Kioti LK3054XS Workshop Manual Download Page 1

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Summary of Contents for LK3054XS

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Page 3: ...disassembling or servicing SERVICING In this section you will find general precautions maintenance and special tools The are other sections which include troubleshooting servicing specifications lists...

Page 4: ...ved may result in death or fatal injury This mark should be indicated for most dangerous situations only This mark indicates potentially hazardous situation which if not observed may result in death o...

Page 5: ...the engine is running or immediately after stopping Only remove radiator cap when it is cool enough to touch with bare hands Slowly loosen the cap to relieve pres sure before removing completely 8 Esc...

Page 6: ...contains poisonous carbon monoxide so you should never run the engine in a closed area If the engine must be running while performing maintenance make sure the area is well ventilated PREVENT ACID BUR...

Page 7: ...RE FOR EMERGENCIES 1 Be sure to keep a first aid kit and fire extinguisher handy at all times 2 Keep emergency numbers for the nearest fire department hospital doctor and ambulance service near your t...

Page 8: ...e following safety decals are installed on the machine If a decal becomes damaged illegible or is not on the machine replace it The decal part number is listed in the parts list 2 Parts No T2325 50512...

Page 9: ...sure new label s is are attached in the same location s as the replaced component 5 Mount new labels by applying on a clean dry surface and pressing any bubbles to outside edge 3 Parts No T2445 50724...

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Page 11: ...CHAPTER 1 GENERAL...

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Page 13: ...TRACTOR IDENTIFICATION When contacting your local KIOTI distributor always specify engine serial number tractor serial number and hour meter reading 1 Statutory Plate 2 Engine Serial Number 4 Hour Me...

Page 14: ...CHAPTER 1 LK3054XS 1 4 S265 WOO Feb 2005 265W103A 2 DIMENSIONS mm in...

Page 15: ...iesel fuel should never be used for cleaning 8 Remove all oil and contaminates before perform ing any measurement of parts 9 Disconnect the battery negative cable before re moving or installing any li...

Page 16: ...connect the negative cable first Reinstall the positive cable first when reinstalling DISCONNECTING BATTERY NEGATIVE CABLE NOTE Be sure to turn the starting key OFF when con necting or disconnecting t...

Page 17: ...rubber parts free from oil and other petroleum products This may cause a change in quality in these parts and may shorten prod uct life 3 4 LUBRICANT During assembly and repair apply designated lubri...

Page 18: ...A Check electrical wiring for damage and loosened connection every year To this end educate the customer to do his or her own check At the same time recommend the dealer to performs a peri odic check...

Page 19: ...3 4 11 2 1 250 2 756 Engine Model Model Type Engine gross HP kW P T O HP kW rpm Displacement cc cu in Rated revolution r p m min 1 Fuel tank capacity gal Clutch Transmission Speeds Differential lock B...

Page 20: ...7 2 1 9 U S gal 6 4 1 69 U S gal 26 6 86 U S gal 6 0 1 58 U S gal No of greasing points 2 Above 25 C 77 F 0 to 25 C 32 to 77 F Below 0 C 32 F SAE30 SAE10W 30 or 10W 40 SAE20 SAE10W 30 or 10W 40 SAE10W...

Page 21: ...24 147 197 225 275 318 368 431 kgf m 1 00 1 15 2 4 2 8 4 9 5 7 7 9 9 2 12 6 15 0 20 0 23 0 28 0 32 5 37 5 44 0 lbf ft 7 24 8 31 17 4 20 2 35 5 41 2 57 2 66 5 91 2 108 145 166 203 235 272 318 Material...

Page 22: ...5 82 11 07 13 29 15 22 18 27 20 75 24 91 lbf ft 17 0 20 5 35 0 42 0 80 0 96 0 110 0 132 0 150 0 180 0 kgf m 3 31 4 01 6 22 7 47 15 22 18 27 22 14 26 57 30 44 36 53 N m 32 5 39 3 61 0 73 2 149 2 179 0...

Page 23: ...e Light bulb 2 years z z z z z z Change Replace Replace Change Change Adjust Check Check Check Clean Replace Check Replace Adjust Adjust Adjust Check Replace Check Replace Check Replace Check Replace...

Page 24: ...3 Replace only if necessary 4 When the battery is used for less than 100 hours per year check the fluid level annually The items listed above marked are registered as emission related critical parts...

Page 25: ...SAE J313 JUN 87 Grade of Diesel Fuel Oil According to ASTM D975 Flash Point C F Min 52 125 Water and Sediment Volume Max 0 05 Carbon Residue On 10 Percent Residuum Max 0 35 Ash Weight Max 0 01 Distill...

Page 26: ...re removing the cap completely CAUTION When using an oil of different maker or viscosity from the previous one remove all of the old oil Never mix two different types of oil Never run engine is the oi...

Page 27: ...oid personal injury Be sure to stop the engine before removing the screen CAUTION Grill and screen must be clean from debris to keep the engine from overheating and to allow good air intake to the air...

Page 28: ...Rod 1 Grease Fitting Brake Pedal RH 2 Grease Fitting Clutch Pedal 265W116A 265W117A 265W119A A LUBRICATING GREASE FITTINGS Apply a small amount of multipurpose grease to the following points every 50...

