuals4you com manuals4you com...

Page 1355: ...the displayed code Ensure that the customer understands the specifica tions and limitations of the copier refer to the EPC Customer Supplement Table 1 Operator Message Fault Code Table Fault Code Desc...

Page 1356: ...C Power check for an open circuit or an open fuse F6 If the wires are OK replace the IOT LVPS PL 9 3 Check the EPC Scan Cable and Print Cable for damage or poor connections If the problem continues re...

Page 1357: ...ure Switch the power off then on If the problem continues initialize the EPC GP 1 If the problem remains replace the EPC Memory PWB PL 20 1 If the problem continues replace the EPC PWB PL 20 1 40 281...

Page 1358: ...ard Drive Y N There is 12VDC from pin 4 to pin 3 of P653 on the EPC PWB Y N There is 12VDC from pin 1 to pin 4 of P640 on the EPC PWB Y N Go to Flag 1 and Flag 2 on BSD 1 1 EPC DC Power Check for an o...

Page 1359: ...Reissue 40 287 EPC HDD Format Failure RAP Control Logic detects EPC Hard Drive format failure Procedure Switch the power off then on If the problem continues initialize the EPC GP 1 If the fault pers...

Page 1360: ...1 05 8e 8 DocuColor 12 DCCS50 40 287 Reissue Electronic Pre Collation EPC manuals4you com manuals4you com...

Page 1361: ...2 with attached Fiery or Splash DFE Perform the correct power down procedure Disconnect the DFE DDI cables For DC12 without an attached DFE Switch off the power and disconnect the power cord 2 Access...

Page 1362: ...with attached Fiery or Splash DFE Perform the correct power down procedure Disconnect the DFE DDI cables For DC12 without an attached DFE Switch off the power and disconnect the power cord 2 Access t...

Page 1363: ...les For DC12 without an attached DFE Switch off the power and disconnect the power cord 2 Undock the Finisher or Mailbox Sorter if present 3 Remove the following Exit Tray PL 12 11 Right Upper Cover P...

Page 1364: ...with attached Fiery or Splash DFE Perform the correct power down procedure Disconnect the DFE DDI cables For DC12 without an attached DFE Switch off the power and disconnect the power cord 2 Undock t...

Page 1365: ...the power cord Disconnect the IDFE DDI Cables For DC12 with attached Fiery or Splash DFE Perform the correct power down procedure Disconnect the DFE DDI cables For DC12 without an attached DFE Switch...

Page 1366: ...1 05 8e 14 DocuColor 12 DCCS50 REP 20 5 Reissue Electronic Pre Collation EPC manuals4you com manuals4you com...

Page 1367: ...TAG P38 3 162K63570 EPC LV Harness 4 162K64021 EPC Hard Drive Cable 5 160K76442 EPC PWB Assembly Includes Item 7 6 121K24580 EPC Hard Drive 7 133E69730 EPC Memory PWB 8 117E20380 Print Cable 9 802K31...

Page 1368: ...EPC Part Number Index Table 1 Part Number Index Part Number Part List 027E92270 PL 20 1 117E20380 PL 20 1 117E20391 PL 20 1 121K24580 PL 20 1 133E69730 PL 20 1 160K76442 PL 20 1 162K63570 PL 20 1 162K...

Page 1369: ...2 From the Diagnostics Setup Screen select NVM Read Write 3 Press the Enter Number button on the display 4 Enter the Chain Link number of the location you wish to view Refer to Table 1 CAUTION Enter a...

Page 1370: ...1 05 8e 18 DocuColor 12 DCCS50 GP 1 dC131 Reissue Electronic Pre Collation EPC manuals4you com manuals4you com...

Page 1371: ...1 05 8e 19 DocuColor 12 DCCS50 EPC Plug Jack Locator Diagram Electronic Pre Collation EPC Reissue EPC Plug Jack Locator Diagram Figure 1 EPC Assembly...

Page 1372: ...1 05 8e 20 DocuColor 12 DCCS50 EPC Plug Jack Locator Diagram Reissue Electronic Pre Collation EPC manuals4you com manuals4you com...

Page 1373: ...1 05 8e 21 DocuColor 12 DCCS50 EPC BSDs Chain 01 Electronic Pre Collation EPC Reissue EPC BSDs Chain 01 Figure 1 BSD 1 1 EPC DC Power...

Page 1374: ...1 05 8e 22 DocuColor 12 DCCS50 EPC BSDs Chain 03 Reissue Electronic Pre Collation EPC EPC BSDs Chain 03 Figure 1 BSD 3 1 EPC System Interconnections manuals4you com manuals4you com...

Page 1375: ...Installation 9 9 High Capacity Feeder HCF Installation High Capacity Feeder HCF Installation 9 13 Convenience Stapler Installation Instructions Convenience Stapler Installation 9 25 Foreign Interface...

Page 1376: ...1 05 9 2 DocuColor 12 DCCS50 Reissue Installation Instructions manuals4you com manuals4you com...

Page 1377: ...gure 1 Figure 1 Remove the Screws 7 Remove 2 screws securing the port cover on the Extension Plate save the screws Figure 1 Figure 2 Connect the Connectors 8 Loosen the screws 4 securing the Extension...

Page 1378: ...ssy 16 Remove the UI Assy Bottom Plate to gain access to the UI PWB PL 9 5 17 Disconnect connectors P J486 P J484 P J482A and J482B from the UI PWB 18 Replace the UI PWB with the UI PWB supplied in ki...

Page 1379: ...ns Reissue Figure 5 Disconnect the Cables 25 Remove the 6 screws securing the IPS Drawer Figure 6 Figure 6 Remove Screws and Disconnect the Connectors 26 Disconnect 5 connectors 2 red and 3 white Figu...

Page 1380: ...he 3 screws securing the Post IPS PWB save the screw Install the 3 mounting stand offs supplied in the kit in the screw holes Figure 8 Figure 8 Install the Stand offs 29 Install the IPS EDIT PWB suppl...

Page 1381: ...34 Install the IOT Control PWB Assy into its upright position and secure with 3 screws 35 Reconnect the Flat Cable FPC IOT 36 Secure the Ground Strips to the Extension Plate 37 Install the IOT Contro...

Page 1382: ...1 05 9 8 DocuColor 12 DCCS50 Edit Pad Installation Reissue Installation Instructions manuals4you com manuals4you com...

Page 1383: ...oval and installation 2 Gently pry the Foot Pads loose from the Edit Pad Figure 1 Figure 1 Remove Foot Pads NOTE The Cover has a post and the Actuator has a hole for proper orientation for installatio...

Page 1384: ...g Kit Installation Reissue Installation Instructions Figure 2 Install the Actuator 4 Install the Hinges Figure 3 Figure 3 Install the Hinges 5 Install the Stopper Figure 4 M3 x 10 mm screws 2 M4 x10 m...

Page 1385: ...Covers PL 11 1 11 Install the Edit Pad onto the IOT Leave the assembly in the up open position 12 Insure that the Edit Pad Harness is connected to the IOT 13 Install the Platen Cushion refer to REP 11...

