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TECO-Westinghouse E510-201-H-U, Instruction Manual

The TECO-Westinghouse E510-201-H-U is a top-notch electrical control system, designed to ensure efficient and reliable operation. To assist users in the seamless installation and start-up process, we offer a comprehensive and user-friendly Installation and Start-Up Manual. Download this manual for free from our website, ensuring a hassle-free experience.

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8-5 

8.5 

 

Forward and Reverse Jog 

 

The jog forward command is used in combination with multi-function digital input function #6 (Jog Forward) and 

the jog reverse command is used in combination with multi-function digital input function #7 (Jog Reverse).   

 

Example: Jog Forward input terminal S5 (03-04 = 06) and Jog Reverse input terminal S6 (03-05=7) 

 

AO

24V

AI1

S6

S(+)

S(-)

AGND

10V

R2A

R2B

R1C

S1

S3

S5

AI2

R1A

SG

COM

S2

S4

SF1

R1B

Jog 
Reverse
Switch

Common

Control Terminals / 

User Terminals

Jog 

Forward

Switch

 

 

 

Summary of Contents for E510-201-H-U

Page 1: ... l l o p e r a t i n gi n s t r u c t i o n s b e f o r e i n s t a l l i n g c o n n e c t i n g w i r i n g o p e r a t i n g s e r v i c i n g o r i n s p e c t i n g t h e i n v e r t e r E n s u r e t h a t t h i s ma n u a l i s ma d e a v a i l a b l e t ot h e e n du s e r o f t h e i n v e r t e r S t o r e t h i s ma n u a l i na s a f e c o n v e n i e n t l o c a t i o n T T h e ma n u...

Page 2: ...Operation 1 4 1 6 Maintenance Inspection and Replacement 1 5 1 7 Disposal of the Inverter 1 5 1 Consignes de sécurité Français 1 6 1 1 Avant d alimenter le disque dur 1 6 1 2 Câblage 1 6 1 3 Avant l opération 1 7 1 4 Configuration Paramètre 1 7 1 5 Opération 1 8 1 6 Entretien Inspection et remplacement 1 8 1 7 Mise au rebut du variateur 1 9 2 Model Description 2 1 2 1 Nameplate Data 2 1 2 2 Invert...

Page 3: ...Power Input Wire Size and NFB 3 28 3 16 Control Circuit Wiring 3 28 3 17 Inverter Specifications 3 29 3 18 General Specifications 3 33 3 19 Inverter De rating Based on Carrier Frequency 3 35 3 20 Inverter Dimensions 3 38 4 Keypad and Programming Functions 4 1 4 1 LED LCD Keypad 4 1 4 2 Parameters 4 15 4 3 Description of Parameters 4 57 5 Check Motor Rotation and Direction 5 1 6 Speed Reference Com...

Page 4: ...d and Reverse Jog 8 5 8 6 Analog Output Setup 8 6 9 Using PID Control for Constant Flow Pressure Applications 9 1 9 1 What is PID Control 9 1 9 2 Connect Transducer Feedback Signal 9 3 9 3 Engineering Units 9 4 9 4 Sleep Wakeup Function 9 5 10 Troubleshooting Fault Diagnostics and Maintenance 10 1 10 1 General 10 1 10 2 Fault Detection Function 10 1 10 3 General Troubleshooting 10 17 10 4 Inverter...

Page 5: ...ruction Manual thoroughly before proceeding with installation connections wiring operation or maintenance and inspection Ensure you have sound knowledge of the device and familiarize yourself with all safety information and precautions before proceeding to operate the inverter Read E510 Instruction Manual for detailed description on parameters IMPORTANT For Advanced Installation Wiring and Program...

Page 6: ...nières éditions de l utilisation ou visitez notre site Web Lire le manuel d instructions avant de procéder à l installation les connexions câblage le fonctionnement ou l entretien et l inspection Vérifiez que vous avez une bonne connaissance de l entraînement et de vous familiariser avec les consignes de sécurité et les précautions avant de procéder à fonctionner le lecteur prêter attention aux co...

Page 7: ...ng can damage the inverter or injure personnel and should be avoided To avoid the risk of fire do not install the inverter on or near flammable objects Install on nonflammable objects such as metal surfaces If several inverters are placed inside the same control panel provide adequate ventilation to maintain the temperature below 40 C 104 F 50 C 122 F without a dust cover to avoid overheating or f...

Page 8: ...lines to come in contact with the inverter case Do not perform a dielectric voltage withstand test megger on the inverter this will result in inverter damage to the semiconductor components Caution The line voltage applied must comply with the inverter s specified input voltage See product nameplate section 2 1 Use wire gauge recommendations and torque specifications See Wire Gauge and Torque Spec...

Page 9: ...ate current readout Be sure to install all covers before turning on power Do not remove any of the covers while power to the inverter is on otherwise electric shock may occur Do not operate switches with wet hands otherwise electric shock may result Do not touch inverter terminals when energized even if inverter has stopped otherwise electric shock may result 1 4 Parameter Setting Caution Do not c...

Page 10: ...omatic restart after power recovery parameter 07 00 is enabled the inverter will start automatically after power is restored Make sure it is safe to operate the inverter and motor before performing a rotational auto tune Do not touch inverter terminals when energized even if inverter has stopped otherwise electric shock may result Do not check signals on circuit boards while the inverter is runnin...

Page 11: ... off metal jewelry such as watches and rings and use insulated tools Caution The Inverter can be used in an environment with a temperature range from 14 104 F 10 40 C and relative humidity of 95 non condensing The inverter must be operated in a dust gas mist and moisture free environment 1 7 Disposal of the Inverter Caution Please dispose of this unit with care as an industrial waste and according...

Page 12: ...ie Lors d un retrait ou d installation de l opérateur numérique éteignez le d abord puis de suivre les instructions de ce manuel pour éviter les erreurs de l opérateur ou de la perte de l affichage causé par des connexions défectueuses Avertissement Lors d un retrait ou d installation de l opérateur numérique éteignez le d abord puis de suivre les instructions de ce manuel pour éviter les erreurs ...

Page 13: ...rtissement Assurez vous que la capacité du disque correspond aux paramètres de notation avant d alimenter Réduire le paramètre de la fréquence porteuse si le câble du variateur au moteur est supérieure à 80 pi 25 m Un courant de haute fréquence peut être générée par la capacité parasite entre les câbles et entraîner un déclenchement de surintensité du variateur une augmentation du courant ou d une...

Page 14: ...uleur s est arrêté un choc électrique pourrait survenir Ne pas contrôler les signaux sur les circuits pendant que le lecteur est en marche Après la mise hors tension le ventilateur de refroidissement peut continuer à fonctionner pendant un certain temps Attention Ne touchez pas les composants générant de la chaleur tels que radiateurs et des résistances de freinage Vérifiez soigneusement la perfor...

Page 15: ...ssière gaz vapeur et humidité 1 7 Mise au rebut du variateur Attention jeter cet appareil avec soin comme un déchet industriel et selon les réglementations locales nécessaires Les condensateurs du circuit principal d entraînement et circuits imprimés sont considérés comme des déchets dangereux et ne doivent pas être brûlés The Plastic enclosure and parts of the drive such as the top cover board wi...

Page 16: ... range meets the input power requirements 5 Ensure that the motor HP matches the motor rating of the inverter 1HP 0 746 kW Product Name and Motor Rating Input Power Specifications Output Power Specifications Series No UL and CE Marks PRODUCT E510 2P5 H U MOTOR RATING 0 5 HP INPUT AC 1 3PH 200 240V 10 15 50 60hz 8 5 4 5A OUTPUT AC 3PH 0 599 Hz 3 1A IP20 NEMA 1 MODEL 11 201 20 2P5 00 P N BARCODE S N...

Page 17: ... 2 2 2 E510 2P5 H1F U 1 3 Phase 200 240V 10 15 50 60Hz 0 5 0 4 1 E510 201 H1F U 1 0 75 1 E510 202 H1F U 2 1 5 2 E510 203 H1F U 3 2 2 2 E510 202 H3 U 3 Phase 200 240V 10 15 50 60Hz 3 Phase 2 1 5 1 E510 205 H3 U 5 4 2 E510 208 H3 U 7 5 5 5 3 E510 210 H3 U 10 7 5 3 E510 215 H3 U 15 11 4 E510 220 H3 U 20 15 4 E510 225 H3 U 25 18 5 22 5 E510 230 H3 U 30 22 30 6 E510 240 H3 U 40 30 37 6 F Version models...

