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TMP High Performance Vector Control Inverter      User Manual 

                                                         

24

 

 

 

3.4 Product Terminal Configuration 

             

               

 

 

 

 

 

 

 

TMP

−

0R4-2G

～

TMP

−

2R2G-2 

TMP

−

7R5G-4/011P-4

 and below power class

               TMP

−

7R5G-4/011P-4

 and above power class

  

 

                                   

Fig.3

−2 Product terminal configuration   

 

 

Control circuit
terminal 

Main circuit
 terminal

Grounding 
terminal

Control circuit
terminal 

Main circuit
 terminal

Grounding 
terminal

Summary of Contents for TMP Series

Page 1: ...TMP High Performance Vector Control Inverter User Manual The technical parameters are subject to change without notices All rights reserved Figures herein are for information only...

Page 2: ...TMP High Performance Vector Control Inverter User Manual Instruction Manual of TMP Series High Performance Vector Control Inverter TM control and protect your motors TM Industry Co Ltd...

Page 3: ...r 17 Chapter 3 Wiring of Inverter 21 3 1 Connection of the Product and Peripheral Devices 21 3 2 Description of Peripheral Devices for Main Circuit 22 3 3 Lectotype of mMain Circuit Peripheral Devices...

Page 4: ...terminal 92 P9 Program operating parameters 94 PA PID parameter 97 Pb Traverse function 100 PC Communication and Bus control function 102 Pd Faults and protection parameters 103 PE Factory reserved 10...

Page 5: ...s in the inverter model field on the nameplate indicate such information as the product series power supply class power class and software hardware versions TM P 7 5 4 TM Input Voltage class Inverter...

Page 6: ...ere accident or loss safety measures such as redundancy or bypass shall be taken Goods Arrival Inspection Note Note If the inverter is found to be damaged or lack parts the inverter cannot be installe...

Page 7: ...inals U T1 V T2 and W T3 otherwise the inverter will be damaged It is forbidden to connect the output terminal of the inverter to the capacitor or LC RC noise filter with phase lead otherwise the inte...

Page 8: ...ed The heatsink and the braking resistor have high temperature Please do not touch such device otherwise you may be burnt When it is used on lifting equipment mechanical contracting brake shall also b...

Page 9: ...Note Note The circuit boards have large scale CMOS IC Please do not touch the board to avoid the circuit board damage caused by electro static Others Danger Danger It is forbidden to modify the inver...

Page 10: ...4 150 20 1 Braking unit Built in as standard Built in as option Protection class IP20 Cooling mode Self coolin g Forced air convection cooling Power kW 90 110 132 160 185 200 220 250 280 315 355 400 4...

Page 11: ...nput voltage Rated current A 210 253 304 350 380 426 470 520 600 650 690 775 860 950 Overload capacity 115 1 minute 160 0 5 second interval 10 minutes inverse time lag feature Input Rated voltage freq...

Page 12: ...des Panel control external terminal control control by serial port of host computer Speed setting mode Ten kinds of main frequencysetting modes seven kinds of Auxiliary frequencysetting modes Several...

Page 13: ...et high low limit frequency starting frequency jump frequency frequency gain Carrier frequency adjustment Acc Dec mode selection voltage meter output current meter output multi frequency operation pro...

Page 14: ...TMP High Performance Vector Control Inverter User Manual 10 Cooling 0 75 kW and below enclosed self cooling Others forced cooling...

Page 15: ...ct component name 1 6 Product Outline Mounting Dimension and Weight TMP 0R4G 2 TMP 2R2G 2 TMP 0R7G 4 TMP 7R5G 4 and blow power class TMP 011G 4 TMP 220G 4 power class TMP 185G 4 TMP 400G 4 Fig 1 4 Pro...

