wsm ME8200, Workshop Manual

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6-S2
ME8200, ME9000, WSM FRONT AXLE
2. SERVICING SPECIFICATIONS
W1013874
Item Factory Specification Allowable Limit
Front Wheel Alignment Toe-in 2.0 to 8.0 mm
0.078 to 0.315 in.
–
Front Wheel Axle Sway 5.0 mm
0.197 in.
–
Bevel Gear Case and Stopper Clearance Below 0.5 mm
0.02 in.
–
Bevel Pinion Shaft and Bevel Gear Backlash 0.20 to 0.30 mm
0.0079 to 0.0118 in.
0.4 mm
0.016 in.
Differential Case and Differential Side
Gear Clearance 0.050 to 0.091 mm
0.00197 to 0.00358 in.
0.35 mm
0.0138 in.
Differential Case
I.D. 32.025 to 32.050 mm
1.26083 to 1.26181 in.
–
Differential Side
Gear O.D. 31.959 to 31.975 mm
1.25823 to 1.25886 in.
–
Differential Pinion Shaft to Differential
Pinion Gear Clearance 0.016 to 0.052 mm
0.00063 to 0.00205 in.
0.25 mm
0.0098 in.
Differential Pinion
Shaft O.D. 15.966 to 15.984 mm
0.62858 to 0.62929 in.
–
Differential Pinion
Gear I.D. 16.000 to 16.018 mm
0.62992 to 0.63063 in.
–
Pinion Shaft Case Cover Boss (Pinion
Bearing Case) O.D. 65.000 to 65.030 mm
2.55906 to 2.56024 in.
–
Bearing Retainer O.D. 64.970 to 65.000 mm
2.55787 to 2.55906 in.
–
Bevel Gear Case O.D. 49.975 to 50.000 mm
1.96752 to 1.96850 in.
–
Bevel Gear in Bevel Gear Case Backlash 0.20 to 0.30 mm
0.0079 to 0.0118 in.
0.4 mm
0.016 in.
Planetary Gear, Needle Bearing and Shaft Clearance 0.009 to 0.046 mm
0.00035 to 0.00181 in.
0.3 mm
0.012 in.
Shaft O.D. 24.991 to 25.000 mm
0.98390 to 0.98425 in.
–
Planetary Gear
I.D. 33.009 to 33.025 mm
1.29957 to 1.30020 in.
–
Needle O.D. 3.994 to 4.000 mm
0.15724 to 0.15748 in.
–
Bevel Gear in Front Wheel Case Backlash 0.20 to 0.30 mm
0.0079 to 0.0118 in.
0.4 mm
0.016 in.
Internal Gear to Planetary Gear Backlash 0.10 to 0.30 mm
0.0039 to 0.0118 in.
0.5 mm
0.020 in.
Thrust Collar Thickness 1.55 to 1.65 mm
0.0610 to 0.0650 in.
1.0 mm
0.0039 in.
KiSC issued 03, 2007 A