Page 29: ...l bolts and nuts regularly especially when new If they are loose tighten them as follows 265W121A To avoid personal injury Never operate tractor with a loose rim wheel or axle Any time bolts and nuts...

Page 30: ...that all lines and hose clamps are tight and not damaged 2 If hoses and clamps are found worn or damaged replace or repair them at once NOTE If the fuel line is removed be sure to properly bleed the f...

Page 31: ...eaner element Once yearly or after every sixth cleaning whichever comes first NOTE Check to see if the evacuator valve is blocked with dust 1 Element 2 Cover 3 Evacuator Valve 265W125A The air cleaner...

Page 32: ...1 Lock Nut 2 Turnbuckle A Free Travel 1 Release the parking brake 2 Slightly depress the brake pedals and measure free travel at top of pedal stroke 3 If adjustment is needed loosen the lock nut and...

Page 33: ...e B Open 265W128A If dust and dirt enters the fuel system the fuel pump and injection nozzles are subject to prema ture wear To prevent this be sure to clean the fuel filter bowl and element periodica...

Page 34: ...e by placing a metal object across the posts Use a voltmeter or hydrometer CAUTION A Highest Level B Lowest Level 265W131A H BATTERY 1 Battery 2 Vent Cap 265W130A Mishandling the battery shortens the...

Page 35: ...e and in a short time When using a boost charged battery it is neces sary to recharge the battery as early as possible Failure to do this will shorten the battery s service life 5 When the specific gr...

Page 36: ...turn only 4 After the new filter has been replaced the engine oil normally decreases a little Make sure that the engine oil does not leak through the seal and be sure to check the oil level on the dip...

Page 37: ...ickly until it contacts the mount ing surface Tighten the filter by hand an additional half turn only 1 Gauge 2 Oil Inlet A Oil Level is Acceptable Within this Range 265W135A 265W134A To prevent serio...

Page 38: ...rs when the engine coolant temperature is equal to or greater than it s boil ing point 1 Stop the machine operation in a safe place and keep the engine unloaded idling 2 Don t stop the engine suddenly...

Page 39: ...ake and stop the engine 4 Measure the distance between tire beads at front of tire hub height 5 Measure the distance between tire beads at rear of tire hub height 6 The front distance should be 2 to 8...

Page 40: ...tall the drain plug 3 Fill with the new KIOTI TF65 fluid up to the upper line of the gauge See LUBRICANTS in Maintenance Section 4 After running the engine for a few minutes stop it and check the oil...

Page 41: ...and then loosen the screw by 1 6 turn Retighten the lock nut 1 Adjusting Screw 2 Lock Nut 265W143A 1 Check Plug 3 Drain Plug 2 Filling Plug 265W142A C CHANGING FRONTAXLE CASE OIL 1 To drain the used o...

Page 42: ...not remove the radiator cap when the engine is hot Loosen cap slightly to the stop Relieve any excess pressure before removing cap completely CAUTION 1 Stop the engine and let cool down 2 To drain the...

Page 43: ...ER STEERING HOSE Replace the hoses and clamps See Checking power steering line in every 200 hours maintenance E REPLACING HST OIL LINE HST TYPE Replace the hoses and clamps See Checking HST oil line i...

Page 44: ...Close B Open C Air 1 Split Pin Plugs B DRAINING CLUTCH HOUSING WATER The tractor is equipped with a plug under the clutch housing After operating in rain or snow or if the tractor has been washed wate...

Page 45: ...cing a blown fuse determine why the fuse blew and make any necessary repairs Fail ure to follow this procedure may result in serious damage to the tractor electrical system Refer to the troubleshootin...

Page 46: ...e recommended pres sure shown in the operator s manual CAUTION Do not use tires larger than specified When you intend to mound different size of tires from equipped ones consult your dealer about fron...

Page 47: ...TREAD Do not turn front discs to obtain wider tread IMPORTANT A FRONT WHEELS Front tread can not be adjusted A Tread 7 14 Farm 27 x 8 50 15 Turf 25 x 8 50 14 IND Tire Tread 1 115 mm 43 9 in 1 161 mm...

Page 48: ...awings If not attached as illustrated transmission parts may be damaged When re fitting or adjusting a wheel tighten the bolts to the following torques then recheck after driving the tractor 200 m 221...

Page 49: ...l Weights 265W153A A FRONT BALLAST To avoid personal injury Additional ballast will be needed for transporting heavy implements When the implement is raised drive slowly over rough ground regardless o...

Page 50: ...mile h km h mile h Hi Lo High 1 2 3 4 1 2 3 4 Low Shuttle LK3054XS 1 36 0 84 1 89 1 17 2 68 1 66 4 34 2 69 6 34 3 93 8 79 5 46 12 49 7 76 19 50 12 11 Forward Main Hi Lo High 1 2 3 4 1 2 3 4 Low Shutt...

Page 51: ...list Max Drawbar Load W2 500 kg 1 102 lbs Actual figures Trailer loading weight W3 Max capacity 1 500 kg 3 300 lbs Lifting capacity max loading weight The max allowable load which can be put on the 24...

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