Page 18: ...5 4 E510 430 H3 U 30 22 30 5 E510 440 H3 U 40 30 37 6 E510 450 H3 U 50 37 45 6 E510 460 H3 U 60 45 55 6 E510 475 H3 U 75 55 75 6 E510 401 H3F U 1 0 75 1 E510 402 H3F U 2 1 5 1 E510 403 H3F U 3 2 2 2 E510 405 H3F U 5 4 2 E510 408 H3F U 7 5 5 5 3 E510 410 H3F U 10 7 5 3 E510 415 H3F U 15 11 3 E510 420 H3F U 20 15 4 E510 425 H3F U 25 18 5 4 E510 430 H3F U 30 22 30 5 E510 440 H3F U 40 30 37 6 E510 450...

Page 19: ...And ventilation to maintain ambient temperatures below 40 C 104 F Storage Temperature 20 C 60 C 4 140 F Humidity 95 non condensing Relative humidity 5 to 95 free of moisture Follow IEC60068 2 78 standard Altitude 1000m 3 281 ft Installation Site Avoid exposure to rain or moisture Avoid direct sunlight Avoid oil mist and salinity Avoid corrosive liquid and gas Avoid dust lint fibers and small metal...

Page 20: ...vide good heat dissipation Frame1 models 2P5 201 202 three phase 401 402 Side by side installation Provide the necessary physical space and cooling based on the ambient temperature and the heat loss in the panel 2P5 201 202 401 402 Cooling fan Front view Side view 4 8 12cm 2 5cm 4 8 12cm 2 5cm Inside Enclosure Inside Enclosure 2 5cm Enclosure ...

Page 21: ... Mounting hole Heat sink Name plate label Fan cover NEMA1 200V 0 5HP 1HP Single Three phase 400V 1HP 2HP 200V 2HP Three phase Mounting hole Heat sink Name plate label Digital operator Terminal cover Fan cover NEMA kit Note NEMA 1 conduit kit may block access to lower mounting holes and may need to be removed prior to mounting ...

Page 22: ... hole Heat sink Name plate label Fan cover NEMA1 200V 2 3HP Single Three phase 200V 3HP 20HP 400V 3HP 25HP Mounting hole Heat sink Name plate label Fan cover Digital operator Terminal cover NEMA1 kit Note NEMA 1 conduit kit may block access to lower mounting holes and may need to be removed prior to mounting ...

Page 23: ...0V 30HP Mounting hole Name plate label Digital operator Terminal cover Front cover Anti dust cover NEMA 1 200V 30HP 40HP 400V 40HP 75HP Mounting hole Name plate label Digital operator Terminal cover Front cover Rings 4 rings ...

Page 24: ...3 6 3 4 Warning Labels Important Warning information located on the front cover must be read upon installation of the inverter a 200V 0 5HP 20HP 400V 1HP 25HP b 200V 25HP 40HP 400V 30HP 75HP ...

Page 25: ...re making any wiring connections to the inverter the front cover needs to be removed IP20 200V 0 5HP 1HP Single Three phase 400V 1HP 2HP 200V 2HP Three phase Step1 Remove terminal cover Step2 Wire and reinstall cover Step3 Put terminal cover back ...

Page 26: ...3 8 NEMA 1 200V 0 5HP 1HP Single Three phase 400V 1HP 2HP 200V 2HP Three phase Step1 Remove terminal cover Step2 Wire and reinstall cover Step3 Put terminal cover back ...

Page 27: ...3 9 IP20 200V 2HP single three phase 200V 3HP 20HP 400V 3HP 25HP Step1 Unscrew cover Step2 Remove the terminal cover Step3 Wire and reinstall the cover Step4 Tighten the screws ...

Page 28: ...3 10 NEMA1 200V 2HP single three phase 200V 3HP 20HP 400V 3HP 25HP Step1 Unscrew cover Step2 Remove the terminal cover Step3 Wire and reinstall the cover Step4 Tighten the screws ...

Page 29: ...3 11 NEMA1 200V 25HP 400V 30HP Step1 Unscrew cover Step2 Remove the terminal cover Step3 Wire and reinstall the cover Step4 Tighten the screws ...

Page 30: ...3 12 NEMA1 200V 30HP 40HP 400V 40HP 75HP Step1 Unscrew cover Step2 Remove the terminal cover Step3 Wire and Reinstall the cover Step4 Tighten the screws ...

Page 31: ...3 13 NEMA1 400V 20HP 75HP with EMC filter Step1 Unscrew cover Step2 Remove the terminal cover Step3 Wire and reinstall the cover Step4 Tighten the screws ...

Page 32: ...40V 600 100 6 AWG 16 mm 6 AWG 16 mm 30 26 2 9 30 380V 480V 600 75 6 AWG 16 mm 6 AWG 16 mm Frame 6 30 40 200V 240V 600 175 0 AWG 50 mm 0 AWG 50 mm 81 7 70 7 8 40 50 60 75 380V 480V 600 0 AWG 50 mm 0 AWG 50 mm TM2 Frame size Horsepower Power specification Terminal Wiring Size TM2 Tightening Torque kgf cm lbf in Nm Frame1 0 5 1 200V 240V 26 18 AWG 0 5 1 5 mm 5 7 5 0 56 1 2 380V 480V Frame2 2 H 3 5 20...

Page 33: ...circuit Rating A Maximum Voltage Volt voltage HP 230V 0 5 40 5 000 240 460V 1 75 5 000 480 Circuit breaker and Fuse Rating Model E510 U Circuit breaker current rating Fuse rating 2P5 15A 15A 300VAC 201 202 20A 30A 300VAC 203 205 30A 30A 300VAC 208 50A 60A 300VAC 210 60A 100A 300VAC 215 220 100A 200A 300VAC 225 100A 200A 300VAC 230 150A 250A 600VAC 240 175A 300A 600VAC 401 402 403 405 15A 15A 600VA...

Page 34: ...rter damage to the semiconductor components Do NOT touch any of the components on the inverter control board to prevent damage to the inverter by static electricity Caution Refer to the recommended wire size table for the appropriate wire to use The voltage between the power supply and the input of the inverter may not exceed 2 Phase to phase voltage drop V 3 resistance of wire Ω km length of line...

Page 35: ...c contactor Do not use the magnetic contactor as the run stop switch for the inverter AC line reactor for power quality When inverters are supplied by a high capacity power source 600KVA an AC reactor can be connected to improve the power factor Install Fast Acting Fuse To protect peripheral equipment install fast acting fuses in accordance with the specifications in section 11 for peripheral devi...

Page 36: ... Relay Output Relay Output SF1 SF2 SG E Functional Safety Input STO NPN PNP JP1 AI1 AV1 JP2 AI2 AV2 JP3 2 1 RS485 CON 2 Pin 1 to Pin 8 1 Data 2 Data 3 Data 4 RXD0 5 TXD0 6 Data 7 5V 8 GND Twisted pair shielded wire P Shielded wire Control circuit Main circuit 4 5 1 Notes 1 Only 200V 0 5 25HP and 400V 1 40HP have a built in braking transistor Terminal B2 The braking resistor can be connected betwee...

Page 37: ... AGND Jumper function descriptions Jumper Symbol Function Signal Reference Note JP1 NPN PNP selectable NPN Input Factory default setting PNP Input JP2 JP3 External signal type selection 0 20mA 4 20mA Analog signal Set parameters 00 05 00 06 to 2 or 3 external analog input to become effective 0 10VDC 2 10VDC Analog signal ...

Page 38: ...sed R1C COMMON R2A R2B 24VPower supply COM Digital signal common terminal JP1 Switching NPN position 15 Max output current 60mA 24V Digital signal common terminal JP1 Switching PNP position Analog inputs 10V Built in Power for an external speed potentiometer 10V Max current 20mA AI1 AV1 Multifunctional analog input JP2 selects voltage or current input Voltage JP2 in AV1 position Current JP2 in AI1...

Page 39: ...Output Function Group 3 Multi function analog output can be referred to in this manual Group 04 External Terminal Analog Signal Input Output Function Group Caution Maximum output current capacity for terminal 10V is 20mA Multi function analog output AO is for use of an analog output meter Do not use this output for feedback control Control board s is to be used for internal control only Do not use...

Page 40: ...erminals of motor T2 T3 P Externally connected braking resistor Please see the braking resistors reference on section 11 2 BR Ground terminal Main power terminal of Single phase 200V Class 0 5 1HP L1 L L2 L3 N T1 T2 T3 P BR Note Screw on L2 terminal is removed for single phase input models Main power terminal of Single Three phase 200V Class 0 5 1HP and Three phase 400V Class 1 2HP L1 L L2 L3 N T1...

