TeeJet Technologies DYNAJET IC7 140 User Manual Download Page 2

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DynaJet® IC7140

98-05347-EN-R1_A4LT-DynaJetIC7140-UM.docx

TABLE OF CONTENTS

Software Updates .................................................................................................................................................................................................... 6

ECU Orientation ....................................................................................................................................................................................................... 7

COMPONENT INSTALLATION

Installation System Components ..................................................................................................................................................................................... 8

Component Installation Instructions .............................................................................................................................................................................. 9

Power Source........................................................................................................................................................................................................... 9

Drivers Modules and Terminators ......................................................................................................................................................................... 9

Nozzle Harnesses .................................................................................................................................................................................................... 9

CAN Cables .............................................................................................................................................................................................................. 9

Pressure Sensor .................................................................................................................................................................................................... 10

Boom Interface Module (BIM) ............................................................................................................................................................................... 10

SOFTWARE UPDATE INSTRUCTIONS

CHAPTER 2 - SCREEN INTRODUCTION

BASIC SCREEN USE

General Screen Options ....................................................................................................................................................................................... 13

How to Navigate Settings Options ................................................................................................................................................................................ 14

Selecting from a List ............................................................................................................................................................................................. 14

Selecting a Numeric Value ................................................................................................................................................................................... 15

CHAPTER 3 - INITIAL START-UP & CALIBRATIONS

NO. 1 POWER UP AND INITIALISATION

NO. 2 ESTABLISH SELECT SETTINGS

Enter Unlock Codes ............................................................................................................................................................................................................ 17

Machine Setup ..................................................................................................................................................................................................................... 17

With Rate Controller Communications ............................................................................................................................................................... 17

No Rate Controller Communications .................................................................................................................................................................. 18

Setup and Select Nozzle ................................................................................................................................................................................................... 18

NO. 3 GET TO KNOW THE CONTROL MODES

NO. 4 PREFORM SYSTEM FUNCTIONAL TEST

Ensure Current Rate Control System is Operating Normally ........................................................................................................................... 20

Confirm Boom Sections are Functioning ........................................................................................................................................................... 20

Confirm Each of the Corresponding E-ChemSaver

Solenoids Is Pulsing ..................................................................................................... 20

NO. 5 CALIBRATE THE RATE CONTROLLER REGULATION

Flow Pulses Tests ................................................................................................................................................................................................................ 21

Test 1 – Duty Cycle 100% ..................................................................................................................................................................................... 21

Test 2 – Duty Cycle 50% ....................................................................................................................................................................................... 22

Test 3 – Duty Cycle “Minimum Duty Cycle” ....................................................................................................................................................... 22

NO. 6 CALIBRATE THE DYNAJET IC7140 SYSTEM

Select Gain Preset ............................................................................................................................................................................................................... 23

Calibrating the System ...................................................................................................................................................................................................... 24

Highest Pressure/Smallest Droplet Size ............................................................................................................................................................. 24

Lower Pressure/Larger Droplet Size ................................................................................................................................................................... 24

CHAPTER 4 - HOME SCREEN

Home Screen Options ........................................................................................................................................................................................... 25

Accessing the Home Screen ................................................................................................................................................................................ 26

Quick Overview Box ........................................................................................................................................................................................................... 26

Rate Controller Communications ........................................................................................................................................................................ 26

Errors ...................................................................................................................................................................................................................... 27

Disengage Mode ................................................................................................................................................................................................................. 27

Summary of Contents for DYNAJET IC7 140

Page 1: ...DYNAJET IC7140 INSTALLATION SETUP USER MANUAL 98 05347 R1...

Page 2: ...GS 17 Enter Unlock Codes 17 Machine Setup 17 With Rate Controller Communications 17 No Rate Controller Communications 18 Setup and Select Nozzle 18 NO 3 GET TO KNOW THE CONTROL MODES 19 NO 4 PREFORM S...

