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X5 AC Drive User’s Manual

Chapter 8: Troubleshooting

DPD00089A

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126 -

© 2009 Vacon Incorporated All Rights Reserved

3

Curr Calibr

Current calibration

fault

0

Current calibration fault on phase
T1/U

• Check the motor connections to

the terminal strip of the drive
and at the motor.

• Have motor checked.
• Consult factory for repair or

replacement of drive.

1

Current calibration fault on phase
T3/W

2

Current calibration fault on phase
T2/V

4

Power Supp

Power supply fault

0

5V supply is below 4 Vdc for more
than 100 ms

• Increase resistance between

REF and analog inputs.

• Check wiring to REF terminals.
• Consult factory.

6

IOC Trip

Instantaneous

overcurrent trip

0

Short circuit was detected on
power-up

• Remove the short from the

power wiring

• Check for shorted motor
• Consult factory.

1

Short circuit was detected during
operation

7

MOL

MOL contact fault

0

The MOL digital input was
activated, depending on pull-up or
pull-down logic configuration

Reset MOL contact or remove
condition causing the MOL
contact activation.

8

Model ID

ID # out of range

0,1,2

Control board is not reading the
drive ID properly

Consult factory for repair or
replacement.

10

Res Lockout

Restart lockout

0

The number of fault restarts is
greater than the limit defined in
the customer parameter.

Check the actual fault in the fault
log and use the appropriate
remedy.

11

Ground

Ground fault

0

The drive has detected current
imbalance between output
phases. Imbalance determined to
be current flow to ground.

• Check for unbalanced currents.
• Check for grounded motor

leads or motor.

• Consult factory.

12

Vac Imblnce

Input voltage

imbalance

0

The drive has detected a single-
phase condition or a voltage
imbalance outside the drive’s
rating while running a load that
could be damaging to the drive.

Check input voltage and current
for imbalance, and correct.

13

OverVoltage

Overvoltage

condition

0

• The drive has detected an

overvoltage condition during
power-up

(not auto-resettable)

.

Verify incoming line power is
within specification. Add reactor
or transformer to correct.

1,3

• The drive has detected an

overvoltage condition during a
running condition.

Verify incoming line power and
check for regenerative load.
Reduce Regen load or add
dynamic braking resistors. Regen
Current Limit may help; consult
factory.

2

• The drive has detected an

overvoltage condition on
power-up on the load side.

Verify incoming line power is
within specification. Add reactor
or transformer to correct.

Table 8-1: X5 Fault Codes

(Page 2 of 6)

Code

Fault Display

Description

Adv. Fault

Code

Explanation

Suggestions for Recovery

Note:

Shaded faults are auto-resettable, except where noted.

«
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128
129
130
131
132
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Summary of Contents for X5

Page 1: ...X5 AC Drive user s manual ...

Page 2: ...Vacon Inc Chambersburg PA 17202 Normal business hours North America 8 00 AM to 5 00 PM Eastern time 1 877 Vacon06 1 877 822 6606 After hours support is also available and Vacon Inc are trademarks of Vacon Plc a member of Vacon Group All other product names are trademarks of their respective companies Copyright 2009 Vacon Incorporated All rights reserved ...

Page 3: ...is live or unless the area is known to be free of ignitable concentrations Warning Exposure to some chemicals may degrade the sealing properties of materials used in the relays inside of the drive Product Data Product Voltage HP Il A Dimension Frame VACONX5C40400X 480 40 52 11 19x20 19x11 73 T3 VACONX5C40500X 480 50 65 11 19x20 19x11 73 T3 VACONX5C40600X 480 60 77 12 84x29 35x13 8 T4 VACONX5C40750...

Page 4: ......

Page 5: ...ad only 72 118 kWh Meter 0 0 999 9 Read only 72 120 Today s Date MM dd YY Read only 73 121 Today s Time hh mm Read only 73 150 Show Clock Parameters Parameters 151 179 text string 0 No 73 151 Tiime Zone Setup text string 12 5 East US 73 152 TOD Run Enable 0 23 hours 0 59 min 12 00 73 154 TOD Run Disable 0 23 hours 0 59 min 12 00 73 156 TOD Run En 2 0 23 hours 0 59 min 12 00 73 158 TOD Run Dis 2 0 ...

Page 6: ...Preset Freq 10 Min Freq Max Freq 7 5 Hz 79 314 Preset Freq 11 Min Freq Max Freq 15 0 Hz 79 315 Preset Freq 12 Min Freq Max Freq 25 0 Hz 79 316 Preset Freq 13 Min Freq Max Freq 35 0 Hz 79 317 Preset Freq 14 Min Freq Max Freq 45 0 Hz 79 318 Preset Freq 15 Min Freq Max Freq 55 0 Hz 79 380 Keeper Input Cfg text string 4 disabled 79 381 Keeper Max Scale 0 32000 1000 80 382 Keeper Save Time 00 00 23 59 ...

Page 7: ...ring No 87 519 Find Mtr Data Not active Motor RS Not active 87 520 Filter FStator 1 100 ms 8 ms 87 521 Start Field En text string No 87 522 Filter Time Slip 10 1000 ms 100 ms 88 523 Id Percent 0 200 Read only 88 524 Iq Percent 0 200 Read only 88 525 Power Fail Config text string CTS No Msg 88 526 UV Ride Thru En text string w LVT 88 600 Current Lim Sel text string 0 89 601 Cur Lim Mtr Fwd 5 150 12...

Page 8: ...g 1 Drv Fault 98 751 Timer 2 Time 0 0 320 0 sec 1 0 sec 98 794 Drive Name text string serial number 98 799 Config USB Mode text string 0 Disabled 98 801 Program Number 0 9999 0 99 802 Start Options text string 0 LS Lockout 99 803 PWM Frequency 0 6 16 0 kHz 3 0 kHz 100 804 Display Mode text string 0 Std Disply 100 805 Display Units alphanumeric 0 blank 100 809 Display Scale 1 65535 18000 100 810 La...

Page 9: ...ad only 106 910 Vin1 Status 0 00 100 00 Read only 106 911 Cin Status 0 00 100 00 Read only 106 912 Vin2 Status 0 00 100 00 Read only 106 913 Output Status Bit 0 5 Read only 106 914 Vmet Status 0 00 100 00 Read only 106 915 Imet Status 0 00 100 00 Read only 106 916 Infrared Baud text string 2 9600 106 917 FBus Port Config text string 1 485 w ctl 107 920 SIO Vmet Level 0 00 100 00 100 00 107 921 SIO...

Page 10: ...ount 14 0 65535 0 109 969 Seq Count 15 0 65535 0 109 970 Seq Count 16 0 65535 0 109 971 Seq Count 17 0 65535 0 109 972 Seq Count 18 0 65535 0 109 973 Seq Count 19 0 65535 0 109 974 Seq Count 20 0 65535 0 109 975 Seq Count 21 0 65535 0 109 976 Seq Count 22 0 65535 0 109 977 Seq Count 23 0 65535 0 109 978 Seq Count 24 0 65535 0 109 979 Seq Count 25 0 65535 0 109 980 Seq Decision 1 Bit 0 15 0x0000 10...

Page 11: ...nspection 24 3 2 Installation Precautions 24 3 3 Dissipation Requirements 25 3 4 Cover Assembly and Torque Specifications 26 3 5 Serial Number Label 27 3 6 Conduit Usage 27 3 7 Condensation 27 Chapter 4 Connections 28 4 1 Introduction 29 4 2 General Wiring Information 29 4 2 1 Wiring Practices 29 4 2 2 Considerations for Power Wiring 29 4 2 3 Considerations for Control Wiring 30 4 3 Input Line Req...