Page 16: ...MP 4R0G 4 5R5P 4 118 5 195 169 106 5 184 5 160 5 5 3 0 TMP 5R5G 4 7R5P 4 150 258 183 8 136 8 245 175 3 5 5 4 5 TMP 7R5G 4 TMP 011P 4 210 337 191 150 322 5 298 7 8 5 TMP 011G 4 015P 4 TMP 015G 4 018P 4...

Page 17: ...250G 4 TMP 280P 4 TMP 280G 4 TMP 315P 4 TMP 315G 4 Cabinet 700 162 7 460 520 1592 14 180 TMP 250G 4 TMP 280P 4 TMP 280G 4 TMP 3150P 4 TMP 315G 4 TMP 355P 4 800 177 2 460 520 1737 14 215 TMP 355G 4 TM...

Page 18: ...t Outline and Mounting Dimension TMP DP03 is the mounting pallet when the operation panel is to install on the electric control cabinet The outline and dimension are as follows Pallet TMP DP03 Open po...

Page 19: ...520W 100 1 135 TMP 7R5G 4 011P 4 780W 75 1 130 TMP 011G 4 015P 4 1040W 50 1 135 TMP 015G 4 018P 4 1560W 40 1 125 TMP 018G 4 022P 4 B u i l t i n a s o p t i o n 4800W 32 1 125 TMP 022G 4 030P 4 4800W...

Page 20: ...g the installation Mount the product vertically in the electric control cabinet mount the cooling fan or air conditioner to prevent the ambient temperature from rising to above 45 C For the sites with...

Page 21: ...he operation panel in direction 2 until the crack sound is heard Do not mount the operation panel in any other direction otherwise the operation panel will have poor contact Fig 2 3 Removal of operati...

Page 22: ...then press the lower part of the upper cover in direction 2 as shown in Fig 2 7 until the crack sound is heard Mounting of lower cover Insert the upper claw grab on the lower cover into the groove of...

Page 23: ...the main circuit terminals and control circuit terminals cramp the cover in direction 1 as shown in Fig 2 10 press down the cover in direction 2 and then tighten the cover screws Fig 2 9 Removal of c...

Page 24: ...e of the door To remove the operation panel refer to section 2 3 1 Removal and Mounting of Operation Panel Mounting of cover After the wiring operation of main circuit terminals and control circuit te...

Page 25: ...f the Product and Peripheral Devices Fig 3 1 Connection diagram of the product and peripheral devices Power supply Contactor Input AC reactor DC reactor Inverter Grounding Motor Grounding Circuit brea...

Page 26: ...f the inverter shall be higher than 90 When the above situations occur install the AC reactor at the input end of the inverter or DC reactor to the DC reactor terminal Input noise filter The noise inp...

Page 27: ...15 0 35 TMP 093G 4 TMP 110P 4 315 250 M10 17 6 22 5 70 M10 14 0 15 0 35 TMP 110G 4 TMP 132P 4 350 330 M10 17 6 22 5 100 M10 14 0 15 0 50 TMP 132G 4 TMP 160P 4 400 330 M12 31 4 39 2 150 M12 17 6 22 5...

Page 28: ...figuration TMP 0R4 2G TMP 2R2G 2 TMP 7R5G 4 011P 4 and below power class TMP 7R5G 4 011P 4 and above power class Fig 3 2 Product terminal configuration Control circuit terminal Main circuit terminal G...

Page 29: ...terminal otherwise the internal components of the inverter will be damaged To facilitate the input side overcurrent protection and power failure maintenance the inverter shall connect to the power su...

Page 30: ...vices It is suggested that when the motor cable is longer than 100m output AC reactor be installed Refer to the following table for the carrier frequency setting Length of cable between the inverter a...

Page 31: ...h 360 degree grounding method and sleeved into the metal tube The signal cable shall be kept far away from the inverter input wire and output motor wire If the signal cable must cross the input wire a...

Page 32: ...DC 0 20mA Switchable P Modbus communication RS485 AO1 AO2 GND A1 24V Y1 P P DC 0 10V DC 0 10V DC 0 20mA Switchable C1 B1 Relay output 250V AC 1A 30V DC 1A Relay CM Analog input analog output AI2 V I...