Page 3: ...ode 41 BOOM APPLICATION ACTIVITY 42 CONTROL ERRORS ALERTS 43 Pop up Alert Screens 43 NON TOUCHSCREEN UT OPTIONS 43 TURN COMPENSATION 44 Good Practices Guide 44 CHAPTER 7 SYSTEM OVERVIEW 46 Accessing t...

Page 4: ...rwise without prior written consent from TeeJet Technologies Trademarks Unless otherwise noted all other brand or product names are trademarks or registered trademarks of their respective companies or...

Page 5: ...due to residual voltage It is not permissible to open the equipment neither to disconnect the system or any quick connection until 5 minutes after the power has been removed Only operate the system f...

Page 6: ...st be readily available to the operator at all times Routinely check the system and components for wear and damage Replace or repair when necessary Only qualified authorised experts are allowed to rep...

Page 7: ...ressure interface harness may not be included in all configurations When not in use use the provided cap to enclose this connector port 2 DynaJet IC7140 ECU Main Harness connector 3 Product and serial...

Page 8: ...ECU is to be mounted orthogonally on the vehicle This means that the DynaJet IC7140 ECU is at a 90 angle or some multiple of 90 0 90 180 270 degrees at all three axes vertically horizontally and perpe...

Page 9: ...887 3 1 m 45 05886 25 7 5 m Pressure Sensor Cable only required with 45 10207 DynaJet Hybrid ECU Harness 5 78 05137 Pressure Interface only required with 45 10207 DynaJet Hybrid ECU Harness 6 45 10195...

Page 10: ...11 Power Adapter cable 45 05998 xx Drivers Modules and Terminators There will be one 12 DynaJet IC7140 Driver 78 05124 per eight 8 nozzles Mount each DynaJet IC7140 driver centered within the eight 8...

Page 11: ...h a Pressure Interface 5 Pressure Interface 78 05137 connects to the 1 DynaJet IC7140 ECU Module 4 Pressure Sensor Cable 45 05887 or 45 05886 connects the 5 Pressure Interface 78 05137 to the 3 Pressu...

Page 12: ...f the DynaJet IC7140 may not retain all programmed settings or configurations It is always recommended to notate the current configurations using the 98 01557 User Settings Log available at www teejet...

Page 13: ...he update process The update will start automatically 6 Wait for the programming to complete a Shortly after the USB drive is inserted a Lost Communication Alert will be shown Do not be alarmed by thi...

Page 14: ...he previous menu NOTE The softkey menus and touch screen structure on your display might vary from the one displayed in this user manual depending on the universal terminal being used Figure 2 1 Scree...

Page 15: ...do not have associated functions How to Navigate Settings Options Settings are selected from either a list of options or by entering a numeric value Selecting from a List Highlight the option using th...

Page 16: ...alue The range for a specific setting is displayed on the slide bar Slider Slide to the left to decrease or right to increase the numeric value Increase Arrow Increases the numeric value Decrease Arro...

Page 17: ...terminal UT will give access to the controller options and operation The console needs to be cycled off and back on when changing or attaching other or additional electronic components to the system U...

Page 18: ...and enter unlock codes as available 4 As instructed on the Unlock Code Instruction Bulletin restart the console Figure 3 2 Machine Setup Machine Setup With Rate Controller Communications Machine Setup...

Page 19: ...sor label Figure 3 4 Machine Setup Setup and Select Nozzle Preset nozzle favourites allows saving of up to five 5 nozzles for quick recall Use this to quickly access the most frequently used spray noz...

Page 20: ...oplet size range NOTE Droplet Mode may not be available with all system configurations Adjustable Droplet Mode Select the intended nozzle and the droplet size range with the option to adjust the targe...

Page 21: ...responding E ChemSaver Solenoids Is Pulsing 1 Verify that the pressure on the mechanical gauge is close to the digital pressure display on the DynaJet IC7140 operation screen NOTE Due to mechanical lo...