Page 12: ... 5 5 4 Restoring Factory Settings 51 5 5 5 Viewing Parameters That Have Changed 51 5 5 6 Using Macro Mode 51 5 6 Measuring Stator Resistance RS Measurement 51 5 6 1 Activating Automatic RS Measurement via Keypad 51 5 6 2 Activating Automatic RS Measurement via Serial Link Modbus 52 5 7 Storing Data and Reflashing Using a Flash Memory Device 52 5 7 1 Storing Drive Parameters 52 5 7 2 Recalling Driv...

Page 13: ...110 7 4 2 Controlling the X5 Program Sequencer 111 7 4 3 Sequencer State Configuration Overview 113 7 4 4 Advancement on Drive State Conditions 118 7 4 5 Sequencer Decision Configuration 119 7 4 6 Sequencer Status Indicators 120 7 4 7 Sample Sequencer Program 121 Blank Worksheet to Remove and Copy 123 Chapter 8 Troubleshooting and Fault Codes 125 Chapter 9 X5 Options 131 Appendix A Parameter 201 O...

Page 14: ...re capability The X5 product family includes a wide variety of models to suit almost any input voltage requirement An x in the following table indicates what models are currently available Refer to Chapter 2 Technical Characteristics on page 14 for help in interpreting model numbers 1 2 Overview of This Manual This manual contains specifications receiving and installation instructions configuratio...

Page 15: ...ughout manual Added Appendix for Parameter 201 June 2008 1434B Corrected Figure 7 3 in Sequencer section Updated Vacon corporate information October 2008 DPD00089 Changed installation diagrams to reflect changes in product changed photographs of product added information to Chapter 2 on current surges and voltage transients added parameters 614 15 719 and changed ranges for parameters 862 864 Made...

Page 16: ...0 Vac Three phase 4 460 Vac Three phase 5 575 Vac Three phase Horsepower Examples 0030 3 HP 0300 30 HP Enclosure C NEMA 4X IP66 D NEMA 12 IP55 Optional configuration see following section for more information X5 Models without option card capability Smaller horsepower models 30 HP or less of X5 drives with optional configuration 09 have the same electrical capabilities as the other X5 models but d...

Page 17: ...0050C 1 X5C50050C 1 X5C20050C09 1A X5C40050C09 1A X5C50050C09 1A X5C20075C 1 X5C40075C 1 X5C50075C 1 X5C20075C09 1A X5C40075C09 1A X5C50075C09 1A X5C20100C 2 X5C40100C 1 X5C50100C 1 X5C20100C09 2A X5C40100C09 1A X5C50100C09 1A X5C20150C 2 X5C40150C 2 X5C50150C 2 X5C20150C09 2A X5C40150C09 2A X5C50150C09 2A X5C20200C 3 X5C40200C 2 X5C50200C 2 X5C20250C 3 X5C40200C09 2A X5C50200C09 2A X5C20300C 3 X5...

Page 18: ... 30 22 96 84 92 80 25 18 5 82 3 73 8 78 2 68 NOTE All 230 Vac models can be operated at single phase with 50 derating 460 Vac Ratings Model number Normal Duty Input current A Output current A Heavy Duty Input current A Output current A HP kW 380 Vac 460 Vac 380 Vac 460 Vac HP kW 380 Vac 460 Vac 380 Vac 460 Vac X5C40010C 1 0 75 3 0 2 4 2 4 2 1 0 5 0 37 1 6 1 3 1 3 1 1 X5C40020C 2 1 5 5 2 3 9 3 8 3 ...

Page 19: ...2 5 0 3 9 2 1 5 3 6 2 7 X5C50050C 5 4 7 6 6 1 3 2 2 5 0 3 9 X5C50075C 7 5 5 5 10 4 9 0 5 4 7 6 6 1 X5C50100C 10 7 5 14 1 11 0 7 5 5 5 10 4 9 0 X5C50150C 15 11 23 17 10 7 5 14 1 11 X5C50200C 20 15 31 22 15 11 23 17 X5C50250C 25 18 37 27 20 15 31 22 X5C50300C 30 22 39 5 32 25 18 37 27 X5C50400C 40 30 49 41 30 22 39 5 32 X5C50500C 50 37 58 52 40 30 49 41 X5C50600C 60 45 68 62 50 37 58 52 X5C50750C 75...

Page 20: ...x models 380 460 Vac 3 phase 15 1 200 HP X5C5x models 575Vac 3 phase 15 1 200 HP Line frequency 50 60 Hz 2 Hz Source kVA maximum 10 times the unit rated kVA 65kA maximum see note below DC bus voltage for Overvoltage trip Dynamic brake activation Nominal undervoltage UV trip 115 230 Vac models 406 Vdc 388 Vdc 199 Vdc 460 Vac models 814 Vdc 776 Vdc 397 Vdc 575 Vac models 1017 Vdc 970 Vdc 497 Vdc Con...

Page 21: ...alog output 0 to 10 Vdc 5 mAdc maximum Imet analog output 0 4 20 mAdc output into a 500 Ω load maximum DC holding injection braking At start stop by frequency with adjustable current level and time or continuous DC injection by digital input Current limit Four quadrant adjustable from 5 to 150 Speed ramps Primary and alternate adjustable from 0 1 to 3200 0 seconds Voltage boost Adjustable fixed bo...

Page 22: ...ions A onward are in inches millimeters in mm Weight is in pounds kilograms lb kg Figure 2 1 X5 Frame Size 0 Models Table 2 2 Dimensions and Weights for Frame Sizes 0 2 Frame 0 1 1A 2 2A Dimensions in mm See X5 diagrams on pages 21 through 23 A 9 47 241 12 01 305 17 38 441 B 6 50 165 8 72 221 10 75 273 C 6 08 155 8 49 216 6 51 166 9 89 251 7 91 201 D 8 45 215 11 03 280 16 50 419 E 5 69 145 7 88 20...

Page 23: ...tics DPD00089A 21 2009 Vacon Incorporated All Rights Reserved Figure 2 2 X5 Frame Size 1 Models Figure 2 3 X5 Frame Size 2 Models E E A A B B D D F F 4 4 p plla ac ce es s M M 3 3 p plla ac ce es s C C G G L L K K J J B F 4 PLACES A D E C G J K L M 2 PLACES N ...

Page 24: ...51 16 88 429 D 19 25 489 28 00 711 45 77 1163 E 7 88 200 7 88 200 7 65 194 F 0 28 7 0 42 11 0 42 11 G 7 78 198 8 63 219 12 57 319 H N A 8 26 210 11 10 282 J 0 65 17 0 53 13 0 20 5 K 2 29 58 2 69 68 2 32 59 L 3 95 100 3 94 100 3 82 97 M 1 69 43 2 44 62 2 94 75 N 0 88 22 0 88 22 0 88 22 P 5 60 142 5 19 132 5 32 135 Q 7 24 184 7 35 187 7 45 189 R N A 10 23 260 N A S N A 1 94 49 1 86 47 Weight lb kg 5...

Page 25: ...teristics DPD00089A 23 2009 Vacon Incorporated All Rights Reserved Figure 2 5 X5 Frame Size 4 Models Figure 2 6 X5 Frame Size 5 Models B A E F 8 PLACES D C G H R M 2 PLACES S N 2 PLACES J K L P Q B A E F 8 PLACES C H G J K L P Q M 2 PLACES S N 2 PLACES D ...