Page 1386: ...1 05 9 12 DocuColor 12 DCCS50 Edit Pad to IOT Mounting Kit Installation Reissue Installation Instructions manuals4you com manuals4you com...

Page 1387: ...ty Feeder HCF Installation Procedure 1 Cut the bands and remove the outer box Figure 1 Figure 1 Remove the Outer Box 2 Remove the corrugated sleeve Remove the plastic bag Figure 2 Figure 2 Remove the...

Page 1388: ...Reissue Installation Instructions Figure 3 Break the Perforated Corners 4 Roll the HCF off of the corrugated tray Figure 4 Figure 4 Roll the HCF 5 Remove the paper from the HCF Exit Baffle Figure 5 ma...

Page 1389: ...re 5 Remove the Paper 6 1 Open the HCF drawer Figure 6 2 Remove the packaged paper size guide 3 Remove the HCF mounting bracket and thumbscrews from the drawer 4 Close the HCF drawer Figure 6 Open the...

Page 1390: ...ion Instructions Figure 7 Move the Guide 8 1 Unpack the HCF mounting bracket Figure 8 2 Remove the bag containing the thumbscrews Figure 8 Unpack the HCF Mounting Bracket 9 Open the processor left sid...

Page 1391: ...acket toward the front of the machine until the front tab engages the slot in the processor 3 Lift the left side of the bracket until it engages the other slot in the processor Figure 10 Insert the Br...

Page 1392: ...under the top edge as well as top and bottom tabs 12 Unpack the paper size guide Figure 12 Figure 12 Unpack the Paper Size Guide NOTE The paper size guide can be set for either 8 5 x 11 or A4 13 1 Al...

Page 1393: ...sition 14 Unlock the rails on the HCF Figure 14 1 Locate the locking pin 2 Lift the pin and rotate it 1 2 turn CCW to unlock the rail Figure 14 Unlock the Rails CAUTION Do not pull the rails all the w...

Page 1394: ...Close the HCF Drawer 16 1 Ensure that the processor casters are locked Figure 16 2 Align the notches on the rails with the slots in the bracket Figure 16 Lock the Casters 17 Attach the rails to the b...

Page 1395: ...ssor and HCF is uniform go to step 22 If the gap is not uniform complete steps 19 through 21 18 1 Push the HCF against the processor Figure 18 2 Visually inspect the gap between the HCF and processor...

Page 1396: ...nut CCW Turn the caster nut CW to lower the HCF For best results alternate between casters The two INSIDE casters near the processor are off the floor when installed and do not require adjustment 20...

Page 1397: ...nstallation Instructions Reissue Figure 21 Store the Wrench 22 Remove the lower knockout on the processor to the rear of the bypass tray Figure 22 Figure 22 Remove the Knockout 23 Connect the HCF harn...

Page 1398: ...1 05 9 24 DocuColor 12 DCCS50 Reissue Installation Instructions Figure 23 Connect the HCF Harness 24 Close the HCF drawer Figure 24 Figure 24 Close the HCF Drawer manuals4you com manuals4you com...

Page 1399: ...The wing with convenience stapler may come pre assembled 1 Unpack the wing with convenience stapler and hardware Figure 1 Figure 1 Unpack 2 1 Remove the two 5 5 mm screws Figure 2 2 Remove the upper...

Page 1400: ...e Screws 4 Remove the corner support bracket attached to the wing with convenience stapler Figure 4 Figure 4 Remove the Corner Support Bracket 5 1 Slip the corner support bracket into the opening at t...

Page 1401: ...ON There is very little room to install the M4 screw Be careful not to drop the screw into the machine 6 Insert an M4 screw into the bottom of the bracket Figure 6 Figure 6 Install the Bracket 7 1 Ori...

Page 1402: ...Align the Bracket 8 1 Slip the mounting bracket up and behind the platen surround Figure 8 2 Ensure that the holes on the bracket align with the holes on the left side of the proces sor Figure 8 Insta...

Page 1403: ...gure 9 Secure the Bracket 10 1 Turn the wing with convenience stapler upside down Figure 10 2 Remove the screws 3 Remove the stabilizer bracket from the bottom of the tray Set the bracket aside Figure...

Page 1404: ...the wing with convenience stapler through the mounting bracket and into the corner support bracket 12 Install two 5 5 mm M4 screws to secure the wing with convenience stapler to the mount ing bracket...

Page 1405: ...structions Reissue Figure 13 Attach the Stabilizer Bracket 14 Attach the stabilizer bracket to the wing with convenience stapler using two 5 5 mm screws Figure 14 Figure 14 Install the Stabilizer Brac...

Page 1406: ...stallation Reissue Installation Instructions Figure 15 Attach the Ground Strap 16 1 Remove the screw Figure 16 2 Remove the cutout Figure 16 Prepare the Cutout 17 Connect the stapler power cord to the...

Page 1407: ...nstallation Installation Instructions Reissue Figure 17 Connect the Power Cord 18 Install the two cable anchors on the rear of the processor Figure 18 Figure 18 Install the Cable Anchors 19 Secure the...

Page 1408: ...1 05 9 34 DocuColor 12 DCCS50 Convenience Stapler Installation Reissue Installation Instructions Figure 19 Secure the Power Cord manuals4you com manuals4you com...

Page 1409: ...stall the module cover and reinstall the module to the mounting bracket 12 Connect J905 of the F I Chassis Assembly to P905 13 Replace the Blind Cover 14 Connect the Foreign Device Cable external audi...

Page 1410: ...9 36 DocuColor 12 DCCS50 Foreign Interface Install Instructions Reissue Installation Instructions Figure 1 Foreign Interface Chassis Assembly Shoulder Screw J940 Pivot Pin manuals4you com manuals4you...

Page 1411: ...er Unplug the power cord For DC12 with attached Fiery DFE Obtain permission from the network administrator and perform the proper shut down procedure Switch off the Server power Disconnect the Copier...

Page 1412: ...nger in length than the 80 to 80 pin Print Cable Connect the Scan Cable Figure 2 Figure 2 Connecting the Scan Cable 13 Reinstall the Half Tone PWB Cover Route the Scan Cable as shown in Figure 3 Figur...

Page 1413: ...e Tray Module Rear Cover PL 11 3 2 Remove the existing Connector Bracket Figure 5 Figure 5 Removing the Connector Bracket 3 Install the EPC Harness Assembly a Disconnect P J22 from the IOT LVPS b Conn...

Page 1414: ...n pressed together 7 Place the IOT Rear Cover face up on a flat surface Remove the protective backing from the five adhesive strips of tape located on the back of the Mounting Plate Align the Mounting...

Page 1415: ...e installation If the EPC Kit is not being installed at this time Continue with these instructions 12 Dock the Finisher 13 For DC 12 with attached Splash DFE Reconnect the DocuColor 12 interface Cable...

Page 1416: ...ch off the machine power Unplug the power cord For DC12 with attached Fiery DFE Obtain permission from the network administrator and perform the proper shut down procedure Switch off the Server power...

Page 1417: ...e the Scan and Print cables Figure 3 Figure 3 Routing the Scan and Print Cables 4 Provide a cable exit on the Right Upper Cover Figure 4 1 Connect the Print cable TPJ1 1 Route the Print Cable towards...