Page 33: ...as X1 X6 Pulse input 0 1Hz 10kHz voltage range 24V 20 CM 24V grounding Internal isolated with GND Digital outpu Y1 Open collector output Voltage range 24V 20 maximum input current 50mA CM Open collec...

Page 34: ...Peripheral Devices Terminal number Terminal screw Tightening torque N m Wire specification mm2 Wire type 10V AI1 AI2 485 485 AO1 AO2 GND M3 0 5 0 6 0 75 Twinning shielding cable 24V X1 X2 X3 X4 X5 X6...

Page 35: ...parameter is rotating speed red A V Time indicator On Current display parameter is time red Hz A V indicator On Current display parameter is rotating speed red No unit indicator Off Current display pa...

Page 36: ...vel menu decrease function code PX according to edit bit 2 In second level menu decrease the function PX YZ code data 3 In third level menu decrease the function code data Shift 1 In third level menu...

Page 37: ...d the drive enters running state The LED and unit indicator display parameter and its unit respectively At this time running status indicator is ON all the time Press PRG key to enter programming menu...

Page 38: ...or SET key The difference is Parameter settings can be saved in control board if SETkey is pressed then LED returns to second level menu and shifts to next function code automatically If user presses...

Page 39: ...be scrolled through by pressing the SHIFT key The following is an explanation for the parameters operation method in stopping and running state 4 6 1 Switch of Parameter Display in Stopping State In...

Page 40: ...rding to the parameters on nameplate In order to get better control performance you can control the drive to perform auto tuning on the motor so as to get accurate motor parameters Parameter tuning ca...

Page 41: ...happens please judge the fault causes and clear the fault according to 7 1 Fault and alarm information list If motor can without connecting the load rotating auto tuning can be selected P3 05 2 otherw...

Page 42: ...function code can be changed during operation This function code can only be changed during stopping status The setting of this function code is read only and cannot be changed 5 1 Function Parameter...

Page 43: ...al AI2 AI2 0 10V or 0 20mA polarity 4 pid 0 6 P0 07 Auxiliary frequency range selection 0 Maximum output frequency 1 Main frequency 0 7 P0 08 Auxiliary frequency range 0 100 100 8 P0 09 Setting Freque...

Page 44: ...al load mode 1 light load mode for fan punp 0 18 P0 19 Parameter initialization 0 No operation 1 Clear fault information 2 Recover factory setting Note After executing 1 2 steps restores to zero autom...

Page 45: ...of S curve s rising part 10 0 80 0 60 0 31 P1 12 Restart after power failure 0 disabled 1 enabled 0 32 P1 13 Delay time for restarting after power failure 0 0 20 0s 2 0 33 P1 14 dynamic braking start...

Page 46: ...ulti frequency 2 0 00 400 0 Hz 0 00 50 P2 11 Multi frequency 3 0 00 400 0 Hz 0 00 51 P2 12 Multi frequency 4 0 00 400 0 Hz 0 00 52 P2 13 Multi frequency 5 0 00 400 0 Hz 0 00 53 P2 14 Multi frequency 6...

Page 47: ...meters P3 00 Motor rated power 0 4 999 9KW Drive s rated power 74 P3 01 Motor rated voltage 0 440V 380V 75 P3 02 Motor rated current 0 1 999 9A Drive s rated value 76 P3 03 Motor rated frequency 1 00...

Page 48: ...Intermediate voltage 2 P4 03 100 50 90 P4 05 Intermediate frequency 1 0 P4 06 16 00 91 P4 06 Intermediate frequency 2 P4 05 400 0Hz 25 00 92 P4 07 Torque boost 0 0 20 0 base voltage 3 0 93 P4 08 Slip...