Page 22: ...e settings then something is wrong with the system that needs to be resolved before trying to calibrate the DynaJet IC7140 System Contact TeeJet Technologies Customer Support or an authorised TeeJet T...

Page 23: ...o high as to introduce oscillation The lower the target droplet size the higher the Derivative Gain can be set therefore tuning needs to be done at highest pressure smallest droplet size that the mach...

Page 24: ...to reach the green target diamond Select Gain Preset Gain Preset Setup establishes up to five 5 presets of proportional derivative gain combinations Different combinations may be needed for different...

Page 25: ...o make a second adjustment to the flow A Control Hold Delay set numerically too low will react too quickly to dynamic changes on the machine and may start the pressure adjustment in the wrong directio...

Page 26: ...is in focus NOTE Icons vary depending on systems available components DynaJet IC7140 ECU Press to access the DynaJet IC7140 system A progress bar may be shown on the icon during start up while the sy...

Page 27: ...isplayed in the quick overview will vary depending on rate controller communication availability Use the SYSTEM OVERVIEW KEY to get more details on the system components See the SYSTEM OVERVIEW chapte...

Page 28: ...cted Figure 4 7 Quick Overview Error Example Use the SYSTEM OVERVIEW KEY to get more details on the offending system component which is displayed in red with an error icon Figure 4 8 System Overview E...

Page 29: ...The Main Setup Screen can be accessed from the Home screen 1 From the Home Screen press the MAIN SETUP SCREEN KEY Figure 5 2 Main Setup Screen from Home Screen Nozzle Favourites Screen The Nozzle Fav...

Page 30: ...related to the fitted OEM equipment Help allows the operator to view system information About provides information on the console and modules System Overview used to display an overview of select sys...

Page 31: ...acing multiplied by the number of nozzles must match the section width Pressure Sensor Maximum Sets and verifies the Pressure Sensor Maximum value by looking at the maximum pressure printed on the pre...

Page 32: ...tus will still be shown as on blue or off grey Figure 5 10 Visual Under Maximum Individual Nozzles Figure 5 11 Visual Over Maximum Individual Nozzles Gain Preset Setup Gain Preset Setup establishes up...

Page 33: ...Red diamond illustrates stability or noise trying to reach the green target diamond Derivative Gain Used to settle larger errors by getting to the approximate target droplet size more quickly For exa...

Page 34: ...nd used with a compatible rate controller makes advanced turn compensation available on the Operation screen Advanced Turn Compensation allows for turn compensated application on this console when use...

Page 35: ...controller settings The OEM Settings menu is password protected and the settings in this menu are directly related to the fitted OEM equipment Contact customer service or a local dealer for questions...

Page 36: ...nformation regarding the gyroscope Figure 5 19 Help About The About screen displays version or serial number data for all modules found on the DynaJet IC7140 system DynaJet IC7140 Software Version ECU...

Page 37: ...formation from the controller on the next power cycle Gyroscope Diagnostics Provides information regarding the gyroscope Orientation Horizontal Label Up Horizontal Label Down Vertical Connectors Up Ve...

Page 38: ...L START UP CALIBRATIONS chapter must be completed before attempted operation These configurations may affect Gain settings Failure to properly configure and calibrate the system will result in sub sta...

Page 39: ...llow green 03 Gentian blue 20 Graphite black 035 Purple red 30 Beige 04 Flame red Current Nozzle Selection The active nozzle for determining current droplet size information is the selected button Noz...

Page 40: ...with turn compensation graph when turn compensation is active Current Nozzle Selection Displays the active nozzle for determining current droplet size information and can be used to go to the Nozzle F...

Page 41: ...ES There are three types of Operation Modes Manual Mode Select the intended nozzle and the target PWM Duty Cycle Percentage Droplet Mode Select the intended nozzle and the target droplet size range NO...