Page 26: ... 3 2 Installation Precautions Improper installation of the X5 drive will greatly reduce its life Be sure to observe the following precautions when selecting a mounting location Failure to observe these precautions may void the warranty See the inside front cover of this manual for more information about the warranty Do not install the drive in a place subjected to high temperature high humidity ex...

Page 27: ...nside an Enclosure at Rated Current 3KHz Carrier Frequency Watts X5C1S010C 47 X5C20010C 48 X5C20020C 71 X5C20030C 92 X5C20050C 132 X5C20075C 177 X5C20100C 263 X5C20150C 362 X5C20200C 550 X5C20250C 653 X5C20300C 779 X5C40010C 34 X5C40020C 48 X5C40030C 71 X5C40050C 91 X5C40075C 114 X5C40100C 155 X5C40150C 304 X5C40200C 393 X5C40250C 459 X5C40300C 458 X5C40400C 695 X5C40500C 834 X5C40600C 776 X5C4075...

Page 28: ...ls and power terminals are listed in General Wiring Information on page 29 X5C42000D 2302 X5C50010C 32 X5C50020C 50 X5C50030C 66 X5C50050C 112 X5C50075C 159 X5C50100C 187 X5C50150C 334 X5C50200C 431 X5C50250C 528 X5C50300C 597 X5C50400C 742 X5C50500C 877 X5C50600C 766 X5C50750C 913 X5C51000C 1542 X5C51250D 1988 X5C51500D 2282 X5C52000D 3043 Table 3 1 Dissipation Requirements for X5 Models in Enclo...

Page 29: ...ing that week 3 6 Conduit Usage The X5 drive in the NEMA 4x IP66 enclosure is rated for 1000 psi washdown from 6 inches To keep this rating the use of a sealed conduit is required The use of a Romex type conduit will not prevent water entry into the enclosure If the approved conduit is not used all warranty claims against water damage will be void 3 7 Condensation The washdown process of an X5 dri...

Page 30: ...tégralité avant d installer ou de faire fonctionner le variateur de vitesse X5 L installation le réglage les réparations et l entretien des ces variateurs de vitesse doivent être effectuées par du personnel qualifié Coupez toutes les alimentations avant de travailler sur le variateur de vitesse ATTENDEZ CINQ MINUTES pour que la décharge des condensateurs du bus cc s effectue NE court cuitez PAS le...

Page 31: ...gh frequencies which may cause interference with other equipment do not run control wires in the same conduit or raceway with power or motor wiring 4 2 2 Considerations for Power Wiring Power wiring refers to the line and load connections made to terminals L1 R L2 S L3 T and T1 U T2 V T3 W respectively Select power wiring as follows 1 Use only UL recognized wire 2 Wire voltage rating must be a min...

Page 32: ...ry of control wiring specifications Table 4 1 X5 Power Terminal Wiring Specifications Frame Size Specifications Torque Nom Torque Max Max Wire Size Strip Length Size 0 12 in lbs 13 in lbs 12 24 AWG 5 16 0 3125 Size 1 16 in lbs 18 in lbs 8 18 AWG 5 16 0 3125 Size 2 30 in lbs 6 8 AWG 3 8 0 38 Size 3 35 in lbs 3 AWG Size 4 65 in lbs 3 0 AWG Size 5 132 in lbs 400 MCM Table 4 2 User Supplied Terminal C...

Page 33: ...ote X5 AC drive devices are suitable for use on a circuit capable of delivering not more than 65 000 rms symmetrical amperes at 10 above the maximum rated voltage 4 3 3 Phase Imbalance Phase voltage imbalance of the input AC source can cause unbalanced currents and excessive heat in the drive s input rectifier diodes and DC bus capacitors Phase imbalance can also damage motors running directly acr...

Page 34: ... motor lead length exceeds 150 feet The carrier frequency for the drive should also be reduced using parameter 803 PWM Frequency Nuisance trips can occur due to capacitive current flow to ground These currents can cause shock to personnel and can create problems within the motor Care should be taken when working in these areas Some applications can have a restricted lead length because of type of ...

Page 35: ... connections are not on the terminal strip but on fast on spade connectors for models up to 30 HP and on the terminal strip for models 40 HP and larger See page 36 for specific information about dynamic braking Figure 4 1 X5 Power Terminals Table 4 5 Description of X5 Power Terminals Terminal Description L1 R L2 S L3 T These terminals are the line connections for input power Single phase 230 Vac 5...

Page 36: ...and a 150 overload for 60 seconds for heavy duty rating and 120 overload for normal duty rating The fusing and input protection of the drive must always meet UL NEC National Electric Code and CEC Canadian Electric Code requirements All fuse ratings included in Table 4 6 below are for reference only and do not supersede code requirements The recommended supplier is Bussman Table 4 6 Fuse Ratings Pa...

Page 37: ...5C40750C 150 125 X5C41000C 200 175 X5C41250D 225 200 X5C41500D 250 225 X5C42000D 300 300 X5C50010C 6 X5C50020C 6 X5C50030C 10 X5C50050C 10 X5C50075C 15 X5C50100C 20 X5C50150C 30 X5C50200C 40 X5C50250C 50 X5C50300C 50 X5C50400C 70 X5C50500C 80 X5C50600C 90 X5C50750C 110 X5C51000C 150 X5C51250D 175 X5C51500D 200 X5C52000D 250 Table 4 6 Fuse Ratings Page 2 of 2 Model Number Fuse Size 115 Vac JJS JJN ...

Page 38: ...ct the external resistor fast on terminals where the internal resistor had been connected Changes to parameter 410 must be made when using external DB resistors Verify with the manufacturer of the selected resistor that the resistor is appropriate for your application Contact Vacon s Electronic Application Engineering group for further assistance with other possible sizing limitations Refer to Tab...

Page 39: ... 607 577 50030 2 2 120 353 110 8 607 385 50050 3 7 120 212 110 8 607 231 50075 5 5 120 141 91 10 404 186 50100 7 5 120 106 91 10 404 139 50150 11 120 71 62 15 269 136 50200 15 120 53 62 15 269 102 50250 18 120 42 62 15 269 82 50300 22 120 35 62 15 269 68 50400 29 8 60 53 24 39 447 132 50500 37 3 60 42 24 39 447 106 50600 45 60 35 15 63 115 141 50750 55 60 28 15 63 115 113 51000 75 60 21 20 63 115 ...

Page 40: ...e page 19 for specifications Table 4 9 on page 41 shows how to use the control terminals for preset speeds The drive s control terminals are referenced to earth ground through a resistor capacitor network Use caution when connecting analog signals not referenced to earth ground especially if the communications port J3 is being used The J3 port includes a common reference that can be connected to e...

Page 41: ...is supply cannot exceed 10 mAdc Cin Cin Current Input The default input signal is 4 20 mA although this range may be adjusted by using parameters 209 Cin Offset which configures an offset for the range and 210 Cin Span to reduce or enlarge the range for example setting this parameter to 50 results in a range of 4 12 mA See page 77 for more information on these parameters The burden for this termin...

Page 42: ...which closes when the relay is activated Terminal NC1 is the normally closed contact which opens when the relay is activated Terminal RC1 is the common terminal NC2 NO2 RC2 The second auxiliary relay The function of the relay is set by parameter 706 Relay 2 Select see page 93 the default setting is for the relay to activate when the drive is running Drv Run Terminal NO2 is the normally open contac...