Page 1418: ...tions 6 Reinstall the Right Upper Cover EPC Assembly Installation 1 NOTE If you are installing the EPC Enablement Kit at the same time as the EPC Kit locate the 4 thumb nuts provided with the enableme...

Page 1419: ...3 Remove the Connector Cover if present PL 11 3 Item 12 Figure 7 Connecting EPC DC Power 4 Connect the EPC DC Power connector Figure 7 5 Connect the Scan Cable Figure 8 1 Install the EPC Assembly 2 S...

Page 1420: ...terface Touch the Job Assembly tab Ensure Additional Originals and Output Delivery buttons are displayed Place 5 colored pages on the DADF from the Basic Copying tab select Stapling More select Collat...

Page 1421: ...stem Control 10 57 DADF Document Transport 10 59 DADF Operation 10 63 6 Imaging Overview 10 67 Image Sensing Digital Copier Copier Printer Configuration 10 70 IIT IPS Cooling 10 80 Image Processing Di...

Page 1422: ...tapler Functional Description 10 168 Eject Offset Functional Description 10 171 Stacker Functional Description 10 174 Mechanical Drive 10 174 Finisher Transport Motor 10 175 Eject Motor 10 175 End Wal...

Page 1423: ...Imaging Paper Supply Duplex Automatic Document Feeder Paper Transportation Xerographics Fuser Assembly Mailbox Sorter and Offset Copy Tray Digital Front End Integrated External Product Configurations...

Page 1424: ...DocuColor 12 DCCS50 Product Configurations Reissue Principles of Operation Figure 1 Basic Printer Configuration Figure 2 Basic Copier and Printer Copier Configuration With DADF manuals4you com manual...

Page 1425: ...iples of Operation Overview The Principles of Operation manual is written on a Block Schematic Diagram BSD chain by chain basis This is done because the BSDs form a good outline for describing copier...

Page 1426: ...raction between BSD Chains Standby Power Standby Power includes the AC power distribution DC power distribution and the electrical interlock system Standby Power filters the AC power input generates v...

Page 1427: ...ir associated driv etrains However these two motors do not provide all of the mechanical drive in the machine Motors powering other machine subsystems are described in the chapters associated with the...

Page 1428: ...or A4 or 8 1 2 x 11 lightweight papers Paper Tray 2 3 and 4 can hold light and medium weight papers up to 11 X 17 and can be set to accept and detect 12 x18 paper The Tray 5 can pass any type of paper...

Page 1429: ...eveloped image is transferred from the Photoreceptor Drum onto the Intermediate Belt Transfer IBT Belt The residual toner and image charge are then removed from the Drum This is the last step which is...

Page 1430: ...as an internet or intranet server when connected to a local area network LAN Several different LAN interfaces are possible 10 or 100 Mbps Ethernet 4 or 16 Mbps Token Ring TCP IP SMB NetWare or AppleTa...

Page 1431: ...e Main Power Switch is on Switched DC Power This chapter also describes Electrical Interlocks Voltage Dependent Assemblies Since this machine is used worldwide the voltage of the Prime AC Power Input...

Page 1432: ...ise Filter prevents unwanted signals from entering the machine on the power line The Noise Filter Output is pro vided to the 18 VAC Transformer and to the Choke Coil The Choke Coil is another type of...

Page 1433: ...ocuColor 12 DCCS50 Unswitched AC Power Principles of Operation Reissue Figure 2 Locations of Assemblies Using Unswitched AC Power NOISE FILTER GFI CIRCUIT BREAKER 18 VAC TRANSFORMER BEHIND IOT LVPS AC...

Page 1434: ...Main Power Switch the entire machine including the IOT CPU is rebooted The IOT CPU PWBA asserts the Power Off line This places the machine in to Sleep Mode and is done as a power saving technique Eac...

Page 1435: ...1 05 10 15 DocuColor 12 DCCS50 Power Switching Control Circuitry Principles of Operation Reissue Figure 1 Power Switching Control Circuitry Block Diagram...

Page 1436: ...ve PWBA Vsel PWBA Halftone PWBA EPSV The IOT CPU PWBA via the IOT Drive PWBA The Main Power Switch The AC Driver PWBA contains Prime AC Power switching relays but control of these relays is distribute...

Page 1437: ...r through a Choke Coil and an SSR The SSR is controlled by the IDFE LV SEQ from the AC Driver PWBA IDFE LV SEQ is controlled by the Main Power Switch When switching off machine power an RC network on...

Page 1438: ...upply IOT LVPS The IOT LPVS has four outputs 5 VDC at 11 amps 12 VDC at 1 8 amps 12 VDC at 1 0 amps 24 5 VDC at 17 amps Figure 3 and Figure 4 show the assemblies supplied by the IOT LVPS Figure 5 show...

Page 1439: ...1 05 10 19 DocuColor 12 DCCS50 Switched DC Power Principles of Operation Reissue Figure 3 IOT LVPS 24 VDC Power Distribution...

Page 1440: ...1 05 10 20 DocuColor 12 DCCS50 Switched DC Power Reissue Principles of Operation Figure 4 IOT LVPS 5 VDC and 12 VDC Power Distribution manuals4you com manuals4you com...

Page 1441: ...IIT IPS Low Voltage Power Supply The IIT IPS LVPS has 4 outputs 3 5 VDC at 10 amps 5 1 VDC at 6 amps 13 3 VDC at 1 1 amps 24 5 VDC at 4 5 amps Figure 6 shows the assemblies supplied by the IIT IPS LVP...

Page 1442: ...1 05 10 22 DocuColor 12 DCCS50 Switched DC Power Reissue Principles of Operation Figure 6 IIT IPS LVPS DC Power Distribution manuals4you com manuals4you com...

Page 1443: ...urs In this machine they disconnect power when a machine outer door is opened and when internal assemblies are moved into their service position This machine uses the following interlocks Front Door I...

Page 1444: ...circuitry 5 VDC is interlocked by the machine paper path Drawer and front door Figure 3 shows the associated signal routing 5 VDC is interlocked by the machine Inverter Cover 24 VDC is interlocked by...

Page 1445: ...1 05 10 25 DocuColor 12 DCCS50 Electrical Interlocks Principles of Operation Reissue Figure 4 Front Door Drawer 24 VDC Power Interlock Signal Flow...

Page 1446: ...1 05 10 26 DocuColor 12 DCCS50 Electrical Interlocks Reissue Principles of Operation Figure 5 Paper Takeaway Cover L H 24 VDC Power Signal Flow manuals4you com manuals4you com...

Page 1447: ...the User Interface UI consists of 1 User Interface Base PWBA 2 LCD Display PWBA and Contrast Control PWBA 3 Key LED PWBA 4 Analog Touch Panel 5 LCD Backlight Lamp and Power Supply PWBA 6 Edit Pad The...

Page 1448: ...logic to control the remaining assemblies in the UI As shown in Figure 1 this PWBA includes three microcontrollers a PWBA Microcontroller an LCD Display Microcontroller a Control Panel Touch Panel Mi...