Page 49: ...D 2 REV 3 External reset 4 Jog FWD 5 Jog REV 6 Multi frequency 1 7 Multi frequency 2 8 Multi frequency 3 9 Multi frequency 4 10 Terminals for selecting Acc Dec time 1 11 Terminals for selecting Acc De...

Page 50: ...ady 2 Drive running signal 1 3 Drive running signal 1 4 Frequency arriving signal 5 Frequency detection threshold 1 6 Frequency detection threshold 2 7 High limit frequency arriving 8 Low limit freque...

Page 51: ...responding to F7 02 0 00 100 0 Maximum output frequency 0 00 128 P7 03 Maximum AI1 0 0 100 0 100 0 129 P7 04 Frequency corresponding to F7 06 0 00 100 0 Maximum output frequency 100 0 130 P7 05 AI2 fi...

Page 52: ...equency 1 Frequency setting 2 Output current 3 Output voltage 4 Output torque 5 DC Bus Voltage 6 PI reference 7 PI feedback 8 AI1 9 AI2 1 142 P8 01 AO2 output selection 1 143 P8 02 Minimum AO1 0 0 100...

Page 53: ...0 0 0 159 P9 08 Stage 7 timing T7 0 3600 0 0 160 P9 09 Stage 8 timing T8 0 3600 0 0 161 P9 10 Stage 9 timing T9 0 3600 0 0 162 P9 11 Stage 10 timing T10 0 3600 0 0 163 P9 12 Stage 11 timing T11 0 3600...

Page 54: ...A 00 PID control characteristic 0 Positive characteristic 1 Negative characteristic 0 185 PA 01 Reference selection 0 Panel Digital setting 1 External analog signal AI1 2 External analog signal AI2 3...

Page 55: ...0 3600s 0 202 PA 18 Sleeping frequency 0 00 400 0Hz 0 00 203 PA 19 Delay time of waking 0 0 60 0s 0 0 204 PA 20 Waking value 0 0 100 0 100 0 205 Pb GROUP Traverse operation parameters Pb 00 Traverse m...

Page 56: ...al address 1 32 0 is the broadcast address 1 216 PC 03 Communication timeout detect 0 No detection 2 0 10 0s 0 217 PC 04 Response delay 2 1000ms 218 PC 05 EEROM Store selection 0 Store 1 no store func...

Page 57: ...bled 1 Enabled during Acc Dec disabled at constant speed 2 Enabled during Acc Dec enabled at constant speed 1 229 Pd 10 Auto reset 0 Disabled 1 5 Times of fault reset 0 230 Pd 11 Auto reset interval 2...

Page 58: ...voltage 4 Bus voltage 5 Overload rate 6 Preset line speed 7 Running line speed 8 Output torque 9 PI reference 10 PI feedback 11 Analog input AI1 12 Analog input AI2 13 I O status 14 External counting...

Page 59: ...fault type 273 PH 07 2nd fault type 274 PH 08 3rd fault type 275 PH 09 Bus voltage at last fault 276 PH 10 Output current at last fault 277 PH 11 Frequency setting at last fault 278 PH 12 Running fre...

Page 60: ...urate parameters of motor After auto tuning motor parameters will be saved in the internal control board for control operation b To ensure high steady dynamic control performance user must set paramet...

Page 61: ...r setting 0 5V P0 04 Main Frequency gain Setting arrange 0 000 9 999 The main frequency is the product of the setting frequency selected by parameter P0 03 and this gain P0 05 Zero frequency source of...

Page 62: ...Frequency selection Setting range 0 9 Select the setting frequency source of the inverter 0 Main frequency The setting frequency source of the inverter is determined by the main frequency of the param...

Page 63: ...ion mode defined by function code Pb parameter group P0 10 up down setting store selection Setting range 0 1 0 Store The initial frequency setting value is the value of parameter P0 11 It can be chang...

Page 64: ...s allowed to set shown in Fig 6 2 as FL Fb in Fig 6 2 is basic running frequency which is defined as the lowest output frequency when the inverter outputs the highest voltage in V F control mode fL fH...