Page 41: ...le Three phase 200V Class 2 3HP Three phase 200V Class 5HP and Three phase 400V Class 3 5HP L1 L L2 L3 N P BR T1 T2 T3 Main power terminal of Three phase 200V Class 7 5 20HP and Three phase 400V Class 7 5 20HP L1 L L2 L3 N P BR T1 T2 T3 Main power terminal of Three phase 200V Class 25HP and Three phase 400V Class 30HP ...

Page 42: ...3 24 Main power terminal of Three phase 200V Class 30 40HP and Three phase 400V Class 40 75HP R L1 S L2 T L3 U T1 V T2 W T3 ...

Page 43: ...ls 1 The Input power supply voltage can be connected in any phase sequence to power input terminals R L1 S L2 or T L3 on the terminal block 2 DO NOT connect the AC input power source to the output terminals U T1 V T2 and W T3 3 Connect the output terminals U T1 V T2 W T3 to motor lead wires U T1 V T2 and W T3 respectively 4 Check that the motor rotates forward with the forward run source If it doe...

Page 44: ...s or power tools 3 Always use a ground wire that complies with the local codes and standards for electrical equipment and minimize the length of ground wire 4 When using more than one inverter be careful not to loop the ground wire as shown below in Fig 3 11 1 E510 E510 E510 E510 E510 E510 a Correct b Correct E510 E510 E510 c Incorrect Loop Fig 3 11 1 Inverter Grounding ...

Page 45: ...ngth of line m current 10 3 km 3280 x feet m 3 28 x feet 3 13 Cable Length vs Carrier Frequency The allowable setting of the PWM carrier frequency is also determined by motor cable length and is specified in the following Table 3 13 1 Table 3 13 1 Cable Length vs Carrier Frequency Cable length between the inverter and Motor in m ft 30m 100 30 50 100 165 50 100 166 328 100 329 Recommended carrier f...

Page 46: ...8 AWG 2 5 10 mm 18 4 15 9 1 8 14 8 AWG 2 5 10 mm Frame 3 4 12 6 AWG 4 0 16 mm 24 5 21 2 2 4 8 AWG 10 mm Frame 5 6 AWG 16 mm 30 26 2 9 16 AWG 0 5 1 5 mm 8 7 0 79 6 AWG 16 mm Frame 6 0 AWG 50 mm 81 7 70 7 8 14 AWG 0 5 1 5mm 8 7 0 79 0 AWG 50 mm 3 16 Control Circuit Wiring 1 Separate the wiring for control circuit terminals from main circuit wiring for terminals R L1 S L2 T L3 U T1 V T2 W T3 2 Separa...

Page 47: ...Allowable momentary power loss time s 2 0 2 0 2 0 2 0 Enclosure IP20 NEMA1 200V Class Single Three phase Model E510 H U 2P5 201 202 203 Horse power HP 0 5 1 2 3 Suitable motor capacity KW 0 4 0 75 1 5 2 2 Rated output current A 3 1 4 5 7 5 10 5 Rated capacity KVA 1 2 1 7 2 90 4 00 Input voltage range V Single Three 200 240V 50 60HZ Allowable voltage fluctuation 15 10 Output voltage range V Three p...

Page 48: ...r net weight KG 1 6 2 5 6 5 6 5 10 1 10 4 Allowable momentary power loss time s 2 0 2 0 2 0 2 0 2 0 2 0 Enclosure IP20 NEMA1 Model E510 H3 U 225 230 240 Horse power HP 25 30 40 HD ND Suitable motor capacity kW 18 5 22 22 30 30 37 HD ND Rated output current A 73 80 85 110 115 138 HD ND Rated capacity KVA 27 8 30 1 32 4 41 9 43 8 52 6 Input voltage range V Three phase 200 240V 50 60HZ Allowable volt...

Page 49: ...t current A 13 0 17 5 24 32 40 Rated capacity KVA 9 9 13 3 19 1 24 30 5 Input voltage range V Three phase 380 480V 50 60HZ Allowable voltage fluctuation 15 10 Output voltage range V Three phase 0 480V Input current A 17 23 31 38 48 Inverter net weight KG 6 7 6 7 6 7 13 7 13 7 Allowable momentary power loss time s 2 0 2 0 2 0 2 0 2 0 Enclosure IP20 NEMA1 F Version models are not available as standa...

Page 50: ...le momentary power loss time s 2 0 Enclosure IP20 NEMA1 Model E510 H3 F U 450 460 475 Horse power HP 50 60 75 HD ND Suitable motor capacity kW 37 45 45 55 55 75 HD ND Rated output current A 75 88 91 103 118 145 HD ND Rated capacity KVA 57 2 67 1 69 3 78 5 89 9 111 Input voltage range V Three phase 380 480V 50 60HZ Allowable voltage fluctuation 10 15 Output voltage range V Three phase 0 480V Input ...

Page 51: ...p 3 Multifunction output Refer to description in group 3 Multifunction analog output Refer to description in group 4 Main features Overload Detection 16 preset speeds Auto run Acc Dec Switch 2 Stages Main Alt run Command select Main Alt Frequency Command selection PID control torque boost V F start Frequency Fault reset Display LED Display parameter parameter value frequency line speed DC voltage ...

Page 52: ...cation control Built in RS485 communication multi drop communication Built in BACnet communication for building control Ex Fire protection system Air conditioning system Monitoring system and Access control system Environment Operating temperature IP20 NEMA1 type 10 50 C without sticker or upper dust cover 10 40 C with sticker or upper dust cover Storage temperature 20 60 C Humidity 95 RH or less ...

Page 53: ...ier frequency is higher than 10 KHz If the ambient temperature is below 40 C 104 F 100 output rated current at 16 KHz If the ambient temperature is below 50 C 122 F 85 output rated current at 16 KHz It is required to derate 1 5 of output rated current each additional degree when the ambient temperature rises above 50 degrees C 122 F 100 70 85 90 50 60 2 4 6 8 10 12 14 16 Current Rating Carrier Fre...

Page 54: ...47 1 85 5 0 19 M4 1 7 3 8 E510 201 H1F U 90 6 3 57 80 5 3 17 80 5 3 17 164 6 46 153 6 02 151 4 5 96 47 1 85 5 0 19 M4 1 7 3 8 E510 202 H3 U 90 6 3 57 80 5 3 17 80 5 3 17 164 6 46 153 6 02 151 4 5 96 47 1 85 5 0 19 M4 1 7 3 8 E510 401 H3 U 90 6 3 57 80 5 3 17 80 5 3 17 164 6 46 153 6 02 151 4 5 96 47 1 85 5 0 19 M4 1 7 3 8 E510 402 H3 U 90 6 3 57 80 5 3 17 80 5 3 17 164 6 46 153 6 02 151 4 5 96 47 ...

Page 55: ... 65 187 6 7 39 177 6 6 99 197 5 7 78 152 4 6 147 4 5 8 48 2 1 9 5 0 19 M4 2 5 5 5 E510 405 H3 U 128 7 5 07 118 4 65 118 4 65 187 6 7 39 177 6 6 99 197 5 7 78 152 4 6 147 4 5 8 48 2 1 9 5 0 19 M4 2 5 5 5 E510 403 H3F U 128 7 5 07 118 4 65 118 4 65 187 6 7 39 177 6 6 99 197 5 7 78 152 4 6 147 4 5 8 48 2 1 9 5 0 19 M4 2 5 5 5 E510 405 H3F U 128 7 5 07 118 4 65 118 4 65 187 6 7 39 177 6 6 99 197 5 7 7...

Page 56: ... 186 9 7 36 175 6 89 176 6 93 260 9 10 27 249 8 9 83 273 10 75 202 6 7 98 197 6 7 78 76 7 3 02 6 5 0 26 M4 6 7 14 8 E510 215 H3 U 224 6 8 84 207 8 15 207 8 15 321 6 12 66 303 5 11 95 330 9 13 03 206 1 8 11 201 1 7 92 94 3 7 8 0 31 M5 10 1 22 3 E510 220 H3 U 224 6 8 84 207 8 15 207 8 15 321 6 12 66 303 5 11 95 330 9 13 03 206 1 8 11 201 1 7 92 94 3 7 8 0 31 M5 10 4 22 9 E510 420 H3 U 224 6 8 84 207...

Page 57: ...el Dimensions in mm inch Net Weight in Kg lbs W W1 W2 H H1 D D1 t Q E510 225 H3 U 265 10 43 245 9 65 245 9 65 360 14 17 340 13 39 238 2 9 38 233 2 9 18 1 6 0 06 M8 10 22 1 E510 430 H3 U 265 10 43 245 9 65 245 9 65 360 14 17 340 13 39 238 2 9 38 233 2 9 18 1 6 0 06 M8 10 22 1 ...