Page 1449: ...he Portable Workstation PWS The PWS is used to download software into the UI Base PWBA The LCD Display Microcontroller uses the data in the Frame Buffer RAM to drive the display on the LCD Display PWB...

Page 1450: ...as its drive circuitry All data and timing signals to the LCD are generated by the LCD Display Micro controller on the UI Base PWBA and routed through the Contrast Control PWBA Two DC volt ages V EE 2...

Page 1451: ...1 05 10 31 DocuColor 12 DCCS50 LCD Display PWBA and Contrast Control PWBA Principles of Operation Reissue Figure 1 LCD Display PWBA and Contrast Control PWBA...

Page 1452: ...ged in a row column matrix The LED Push button Processor on the UI Base PWBA individually and sequentially asserts the matrix rows while accepting inputs from all of the matrix columns simultaneously...

Page 1453: ...1 05 10 33 DocuColor 12 DCCS50 Key LED PWBA Principles of Operation Reissue Figure 1 Push button LED PWBA Input Device Control and Connections...

Page 1454: ...1 05 10 34 DocuColor 12 DCCS50 Key LED PWBA Reissue Principles of Operation Figure 2 Push button LED PWBA Output Device Control and Connection manuals4you com manuals4you com...

Page 1455: ...d at least one Y dimension measurement are taken The LCD Display Microcontroller takes a Y dimension measurement by driving the Y dimen sion lines Up and Down as outputs and accepting the Right X dime...

Page 1456: ...1 05 10 36 DocuColor 12 DCCS50 Analog Touch Panel Reissue Principles of Operation manuals4you com manuals4you com...

Page 1457: ...t Copy Tray OCT The Foreign Interface The Integrated Digital Front End IDFE In addition the address and data buses from the IOT CPU are connected to the following The IOT Non Volatile Memory NVM PWBA...

Page 1458: ...5 10 38 DocuColor 12 DCCS50 Control Architecture Non Volatile Memory Reissue Principles of Operation Figure 1 Communications Architecture Block Diagram Non Volatile Memory manuals4you com manuals4you...

Page 1459: ...ode Auditron Administrator Tools Mode User Interface Diagnostic Mode Copier User Mode The User Mode provides all copier functions not reserved for System Administrator Tools Mode Auditron Administrato...

Page 1460: ...ntrol Panel Switches LCD and the Touch Panel Self test for RAM and Control Panel Post IPS PWBA implements image processing Post IPW PWBA and the MEM SYS PWBA are connected together and assist com muni...

Page 1461: ...Server functionality A GetNearestServer response is received and message is printed on configuration report No response is received message printed on configuration report Network connec tivity Softwa...

Page 1462: ...w LED5 TIOCB4 From Post IPS PWBA CPU CR13 Yellow LED6 TIOCA5 From Post IPS PWBA CPU CR14 Yellow LED7 TIOCB5 From Post IPS PWBA CPU Table 5 IDFE Motherboard LEDs LED Color Signal Comment To Be Supplied...

Page 1463: ...MB Scan TP21 0 V Ground TP22 5V DC Power Input TP23 Not Used TP24 TTL Send to UI TP25 TTL Send to IPS TP26 0 V Ground Table 2 IOT Drive PWBA Test Points Test Point Level Comment TP1 5VDC VAREF TP2 TTL...

Page 1464: ...This is used for motor speed control rather than as a paper transport timing reference The Interval between TR0 pulses and the frequency of the Drum Motor output pulses depends on the process speed T...

Page 1465: ...ion These factors can be mixed in any combination Figure 1 shows the job control sequence when using the machine as a Printer accessed from the DFE This figure shows decisions for Small prints 8 5 x 1...

Page 1466: ...1 05 10 46 DocuColor 12 DCCS50 Job Control Reissue Principles of Operation Figure 1 Machine as a Printer Print Simplified Job Control Sequence manuals4you com manuals4you com...

Page 1467: ...1 05 10 47 DocuColor 12 DCCS50 Job Control Principles of Operation Reissue Figure 2 Machine as a Copier Copy Simplified Job Control Sequence Original on Platen...

Page 1468: ...1 05 10 48 DocuColor 12 DCCS50 Job Control Reissue Principles of Operation Figure 3 Machine as a Copier with DADF Copy Simplified Job Control Sequence Originals in DADF manuals4you com manuals4you com...

Page 1469: ...ity the machine can be used as a 400 dpi color scanner or 600 dpi color printer using a variety of software Refer to Chapter 12 which describes the IDFE in detail Foreign Interface The following Figur...

Page 1470: ...1 05 10 50 DocuColor 12 DCCS50 Digital Front End Foreign Interface Reissue Principles of Operation manuals4you com manuals4you com...

Page 1471: ...ansfer Roller BTR The Waste Toner Auger the Waste Toner Bottle Entrance Auger and the Toner Bottle The Photoreceptor PR Drum Brush the PR Drum Cleaner Auger Rear and the PR Drum Cleaner Auger Front Fi...

Page 1472: ...he IOT CPU PWBA and IOT Drive PWBA The Photoreceptor Motor includes two additional connections BRAKE ON and ENC A Figure 1 shows the control and power lines going to the Drum Motor and Figure 2 shows...

Page 1473: ...Drum and the IBT Drive Roll Table 1 Photoreceptor Motor Control Lines and Condition On Gain 1 Gain 2 CLK Brake ENC A Main Motor Operating Condition 0 X X N A X 0 Hz Motor Off 1 0 0 544 0 Hz 1 544 0 5...

Page 1474: ...olor 12 DCCS50 Drum Motor Reissue Principles of Operation Figure 2 Photoreceptor Motor Location and Mechanical Drive System PHOTORECEPTOR DRUM DRIVE SHAFT END PHOTORECEPTOR DRUM MOTOR manuals4you com...

Page 1475: ...Roll to deskew the document before sending it to the Platen Belt The Platen Belt driven by a Belt Motor positions the document on the Platen Glass For one sided documents the Platen Belt moves each d...

Page 1476: ...al components in the DADF operate on 5 VDC or 24 VDC power supplied by the IIT IPS LVPS Figure 1 shows the location of the power supply The 24 VDC power for the Exit and Belt Motors is routed through...

Page 1477: ...status information such as DADF Belt Motor status and a Document Ready signal However the Pre IPS is itself partially controlled by the IOT CPU PWBA via the Post IPS PWBA Therefore DADF control is ult...

Page 1478: ...1 05 10 58 DocuColor 12 DCCS50 DADF System Control Reissue Principles of Operation Figure 1 DADF Control Simplified Block Diagram manuals4you com manuals4you com...

Page 1479: ...t is scanned 3 The document is transported to the Output Tray For two sided copying additional steps are required 1 The document is transported from the Input Tray onto the Platen Glass 2 Side one is...

Page 1480: ...the DADF onto the Platen Glass Two Top Cover Interlocks are closed by closing the top cover on the left side of the DADF Belt Motor Drive The DADF Belt Motor is a 24 VDC bidirectional stepper motor Th...

Page 1481: ...to sense misfeeds from the Input Tray and to start the time sequence for deenergizing the Feed Motor and energizing the Belt Motor This sensor also is used to determine the document s transport run le...

