Volkswagen CJDA, Workshop Manual

Page: 344 / 553

– Remove exhaust gas temperature sender 1 -G235- -1- (ex-
haust gas temperature sender ahead of turbocharger)
⇒
Page 432 .
– Unscrew banjo bolt of turbocharger support
⇒
Item 17 on
page 323 .
– Unscrew upper bolt -arrow- from support on turbocharger.
– Turn lower part of support 90° and pull support downwards
off upper part.
– Remove heat shield from exhaust manifold.
– Unscrew securing nuts for exhaust manifold.
– Remove turbocharger, turn it so that intake side faces down-
wards, and remove turbocharger downwards.
Engine codes CPYA, CPYB, CPYC, CPYD, CPYE
– Pull charge air pipe/connecting hose off turbocharger.
– Loosen clamp for turbocharger/diesel particulate filter. If nec-
essary, remove diesel particulate filter
⇒
Page 427 .
– Remove connecting pipes to exhaust gas recirculation cool-
er -A-.
Caution
The exhaust gas temperature sender 1 -G235- must not be
bent.
– Unscrew bolts -1, 2- and banjo bolts -4, 5-, and remove tur-
bocharger support with oil supply line.
3
Industriemotoren - Industrial Engines 2009
▶
Workshop Manual for Diesel Engine (2.0 l/36-75 kW_EA 189) 05.2015
328 Repair Group 21 - Turbocharging/supercharging