Page 58: ... 11 28 220 8 66 220 8 66 525 20 67 505 19 88 269 8 10 62 3 3 0 13 M8 30 66 1 E510 440 H3 U 286 5 11 28 220 8 66 220 8 66 525 20 67 505 19 88 269 8 10 62 3 3 0 13 M8 30 66 1 E510 450 H3 U 286 5 11 28 220 8 66 220 8 66 525 20 67 505 19 88 269 8 10 62 3 3 0 13 M8 30 66 1 E510 460 H3 U 286 5 11 28 220 8 66 220 8 66 525 20 67 505 19 88 269 8 10 62 3 3 0 13 M8 30 66 1 E510 475 H3 U 286 5 11 28 220 8 66 ...

Page 59: ... 4 2 E510 201 H1F U 90 6 3 57 80 5 3 17 186 2 7 33 189 2 7 45 151 4 5 96 47 1 85 120 5 4 74 5 0 19 M4 1 9 4 2 E510 202 H3 U 90 6 3 57 80 5 3 17 186 2 7 33 189 2 7 45 151 4 5 96 47 1 85 120 5 4 74 5 0 19 M4 1 9 4 2 E510 401 H3 U 90 6 3 57 80 5 3 17 186 2 7 33 189 2 7 45 151 4 5 96 47 1 85 120 5 4 74 5 0 19 M4 1 9 4 2 E510 402 H3 U 90 6 3 57 80 5 3 17 186 2 7 33 189 2 7 45 151 4 5 96 47 1 85 120 5 4...

Page 60: ...5 0 19 M4 2 8 6 2 E510 205 H3 U 128 7 5 06 118 4 65 210 6 8 29 213 6 8 41 152 4 6 147 4 5 8 48 2 1 9 121 1 4 77 5 0 19 M4 2 8 6 2 E510 403 H3 U 128 7 5 06 118 4 65 210 6 8 29 213 6 8 41 152 4 6 147 4 5 8 48 2 1 9 121 1 4 77 5 0 19 M4 2 8 6 2 E510 405 H3 U 128 7 5 06 118 4 65 210 6 8 29 213 6 8 41 152 4 6 147 4 5 8 48 2 1 9 121 1 4 77 5 0 19 M4 2 8 6 2 E510 403 H3F U 128 7 5 06 118 4 65 210 6 8 29 ...

Page 61: ...91 11 47 293 5 11 56 202 6 7 98 197 6 7 78 76 7 3 02 170 6 6 72 6 5 0 26 M4 7 1 15 7 E510 415 H3F U 186 9 7 36 175 6 89 291 11 47 293 5 11 56 202 6 7 98 197 6 7 78 76 7 3 02 170 6 6 72 6 5 0 26 M4 7 1 15 7 E510 215 H3 U 224 6 8 84 207 8 15 358 3 14 1 363 3 14 3 206 1 8 11 201 1 7 92 94 3 7 174 6 85 8 0 31 M4 10 5 23 2 E510 220 H3 U 224 6 8 84 207 8 15 358 3 14 1 363 3 14 3 206 1 8 11 201 1 7 92 94...

Page 62: ...el Dimensions in mm inch Net Weight in Kg lbs W W1 W2 H H1 D D1 t Q E510 225 H3 U 265 10 43 245 9 65 245 9 65 360 14 17 340 13 39 238 2 9 38 233 2 9 18 1 6 0 06 M8 10 22 1 E510 430 H3 U 265 10 43 245 9 65 245 9 65 360 14 17 340 13 39 238 2 9 38 233 2 9 18 1 6 0 06 M8 10 22 1 ...

Page 63: ... 11 28 220 8 66 220 8 66 525 20 67 505 19 88 269 8 10 62 3 3 0 13 M8 30 66 1 E510 440 H3 U 286 5 11 28 220 8 66 220 8 66 525 20 67 505 19 88 269 8 10 62 3 3 0 13 M8 30 66 1 E510 450 H3 U 286 5 11 28 220 8 66 220 8 66 525 20 67 505 19 88 269 8 10 62 3 3 0 13 M8 30 66 1 E510 460 H3 U 286 5 11 28 220 8 66 220 8 66 525 20 67 505 19 88 269 8 10 62 3 3 0 13 M8 30 66 1 E510 475 H3 U 286 5 11 28 220 8 66 ...

Page 64: ...5 75 381 5 15 02 267 1 10 52 262 1 10 32 62 2 44 237 9 33 4 0 16 M6 13 8 30 4 E510 425 H3F U 235 6 9 28 180 7 09 400 15 75 381 5 15 02 267 1 10 52 262 1 10 32 62 2 44 237 9 33 4 0 16 M6 13 8 30 4 E510 430 H3F U 269 10 59 230 9 05 462 18 19 440 17 32 318 2 12 53 313 2 12 33 80 3 15 267 6 10 54 4 0 16 M8 13 8 30 4 F Version models are not available as standard product in Americas ...

Page 65: ... 04 4 0 16 M8 35 9 80 E510 450 H3F U 288 9 11 37 220 8 66 220 8 66 652 25 67 620 24 41 369 8 14 56 90 3 54 331 1 13 04 4 0 16 M8 35 9 80 E510 460 H3F U 288 9 11 37 220 8 66 220 8 66 652 25 67 620 24 41 369 8 14 56 90 3 54 331 1 13 04 4 0 16 M8 35 9 80 E510 475 H3F U 288 9 11 37 220 8 66 220 8 66 652 25 67 620 24 41 369 8 14 56 90 3 54 331 1 13 04 4 0 16 M8 40 9 90 F Version models are not availabl...

Page 66: ...when inverter is running in forward direction flashing when stopping REV On when inverter is running in reverse direction flashing when stopping FUN LED ON when parameters are displayed KEYS 8 Description RUN RUN Inverter in Local Mode STOP STOP Inverter Parameter navigation Up Increase parameter or reference value Parameter navigation down decrease parameter or reference value FWD REV FWD Forward...

Page 67: ...quency Reference Set Frequency Reference LED lights on LED flashes Flashing digit At power up the display will show the frequency reference setting all LEDs are flashing Press the UP or DOWN key to enter the frequency reference edit mode use the ENT key to select which digit to edit flashing Use the UP or DOWN key to modify the value During run operation the display will show the output frequency ...

Page 68: ... in operation status Display parameter code Display the setting value of parameter Display input voltage Display inverter current Display DC Bus Voltage Display temperature Display PID feedback value The displayed digit is set by 12 01 Error display refer to Chapter 5 Troubleshooting and maintenance Analog Current Voltage AI1 AI2 Range 0 1000 ...

Page 69: ...n reverse direction Illuminated Inverter is running in forward direction Flashing Forward direction active no run command Reverse LED State Description REV LED Off Inverter in forward direction Illuminated Inverter is running in reverse direction Flashing Reverse direction active no run command FUN LED State Description FUN LED Off Display doesn t show parameter Illuminated Display shows parameter...

Page 70: ... Highest bit 0 0 0 0 0 Lowest bit The setting range for each bit is 0 8 from the highest bit to the lowest bit 0 No display 4 Temperature 8 Count value 1 Output current 5 PID feedback 2 Output voltage 6 AI1 value 3 DC voltage 7 AI2 value Example 12 00 10000 DSP FUN DSP FUN After 2 sec Parameter Selection Output Current Frequency Reference Display Voltage Class at Power up DSP FUN ...

Page 71: ...rrent 1 Parameter Selection Output Voltage 2 DC Voltage 3 Heatsink Temperature 4 PID Feedback 5 Frequency Reference 4 1 5 Modifying Parameters Set Frequency Reference Frequency Short Press DSP FUN Once Short Press ENT Once Short Press RESET Twice Short Press Once Short Press READ ENTER Once Short Press Once Short Press READ ENTER Once ...

Page 72: ...ol REV command FWD command RUN command REV command Stop command FWD command FWD Indicator REV Indicator REV REV REV FWD FWD FWD FWD FWD FWD FWD REV REV REV REV Power on Output Frequency Running Stopping Stopped FWD REV Stopped ...

Page 73: ...rence Indicator External Sequence Indicator Fref Ref 12 16 005 00Hz Monitor 12 17 000 00Hz 12 18 0000 0A FWD REV DISPLAY Description LCD Display Monitor inverter signals view edit parameters fault alarm display LED INDICATORS FAULT LED ON when a fault or alarm is active FWD LED ON when inverter is running in forward direction flashing when stopping REV On when inverter is running in reverse direct...

Page 74: ...ction DSP FUN Used to scroll to next screen Frequency screen Function selection Monitor parameter RESET Selects active seven segment digit for editing with the keys Used to reset fault condition READ ENTER Used to read and save the value of the active parameter Auto Repeat Keys Holding the UP or DOWN key for a longer period of time will initiate the auto repeat function resulting in the value of t...