Page 1482: ...stration Sensor does not detect a document 8 5x11 SEF letter 8 x10 5 SEF 8 x10 SEF OFF OFF 197 14 222 54 254 279 4 8 5x13 SEF 8 5x12 4 SEF OFF OFF 258 1 273 34 314 96 330 2 5 5X8 5 OFF OFF 82 84 139 7...

Page 1483: ...The DADF Document Set Sensor senses when documents are loaded into the Input Tray Assembly A green arrow appears in the LED window at the top back cover of the DADF to indi cate proper document loadi...

Page 1484: ...1 05 10 64 DocuColor 12 DCCS50 DADF Operation Reissue Principles of Operation Figure 1 DADF Timing Sequence manuals4you com manuals4you com...

Page 1485: ...otor uses a belt drive to power the following rollers Registration Roll one way clutch Belt Roll bi directional 1 Duplex Roll one way clutch 2 Duplex Roll one way clutch The Belt Motor operates in one...

Page 1486: ...d The Registration Gate on the copier by the Platen Glass must be lowered at the start of the inversion cycle so the document can enter the inverter path as the Platen Belt reverses for duplex copying...

Page 1487: ...converts between color spaces provides for image editing and converts the signal from 400 dpi to 600 dpi 3 The Image Source Selector ISS permits a Digital Front End DFE to provide a print image to the...

Page 1488: ...1 05 10 68 DocuColor 12 DCCS50 Overview Reissue Principles of Operation Figure 1 Imaging Simplified Signal Flow Diagram manuals4you com manuals4you com...

Page 1489: ...emblies Locations Below IIT IPS Tray IIT IPS LVPS POST IPS PWBA PRE IPS PWBA TOP LAYER BR PWBA TOP LAYER MEMORY SYS TEM PWBA BOT TOM LAYER MEMORY PWBAS MIDDLE LAYER Table 1 Machine Configuration vs In...

Page 1490: ...s directly with the instantaneous voltage of the driving signal This is similar to fluorescent bulbs and means that if the driving signal is AC Alternating Current the bulb emits no light when the ins...

Page 1491: ...of Operation Reissue The Pre IPS PWBA adjusts the effective sensitivity of the CCD so that it is the inverse of the Xenon Lamp AC drive signal The drive signal to the Xenon Lamp is intermittently inte...

Page 1492: ...ument is passed via mirrors through a stationary lens to a CCD PWBA To maintain a constant image size the distance between the original document and CCD known as the con jugate must remain constant Th...

Page 1493: ...rom the original document in a par allel fashion However the image is retrieved serially at a 9 97 MHz rate and passed to the Pre IPS PWB While an image is being shifted out the CCD array cannot acqui...

Page 1494: ...Data Clocking Initialization Initialization includes several measurements and calculations to calibrate the image scanning and processing circuits to images of known color and color purity These inclu...

Page 1495: ...ry and the Xerograph ics module It ensures that the density of the image on the copy doesn t change over time with a constant image input density Determining the Attributes of the Document Original Ce...

Page 1496: ...re the Full Rate Carriage begins moving when scanning In the inter val between the Start Position and the True Registration Position the carriage accelerates to the appropriate speed for the selected...

Page 1497: ...DCCS50 Image Sensing Digital Copier Copier Printer Principles of Operation Reissue Figure 10 Home and Start Positions of Full Range Carriage Without DADF Figure 11 Home and Start Positions of Full Ra...

Page 1498: ...on AGC AOC Shading Operations and Carriage Motions No DADF If the machine includes a Platen Cover and no DADF the following events occur during initial calibrations 1 The FRC moves from the Home Posit...

Page 1499: ...the DADF These events are as follows 1 The user places the originals in the DADF and presses the Start key on the User Inter face 2 The DADF places the first document original on the platen While movi...

Page 1500: ...en and Blue The Pre IPS PWBA contains the Application Specific Integrated Circuits ASICs listed in Table 1 which also contains their func tions Figure 1 shows the signal flow through the PWBA In addit...

Page 1501: ...r indicating when the Full Rate Sensor passes through the True Registration Position One Automatic Paper Sensor APS indicating how far the document original extends from the True Reference Position Fi...

Page 1502: ...IPS The Post IPS PWBA Figure 3 processes 8 bit RGB image pixels retrieved from the Memory PWBA and provides them in YMCK yellow magenta cyan black format to the Video Select PWBA The Post IPS PWBA fir...

Page 1503: ...ed from the Memory PWBA in a different order 1 R1 G1 B1 simultaneously to construct Y1 and L1 a1 b1 2 R2 G2 B1 simultaneously to construct Y2 or L2 a2 b2 3 R1 G1 B1 simultaneously to construct M1 4 R2...

Page 1504: ...1 05 10 84 DocuColor 12 DCCS50 Image Processing Digital Copier Copier Printer Reissue Principles of Operation Figure 4 Edit PWBA Simplified Block Diagram manuals4you com manuals4you com...

Page 1505: ...the Digital Front End DFE The selected image is always routed to the Halftone PWBA In addition the selected image can be routed to the DFE Therefore the machine can be used as a scanner with the resul...

Page 1506: ...ICs Figure 1 LDD PWBA and ROS Simplified Schematic Diagram The Halftone PWBA uses its 600 DPI image data input to create pixels of various sizes and at various pitches when printing text and graphics...

Page 1507: ...effectively rotated The arrangement of pixels is shown in Figure 3 Table 1 Print Screen for Modes Mode Color Original Type Text Photo Type Map Mode Halftone Original Copied Original Color 4 Color Tex...

Page 1508: ...figurations Photorecep Reissue Principles of Operation Figure 3 Cluster Dot Screen Patterns Photoreceptor Exposure Photoreceptor exposure is the function of the Laser Diode Driver LDD PWBA and the Ras...

Page 1509: ...ay Mirror 6 Mirror Cylinder 7 Photoreceptor Drum The output wavelength is 780 nm which is in the infrared range of the electromagnetic spec trum Therefore the laser diode outputs are invisible to the...

Page 1510: ...xposure Reissue Principles of Operation Figure 2 ROS Components Locations LDD PWBA DUAL SPOT LD SLIT MIRROR MIRROR START OF SCAN PWBA MIRROR CYLINDER MOTOR POLYGON ASSY CYLINDER LENS SOS PICKUP LENS H...

Page 1511: ...r single feeding or special weights of copy material Refer to Figure 1 This Paper Supply chapter will describe up to the point where the paper or copy material is ready to feed into the paper path Cha...

Page 1512: ...erface for the operator Tray 5 is located on the side of the machine This is used for feeding 1 to 100 sheets of paper 28lb 30lb heavier weight papers and transparency material It also holds the optio...

Page 1513: ...1 05 10 93 DocuColor 12 DCCS50 Paper Tray Specifications Principles of Operation Reissue Figure 1 Tray 1 Interface Block Diagram...

Page 1514: ...1 05 10 94 DocuColor 12 DCCS50 Paper Tray Specifications Reissue Principles of Operation Figure 2 Trays 2 4 Interface Block Diagram Tray 2 Shown manuals4you com manuals4you com...