Page 65: ...PH 06 PH 13 2 Recover factory setting Setup F0 19 to 2 and confirm inverter will recover all the parameters between P0 P2 and P4 PH to the default factory setting value All the setting values of P3 Pa...

Page 66: ...preset frequency is lower than the start frequency inverter s output frequency becomes zero Start frequency holding time the running time at start frequency in Acc Start process which is shown in Fig...

Page 67: ...output frequency is decreased to zero If the running condition has no strict requirements for braking the initial frequency of DC injection braking should be set as low as possible P1 07 DC injection...

Page 68: ...0 50 0 Acc Dec time P1 11 Time of S curve s rising part Setting range 10 0 80 0 Acc Dec time The function codes of P1 10 and P1 11 define the Acc Dec parameters of S curve S curve start time is shown...

Page 69: ...y this value if necessary P1 16 Start frequency lower than frequency limit Setting range 0 1 2 0 when preset frequency is lower than low frequency limit the inverter will not start 1 when preset frequ...

Page 70: ...1 is Jog Acc time P2 06 t3 is Jog Dec time P2 07 and t2 is the Jog running time Jog running command can be issued through panel control terminal or host computer Fig 6 7 Jog running parameters P2 09 M...

Page 71: ...9 P2 23 If multi frequency operation is selected Starting stopping the drive is determined by control mode selection P0 01 Freque ncy Termin al 1 X 2 X 3 X 4 X 5 X 6 X 7 X 8 X 9 X 10 X 11 X 12 X 13 X...

Page 72: ...decreased to zero It is the time taken by the motor to change its rotating direction when the inverter receives REV command during its running process The time is shown in Fig 6 9 as T0 Running frequ...

Page 73: ...e leakage current increases and the wrong action of leakage protector and over current may happen Decreasing carrier frequency the contrary is the case Motor noise will increase in lower carrier frequ...

Page 74: ...meters P3 00 Motor rated power Setting range 0 4 999 9kW P3 01 Motor rated voltage Setting range 0 440V P3 02 Motor rated current Setting range 0 1 999 9A P3 03 Motor rated frequency Setting range 1 0...

Page 75: ...Setting range 1 000 9 999 P3 09 leakage inductance Setting range 0 001 1 000 P3 11 Exciting current with no load Setting range 0 0 999 9A Factory settings of P3 06 F3 10 are the parameters of motor th...

Page 76: ...In some special case it can be selected according to requirement In this condition both motor V F characteristic and output torque should be considered output Frequency output voltage UN 0 FMAX FBASE...

Page 77: ...y P4 09 AVR function Setting range 0 1 0 Disabled 1 Enabled AVR is auto voltage regulation When the inverter s input voltage differs with the rated input voltage the inverter s output voltage can be s...

Page 78: ...easing P will fasten system transient response but system oscillation may occur given too big P Decreasing I will fasten transient response but system oscillation and overshoot may occur given too sma...

Page 79: ...ng I Adjust ASR parameters following the procedures below 1 Set appropriate switching frequency P5 04 2 Tune proportional gain P5 00 and integration time P5 01 for low speed application and ensure no...

Page 80: ...limit output torque current of speed regulator Torque limit is the percentage of the motor s rated current If the torque limit is 100 then the torque current limit is the motor s rated current P5 07 a...

Page 81: ...17 Two line control mode 1 In Fig 6 17 terminal X1 is defined as running FWD and X2 is defined as running REV 1 Two line operation mode 2 FWD REV Running command 0 0 Stop 0 1 Stop 1 0 FWD 1 1 REV Fig...

Page 82: ...e normally open buttons for running the motor and they are active at pulse edge In Fig 6 19 and 8 20 Xi I 3 7 is defined as three wire running control terminal of X3 X7 In 3 wire mode when X3 X7 is no...