Page 42: ...sizes will be crossed out on the pressure gauge Figure 6 6 Pressure Gauge Droplet Size Disabled Adjustable Droplet Mode Select the intended nozzle and the droplet size range with the option to adjust...

Page 43: ...APPLICATION ACTIVITY Boom application activity is indicated below the static boom graphic Nozzle Status On Blue Nozzle Status Off Gray Figure 6 10 Boom Application Activity Less than 43 Nozzles More t...

Page 44: ...ng maintained by the system Current Boom Pressure System pressure is above the high pressure alarm value Figure 6 13 Control Error Example Pop up Alert Screens If there is an active error an alert scr...

Page 45: ...e or deactivate turn compensation Turn Compensation On Press to toggle turn compensation on Turn Compensation Off Press to toggle turn compensation off Turn Compensation Error Shown when turn compensa...

Page 46: ...mum PWM Solution If conditions allow increase speed or disable a smaller droplet size to force a higher PWM Figure 6 21 Minimum PWM Solution Maximum PWM As maximum PWM is attained it is represented wi...

Page 47: ...creen or Home screen Previous Next Driver Press to access the driver information on the previous or next screen Reset Error Log Press to clear all error log counts to zero including ignored errors the...

Page 48: ...FORMATION Specific information about each driver and its associated solenoids can be accessed using the Previous Driver Next Driver and Next Solenoid softkeys Drivers and solenoids are numbered from l...

Page 49: ...hapter for details Pop up Alert Screens If there is an active error an alert screen will appear providing specific information associated error code and a softkey to go directly to the System Overview...

Page 50: ...s Refresh Error Log Press to clear the error log counts to zero including ignored errors then checks for new errors Next Error Press to view the next error when multiple errors occur Next Error Greyed...

Page 51: ...speeds In other words choose nozzle capacity and desired pressure droplet size closer to the high end of the speed or rate range than to the lower end This will provide plenty of adjustment range for...

Page 52: ...TJ60 TTI60 5 GPA 7 5 GPA 10 GPA 12 GPA 20 GPA 17 5 GPA 30 Minimum Duty Cycle Tip Size Tip Pressure PSI 11001 25 GPA Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max 1 5 1 3 M VC...

Page 53: ...4 2 14 2 3 6 12 1 3 2 10 6 2 5 8 5 2 1 7 1 1 5 1 4 M VC VC XC UC UC 7 8 26 5 2 17 3 3 9 13 0 3 1 10 4 2 6 8 6 2 2 7 4 1 9 6 5 1 6 5 2 1 3 4 3 2 1 9 M C C XC UC UC 9 0 30 6 0 20 4 5 15 0 3 6 12 0 3 0 1...

Page 54: ...5 8 1 5 5 0 1 2 4 0 1 0 3 4 40 37 F M C C VC XC UC 6 9 23 4 6 15 4 3 5 11 6 2 9 9 7 2 3 7 7 2 0 6 6 1 7 5 8 1 4 4 6 1 2 3 9 50 47 F F M M VC XC XC 7 8 26 5 2 17 4 3 9 13 1 3 3 10 9 2 6 8 7 2 2 7 5 2...

Page 55: ...XC UC 1 6 5 3 0 8 2 7 0 5 1 8 0 4 1 3 0 3 1 1 0 3 0 9 0 2 0 8 0 2 0 7 0 2 0 5 50 47 F F M M VC XC XC 1 8 6 0 0 9 3 0 0 6 2 0 0 4 1 5 0 4 1 2 0 3 1 0 0 3 0 9 0 2 0 7 0 2 0 6 60 56 F F M M VC XC XC 2 0...

Page 56: ...F M C C VC XC UC 3 2 10 6 1 6 5 3 1 1 3 5 0 8 2 7 0 6 2 1 0 5 1 8 0 5 1 5 0 4 1 3 0 3 1 1 50 47 F F M M VC XC XC 3 6 12 0 1 8 6 0 1 2 4 0 0 9 3 0 0 7 2 4 0 6 2 0 0 5 1 7 0 4 1 5 0 4 1 2 60 56 F F M M...