Page 1515: ...s ing feature Refer to Figure 1 for Sensor locations Figure 1 Paper Size Sensors Shown Inside the Machine The tray Size Sensor Assembly reads the paper size in the tray This assembly uses four switche...

Page 1516: ...anges its level 5 The IOT CPU and Drive PWBAs activate the Feed Motor for that tray causing it run in the clockwise direction 6 The Feed Motor running in a clockwise direction results in The Nudger Ro...

Page 1517: ...cause a message to appear on the User Interface display send a status message to the User Interface Base PWBA Figure 1 shows the circuitry relating to the No Paper Sensor This circuitry is the same f...

Page 1518: ...DocuColor 12 DCCS50 Tray 5 Reissue Principles of Operation Figure 1 Tray 5 Electrical Block Diagram Paper feeding and paper size sensing is described in Section 8 Paper Transport manuals4you com manua...

Page 1519: ...ing advanced by the Preregistration Rollers This forces the lead edge of the paper onto the non moving Registration Rolls and aligns or de skews the paper square to the Registration Rollers After de s...

Page 1520: ...motors used to transport the paper through the machine Table 1 Paper Transport Motors Motor Function drives the following Trays 1 4 Feed Lift Motors 24 VDC Bidirectional Stepper Motor 300 mm sec feed...

Page 1521: ...1 05 10 101 DocuColor 12 DCCS50 Overview Principles of Operation Reissue Figure 2 Paper Path...

Page 1522: ...eed Clutch 5 Tray 1 Feed Lift Motor 32 Tray 3 Take Away Feed Clutch 6 Tray 1 Nudger Solenoid 33 Tray 4 Take Away Feed Clutch 7 Tray 1 Feed Out Sensor 34 Take Away Sensor 8 Tray 2 Paper Size Sensor 35...

Page 1523: ...300 mm sec to the Take Away Rollers If the lead edge of the paper is not sensed by the Pre Feed Sensor within the correct time dura tion then a Feed Sensor jam is declared See Tray Level Lift and Sens...

Page 1524: ...n that the Tray 5 is open When copy material is placed in Tray 5 with the lead edge of the material against the Tray 5 Gate a Paper Set Sensor is actuated This sensor signals machine run control that...

Page 1525: ...Registration and Paper Transport to the IBT Belt Figure 1 Motor Speed Adjustments for Paper and Image Alignment Tray 5 Mechanical Drives Tray 5 uses two motors Tray 5 Motor drives Tray 5 Nudger roll...

Page 1526: ...ubassembly To maintain con sistent print transport speed during the Fusing process the Fuser Motor transports the print into through and out of the Fuser Assembly See Table 1 for Drive Motor informati...

Page 1527: ...x Out Motor energizes The Duplex Out Motor drives three sets of Align Rolls which are rotating at an angle to the transportation direction of the print This angled drive pushes the print edge into a S...

Page 1528: ...1 05 10 108 DocuColor 12 DCCS50 Inverter and Duplex Paper Path Print Exit Reissue Principles of Operation manuals4you com manuals4you com...

Page 1529: ...mediate Belt Transfer IBT The IBT accepts the image from the Photoreceptor Drum one color at a time until all four colors are layered on top of each other on the IBT Layering sequence YMCK where Y is...

Page 1530: ...yer is called the Charge Generation Layer and has the capability of generat ing charges in the presence of light The top layer is called the Charge Transport Layer and it transports charges from the s...

Page 1531: ...e serial number stored in the NVM of the machine When the machine senses a different serial number it interprets that a new Photoreceptor Drum has been installed The following occurs when a new Drum i...

Page 1532: ...n adjusting the output volt age and current of the Charge Corotron Grid Preclean Corotron High Voltage Power Supply CC PCC HVPS PSHV L2 Charge Corotron The Charge Corotron is replaced every time the c...

Page 1533: ...output and provides a signal to the IOT Drive and Control PWBAs This output is a scaled representation of the drum surface potential and has a range of 0 4 9 VDC Figure 3 ESV circuit Charge Corotron...

Page 1534: ...are always constant VBias is changed by the VH value When the Laser beam exposes the image area onto the Drum it reduces the negative potential charge in the Image area of the drum to approximately 30...

Page 1535: ...on the charging the Development Roll The steps for the Rotary Developer Assembly for Color Copying are as follows 1 When the Copy process is started the Developer Rotary Assembly rotates and resets to...

Page 1536: ...ch Developer Housing Assembly holds approximately 420 grams of developer Two augers mix the toner and carrier which make up the developer This helps evenly distribute the devel oper throughout the len...

Page 1537: ...ve from the Developer Clutch to the Developer Roll and augers occurs only when two conditions are met 1 the roll is in the development point and 2 there is a latent electrostatic image on the Photorec...

Page 1538: ...tridge Motor runs for 10 second intervals when the machine is actively making prints 20 second intervals when the Low Toner Sensor senses low toner levels and when machine power is on and the front Do...

Page 1539: ...d and the copier will not start another job Conveyer Auger The 4 toner Cartridge Housings are different distances from the Rotary Dispenser For that reason there are different lengths of Conveyor Auge...

Page 1540: ...nter Waste Auger when the Developer Housing is at 90 above the development point When performing black only copying the black Developer Housing needs to rotate up to the 90 location to remove the depl...

Page 1541: ...l of the image which will then determine the required running times for toner dispensing The current through the phototransistor is proportional to the amount of light reflected from the developed pat...

Page 1542: ...olor at a time is developed on the Photoreceptor Drum and then transferred to the IBT before the next color is used to develop the latent image on the Pho toreceptor Drum The IBT Belt accumulates all...

Page 1543: ...ADC Automatic Density Control Sensor This allows the machine to maintain a consistent toner level for the same input color IBT Assembly CAUTION The IBT Belt is fragile It can be damaged by handling w...

Page 1544: ...upward against the IBT Belt by an arm and spring arrangement This is done to keep the belt tight IBT Cleaning Assemblies After the toner has been passed from the IBT Belt to the blank copy media the...

Page 1545: ...er jams The Pre IBT Sensor monitors for paper jams between the Registration Roll and the 2nd BTR Located on the 2nd BTR Inlet Chute The Pre Fuser Sensor detects the print as it reaches the Vacuum Tran...

Page 1546: ...the Drum turns past a Preclean Corotron This single wire Corotron neutralizes any charge on the Drum so that the Clean Brush and scraper Blade can clean the Drum more easily The rotating Brush cleans...

Page 1547: ...of 6 to 9 mm After the brush contacts the drum it rotates past the Flicker Plate which dislodges the toner from the Brush This toner residue falls onto the Drum Auger part of the Waste Toner Auger Ju...

Page 1548: ...Waste Toner Bottle is a CRU with the capacity to hold 2600cc of toner residue with full vol ume at 80 expected bottle life to full at 40Kpv As shown in Figure 1 two augers are used to fill the bottle...

Page 1549: ...harge Corotron and the Preclean Corotron A duct is also around the Seal Roll to extract any stray toner residue prior to the Drum transferring the developed image to the IBT Fuser Intake and Exhaust F...