Page 83: ...gital input terminal can be selected as no function repeatedly that is it can be set as 0 at the same time Function description is shown below Content Function Content Funtion 0 X1 X6 No function can...

Page 84: ...l control mode P0 01 1 the terminal is used to select FWD REV operation 3 3 External RESET If fault alarm occurs user can reset the inverter by external terminal This function is active at rising edge...

Page 85: ...set remotely At this time P0 03 can be set to 2 or 3 When the terminal is ON the frequency setting value is increased or decreased at the rate defined by P6 01 when the terminal is OFF frequency setti...

Page 86: ...ed only when the terminal is OFF When this function is enabled parameters of DC injection braking time are invalid 14 23 Acc Dec disabled command When the terminal is ON the inverter temporarily inhib...

Page 87: ...ontrol mode then the drive s operation state will not change if running command from external terminal is invalid the drive will stop running 16 25 Switch between panel control mode and external termi...

Page 88: ...ch between PID positive mode and negative mode When PA 00 is set to 0 PID positive mode is selected with the terminal is off negative modeis selectedwiththe terminal is on 21 30 Emergence stop If the...

Page 89: ...ut 1 1 Drive ready The drive is in normal waiting state and terminals output indication signal 2 2 Drive running signa l The drive is in running state and the terminal outputs indication signal 3 3 Dr...

Page 90: ...requency reaches low limit frequency the terminal outputs indication signal 8 9 Overload signal When overload occurs the terminal outputs indication signal 9 10 Over current stall When over current st...

Page 91: ...ernal counting pulse signal and the counting value reaches specified value defined by p6 17 See Fig 6 22 Y1 outputs an indication signal Y1 does not recover until speicified value arrives As shown in...

Page 92: ...the start frequency when the inverter starts from zero frequency In Dec process output frequency is lower than initial frequency of DC injection braking 18 19 End signal of stage of program operation...

Page 93: ...in value the terminal outputs indication signal and this signal is called FDT level If output frequency decreases the terminal continues to outputs indication signal until the output frequency is lowe...

Page 94: ...hen its output signal is valid In negative logic mode terminal Yi opens when its output signal is valid c Only decimal number can be set to the drive including display When negative logic is selected...

Page 95: ...0 except that S1 AI2 is in I position P7 10 FWD REV dead time range Setting range 0 10 Maximum input signal If polarity control is selected P0 06 2 or 3 FWD REV dead time is set by this parameter Refe...

Page 96: ...requency setting 0 Minimum F7 01 Hz Minimum value corresponding to the frequency F7 02 Input signal output frequency Maximum value F7 03 Maximum value corresponding to the frequency F7 04 Fig 6 26 cur...

Page 97: ...nalog input AI2 0 10V p8 02 Minimum AO1 Setting range 0 00 100 0 p8 03 Minimum value corresponding to F8 02 Setting range 0 00 100 0 p8 04 Maximum AO1 Setting range 0 00 100 0 p8 05 Maximum value corr...

Page 98: ...inimum AO1 and F8 00 P8 06 Minimum AO2 Setting range 0 00 100 0 P8 07 Minimum value corresponding to F8 06 Setting range 0 00 100 0 P8 08 Maximum AO2 Setting range 0 00 100 0 P8 09 Maximum value corre...

Page 99: ...ording to setup phase parameters 2 Maintain the final value maintain the non zero operating frequency of last stage after completing one cycle P9 01 Programming operation time setting unit Setting ran...

Page 100: ...ode Setting range 0 7 P9 21 T5Running mode Setting range 0 7 P9 22 T6Running mode Setting range 0 7 P9 23 T7Running mode Setting range 0 7 P9 24 T8Running mode Setting range 0 7 P9 25 T9Running mode S...

Page 101: ...nd again program will run from the breakpoint When the drive stops user can clear counter value of current program by setting function code P9 00 again 2 Record function enabled In programming operati...