Page 43: ...eter 303 0 0 1 0 Preset frequency F2 parameter 304 0 0 1 1 Preset frequency F3 parameter 305 0 1 0 0 Preset frequency F4 parameter 306 0 1 0 1 Preset frequency F5 parameter 307 0 1 1 0 Preset frequency F6 parameter 308 0 1 1 1 Preset frequency F7 parameter 310 1 0 0 0 Preset frequency F8 parameter 311 1 0 0 1 Preset frequency F9 parameter 312 1 0 1 0 Preset frequency F10 parameter 313 1 0 1 1 Pres...

Page 44: ...on Incorporated All Rights Reserved 4 6 3 Typical Connection Diagrams for Analog Inputs Figure 4 6 Connections for Speed Potentiometer Figure 4 7 Connections for Process Signal 4 6 4 Typical Connection Diagrams for Analog Outputs Figure 4 8 Connections for Process Meters ...

Page 45: ...ss the relay coil to prevent this condition The following component values should be used for 115 VAC or 230 VAC relays or solenoids Figure 4 10 Connection Diagram for AC and DC Relay Coils and Solenoids For magnetic contactors relays and solenoids energized from a DC source use a free wheeling diode of the high speed fast recovery type Connect the diode across the coil as shown in Figure 4 10 The...

Page 46: ...you to access the most commonly used parameters 2 Enter Level 2 by holding down the SHIFT key while pressing the PROG key Level 2 allows access to all X5 parameters including those in Level 1 for applications which require more advanced features 3 Enter Macro mode by holding the Program PROG key down for more than 3 seconds The display then shows Hold PROG for Macro Mode See Chapter 6 Using Macro ...

Page 47: ... parameter 303 To exit the Jog mode press the Jog key again When the drive is stopped pressing this key increases the desired running speed When the drive is running pressing this key increases the actual running speed in 0 1 Hz increments Holding the SHIFT key while pressing the INC UP arrow key moves the decimal place to the left with each press 0 1 Hz 1 0 Hz 10 0 Hz increments When the drive is...

Page 48: ...or is flashing it decreases the value of the parameter To change the scroll rate hold the SHIFT key at the same time to increase the scroll rate release the SHIFT key to return to the normal scroll rate Press the ENTER key to store the new value NOTE If the P indicator on the keypad display is flashing momentarily pressing and releasing both the INC and DEC keys at the same time restores the param...

Page 49: ...irection and the speed of the motor is decreasing REV Decel The drive is spinning the motor in the reverse direction and the speed of the motor is decreasing Jog FWD The drive is jogging in the forward direction Jog REV The drive is jogging in the reverse direction FWD At Spd The drive is spinning the motor in the forward direction and the speed of the motor is at the reference frequency REV At Sp...

Page 50: ...off or vice versa Addr XXX This is the node address of the drive when it receives a valid message through the IR port address to another node The XXX will be replaced with the node address High Temp The temperature of either the heatsink or the control board is nearing a high temperature limit that will fault the drive Low Temp The temperature of either the heatsink or the control board is nearing...

Page 51: ...ormation are available concerning the actual fault and drive status Chapter 8 Troubleshooting on page 125 gives information about fault codes and troubleshooting 5 4 Keypad Display Window The keypad display window provides information on drive operation and programming Special symbols provide further information about drive operation see the following section Figure 5 2 shows an example of the X5 ...

Page 52: ...ram mode To enter Level 2 press SHIFT PROG The P indicator will appear on the display You must enter one level of programming or the other you cannot switch between levels without exiting Program mode Note that some parameters cannot be changed in Run mode For example if you wish to program parameter 201 Input Mode you must stop the drive before beginning programming Refer to the Parameter Summary...

Page 53: ... in the Macro mode Although these parameters are also available with standard programming the Macro mode allows you to quickly and easily configure the drive with essential parameters See Chapter 6 Using Macro Mode and Getting a Quick Start on page 60 for detailed information about using macros to program the X5 drive 5 6 Measuring Stator Resistance RS Measurement 5 6 1 Activating Automatic RS Mea...

Page 54: ... lasts about two seconds 6 If the test was successful the drive will stop and return to the configured control path The Motor RS parameter will contain a new value that is the calculated resistance of the motor 7 If the test was not successful the drive will fault with a RS Meas Fail message Fault 34 If the test fails you may want to try the test again with a different Rated Mtr FLA or different C...

Page 55: ... the default state of disabled 9 Remove the memory stick 5 7 3 Storing Keeper Files 1 Insert the memory stick in the USB port 2 Access parameter 799 Config USB Mode in Level 2 programming 3 Select Keeper Dump and press the INC key 4 The display indicates a file name that will be stored and that you should press SHIFT to proceed 5 Follow the prompts on the screen When the memory write is complete t...

Page 56: ...IFT INC SHIFT DEC key combinations Press the ENTER key to select the file INC and DEC keys scroll through the files in the current directory in the memory stick Pressing SHIFT INC or SHIFT DEC navigates through directories 9 Wait for the reflash process to complete The X5 display shows the progress of the reflash Reflash time depends on the quality and speed of the memory stick used Expect at leas...

Page 57: ...sv file format that makes it possible to import directly into a spreadsheet See Storing Keeper Files on page 53 for instructions on how to store Keeper data on a USB memory stick 5 8 1 Keeper Parameters The following table shows the Keeper parameters and a brief description of their functions For their options and defaults please refer to page 79 The maximum number of records that the Keeper can s...

Page 58: ...This value should represent the maximum of your sensor 7 Verify that the Keeper input signal is scaled correctly Do this through parameter 385 Keeper Input This parameter should be displaying the value the sensor is outputting Make sure that this value has been scaled correctly 8 Configure the times that the Keeper will save data To do this decide whether you want the Keeper to save data once twic...

Page 59: ... 1 Enabling the X5 Based on Time of Day TOD The X5 includes two enable windows that can control when the drive is allowed to run during the course of a work day Monday through Friday and an additional enable window for weekends To use this enable function select the time in your time zone parameter 151 Time Zone Setup and the clock hour in 24 hour military time for both enable and disable times Th...

Page 60: ...lly has two timers available parameters 746 749 Each timer can look at any signal normally presented to a digital input and delay its function by a set value in seconds You may also choose to delay the transition in turning off the function that is you can configure a digital output to delay on delay off or both for any function presented normally to a digital input This kind of functionality is o...

Page 61: ...output power current or with the help of an encoder board an encoder frequency or speed signal You can set limits of high low and within range for the condition to be considered true for a digital output The parameters associated with each threshold function are Parameter Number Select function Threshold High Limit Threshold Low Limit Threshold 1 740 741 742 Threshold 2 743 744 745 ...

Page 62: ...01 Input Mode can be addressed by Modbus address 40201 6 1 Entering Macro Mode To enter the Macro mode press and hold the PROGram key for more than three seconds The drive then enters Macro mode and displays Hold PROG for Macro Mode Following is a list of the different macros available and their features A description of parameters used in Macro mode begins on page 61 Factory The Factory macro pro...

Page 63: ...that when you select Vector mode the drive automatically runs the Motor RS Measurements when leaving Program mode 491 Seq Appl Default Disabled Range n a Macro This parameter configures sequencer parameters are visible and the time base of the sequencer The time base may change depending on the timing loops used The following data values may be assigned to this parameter Macro Value Description Di...

Page 64: ...tor performance The motor manufacturer can provide this information 794 Drive Name Default 0 Range n a Level 2 This parameter is an alphanumeric name associated with the drive Note that files stored in a flash memory device using parameter 799 will have a filename associated with parameter 794 Drive Name 801 Program Number Default 0 Range 0 to 9999 Level 2 Macro This parameter Special Program Numb...

