wsm ME8200, Workshop Manual

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3-S30
ME8200, ME9000, WSM TRANSMISSION
Clearance between Internal Snap Ring and Pressure Plate
1. Measure the clearance between internal snap ring and pressure
plate with a feeler gauge while applying the specified force.
Specified force : 176 to 296 N (18 to 30 kgf, 39.6 to 66.1 lbf).
2. Three points are measured, and the smallest value is assumed
to be clearance.
3. If the clearance exceeds the allowable limit, measure the
thickness of clutch disc and steel plate with vernier calipers.
4. If the thickness is less than the allowable limit, replace them.
5. Remeasure to confirm the correct clearance.
NOTE
■
• Clearance between internal snap ring and pressure plate is
adjusted by two kinds of clutch disc with different thickness.
Therefore, use the one of the same thickness when you
change clutch disc.
(Reference)
• There are two kinds of thickness of clutch disc.
W1054495
Clearance between Shift Fork and Shifter Groove
1. Measure the width of shift fork.
2. Measure the shifter groove width, and calculate the clearance.
3. If the clearance exceeds the allowable limit, replace them.
W1054895
Clearance between
internal snap ring and
pressure plate (F and R
side)
Factory spec.
1.8 to 2.0 mm
0.071 to 0.079 in.
Allowable limit
3.6 mm
0.142 in.
Steel plate Factory spec.
2.24 to 2.36 mm
0.088 to 0.093 in.
Pressure plate Factory spec.
4.42 to 4.58 mm
0.174 to 0.180 in.
Clutch disc
Factory spec.
2.30 to 2.40 mm
0.091 to 0.094 in.
Factory spec.
2.45 to 2.55 mm
0.096 to 0.100 in.
Clearance between shift
fork and shifter groove
Factory spec.
0.13 to 0.40 mm
0.0051 to 0.0157 in.
Allowable limit
0.80 mm
0.031 in.
KiSC issued 03, 2007 A