Page 75: ...ter setting Mode Description Monitor Mode View inverter status signals and fault data Parameter Group Mode Access to available parameter groups Auto tune Mode Auto tuning of the Motor All the available parameter groups are listed in the Parameter Group Mode use the up and down keys to select a group and press Read Enter key to access its parameters Notes Always perform an auto tune on the motor be...

Page 76: ...tion Power ON Monitor Freq Ref 12 17 000 00Hz 12 18 0000 0A 12 16 005 00Hz Flt Freq Ref 12 15 000 00Hz Monitor Monitor 12 17 000 00Hz 12 18 0000 0A Flt DC Voltage 12 17 000 00Hz 12 18 0000 0A 00 Basic Func 01 V F Pattern 02 Motor Parameter Group DSP FUN DSP FUN DSP FUN DSP FUN 12 14 0000 0V Fig 4 1 8 1 Monitor Mode Notes To scroll through the available monitor parameter list press and hold the up ...

Page 77: ...un 01 V F Pattern 02 Motor Parameter PARA 00 00 Control Method 01 Motor Direction 02 Run Source PARA 00 00 Control Method 01 Motor Direction 02 Run Source PARA 00 00 Control Method 01 Motor Direction 02 Run Source Parameter Group Selection Mode Parameter Group Mode Parameter Edit Mode DSP FUN Press or key to edit parameter value and press READ ENTER key to save the change Language Parameter Settin...

Page 78: ...UN READ ENTER DSP FUN Edit 17 10 Edit Edit Edit Edit 1 Enable 0 1 0 Autotuning Edit DSP FUN DSP FUN READ ENTER 01 Tune Mode Sel 02 Motor Rated Power 03 Motor Rated Curr PARA 17 01 Tune Mode Sel 02 Motor Rated Power 03 Motor Rated Curr PARA 17 01 Tune Mode Sel 02 Motor Rated Power 03 Motor Rated Curr PARA 17 08 Mtr No Load Volt 10 Auto tuning Run 11 Auto tuning Err PARA 17 Group 17 Auto tuning 18 S...

Page 79: ...during stationary auto tuning 17 00 1 the motor shaft does not rotate c The RUN LED in the upper left corner of the RUN key will be lit during auto tuning d The LCD display shows or Atund during the auto tuning process 4 Press the STOP key on the keypad to abort the auto tuning operation 5 In case of an auto tuning fault a fault message and the uncompleted message are displayed on the keypad The R...

Page 80: ...ing Parameters Group 13 Maintenance Parameters Group 14 PLC Parameters Group 15 PLC Monitoring Parameters Group 16 LCD Parameters Group 17 Automatic Tuning Parameters Group 18 Slip Compensation Parameters Group 20 Speed Control Parameters Group 21 PM Motor Parameters Parameter Notes 1 Parameter can be changed during running 2 Reserved 3 Parameter will not reset to default during a factory reset in...

Page 81: ... 0 O O O 1 Potentiometer on Keypad 2 External AI1 Analog Signal Input 3 External AI2 Analog Signal Input 4 External Up Down Frequency 5 Communication Setting Frequency 6 Reserved 7 Pulse Input 6 00 06 Alternative Frequency Command Source Selection 0 UP DOWN on Keypad 4 O O O 1 Potentiometer on Keypad 2 External AI1 Analog Signal Input 3 External AI2 Analog Signal Input 4 External Up Down Frequency...

Page 82: ...00 0 s O O O 1 7 00 26 Emergency Stop Time 0 1 6000 0 5 0 s O O O 00 27 HD ND Mode F5 F6 Only 0 HD Heavy Duty Mode 0 O X X 1 ND Normal Duty Mode 00 34 Language 0 English 0 O O O 1 Simplified Chinese 2 Traditional Chinese 3 Turkish 00 35 Minimum Frequency Detection 0 Alarm 0 O O O 1 Keep Running At Lower Frequency 00 36 PID Lower Frequency Selection 0 Lower Frequency of PID Sleep Mode 0 O O O 1 0Hz...

Page 83: ...Mode 1 High Speed 01 12 Base Frequency of Motor 1 4 8 599 0 50 0 60 0 Hz O O O 8 01 13 Base Output Voltage of Motor 1 200V 0 0 255 0 230 0 V O X X 8 400V 0 0 510 0 400 0 01 14 Input Voltage Setting 200V 55 0 255 0 230 0 V O O O 8 400V 10 0 510 0 400 0 01 15 Torque Compensation Time 0 10000 200 ms O X X 01 16 Maximum Output Frequency of Motor 2 4 8 599 0 50 0 60 0 Hz O X X 8 01 17 Maximum Output Vo...

Page 84: ...tor 1 1 100 X O X 02 12 Core Saturation Coefficient 3 of Motor 1 80 300 X O X 02 13 Core loss of Motor 1 0 0 15 0 O X X 02 15 Line to line Resistance Motor 1 1 60 000 Ω O O X 02 16 Rotor Resistance of Motor 1 1 60 000 Ω O O X 02 17 Leakage Inductance of Motor 1 0 01 200 00 mH O O X 02 19 No Load Voltage of Motor 1 200V 50 240 V X O X 400V 100 480 02 20 No Load Current of Motor 2 0 01 600 00 A O X ...

Page 85: ...e Run Switch Function O O O 13 Main Alternative Frequency Switch Function O O O 03 02 Multifunction Input Terminal S3 14 Emergency Stop decelerate to zero and stop 2 O O O 15 External Baseblock Command coast to stop O O O 16 PID Control Disabled O O O 17 Fault Reset O O O 18 Auto Run Mode Enable 19 Speed Search O O X 20 Energy Saving V F only O X X 03 03 Multifunction Input Terminal S5 21 Reset PI...

Page 86: ...ation 1 200 1 O O O 03 09 S1 S4 switch type select xxx0b S1 A Contact xxx1b S1 B Contact 0000b O O O xx0xb S2 A Contact xx1xb S2 B Contact x0xxb S3 A Contact x1xxb S3 B Contact 0xxxb S4 A Contact 1xxxb S4 B Contact 03 10 S5 S6 switch type select xxx0b S5A Contact xxx1b S5 B Contact 0000b O O O xx0xb S6 A Contact xx1xb S6 B Contact 03 11 Relay R1A R1C Output 0 During Running 0 O O O 1 Fault Contact...

Page 87: ...s O O O 03 17 Mechanical Braking Release Level 0 00 599 00 0 00 Hz O O O 03 18 Mechanical Braking Level Set 0 00 599 00 0 00 Hz O O O 03 19 Relay R1A R2A Type xxx0b R1 A Contact xxx1b R1 B Contact 0000b O O O xx0xb R2 A Contact xx1xb R2 B Contact 03 20 Internal External Multi Function Input Terminal Selection 0 63 0 O O O 03 21 Action To Set The Internal Multi Function Input Terminals 0 65 0 O O O...

Page 88: ... Control mode Attribute V F SLV PM SLV 03 30 Selection of Pulse Input 0 General Pulse Input 0 O O O 1 PWM 03 33 Pulse Input Bias 100 0 100 0 0 0 O O O 03 34 Filter Time of Pulse Input 0 00 2 00 0 1 Sec O O O If the maximum output frequency of motor is over 300HZ the frequency resolution is changed to 0 1Hz ...

Page 89: ...00 0 0 O O O 1 04 05 AI1 Slope 0 Positive 1 Negative 0 O O O 04 06 AI2 Signal Scanning and Filtering Time 0 00 2 00 0 03 s O O O 04 07 AI2 Gain 0 0 1000 0 100 0 O O O 04 08 AI2 Bias 100 0 100 0 0 O O O 04 10 AI2 Slope 0 Positive 1 Negative 0 O O O 04 11 Analog Output AO Mode 0 Output Frequency 0 O O O 1 Frequency Command O O O 2 Output Voltage O O O 3 DC Bus Voltage O O O 4 Output Current O O O 04...

Page 90: ...0 599 00 5 00 Hz O O O 1 05 13 Preset Speed 12 0 00 599 00 5 00 Hz O O O 1 05 14 Preset Speed 13 0 00 599 00 5 00 Hz O O O 1 05 15 Preset Speed 14 0 00 599 00 5 00 Hz O O O 1 05 16 Preset Speed 15 0 00 599 00 5 00 Hz O O O 1 05 17 Preset Speed 0 Acc time 0 1 6000 0 10 0 s O O O 05 18 Preset Speed 0 Dec time 0 1 6000 0 10 0 s O O O 05 19 Preset Speed 1 Acc time 0 1 6000 0 10 0 s O O O 05 20 Preset ...