Page 65: ...tion Table 6 2 Fan with PI Application Table 6 3 Pump Application Table 6 4 Pump with PI Application Table 6 5 Vector Application Table 6 6 Table 6 1 Factory Application Macro Para Parameter Name Default See Page 001 Model Number Read only 71 102 Output Freq Read only 72 103 Output Voltage Read only 72 104 Output Current Read only 72 105 Drive Load Read only 72 106 Load Torque Read only 72 107 Dri...

Page 66: ...fig 0 10 V 77 206 Vin1 Offset 0 00 77 207 Vin1 Span 100 00 77 406 DC Inject Config DC at Start 82 501 V Hz Select Fan Fxd 85 504 Skip Freq Band 0 2 Hz 86 505 Skip Freq 1 0 0 Hz 86 608 Restart Number 0 90 609 Restart Delay 60 sec 90 702 Imet Config Current Out 92 703 Imet Span 100 0 92 704 Imet Offset 0 0 92 721 DI1 Configure Preset 1 95 722 DI2 Configure Preset 2 95 723 DI3 Configure Preset 3 95 7...

Page 67: ...fset 0 00 78 213 Vin2 Span 100 00 78 401 Ramp Select ART Strt RS 81 406 DC Inject Config DC at Start 82 501 V Hz Select Fan Fxd 85 504 Skip Freq Band 0 2 Hz 86 505 Skip Freq 1 0 0 Hz 86 608 Restart Number 0 90 609 Restart Delay 60 sec 90 702 Imet Config Current Out 92 703 Imet Span 100 0 92 704 Imet Offset 0 0 92 721 DI1 Configure Preset 1 95 722 DI2 Configure Preset 2 95 723 DI3 Configure Preset ...

Page 68: ...ef Select Vin1 76 205 Vin1 Config 0 10 V 77 206 Vin1 Offset 0 00 77 207 Vin1 Span 100 00 77 401 Ramp Select ART Strt RS 81 501 V Hz Select Pump Fxd 85 608 Restart Number 0 90 609 Restart Delay 60 sec 90 702 Imet Config Current Out 92 703 Imet Span 100 0 92 704 Imet Offset 0 0 92 721 DI1 Configure Preset 1 95 722 DI2 Configure Preset 2 95 723 DI3 Configure Preset 3 95 724 DI4 Configure Ref Switch 9...

Page 69: ...fset 0 00 78 213 Vin2 Span 100 00 78 401 Ramp Select ART Strt RS 81 406 DC Inject Config DC at Stop 82 501 V Hz Select Pump Fxd 85 504 Skip Freq Band 0 2 Hz 86 505 Skip Freq 1 0 0 Hz 86 608 Restart Number 0 90 609 Restart Delay 60 sec 90 702 Imet Config Current Out 92 703 Imet Span 100 0 92 704 Imet Offset 0 0 92 721 DI1 Configure Preset 1 95 722 DI2 Configure Preset 2 95 723 DI3 Configure Preset ...

Page 70: ...lt See Page 501 V Hz Select Vector 85 509 Rated Mtr Volt Model dependent 86 510 Rated Mtr FLA ND rating 86 511 Rated Mtr RPM 1750 rpm 86 514 Motor RS Model dependent 86 515 Power Factor 0 8 86 516 Slip Comp Enable No 87 519 Find Mtr Data Not Active 87 520 Filter FStator 8 mS 87 521 Start Field En No 87 522 Filter Time Slip 100 mS 88 523 Id Percent Read only 88 524 Iq Percent Read only 88 803 PWM F...

Page 71: ...at is the REV key is disabled Press the FWD key which causes the FWD indicator to illuminate 5 Press the INC key to increase the desired running frequency When the display gets to 0 1 Hz the drive starts to produce an output 6 When the motor starts to turn check the rotation If the motor is turning in the wrong direction press STOP remove AC power and wait for all indicators to go out After the ST...

Page 72: ...ing 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 7 2 Level 1 Parameters The most commonly configured X5 parameters are stored in a group named Level 1 This group is easily accessed by pressing the PROG key as described in Chapter 5 Operation and Programming on page 44 The following table lists the parameters in this group for further i...

Page 73: ...Read Only Range 0 65535 Level 2 Parameter 005 Serial No 1 contains a number that corresponds to the year and week in which the drive was manufactured The data in this parameter and parameter 006 are combined to make the drive serial number 006 Serial No 2 Read Only Range 0 65535 Level 2 Parameter 006 Serial No 2 contains a number that determines the number of the drive that was manufactured during...

Page 74: ...e 106 Load Torque Read Only Range 200 0 200 0 Levels 1 2 Parameter 106 the Load Torque parameter displays the load torque of the drive 107 Drive Temp Read Only Range 20 0 to 200 0 C Levels 1 2 Parameter 107 the Drive Temp parameter shows the actual temperature of the drive s heatsink The drive will fault when the internal temperature reaches 85 C 108 Total Run Time Read Only Range 0 0 6553 5 h Lev...

Page 75: ...h Mean Time GMT The following data values may be assigned to this parameter Value Description Value Description Value Description 0 12 Kwaj 14 4 Atlantic 28 4 Baku 1 11 Samoa 15 4 Caracas 29 5 Islambd 2 10 Hawaii 16 3 Brasilia 30 6 Dhaka 3 9 Alaska 17 3 Greenland 31 7 Bangkok 4 8 Pac US 18 2 Mid Atl 32 8 Beijing 5 7 Mountain 19 1 Azores 33 9 Tokyo 6 7 Chih 20 0 London 34 10 Sydney 7 7 Arizona 21 0...

Page 76: ...asure the run time or total time before activating the reminder The following data values may be assigned to this parameter Parameter Value Description 0 Disabled 1 Minute 2 Run Min 3 Gated Min See Reminders on page 58 for more information on using these parameters 172 Reminder 1 Time 1 Range 1 32000 minutes Level 2 Based on parameter 176 Reminder 2 ETA this parameter sets the duration of time in ...

Page 77: ...ions on page 132 for more information The following data values may be assigned to this parameter Parameter Value Run Stop Control Local only Local keypad operation only Remote only Terminal strip operation only L R Rem Ref LOCal Keypad Start Stop and Speed REMote Keypad Start Stop Terminal Strip Speed Reference L R Rem Ctl LOCal Keypad Start Stop and Speed REMote Keypad Speed Reference Terminal S...

Page 78: ...o terminals The following data values may be assigned to this parameter Parameter Value Description Vin1 Vin1 terminal configured by parameter 205 Cin Cin terminal configured by parameter 208 Vin2 Vin2 terminal configured by parameter 211 Vin1 6FS Vin1 terminal with 6x pulse train from an X5 WFC WF2 drive Vin1 48FS Vin1 terminal with 48x pulse train from an X5 WFC WF2 drive Vin1 Cin Sum of signal ...

Page 79: ...gures the input range offset for analog input Vin1 that will affect speed or torque limit functions It is expressed as a percentage of the maximum value of the input signal Note that if the input signal drops below the offset value or if the input signal is lost if no offset is configured fault 22 will be generated 207 Vin1 Span Default 100 Range 10 0 to 200 0 Level 2 Parameter 207 the Vin1 Span p...

Page 80: ...t When the parameter value is set to 0 ms there is no software filtering of the analog input A value above 0 ms causes the drive to filter the analog signal Note that long filter times will create a delay in the drive response to signal changes 215 Cin Filter Time Default 20 ms Range 0 to 1000 ms Level 2 This parameter configures the time constant of a filter of the Cin analog input When the param...