Page 102: ...g 1 External analog signal AI1 2 External analog signal AI2 3 Rs 485 communication setting 4 Panel potentiometer setting 0 5V PA 02 Feedback channel selection Setting range 0 1 1 External analog signa...

Page 103: ...n the setting range of error limit then stop PID regulating PID regulator s output maintains constant PA 13 Level of abnormal feedback signal Setting range 0 100 This function code defines abnormal le...

Page 104: ...PA 17 PA 18 PID Actual value Delay time of waking Delay time of sleeping Sleeping frequency Output frequency stop run time Fig 6 30 PID sleeping and waking Pb Traverse function Pb 00 Traverse mode Se...

Page 105: ...b 05 Step frequency Setting range 0 0 50 Refer to Fig 6 31 If it is set at 0 then there will be no step frequency Pb 06 Traverse cycle Setting range 0 1 999 9S It defines the period of traverse operat...

Page 106: ...rmat 8 8 O 1 free communication format Pc 02 Local address Setting range 1 32 When the host is communicating with several inverters inverter s address is defined in this function code Pc 03 Communicat...

Page 107: ...ing threshold of the electronic thermal overload relay overload current and current limit will be proportionally adjusted When motor capacity is lower than that of the drive this function is used prov...

Page 108: ...voltage point Setting range 120 0 150 0 Stall over ovtage point 120 0 150 0 inverter s rated peak voltage Pd 04 Selection of overload pre alarm detection Setting range 0 1 0 Overload is only monitore...

Page 109: ...hat may result in overvoltage protection The action mode of auto current limiting function is decided by PD 09 PD 09 0 disabled PD 09 1 auto current limiting is effective during acceleration or decele...

Page 110: ...ss function Setting range 0 1 0 Disable The output phase loss function is disabled 1 Enable The output phase loss function is enabled Pd 16 Under voltage point Setting range 360 440 Default value is 4...

Page 111: ...g value Inpt output IO status correspond as blow relay1 Y1 X7 X6 X5 X4 X3 X2 X1 Bit8 Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 PH 01 Display parameters at stop Setting range 0 8 TMP drive has 9 state pa...

Page 112: ...lt types and can record the voltage current frequency and terminal state at the last fault in PH 09 PH 13 for checking Please refer to Chapter 7 for fault descriptions PH 09 Bus voltage at last fault...

Page 113: ...ult and Alarm Information TMP serial inverter is equipped with complete protection functions to provide efficient protection while utilizing its performance sufficiently Some failure instructions may...

Page 114: ...and shock load is very heavy Increase the acceleration time and reduce the occurrences of sudden change of load Improper setting of motor parameters Set motor parameters properly Set start up frequen...

Page 115: ...supply The internal power source of the inverter is abnormal Seek for technical support 17 oH1 Heatsink 1 over temperature protection Ambient over temperature Lower the ambient temperature and streng...

Page 116: ...f missing connection and disconnection 22 ER01 EEPROM failure EEPROM reading and writing failure Seek for technical support 23 ER02 CPU failure CPU failure Seek for technical support 24 ER03 Keypad co...

Page 117: ...ation of parameters obtained after tuning comparing with the standard parameters Excute mtor aut tuning again under zero load condition 30 ER09 Current detection failure Current sensor failure and bad...

Page 118: ...urther expansion of the fault NO YES Seek for technical help Seek for technical help END Identify the fault code per 4 4 4 Common Characters Displayed by LED AND whether the fault code can be Identifi...

Page 119: ...shall be conducted as per the table below Item Inspection Contents Inspection Means Criteria Operating Environment Temperature Thermometer 10 40 C Derated at 40 to 50 C and the rated output current s...

Page 120: ...s Visual check There are no foreign objects Motor Insulation test 500VDC megameter Normal 8 3 Component Replacement Different types of components have different service lives The service lives of the...

Page 121: ...circuits from connecting with the test voltage For the inverter with power level of TMP 4110G 4150P and TMP 4185G 4220P it must disconnect the terminal J1 on the drive board and the PE For the inverte...