Page 1550: ...ron Fan are all controlled by the IOT CPU and Drive PWBAs 12 VDC 24 VDC and 5 VDC power originates at the IOT Low Voltage Power Supply but is routed through the IOT Drive PWBA Fan power is not interlo...

Page 1551: ...ty Patch The Set Up procedures are as follows 1 Setting Target Values Accounting to the number of Photoreceptor Drum cycles and the humidity as sensed by the EVN Sensor the machine sets target values...

Page 1552: ...ed ADC Density from the IBT is converted to a rotation time of the Developer Dispense Motor for each color Refer to the following Figure 1 for an illustrative overview of how Electrostatic and Develop...

Page 1553: ...wing sub routines can be performed ESV Sensor check Environmental Sensor ENV check Vh Vm Setup ADC Automatic Gain Control AGC Setup ADC Setup IOT Hi light Setup Color Balance Setup Mini Setup Runs aut...

Page 1554: ...and the Fuser has not had the time to cool down A full Mini Setup is not required for this condition 2 A Checkup will run after a paper jam has occurred 3 Whenever 30 minutes has elapsed since the la...

Page 1555: ...transport speeds are used in the Fuser The three Fuser transports speeds are 220 mm per second nominal Normal Paper Mode providing normal fusing speed for copy weights up to 105 gsm 28 lb bond B W B...

Page 1556: ...ans port mechanisms entering within and exiting the Fuser Assembly This means that the three different copy transport speeds will always be synchronized in the Fuser area The Exit Motor drives the Pre...

Page 1557: ...re Roll cams away from the Heat Roll between copies within a print run The Retract Motor rotates an eccentric cam shaft that is used to raise and lower the External Heat Roll against the Heat Roll A f...

Page 1558: ...e rolls The functions of each are as follows Control Thermistors These determine the nominal set and run temperatures of the associated roll The current through these devices is monitored by the IOT D...

Page 1559: ...allows the EHR to make the HR surface temperature more uniform This only occurs if the HR tem perature is above the HR Empty Rotation Operation Floor Temperature Primary and Secondary Control Temperat...

Page 1560: ...from the Heat Roll there is a 3 mm gap between the Heat Roll and the other two rollers PR HR Nip Pressure Roll Camming The IOT Control PWBA creates a PR HR nip by engaging the Fuser Nip Clutch and th...

Page 1561: ...no delay However for color jobs on extremely heavyweight paper and transparency material the default delay is 10 sec onds The status of this nip is monitored by the External Heat Roll Retract Sensor...

Page 1562: ...mately determine how much of the Web Material has been used Through a hard stop circuit the machine is shut down when the Web material runs out There are three physical stages to metering the Web usag...

Page 1563: ...around these two rollers A Fuser Exit Sen sor looks for the leading edge of the copy material and stops the Fuser Motor if the lead edge is not detected within a designated time This feature prevents...

Page 1564: ...1 05 10 144 DocuColor 12 DCCS50 Functional Description of Fuser Subassemblies Reissue Principles of Operation manuals4you com manuals4you com...

Page 1565: ...ory that can be used with a machine alone or combined with the Mailbox Sorter This Chapter will cover the following Overview Mailbox Sorter Electrical Connections Mailbox Sorter PWBAs Print Transport...

Page 1566: ...ding an offsetting function for most size papers The OCT is an optional accessory for a machine with or without a Mailbox Sorter installed Decurler The Mailbox Sorter includes a dual Decurler Assembly...

Page 1567: ...5 10 147 DocuColor 12 DCCS50 Mailbox Sorter Electrical Connections Principles of Operation Reissue Figure 1 Mailbox Sorter Connections to IOT Figure 2 Mailbox Sorter Subassembly Simplified Block Diagr...

Page 1568: ...gure 1 If the OCT is installed with a Mailbox Sorter the OCT is connected to the Mailbox Sorter Control PWBA as shown in Figure 1 These PWBAs become aware of the OCT by detecting the level on the OCT...

Page 1569: ...r Interlock is actually two switches When the cover is off one pole of this switch disconnects 24 VDC supply voltage from the Decurler Stepper Motor The other switch and all of the remaining interlock...

Page 1570: ...ing fused toner Paper curl and the decurling process is dependent upon these variables Paper weight and type Single or two sided copies Black and white or Color copies Pixel density Humidity To addres...

Page 1571: ...achine configurations Sorter Functions NOTE Sorter operation is possible only when the Mailbox Sorter is attached to the Digital Copier machine DC When a Sorter is connected to the Digital Copier four...

Page 1572: ...r Gate one gate per output bin into the paper path The selection of the Bin Diverter Gate is made by the Sorter Control PWBA in response to control messages from the IOT CPU PWBA The appropriate Bin S...

Page 1573: ...standard weight paper When the tray capacity is reached the Full Stack Sensor is activated and a status line is asserted to the IOT CPU PWBA Mailbox Sorter Operation This device can operate as either...

Page 1574: ...1 05 10 154 DocuColor 12 DCCS50 Offset Catch Tray OCT Mailbox Sorter Operation Reissue Principles of Operation manuals4you com manuals4you com...

Page 1575: ...the doors of the Finisher have two circuits a 24VDC circuit and a 5VDC circuit Generally speaking the 24VDC side of the interlock is used to interrupt Finisher power when a door is opened and the 5VD...

Page 1576: ...nisher PWB 3 Stapler Door Interlock Monitors the state of the Stapler door and cuts 24VDC to the Finisher when the Stapler Door is open 4 Compiler Door Interlock Monitors the state of the Compiler doo...

Page 1577: ...the Finisher is connected to the Finisher PWB Sensors in the Finisher send status information to the Finisher PWB The Finisher PWB processes this information shares it with the IOT CPU PWB and compare...

Page 1578: ...t Paddle Motor Compiler Paper Sensor Eject Clamp Offset Motor End Wall Open Sensor Gate Solenoid Stapler Position Sensors Stacker Motor Eject Paddle Home Sensor Offset Home Sensor Eject Clamp Sensor S...

Page 1579: ...the Simple Catch Tray or a bin in the Sorter Mailbox Figure 1 There are two major diversion points for paper traveling through the subsystem The first is the Finisher Gate At this gate the paper can b...

Page 1580: ...paper will pass through the nip created at this point The shape of the nip will remove the curl from the paper as it passes through To reduce curl down the second set of rolls in the Decurler are use...

Page 1581: ...ndicates which options are available for each type of job The explanation below assumes the following 1 The job is a print job 2 No stapling was requested 3 The paper has been decurled 4 The paper has...

Page 1582: ...Stapling was requested 3 The paper has been decurled 4 The paper has passed through the Finisher Gate and was directed to the Finisher The Exit Chute uses rolls and rubber paddles to move the paper i...

Page 1583: ...1 05 10 163 DocuColor 12 DCCS50 Finisher Paper Path for Stapling and Stacking Principles of Operation Reissue Figure 1 Paper Path Through Stapler...