Page 81: ...ult 5 Hz Default 10 Hz Default 20 Hz Default 30 Hz Default 40 Hz Default 50 Hz Default 60 Hz Default 0 Hz Default 2 5 Hz Default 7 5 Hz Default 15 Hz Default 25 Hz Default 35 Hz Default 45 Hz Default 55 Hz Range 0 0 Max Freq Levels 1 2 for 303 Level 2 for 304 318 These parameters configure fifteen preset speeds in addition to the normal reference speed of the drive as defined by parameters 201 Inp...

Page 82: ...is parameter configures whether the Keeper will collect multiple records during a day with these options Parameter Value Description 0 24 Hour 1 12 Hour 2 8 Hour For detailed information about setting up Keeper parameters see Using the Keeper Data Log on page 55 385 Keeper Input Value Default Read only Range 0 32000 Levels 2 Clock This parameter provides feedback to display the current value of th...

Page 83: ...e active ramp is set by 404 Accel Time 2 and 405 Decel Time 2 ART Strt RS Ramp to Stop This setting uses the Alternate Ramp for Acceleration parameter 404 to the set speed then uses the Main ramps parameters 402 and 403 when the speeds are adjusted The drive will revert to the Alternate Decel ramp parameter 405 when a Stop command is given S Curve Ramp to Stop The drive uses 402 Accel Time 1 and 4...

Page 84: ... a Stop command DC braking begins when the frequency reaches the value set in parameter 409 DC Inj Freq If the frequency at the time of a Stop command is less than that of DC Inj Freq DC braking begins immediately The braking continues for the time period specified by parameter DC Inj Freq Once the time period elapses the drive may be restarted Parameter Value Description DC at Stop DC inject only...

Page 85: ...ge 1 100 Level 2 This parameter defines the amount of rounding or S curve to the Accel and Decel ramp The amount of rounding is split evenly between the beginning and the end of the ramp A value of 1 would mean that the rounding of the ramp is near linear A value of 50 would have 25 rounding at the start of the ramp and 25 at the end of the ramp 415 Accel Time 3 Default 10 0 s Range 0 1 to 3200 0 ...

Page 86: ...ault 0 Factory Range n a Macro This parameter configures what macro will be active in the drive A macro will change a default or the visibility of a parameter Parameter Value Description 0 Factory 1 Fan 2 Fan w PID 3 Pump 4 Pump w PID 5 Vector 491 Seq Appl Default 0 Disabled Range n a Macro This parameter configures whether sequencer parameters are visible and it also defines the time base of the ...

Page 87: ...ost parameter parameter 502 502 Voltage Boost Default 1 0 Range 0 0 to 50 0 Levels 1 2 Parameter 502 Voltage Boost increases the motor voltage at low speed to increase the starting torque of the motor The parameter sets the amount of boost to be applied at zero frequency The amount of boost decreases linearly with increasing speed This parameter is used when parameter 501 is set with fixed boost o...

Page 88: ...tage from the motor nameplate to provide optimal control and protection This is usually the amount of voltage delivered to the motor terminals at the setting of 503 V Hz Knee Freq 510 Rated Mtr FLA Default ND Rating Range 50 200 of ND rating Level 2 Macro The Rated Motor FLA parameter allows a user to enter the rated FLA from the motor nameplate to provide optimal control and protection This param...

Page 89: ...otor RS Automatic RS measurement using macro procedure 520 Filter FStator Default 8 ms Range 1 100 ms Level 2 SVC This parameter filters the stator frequency applied to the motor which can help tune the acceleration behavior of the motor This is particularly helpful when using short ramps and operating the motor at a frequency above the V Hz Knee Freq parameter 503 value field weakening area Lower...

Page 90: ... 0 Coast Stop The drive will coast to a stop when an undervoltage condition power down is detected In this mode however the drive will generate an undervoltage fault which will be registered in the fault log 1 Ramp Down With this setting if power is lost the drive ramps the motor down at a decel rate of Decel 1 When the drive is fully ramped down the drive will generate an undervoltage fault If po...

Page 91: ...0 Level 2 This parameter sets the current limiting point when the drive is in motoring mode in the forward direction The limit is expressed as a percentage of the current capacity of the drive 602 Cur Lim Mtr Rev Default 120 Range 5 150 Level 2 This parameter sets the current limiting point when the drive is in motoring mode in the reverse direction The limit is expressed as a percentage of the cu...

Page 92: ... and parameter 610 Timed OL Select Parameter 510 Rated Mtr FLA should be configured to the value on the nameplate of the motor This value is used in calculating the percentage of current at which the drive is operating Set parameter 610 to one of the following data values to configure the desired overload characteristic Options Trip Time Motor Type Motor Class Std Ind Shp 0 sec Standard Induction ...

Page 93: ... Range Limit Freq Out Output frequency of the drive Parameter max freq Voltage Out Voltage being supplied to the motor Rated motor voltage Current Out Current being supplied to the motor 200 of drive rating Drive Load Calculated percentage of drive rating 200 of drive rating Drive Temp Calculation of total drive temp rating 100 of unit temp rating Stator Freq Commanded frequency 100 of input confi...

Page 94: ...g Power Out Calculated power output of drive 250 of drive rating Load Percentage torque of drive 200 to 200 of drive rating see parameter 105 PID Fback Allows the analog output to produce a signal in proportion to the PID feedback received Vin 1 Mirrors the status of the Vin1 input see parameter 910 0 100 Cin Mirrors the status of the Cin input see parameter 911 0 100 Vin 2 Mirrors the status of t...

Page 95: ...im Current Limit mode is active High Temp The temperature limit of the drive has been exceeded Local Mode The keypad is the control path for reference speed and control functions SeqOut 000 Programmed sequence step active SeqOut XXX values are all status SeqOut 001 outputs linked to a step in the program sequencer SeqOut 010 SeqOut 011 See Using the X5 Program Sequencer on page 111 for more inform...

Page 96: ...digital inputs simultaneously It can be useful in suppressing nuisance noise problems 720 Active Logic Default Active High Range n a Level 2 This parameter configures the input state of all the digital inputs except the EN digital input which is always active high Parameter Value Description Active Low Low input is true pull down logic Active High High input is true pull up logic Table 7 2 Descrip...

Page 97: ...reases speed PID Enable Enables PI control Ref Switch Switches speed reference signals Cur Lim Dis Disables Current Limit mode SL Override Takes control away from the serial link Seq 1 Sequencer input 1 Seq 2 Sequencer input 2 Seq 3 Sequencer input 3 Seq Dwell Sequencer dwell mode pause Seq Advance Sequencer advance skip FLY Dis Disable Catch on fly operation CurLimIMax Maximum current limit value...

Page 98: ...cription Parameter Value Description 0 Vin 1 High 11 Load In 1 Vin 1 Low 12 Power High 2 Vin 1 In 13 Power Low 3 Vin 2 High 14 Power In 4 Vin 2 Low 15 Curr High 5 Vin 2 In 16 Curr Low 6 Cin High 17 Curr In 7 Cin Low 18 Enc High 8 Cin In 19 Enc Low 9 Load High 20 Enc In 10 Load Low For detailed information about setting up Threshold parameters see Thresholds on page 58 741 Thres 1 High Default 100 ...

