wsm ME8200, Workshop Manual

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1-S54
ME8200, ME9000, WSM ENGINE
Oil Clearance between Idle Gear Shaft 1, 2 and Idle Gear 1, 2
Bushing
1. Measure the idle gear shaft O.D. with an outside micrometer.
2. Measure the idle gear bushing I.D. with an inside micrometer,
and calculate the oil clearance.
3. If the oil clearance exceeds the allowable limit, replace the
bushing.
W1036785
Replacing Idle Gear Bushing
(When removing)
1. Using an idle gear bushing replacing tool, press out the used
bushing.
(When installing)
1. Clean a new idle gear bushing and idle gear bore, and apply
engine oil to them.
2. Using an idle gear bushing replacing tool, press in a new bushing
(service parts) to the specified dimension. (See figure.)
W1037019
Balancer-shaft Side Clearance
1. Set a dial indicator with tip on the balancer shaft.
2. Measure the side clearance by moving the balancer shaft to the
front and rear.
3. If the measurement exceeds the allowable limit, replace the
balancer shaft.
W1037184
Clearance between idle
gear 1, 2 shaft and idle
gear 1, 2 bushing
Factory spec.
0.050 to 0.091 mm
0.0020 to 0.0036 in.
Allowable limit
0.10 mm
0.0039 in.
Idle gear 1, 2 bushing
I.D.
Factory spec.
45.025 to 45.050 mm
1.7726 to 1.7736 in.
Idle gear 1, 2 shaft O.D. Factory spec.
44.959 to 44.975 mm
1.7700 to 1.7707 in.
(A) When removing (B) When installing
End play of balancer
shaft
Factory spec.
0.070 to 0.220 mm
0.0028 to 0.0087 in.
Allowable limit
0.3 mm
0.0118 in.
KiSC issued 03, 2007 A