Page 91: ...time 0 1 6000 0 10 0 s O O O 05 39 Preset Speed 11 Acc time 0 1 6000 0 10 0 s O O O 05 40 Preset Speed 11 Dec time 0 1 6000 0 10 0 s O O O 05 41 Preset Speed 12 Acc time 0 1 6000 0 10 0 s O O O 05 42 Preset Speed 12 Dec time 0 1 6000 0 10 0 s O O O 05 43 Preset Speed 13 Acc time 0 1 6000 0 10 0 s O O O 05 44 Preset Speed 13 Dec time 0 1 6000 0 10 0 s O O O 05 45 Preset Speed 14 Acc time 0 1 6000 0...

Page 92: ...art speed will be based on the speed of stage 0 6 After the completion of a single cycle the on going operation speed is based on the speed of the last stage Restart speed is based on the speed of stage 0 06 01 Frequency Setting of Operation Stage 1 0 00 599 00 5 00 Hz O O X 1 06 02 Frequency Setting of Operation Stage 2 0 00 599 00 10 00 Hz O O X 1 06 03 Frequency Setting of Operation Stage 3 0 0...

Page 93: ...e 2 0 0 6000 0 0 0 s O O X 1 06 19 Operation Time Setting of Speed Stage 3 0 0 6000 0 0 0 s O O X 1 06 20 Operation Time Setting of Speed Stage 4 0 0 6000 0 0 0 s O O X 1 06 21 Operation Time Setting of Speed Stage 5 0 0 6000 0 0 0 s O O X 1 06 22 Operation Time Setting of Speed Stage 6 0 0 6000 0 0 0 s O O X 1 06 23 Operation Time Setting of Speed Stage 7 0 0 6000 0 0 0 s O O X 1 06 24 Operation ...

Page 94: ...p 1 Forward 2 Reverse 0 O O X 06 38 Operation Direction Selection of Speed Stage 6 0 Stop 1 Forward 2 Reverse 0 O O X 06 39 Operation Direction Selection of Speed Stage 7 0 Stop 1 Forward 2 Reverse 0 O O X 06 40 Operation Direction Selection of Speed Stage 8 0 Stop 1 Forward 2 Reverse 0 O O X 06 41 Operation Direction Selection of Speed Stage 9 0 Stop 1 Forward 2 Reverse 0 O O X 06 42 Operation Di...

Page 95: ...Name Setting Range Default Unit Control mode Attribute V F SLV PM SLV 06 47 Operation Direction Selection of Speed Stage 15 0 Stop 1 Forward 2 Reverse 0 O O X If the maximum output frequency of motor is over 300Hz the frequency resolution is changed to 0 1Hz ...

Page 96: ... Braking Time 0 00 100 00 0 50 s O O O 07 09 Stop Mode Selection 0 Deceleration to Stop 0 O O O 1 Coast to Stop 2 DC Braking Stop in All Fields 3 Coast to Stop with Timer 07 10 Speed Search Mode Selection 0 Normal Start O O O 1 Execute Speed Search Once 2 Speed Search Start 07 13 Low Voltage Detection Level 200V 150 300 190 V O O O 400V 250 600 380 07 15 DC Injection Brake Mode 0 Voltage Mode 1 Cu...

Page 97: ...0 0 00 Sec X X O 07 35 Stop Short Circuit Braking Time 0 00 100 00 0 50 Sec X X O 07 36 Short Circuit Braking Current Limited 0 0 200 0 100 0 X X O 07 37 Pre Excitation Time 0 00 10 00 2 00 Sec X O X 07 38 Pre Excitation Level 50 200 100 X O X 07 39 Short Circuit Braking Time of PM Motor Speed Search Function 0 00 100 00 0 00 Sec X X O 07 40 DC Injection Braking Time of PM Motor Speed Search Funct...

Page 98: ... Stall Prevention Level During Deceleration 200V 330V 410V 385V V O O O 400V 660V 820V 770V 08 03 Stall Prevention Level During Run 30 200 HD 160 O O O ND 120 08 05 Selection for Motor Overload Protection OL1 xxx0b Overload Protection is disabled 0001b O O O xxx1b Overload Protection is enabled xx0xb Cold Start of Motor Overload xx1xb Hot Start of Motor Overload x0xxb Standard Motor x1xxb Inverter...

Page 99: ... 08 17 Fire Mode 0 Disabled 0 O O O 1 Enabled 08 21 Limit of Stall Prevention During Acceleration 1 100 50 O O O 08 22 Stall Prevention Detection Time During Run 2 100 100 ms O O O 08 23 Ground Fault GF Selection 0 Disable 0 O O O 1 Enable 08 30 STO function selection 0 Deceleration to Stop 0 O O O 1 Coast to Stop 08 35 Motor Overheating Fault Selection 0 Disable 0 O O O 1 Deceleration to Stop 2 C...

Page 100: ...rotection Parameters Code Parameter Name Setting Range Default Unit Control mode Attribute V F SLV PM SLV 08 44 PTC Warning Level 0 1 10 0V 0 5 V O O O STO function only available in inverters with built in EMC filter ...

Page 101: ... Parity 0 O O O 3 1 Even Bit 2 Odd Bit 09 05 Communication Data Bit Selection 0 8 Bit Data 0 O O O 3 1 7 Bit Data 09 06 Communication Error Detection Time 0 0 25 5 0 0 S O O O 3 09 07 Fault Stop Selection 0 Deceleration to Stop By Deceleration Time 1 3 O O O 3 1 Coast to Stop 2 Deceleration to Stop By Deceleration Time 2 3 Continue 09 08 Comm Fault Tolerance Count 1 20 1 O O O 3 09 09 Waiting Time...

Page 102: ... 10 00 1 00 O O O 1 10 05 Proportional Gain P 0 00 10 00 1 00 O O O 1 10 06 Integral Time I 0 00 100 00 1 00 s O O O 1 10 07 Differential Time D 0 00 10 00 0 00 s O O O 1 10 09 PID Bias 100 0 100 0 0 O O O 1 10 11 PID Feedback Loss Detection Selection 0 Disable 0 O O O 1 1 Warning 2 Fault 10 12 PID Feedback Loss Det Lev 0 100 0 O O O 10 13 PID Feedback Loss Det Time 0 0 10 0 1 0 s O O O 10 14 PID ...

Page 103: ...O 10 29 PID Sleep Selection 0 Disable 1 O O O 1 Enable 2 Set By DI 10 30 Upper Limit of PID Target 0 0 100 0 100 0 O O O 10 31 Lower Limit of PID Target 0 0 100 0 0 0 O O O 10 33 Maximum Value of PID Feedback 1 10000 999 O O O 10 34 PID Decimal Width 0 4 1 O O O 10 35 PID Unit 0 0 O O O 7 1 FPM 2 CFM 3 SPI 4 GPH 5 GPM 6 IN 7 FT 8 s 9 m 10 h 11 F 12 inW 13 HP 14 m s 15 MPM 16 CMM 17 W 18 KW 19 m 20...

Page 104: ...0 20 s O O O 11 06 S curve Time Setting at the Start of Deceleration 0 00 2 50 0 20 s O O O 11 07 S curve Time Setting at the Stop of Deceleration 0 00 2 50 0 20 s O O O 11 08 Jump Frequency 1 0 0 599 0 0 0 Hz O O O 11 09 Jump Frequency 2 0 0 599 0 0 0 Hz O O O 11 10 Jump Frequency 3 0 0 599 0 0 0 Hz O O O 11 11 Jump Frequency Width 0 00 30 0 1 0 Hz O O O 11 12 Manual Energy Saving Gain V F 0 100 ...

Page 105: ... O O 1 Stop Key is Enabled when the Operation Command is not Provided by Operator 11 59 Gain of Preventing Oscillation 0 00 2 50 O X X 11 60 Upper Limit of Preventing Oscillation 0 100 O X X 11 61 Time Parameter of Preventing Oscillation 0 100 0 O X X 11 62 Selection of Preventing Oscillation 0 Mode 1 1 O X X 1 Mode 2 2 Mode 3 11 63 Strong Magnetic Selection 0 Disable 1 X O X 1 Enable 11 66 2 3 Ph...

Page 106: ...01 PID Feedback Display Mode LED 0 Display the Feedback Value by Integer xxx 0 O O O 6 1 Display the Feedback Value by the Value with One Decimal Place xx x 2 Display the Feedback Value by the Value with Two Decimal Places x xx 12 02 PID Feedback Display Unit Setting LED 0 xxxxx no unit 0 O O O 6 1 xxxPb pressure 2 xxxFL flow 12 03 Line Speed Display LED 0 60000 1500 1800 RPM O O O 1 6 12 04 Modes...