Page 99: ...ld parameters see Thresholds on page 58 746 Timer 1 Type Default 0 On Delay Range n a Level 2 This parameter defines the configuration of Timer 1 that you want the drive to emulate Parameter Value Description 0 On Delay 1 Off Delay 2 On Off Delay For detailed information about setting up Timer parameters see Timers on page 58 747 Timer 1 Signal Default DI REV Range n a Level 2 This parameter selec...

Page 100: ...ers see Timers on page 58 794 Drive Name Default Drive serial number Range n a Level 2 This parameter is an alphanumeric name associated with the drive Note that files stored in a flash memory device using parameter 799 will have a filename associated with parameter 794 Drive Name The complete drive serial number is composed of the data found in parameters 005 and 006 and is also found on the driv...

Page 101: ...USB Config Mode 902 Comm Drop 810 Language 916 Infrared Baud 811 Access Code 80 Disable Daylight Savings Time 81 Enable Daylight Savings Time 802 Start Options Default LS Lockout Range n a Level 2 The Start Options parameter configures the Line Start Lockout functionality of the drive All data values ending with 2 allow you to press the Enter key to store the customer speed reference value on the ...

Page 102: ...ed to read in PSI based on the PID feedback input to an analog input Fbk GPM Display is scaled to read in GPM based on the PID feedback input to an analog input Fbk User Display is scaled to read in User units parameter 805 based on PID feedback input to an analog input Vin1 User An alphanumeric 3 character value defined by the user Vin2 User An alphanumeric 3 character value defined by the user C...

Page 103: ...ameter allows the pulse train output of one X5 series drive master to be used to control the speed of up to 8 other follower drives The output of each follower can be individually programmed or trimmed ON THE FLY with A2 RATIO The range of adjustment is 0 200 of the master This function only works when using the 6FS or 48FS function in parameter 204 814 Display Status Default Drive Load Range 0 0 ...

Page 104: ... by DI Rev Full E Reverse action with full range with PID enabled by DI 851 PID Feedback Default Vin1 Range n a Level 2 The PID Feedback parameter configures the feedback signal to be used in PID control The following data values may be assigned to this parameter Parameter Value Description Vin1 Vin1 is the PID feedback Cin Cin is the PID feedback Vin2 Vin2 is the PID feedback Encoder The Encoder ...

Page 105: ...ter sets the sleep level for the PID output 862 PID Wake up Lvl Default 100 00 Range 0 00 100 00 Level 2 This parameter defines the band in terms of process span where the drive will awaken Example If the drive goes to sleep at 60 of the process limit parameter 861 with this parameter set to 10 the drive will awaken at 50 of the process range 863 Sleep Delay Time 864 Wake up Delay Default 0 0 sec ...

Page 106: ...ta values may be assigned to this parameter Parameter Value Description RTU N81 No parity 8 data bits 1 stop bit RTU N82 No parity 8 data bits 2 stop bits RTU E81 Even parity 8 data bits 1 stop bit RTU O81 Odd parity 8 data bits 1 stop bit 901 SIO Baud Rate Default 9600 Range n a Level 2 SIO This parameter defines the baud rate of the SIO port The following data values may be assigned to this para...

Page 107: ... user The following bits are used with this parameter Table 7 2 Description of X5 Parameters Page 35 of 40 Bit When Set to 1 Signifies Bit When Set to 1 Signifies 8 Preset Input 4 PS4 0 SLC Run 9 PID Enable 1 SLF Ref 10 TOD Override 2 FWD 11 Cur Lim 3 REV 12 DCI 4 FEXT2 13 CTS 5 Preset Input 1 PS1 14 Ref Switch 6 Preset Input 2 PS2 15 Fault Reset 7 Preset Input 3 PS3 15 14 13 12 11 10 9 8 7 6 5 4 ...

Page 108: ...his parameter 914 Vmet Status 915 Imet Status Default Read Only Range 0 00 100 00 Level 2 SIO Parameter 914 provides the output percentage applied to the Vmet terminal parameter 915 provides the output percentage applied to the Imet terminal 916 Infrared Baud Default 9600 Range n a Level 2 SIO This parameter defines the baud rate of the IRDA port The following data values may be assigned to this p...

Page 109: ...ut no control will be allowed through Fieldbus The RS 485 port on the drive will still have SIO control rights 920 SIO Vmet Level Default 100 00 Range 0 00 100 00 Level 2 SIO This parameter allows the Vmet Analog Output level to be programmed to a certain voltage if Vmet Config is set for SIO Config 921 SIO Imet Level Default 100 00 Range 0 00 100 00 Level 2 SIO This parameter allows the Imet Anal...

Page 110: ...Seq Cntl 16 946 Seq Cntl 17 947 Seq Cntl 18 948 Seq Cntl 19 949 Seq Cntl 20 950 Seq Cntl 21 951 Seq Cntl 22 952 Seq Cntl 23 953 Seq Cntl 24 954 Seq Cntl 25 Default 00000 00000 00000 Range n a Level 2 SEQ These parameters each provide a 15 bit binary status display See Using the X5 Program Sequencer on page 111 The following bits are used with each of these parameters Bit 0 3 Speed Selection Bit 4 ...

Page 111: ...n 4 984 Seq Decision 5 Default 00000 00000 00000 Range n a Level 2 SEQ These parameters each provide a 15 bit binary status display See Using the X5 Program Sequencer on page 111 The following bits are used with each of these parameters Bit 0 4 State Decision Occurs Bit 5 9 Destination State Bit 10 15 Decision Condition 1500 Last Fault Read Only Range n a Level 2 This parameter Last Fault lists th...

Page 112: ... page 125 1662 4th Fault Read Only Range n a Level 2 This parameter 4th Fault lists the fault that occurred 6 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 125 1689 3rd Fault Read Only Range n a Level 2 This parameter 3rd Fault lists the fault that occurred 7 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 125 17...

Page 113: ...or more information on the macro programming mode This parameter configures Whether the sequencer is enabled The time base used for all timing of the sequencer Whether other sequencer parameters are visible in Level 2 programming Table 7 3 shows the options for this parameter Table 7 3 Seq Appl Parameter Options Parameter 491 Options Value Meaning Disabled 0 The Sequencer mode of the X5 is not act...

Page 114: ...tate that is not changed from the default is reached Pressing the SHIFT and FWD keys simultaneously causes the programmed sequence to repeat until the Stop key is pressed continuous operation In continuous mode the sequencer runs until state 25 or any state that is not changed from the default is reached it then jumps back to state 1 Note that the REV key has no function in the sequencer mode Tabl...

Page 115: ...sregard any command to advance to the next state This can be done in two different ways and both methods can be used at the same time If the sequencer is actively running and you press the Enter key on the Operate screen of the keypad the sequencer will dwell in the current state it will never advance to the next state While the sequencer is dwelling a warning of Seq Dwell will flash on the Operat...

Page 116: ... 7 1 Seq Cntl Parameter Bit Definition Output Configuration 13 15 000 SeqOut 000 001 SeqOut 001 010 SeqOut 010 011 SeqOut 011 100 SeqOut 100 101 SeqOut 101 110 SeqOut 110 111 SeqOut 111 Control Selection 10 12 000 Stopped 001 Forward 010 Reverse 011 DC Inject 100 Fault 1 101 Fault 2 110 Term SIO State Duration 6 9 0000 Time Base 0001 Pulse Count Vin1 0010 Low Volt Thres Vin2 0011 High Volt Thres V...

Page 117: ... to bits 0 3 Definition Resultant Speed 0000 Speed selection as in normal X5 operation as defined by parameters 204 Ref Select and 201 Input Mode 0001 Value of parameter Preset Freq 1 303 0010 Value of parameter Preset Freq 2 304 0011 Value of parameter Preset Freq 3 305 0100 Value of parameter Preset Freq 4 306 0101 Value of parameter Preset Freq 5 307 0110 Value of parameter Preset Freq 6 308 01...