Page 1584: ...ctional Description The Compiler arranges paper into sets 1 Tamper Motor Drives the paper stack Tamper 2 Tamper Home Sensor Monitors the position of the Tamper Figure 1 Figure 1 Tamper Assembly 3 Comp...

Page 1585: ...the Sensor is used by the Finisher logic to start and stop the Transport Motor and the Eject Motor 7 Compiler Paper Sensor Monitors paper on the Compiler Tray 8 Compiler Cover Interlock Switch Monito...

Page 1586: ...f Operation Figure 3 Paper Being Compiled for Stapling The End Wall Motor lowers the End Wall and the Compiler Tray Solenoid tilts the Tray causing the paper set to move into the Stapler Figure 4 For...

Page 1587: ...Tray 2 Compiler Tray Staging area used to collect sheets of paper into sets for stapling 3 End Wall Closes the end of the Compiler Tray so paper can be collected into sets Is moved out of the way when...

Page 1588: ...nitors the position of the Stapler Head for stapling at the rear edge of a paper set 4 Stapler Position Motor Moves the Stapler Head into position Figure 1 Figure 1 Stapler Unit and Position Motor 5 S...

Page 1589: ...osition Motor slides the Stapler Unit along a fixed rail Set locations along the rail place the Stapler in position to perform one of four possible staple configurations front corner front straight re...

Page 1590: ...1 05 10 170 DocuColor 12 DCCS50 Stapler Functional Description Reissue Principles of Operation Figure 3 Staple Position Options manuals4you com manuals4you com...

Page 1591: ...rear edge of a paper set 4 Stapler Assembly Contains the Stapler Head and Stapler Cartridge Eject Offset Functional Description The Eject and Offset transport and offset compiled sets of paper into t...

Page 1592: ...nd gear set shift the Offset Pinch Rolls and Paddle Assembly back and forth across the Eject paper path shifting the exiting sheet of paper so each sheet of paper entering the Fin isher Tray is offset...

Page 1593: ...Operation Reissue Figure 2 Set Offest Mechanism Eject Offset Paper Path Components 1 Pinch Roll Assembly Shifts alternate paper sets back and forth so they are offset as they stack in the Stacker 2 Pi...

Page 1594: ...the Stacker Tray and detects when the stacker is full 2 Stacker Full Mixed Set Sensor Monitors the Stacker Tray and detects when the stacker is full if mixed sets are being sent to it Mechanical Driv...

Page 1595: ...rt Mechanical Drive Components 1 Finisher Transport Motor A 24 VDC stepper motor Provides drive for the Transport 2 Transport Gears Transmits Motor drive to Pulley 3 Compiler Transport Drive Belt Tran...

Page 1596: ...1 05 10 176 DocuColor 12 DCCS50 Eject Motor Reissue Principles of Operation Figure 1 Eject Motor and Its Associated Components manuals4you com manuals4you com...

Page 1597: ...1 05 10 177 DocuColor 12 DCCS50 Eject Motor Principles of Operation Reissue Figure 2 Eject Paddle Motor and Its Associated Components...

Page 1598: ...of paper is collected in the Com piler Bin and the set is ready to be sent to the Stapler the End Wall Motor lowers the End Wall to allow the paper set to move to the Stapler Figure 1 Compiler End Wa...

Page 1599: ...turn taps the Tamper against the side of the paper set The Tamper Home Sensor monitors the position of the Tamper Figure 1 Compiler Tamper and Its Associated Components Tamper Mechanical Drive Compon...

Page 1600: ...he Finisher Tray The Eject Paddle Home Sensor monitors the home position of the Paddle Shaft Assembly Figure 2 Figure 1 Eject Paddle Motor and Its Associated Components Eject Paddle Mechanical Drive C...

Page 1601: ...1 05 10 181 DocuColor 12 DCCS50 Eject Paddle Motor Principles of Operation Reissue Figure 2 Eject Paddle Motor and Its Associated Components...

Page 1602: ...As the Cam rotates the high and low points of the Cam drive the Eject Clamp Rolls back and forth across the paper path The Eject Clamp Offset Motor also drives the Eject Clamp Cam As the Cam rotates...

Page 1603: ...t Clamp Offset Motor As the cam rotates the high and low points move the Eject Clamp Pinch Rolls up and down 4 Eject Clamp Sensor Monitors the position of the Eject Clamp Cam See Figure 2 Figure 2 Eje...

Page 1604: ...ker Tray Drive Belts Raise and lower the Stacker Tray Stacker Tray Sensors 1 Stacker Upper Limit Sensor Monitors when the Stacker Tray has reached the highest point that it can safely travel 2 Stacker...

Page 1605: ...1 05 10 185 DocuColor 12 DCCS50 Stacker Tray Motor and Sensors Principles of Operation Reissue...

Page 1606: ...1 05 10 186 DocuColor 12 DCCS50 Stacker Tray Motor and Sensors Reissue Principles of Operation manuals4you com manuals4you com...

Page 1607: ...upports print driv ers for Windows 95 Windows 98 Windows NT 4 0 Mac OS v7 x and the MAC OS v8 x operat ing systems In addition a web browser such as Netscape Communicator or Microsoft Internet Explore...

Page 1608: ...rd Disk Drive to safely shut down Fig ure 1 Power Distribution Printer Low Voltage Power Supply LVPS When energized the Printer SSR provides 120 VAC 16 Amperes 220 240 VAC 10 Amperes to the Printer LV...

Page 1609: ...ector J509 Pin 4 BSD 16 1 Digital Signal Distribution from the IDFE to the IOT Two 80 pin cables provide Digital to Digital Interface DDI connections at Connector DPJ2 for the Printer and Connector DS...

Page 1610: ...Internal Fan is powered by 12 VDC from the Printer LVPS The fully assembled IDFE weighs 13 5 lbs 6 1 kg Network Interface The IDFE can interface with local area networks by use of several different p...

Page 1611: ...h is a set of eight parallel lines which provide the print data to the IOT TAG ODD and TAG EVEN Each is a set of four parallel lines which provides auxiliary data for images sent using YMCK color spac...

Page 1612: ...liary data for images sent using YMCK color space nSEPAGE REQ The IOT must provide an entire print page of data to the IOT during the active negative period of this signal nSLINE REQ The IOT must prov...

Page 1613: ...1 05 11 1 DocuColor 12 DCCS50 Glossary of Terms Reissue 11 Glossary of Terms Glossary of Terms and Contractions 11 3...

Page 1614: ...1 05 11 2 DocuColor 12 DCCS50 Reissue Glossary of Terms manuals4you com manuals4you com...

Page 1615: ...l BUS An electrical connection that allows data flow in two directions at the same time C Cyan CB Chute Bias CCD Charge Coupled Device CCITT International Telegraph and Telephone Consultative Committe...

Page 1616: ...he inside of the machine IBT Intermediate Belt Transfer IDFE Integrated Digital Front End IE Image Enhancement IIT Integrated Input Terminal or Image Input Terminal IIT IPS Integrated Input Terminal I...

Page 1617: ...ure R H Right Hand RE Reduction Enlargement Regi Registration RGB Red Green Blue ROM Read Only Memory A digital memory circuit that is designed to contain permanent software information ROS Raster Out...

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