Page 122: ...8 N 2 for RTU MODBUS Default 1 8 E 1 for RTU MODBUS 2 8 O 1 for RTU MODBUS 3 7 N 2 for ASCII MODBUS 4 7 E 1 for ASCII MODBUS 5 7 O 1 for ASCII MODBUS 6 8 N 1 free communication format 7 8 E 1 free com...

Page 123: ...bit data one bit stop Odd parity 1 A message from computer to inverter BYTE0 BYTE1 BYTE2 BYTE3 BYTE4 BYTE5 BYTE6 BYTE7 BYTE8 BYTE9 BYTE10 HD AD CD OP DT CON ED SUM Item Byte Name Detail HD Start byte...

Page 124: ...D CT OP DT ST ED SUM Item Byte name Detail HD Start byte 02H one byte IN address Inverter address one byte 0 is broadcast address CT Parameter operation status One bye 0 success 1 data received is exc...

Page 125: ...006H Output voltage 1007H DC bus voltage 1008H Overload rate 1009H Preset line speed 100AH Running line speed 100BH Output torque 100CH PI reference 100DH PI feedback 100EH reserved 100FH Analog input...

Page 126: ...0 9 A F which is expressed in hexadecimal format Such as ASCII character 0 1 2 3 4 5 6 7 8 9 A B C D E F ASCII code Hex 30H 31H 32H 33H 34H 35H 36H 37H 38H 39H 41H 42H 43H 44H 45H 46H 7 N 2 start 0 1...

Page 127: ...Message format of master request Slave address Function code Start address of data Data quantity Unit word Redundanc y check 1 byte 03H MSB LSB MSB LSB LS B MSB Message format of slave response Slave...

Page 128: ...al After receiving data content the drive will return it to main control equipment without any modifying ASCII 1 Read data Reading data should be less than 30 bytes at a time Message format of master...

Page 129: ...e head Slave address Functio n code Data address Modified value LRC Frame tail MS B LS B 0 6 4 3 2 1 4 3 2 1 MS B LS B C R L F 3 Examples 1 Function code 03H Read parameter data ASCII mode Format of q...

Page 130: ...ction code 03H Data address 02H Data address 00H 00H 02H Data quantity Word 00H Data content 15H 01H 59H Low byte CRC 85H Low byte CRC 2AH High byte CRC B2H High byte CRC A0H 2 Function code 06H Write...

Page 131: ...sage Slave address 01H Slave address 01H Function code 06H Function code 06H Data address 01H Data address 01H 00H 00H Modified value 17H Modified value 17H 70H 70H Low byte CRC 86H Low byte CRC 86H H...

Page 132: ...ND CR END CR LF LF RTU mode Format of query message Format of response message Slave address 01H Slave address 01H Function code 08H Function code 08H Sub function code 00H Sub function code 00H 00H 0...

Page 133: ...485 running control 0 Local running control 2 Information of status word 2 bytes 2002H Bit0 1 Running command 0 No running command Bit1 1 FWD 0 REV Bit2 1 Jog FWD 0 Jog FWD and stop Bit3 1 Jog REV 0 J...

Page 134: ...line speed 100BH Output torque 100CH PI reference 100DH PI feedback 100EH reserved 100FH Analog input AI1 1010H Analog input AI2 1011H I O status 1012H External counting value 1013H PID 4 5 Fault and...

Page 135: ...acters of the command string is too short 13 Command string is too long and reading string should be less than 72 characters 14 Contains non ASCII character non starting character or non CR LF end cha...

Page 136: ...rd the LSB and fill the MSB with 0 Step 4 If the shifted bit is 0 save the new value of step 3 to CRC register otherwise execute XOR operation with A001H and CRC register and save the result in CRC re...

Page 137: ...Appendix Fig 1 A inverter connected to a computer Several inverters connected to a computer The switch of terminal resistor of the inverter at the most distant place id turn to ON start the internal...

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