Page 118: ...t or relay output configured for SeqOut 001 is active in this state 010 Any digital output or relay output configured for SeqOut 010 is active in this state 011 Any digital output or relay output configured for SeqOut 011 is active in this state 100 Any digital output or relay output configured for SeqOut 100 is active in this state 101 Any digital output or relay output configured for SeqOut 101 ...

Page 119: ... state will last until the number of pulses programmed into Seq Count X is detected on terminal Vin1 0010 Low Analog Voltage Threshold The active sequencer state lasts until the voltage signal applied to terminal Vin2 is less than a value programmed in Seq Count X The value programmed in Seq Count X should be the percentage of input after span and offset are applied where 100 00 10000 Note The of ...

Page 120: ...State Conditions on page 119 The Sequencer will advance if all of the drive conditions are met that are enabled in the count parameter 1011 Drive State OR With this selection the count parameter represents a bit packed status word corresponding to drive state conditions The format of this status word is documented in Advancement on Drive State Conditions on page 119 The Sequencer will advance if a...

Page 121: ... drive state occur for advancement to the next state If the OR 1011 configuration is selected then any bits in the count parameter must have the corresponding drive state occur for advancement to the next step Figure 7 2 Seq Count Parameter s Drive State Bit Packed Definition Running FWD Running REV At Speed Zero Speed Freq Limit Active Freq Hyst Active Current Limit Active DB Active High Temp Act...

Page 122: ...in State 8 01001 Decision in State 9 01010 Decision in State 10 01011 Decision in State 11 01100 Decision in State 12 01101 Decision in State 13 01110 Decision in State 14 01111 Decision in State 15 10000 Decision in State 16 10001 Decision in State 17 10010 Decision in State 18 10011 Decision in State 19 10100 Decision in State 20 10101 Decision in State 21 10110 Decision in State 22 10111 Decisi...

Page 123: ...ere the sequencer is in state 1 is shown below When the sequencer is running a warning Seq Running will flash on the screen to indicate that the drive control state may change without user input For example When the sequencer is dwelling pausing in a state a warning Seq Dwell will flash on the screen to indicate that the sequencer will not advance For example Q 1 S t o p p e S d 0 0 H z 0 Q 1 S t ...

Page 124: ...Out 01 Since control of the sequencer is only needed from the keypad the configuration of the Input Mode parameter should be Local Only Required parameter modifications for this program are given in Table 7 11 with brief explanations These digital codes must be converted to hexadecimal equivalents for entry into the drive Table 7 10 Sample Sequencer Program Requirements State 1 State 2 State 3 Dir...

Page 125: ...X5 AC Drive User s Manual Chapter 7 X5 Parameters DPD00089A 123 2009 Vacon Incorporated All Rights Reserved ...

Page 126: ...X5 AC Drive User s Manual Chapter 7 X5 Parameters DPD00089A 124 2009 Vacon Incorporated All Rights Reserved ...

Page 127: ...Setup remove and make 2 sided copy for each machine needed Machine Number ________ Output Configuration Direction Selection State Duration Ramp Selection Speed Selection Hex Value See App A page 132 Step 1 2 3 4 5 6 7 8 9 10 11 12 13 ...

Page 128: ...Machine Number ________ Output Configuration Direction Selection State Duration Ramp Selection Speed Selection Hex Value See App A page 132 Step 14 15 16 17 18 19 20 21 22 23 24 25 Notes ...

Page 129: ...Carrier For questions about accessing fault codes and for advanced troubleshooting problems please contact us web site http www vacon com or by phone 1 877 822 6606 worldwide or from the United States at 717 267 2522 Table 8 1 shows the fault codes that may be displayed during X5 AC drive operation along with suggestions for recovering from the fault condition Table 8 1 X5 Fault Codes Page 1 of 6 ...

Page 130: ...ater than the limit defined in the customer parameter Check the actual fault in the fault log and use the appropriate remedy 11 Ground Ground fault 0 The drive has detected current imbalance between output phases Imbalance determined to be current flow to ground Check for unbalanced currents Check for grounded motor leads or motor Consult factory 12 Vac Imblnce Input voltage imbalance 0 The drive ...

Page 131: ...s fans installed 1 The temperature of the control board exceeded a temperature limit Check that ambient temperature does not exceed drive s rating Check for fan operation assuming drive has fans installed 2 The drive sensed the heatsink thermistor sensor is faulty or not connected properly Check thermistor connections or replace Consult factory 3 The drive sensed the control board thermistor senso...

Page 132: ...onnections to the Modbus port Adjust value of parameter 903 SIO Timer as needed 26 Regen Time Regen timeout 0 This fault occurs if the drive takes more time to decelerate to a stop than is allowed The timeout is determined by the longest deceleration ramp time Decel1 or Decel2 plus the Regen Timeout parameter Reduce the amount of regenerative energy or iincrease the Regen timeout parameter 27 Pwr ...

Page 133: ...arameter value In undervoltage conditions the drive decelerates the motor If power is restored the drive accelerates to the command frequency without faulting if the drive stops it generates an undervoltage fault 33 1Ph Overload 1Ph overload 0 If the user configures parameter 517 Single Phase for single phase operation this fault occurs if the bus voltage ripple is outside the limit of the drive C...

Page 134: ...nternal problem Consult factory 6 Network communications error Check connections and setup 7 Option board has been removed Reconfigure 39 Fan Loss Loss of fan control or operation 0 There is a problem with the heat sink fan Consult factory 1 There is a problem with the internal fan This occurs only on Size 4 and 5 models All other models display a fan error warning Note that this is lack of fan co...

Page 135: ...ng and operation need to be done on the front of the enclosure The kit comes with a keypad and adapter assembly that replaces the standard keypad on the drive The original keypad assembly is removed and discarded or can be kept as a spare for other X5 models not using the XRKPM option The option includes a standard 12 foot ribbon cable When installed properly the remote keypad meets NEMA 4x IP66 s...

Page 136: ...one Remote Only None None Speed potentiometer terminal strip signals Terminal strip switch network L R Rem Ctl Keypad Keypad Keypad Terminal strip switch network L R Rem Ref Keypad Keypad Speed potentiometer terminal strip signals Keypad L R Rem Bth Keypad Keypad Speed potentiometer terminal strip signals Terminal strip switch network EMOP_EMOP2 None None Terminal strip momentary pushbuttons Termi...

Page 137: ...ws the binary values that correspond to the sixteen hexadecimal values The binary values are divided into four columns so you may more readily see which bits of the status or control words are affected by the binary values Binary Value Hexadecimal Value 0 0 0 0 0 0 0 0 1 1 0 0 1 0 2 0 0 1 1 3 0 1 0 0 4 0 1 0 1 5 0 1 1 0 6 0 1 1 1 7 1 0 0 0 8 1 0 0 1 9 1 0 1 0 A 1 0 1 1 B 1 1 0 0 C 1 1 0 1 D 1 1 1 ...

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Page 139: ...external equipment must be used to achieve EN61800 3 compliance Units in the 380 460V range as denoted with a 1 suffix e g XxC4xxxxC1 include internal EMC filters and fulfill the requirements of the 2nd environment EN61800 3 category C3 EN55011 class A2 XxC40750C through XxC42000D meet the 2nd environment requirements without added filters The products referenced above are for the use of control o...

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