Page 57: ...Solenoids Closed 3033 Missing Rate Controller All Solenoids Open 3034 Missing Rate Controller All Solenoids Closed For details on each of these alerts see the Alert Overview section of this chapter Fi...

Page 58: ...ert Due to size conformities softkeys will use basic graphics Press the Accept key 1004 End User Licence Agreement ALWAYS READ AND FOLLOW THE CHEMICAL LABEL S DIRECITONS Droplet size classification is...

Page 59: ...e alarm value The duty cycle has reached the maximum and pressure is still too high 3018 Outside Droplet Size Droplet size is not being maintained by the system 3019 Above High Pressure System pressur...

Page 60: ...h the Rate Controller has been lost To avoid additional issues all Solenoids have been closed Verify Rate Controller is available then restart the system 3100 Standard Turn Compensation Unlock Success...

Page 61: ...ing the 3028 Initialisation error due to the 3022 Boom Setup Error This happens when using an 8 output driver and the solenoid in error happens to be sitting in the 8th position This is part of intend...

Page 62: ...y using anti corrosion products or small form of silicone at each connection especially the solenoid connections Strainers Remove and clean all the product strainers Replace the strainers after they a...

Page 63: ...ChemSaver is required for optimal functionality and proper operation under any circumstances External Inspection The following parts should be visually inspected before each use Inspection Area Proce...

Page 64: ...rnal body was present in the stainless steel tube clean using dry forced air Clean and Proper Dirty O Ring 9 Observe that the O ring is well well maintained In case of degradation replace it Proper O...

Page 65: ...the Tube Sub Assembly 4 Replace the tube assembly if the rubber seal is worn or damaged Before After Brown O Ring 6 Observe that the O ring is well well maintained In case of degradation replace it P...

Page 66: ...ench and pliers Optional Apply 1 drop of Loctite Blue 243 to the threads of the Interface Cap 7 and Tube Sub Assembly 3 Torque Specifications Tighten Interface Cap 7 and Tube Sub Assembly 3 to 1 36 N...

Page 67: ...ozzles are still leaking Issue Problem Solution Example Plunger s gasket damaged Change the kit plunger gasket Reference AB115880 2 KIT Solid particles present in the gasket Remove any solid particle...

Page 68: ...Example Blocked dirty or stuck nozzle Clean the nozzle with water Damaged electrical connector Change the coil Reference CP115881 12 Broken or defective coil pulse is not heard or detected Change the...

Page 69: ...m persists taking account a 5 cv the e ChemSaver can cause the problem by itself The cylinder holes are blocked Proceed as explained previously The plunger s gasket is broken or damaged Replace the ki...

Page 70: ...nds Gain Preset Preset 1 Preset 1 Preset 2 Preset 3 Preset 4 Preset 5 Number of Sections with one 1 BIM 0 1 15 with two 2 BIMs 0 1 30 with Individual Nozzle Shutoff Unlocked 0 1 240 Nozzles per Sectio...

Page 71: ...ptions Suggested Setting Use Default Use Preferred UT Off Off On Boom Section Beep Off Off On Turn Compensation Visual On Off On Unlock Options Description Unlock Code Standard Turn Compensation Advan...

Page 72: ...0 PWM Off Time 20 0 100 Low Voltage Limit 11 0V 0 0 20 0V High Voltage Limit 15 0V 0 0 20 0V Low Amps Limit 0 4A 0 0 20 0A High Amps Limit 1 2A 0 0 20 0A High Pressure Alarm 6 0 bar 87 psi 4 0 25 0 ba...

Page 73: ......

Page 74: ...higher productivity Adjust droplet size on the go Flow rate litre minute or gallon minute determined by Duty Cycle o For example 50 50 On Off turns a 05 nozzle to a 025 90 drift reduction with AIC1100...

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