Page 107: ...f current fault Hz O O O 12 14 DC Voltage of Current Fault Display the DC voltage of current fault V O O O 12 15 Frequency Command of Current Fault Display the frequency command of current fault Hz O O O 12 16 Frequency Command If LED enters this parameter it only allows monitoring frequency command Hz O O O 12 17 Output Frequency Display the current output frequency Hz O O O 12 18 Output Current ...

Page 108: ... maximum frequency set by 01 02 or 01 16 O O O 12 39 PID Feedback Display the feedback value of the PID controller 100 corresponds to the maximum frequency set by 01 02 or 01 16 O O O 12 41 Heatsink Temperature Display the heatsink temperature IGBT temperature O O O 12 43 Inverter Status 0 0 0 0 0 0 0 0 1 Inverter ready 1 During running 1 During zero speed 1 During speed agree 1 During fault detec...

Page 109: ...d only except 13 06 and main frequency 2 O O O 1 1 Reserved 2 Advanced Level all parameters are accesible 13 07 Parameter Password Function 00000 65534 00000 O O O 1 13 08 Restore Factory Setting 1 2 wire initialization 50Hz 220V 380V O O O 2 2 wire initialization 60Hz 220V 380V 3 2 wire initialization 50Hz 230V 400V 4 2 wire initialization 60Hz 230V 460V 5 2 wire initialization 50Hz 220V 415V 6 2...

Page 110: ... O O 14 13 T7 Set Value 2 Mode 7 0 9999 0 O O O 14 14 T8 Set Value 1 0 9999 0 O O O 14 15 T8 Set Value 2 Mode 7 0 9999 0 O O O 14 16 C1 Set Value 0 65535 0 O O O 14 17 C2 Set Value 0 65535 0 O O O 14 18 C3 Set Value 0 65535 0 O O O 14 19 C4 Set Value 0 65535 0 O O O 14 20 C5 Set Value 0 65535 0 O O O 14 21 C6 Set Value 0 65535 0 O O O 14 22 C7 Set Value 0 65535 0 O O O 14 23 C8 Set Value 0 65535 0...

Page 111: ...et Value 2 0 65535 1 O O O 14 38 MD1 Set Value 3 0 65535 1 O O O 14 39 MD2 Set Value 1 0 65535 1 O O O 14 40 MD2 Set Value 2 0 65535 1 O O O 14 41 MD2 Set Value 3 0 65535 1 O O O 14 42 MD3 Set Value 1 0 65535 1 O O O 14 43 MD3 Set Value 2 0 65535 1 O O O 14 44 MD3 Set Value 3 0 65535 1 O O O 14 45 MD4 Set Value 1 0 65535 1 O O O 14 46 MD4 Set Value 2 0 65535 1 O O O 14 47 MD4 Set Value 3 0 65535 1...

Page 112: ... 12 T7 Current Value 1 0 9999 0 O O O 15 13 T7 Current Value 2 Mode7 0 9999 0 O O O 15 14 T8 Current Value 1 0 9999 0 O O O 15 15 T8 Current Value 2 Mode7 0 9999 0 O O O 15 16 C1 Current Value 0 65535 0 O O O 15 17 C2 Current Value 0 65535 0 O O O 15 18 C3 Current Value 0 65535 0 O O O 15 19 C4 Current Value 0 65535 0 O O O 15 20 C5 Current Value 0 65535 0 O O O 15 21 C6 Current Value 0 65535 0 O ...

Page 113: ...ays in the third line default is output current 18 O O O 1 16 03 Display Unit 0 39999 Determine the display way and unit of frequency command 0 O O O 0 Frequency display unit is 0 01Hz 1 Frequency display unit is 0 01 2 Frequency display unit is rpm 3 39 Reserved 40 9999 Users specify the format Input 0XXXX represents the display of XXXX at 100 10001 19999 Users specify the format Input 1XXXX repr...

Page 114: ...parameters 0 O O O 1 Read inverter parameters and store parameters settings in the operator 2 Write the operator parameters to the inverter 3 Compare operator parameters against inverter 16 08 Selection of Allowing Reading 0 Do not allow to read inverter parameters or save them to the operator 0 O O O 1 Allow to read inverter parameters and save to the operator 16 09 Selection of Operator Removed ...

Page 115: ...O O X 400V 100 0 480 0 440 17 04 Motor Rated Frequency 4 8 599 0 60 0 Hz O O X 17 05 Motor Rated Speed 0 24000 KVA rpm O O X 17 06 Pole Number of Motor 2 16 Even 4 Pole O O X 17 08 Motor no load Voltage 200V 50 240 V O O X 400V 100 480 17 09 Motor Excitation Current 0 01 600 00 A X O X 17 10 Automatic Tuning Start 0 Disable 0 O O X 1 Enable 17 11 Error History of Automatic Tuning 0 No error 0 O O ...

Page 116: ...load motor it is suggested to select 17 00 5 Rotation Auto tuning Combination Group 18 Slip Compensation Parameters Code Parameters Setting Range Default Unit Control mode Attribute V F SLV PM SLV 18 00 Slip Compensation Gain at Low Speed 0 00 2 50 VF 0 00 O O X 1 SLV 18 01 Slip Compensation Gain at High Speed 1 00 1 00 0 0 O O X 1 18 02 Slip Compensation Limit 0 250 200 O X X 18 03 Slip Compensat...

Page 117: ...eration or deceleration 20 08 ASR Delay Time 0 000 0 500 0 004 Sec X O O 20 09 Speed Observer Proportional P Gain1 0 00 2 55 0 61 X O X 1 20 10 Speed Observer Integral I Time 1 0 01 10 00 0 05 Sec X O X 1 20 11 Speed Observer Proportional P Gain2 0 00 2 55 0 61 X O X 1 20 12 Speed Observer Integral I Time 2 0 01 10 00 0 06 Sec X O X 1 20 13 Low pass Filter Time Constant of Speed Feedback 1 1 1000 ...

Page 118: ...it 0 300 X O O Refer to attachment 1 Group 22 PM Motor Parameters Code Parameters Setting Range Default Unit Control Mode Attribute V F SLV PM SLV 22 00 PM Motor Rated Power 0 00 600 00 KVA kW X X O 22 02 PM Motor Rated Current 25 200 inverter rated current KVA A X X O 22 03 PM Motor s Pole Number 2 96 8 poles X X O 22 04 PM Motor s Rotation Speed 6 65535 1500 rpm X X O 22 05 PM Motor s Maximum Ro...

Page 119: ...s Inductance of PM Motor 0 01 300 00 10 00 mH X X O 22 18 Flux Weakening Limit 0 100 0 X X O 22 21 PM Motor Tuning 0 PM Motor Tuning is not Active 0 X X O 1 Parameter Auto tune 22 23 PMSLV acceleration time 0 1 10 0 1 0 Sec X X O 22 25 Initial Position Detection of PM Motor 0 Disable 1 X X O 1 Detected when inverter is running ...

Page 120: ...re Displayed Parameter 12 41 SLV default value 18 00 Low speed slip compensation 2P5 1 150 150 YES 1 00 201 202H3 202H1 2 150 150 YES 1 00 203 205 208 3 150 150 YES 1 00 210 215 4 110 110 YES 1 00 220 225 5 100 80 YES 0 70 230 6 100 80 YES 0 70 240 401 1 150 150 YES 1 00 402 403 2 150 150 YES 1 00 405 408 3 150 150 YES 1 00 410 415 420 4 110 110 YES 1 00 425 100 100 430 5 100 80 YES 0 70 440 6 100...

Page 121: ...0 001 10 0 5 16 16 201 5 16 16 202H3 5 16 16 202H1 200 0 001 10 0 5 16 16 203 5 16 16 205 5 16 16 208 200 0 001 10 0 5 16 16 210 5 16 16 215 200 0 002 15 0 5 16 16 220 5 16 16 225 160 0 002 20 0 5 8 12 230 160 0 004 20 0 5 8 12 240 5 8 12 401 200 0 001 10 0 5 16 16 402 5 16 16 403 200 0 001 10 0 5 16 16 405 5 16 16 408 200 0 001 10 0 5 16 16 410 5 16 16 415 5 16 16 420 200 0 002 15 0 5 16 16 425 5...

Page 122: ...ationary auto tune 17 00 2 if the motor cable is longer than 50m 165ft see parameter 17 00 for details 00 00 2 Sensorless Vector Control Verify the inverter rating matches the motor rating Perform rotational auto tune to measure and store motor parameters for higher performance operation Perform non rotational auto tune if it s not possible to rotate the motor during auto tune Refer to parameter g...

Page 123: ...Control Use the keypad to start and stop the inverter and set direction with the forward reverse key Refer to section 4 1 for details on the keypad 00 02 1 External Terminal Control External terminals are used to start and stop the inverter and select motor direction There are three different types 2 wire and 3 wire operation and 2 wire self holding latching mode 2 wire operation For 2 wire operat...

Page 124: ...erse selection COM Operation normally open Momentary switch Stop Normally Close Momentary switch Stop Command Off Stop Run Command On Run Figure 4 3 2 Wiring example of 3 wire Time Time Time Time Run Command Stop Command Forward Reverse Command Motor Speed Off Off Stop Off forward On Reversal Stop Forward Reverse Stop Forward On 50ms Figure 4 3 3 3 wire operation 00 03 2 Communication control The ...

Page 125: ... Keypad 1 Potentiometer on Keypad 2 External AI1 Analog Signal Input 3 External AI2 Analog Signal Input 4 External Up Down Frequency Control 5 Communication Setting Frequency 6 Reserved 7 Pulse Input 00 05 00 06 0 Keypad Use the keypad to enter the frequency reference or by setting parameter 05 01 frequency reference 1 Note that once the frequency command is switched to alternative frequency refer...

Page 126: ...erates with the DOWN command closed Please refer to parameter 03 00 03 05 for additional information Note To use this function both the UP and DOWN command have to be set to any of the input terminals 00 05 00 06 5 Communication Control The frequency reference command is set via the RS 485 communication port Refer to parameter group 9 for additional information 00 05 00 06 6 Reserved 00 05 00 06 7...

Page 127: ...er 00 06 is set to 0 Keypad the alternative frequency reference is set by parameter 05 01 Frequency setting of speed stage 0 00 08 Communication Frequency Command READ ONLY Range 0 00 599 00 Hz Display the frequency reference when 00 05 or 00 06 is set to communication control 3 00 09 Communication Frequency Command Memory Range 0 Do not store the communication frequency command at power down 1 St...

Page 128: ...t Frequency Frequency Reference Figure 4 3 6 Frequency reference upper and lower limits 00 14 Acceleration Time 1 Range 0 1 6000 0 Sec 00 15 Deceleration Time 1 Range 0 1 6000 0 Sec 00 16 Acceleration Time 2 Range 0 1 6000 0 Sec 00 17 Deceleration Time 2 Range 0 1 6000 0 Sec Notes Acceleration time is the time required to accelerate from 0 to 100 of maximum output frequency Deceleration time is th...

Page 129: ...leration Time Deceleration Time 0 Taccc1 00 14 Tdec1 00 15 1 Taccc2 00 16 Tdec2 00 17 0 OFF open 1 ON closed time time Output Frequency Digital Input Terminal S5 03 04 10 Tacc1 Rate Tacc2 Rate Tdec1 Rate Tdec2 Rate Figure 4 3 7 Digital input S5 switch between Tacc1 Tacc2 and Tdec1 Tdec2 B Switch of Acceleration Deceleration time based on motor selection When 03 00 03 05 is set to 40 motor 1 motor ...

Page 130: ...ncy Jog deceleration time 00 20 is the time required to decelerate from 100 to 0 of maximum output frequency Maximum frequency is set by parameter 01 02 or 01 16 The inverter uses the Jog frequency 00 18 default 6 0 Hz as its frequency reference when jog is active 00 26 Emergency stop time Range 0 1 6000 0 Sec The emergency stop time is used in combination with multi function digital input functio...

Page 131: ...ailed information Table 4 3 2 Heavy Duty Constant torque Normal Duty Variable torque 00 27 Overload capacity Carrier frequency Maximum output frequency Stall prevention level Rated input output current 0 Heavy Duty 150 1min 2 16KHz KVA dependent 599 00Hz 150 08 00 08 01 Refer to section 3 15 1 Normal Duty 120 1min 2 16KHz KVA dependent 120 00Hz 120 08 00 08 01 Note Dual rating only can be used for...

Page 132: ...Language setting is not affected by drive initializing see parameter 13 08 00 35 Minimum Frequency Detection Range 0 Alarm 1 Keep Running at Lower Frequency 00 35 0 When output frequency falls below the minimum frequency 01 08 display shows STP0 alarm 00 35 1 When the frequency command falls below the minimum frequency the inverter will keeping running at minimum frequency 00 36 PID Lower Frequenc...

Page 133: ... and 01 00 is set to 1 depending on the initialization mode Parameters 01 02 01 13 are automatically set when any of the predefined V F curves are selected Consider the following items as the conditions for selecting a V F pattern 1 The voltage and frequency characteristic of motor 2 The maximum speed of motor Note Parameter 01 00 V f Pattern setting is not affected by drive initializing see param...

Page 134: ... V 2 1 F 50 7 2 3 13 5 60Hz Low Starting Torque A Hz 200 0 V B 60 1 5 3 A 14 6 14 7 4 7 3 F 60Hz Default setting 50Hz Saturation 2 High Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 7 2 13 5 200 Constant power torque Reducer 90Hz C Hz 200 90 V C 60 0 1 5 7 2 3 13 5 50 Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 200 6 5 7 2 50 35 120Hz D Hz 200 120 0 V D 6 0 1 5 7 2 3...

Page 135: ...01 5 V 2 1 F 50 6 8 3 12 7 60Hz Low Starting Torque A Hz 200 0 V B 60 1 5 3 A 13 8 13 3 7 6 9 F 60Hz Default setting 50Hz Saturation 2 High Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 6 8 12 7 200 Constant power torque Reducer 90Hz C Hz 200 90 V C 60 0 1 5 6 8 3 12 7 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 200 6 6 8 50 35 120Hz D Hz 200 120 0 V D 60 1 5 6 8 3...

Page 136: ...0 0 1 5 V 2 1 F 50 7 7 3 13 6 60Hz Low Starting Torque A Hz 200 0 V B 60 1 5 3 A 14 5 13 9 8 2 7 7 F 60Hz Default setting 50Hz Saturation 2 High Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 7 7 13 6 200 Constant power torque Reducer 90Hz C Hz 200 90 V C 60 0 1 5 7 7 3 13 6 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 200 7 7 52 3 36 4 120Hz D Hz 200 120 0 V D 60 1 ...

Page 137: ... V 2 1 F 5 0 7 9 3 14 8 60Hz Low Starting Torque A Hz 220 0 V B 60 1 5 3 A 16 1 15 4 8 1 8 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 7 9 14 8 220 Constant power torque Reducer 90Hz C Hz 220 90 V C 60 0 1 5 7 9 3 14 8 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 220 7 1 7 9 55 38 5 120Hz D Hz 220 120 0 V D 6 0 1 5 7 9 ...

Page 138: ... 01 5 V 2 1 F 50 7 5 3 14 60Hz Low Starting Torque A Hz 220 0 V B 60 1 5 3 A 15 2 14 6 7 7 7 6 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 7 5 14 220 Constant power torque Reducer 90Hz C Hz 220 90 V C 60 0 1 5 7 5 3 14 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 220 6 6 7 5 55 38 5 120Hz D Hz 220 120 0 V D 60 1 5 7 5 3...

Page 139: ... 220 60 0 1 5 V 2 1 F 50 8 5 3 15 60Hz Low Starting Torque A Hz 220 0 V B 60 1 5 3 A 16 15 3 9 8 5 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 8 5 15 220 Constant power torque Reducer 90Hz C Hz 220 90 V C 60 0 1 5 8 5 3 15 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 220 8 5 57 5 40 120Hz D Hz 220 120 0 V D 60 1 5 8 5 3...

Page 140: ... V 2 1 F 50 8 3 3 15 5 60Hz Low Starting Torque A Hz 230 0 V B 60 1 5 3 A 16 8 16 1 8 5 8 4 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 8 3 15 5 230 Constant power torque Reducer 90Hz C Hz 230 90 V C 60 0 1 5 8 3 3 15 5 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 230 7 4 8 3 57 5 40 3 120Hz D Hz 230 120 0 V D 60 1 5 8 ...

Page 141: ...V 2 1 F 50 7 8 3 14 6 60Hz Low Starting Torque A Hz 230 0 V B 60 1 5 3 A 15 9 15 3 8 7 7 9 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 7 8 14 6 230 Constant power torque Reducer 90Hz C Hz 230 90 V C 60 0 1 5 7 8 3 14 6 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 230 6 9 7 8 57 5 40 3 120Hz D Hz 230 120 0 V D 60 1 5 7 8...

Page 142: ...60 0 1 5 V 2 1 F 50 8 9 3 15 7 60Hz Low Starting Torque A Hz 230 0 V B 60 1 5 3 A 16 7 16 9 4 8 9 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 8 9 15 7 230 Constant power torque Reducer 90Hz C Hz 230 90 V C 60 0 1 5 8 9 3 15 7 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 230 8 9 60 1 41 8 120Hz D Hz 230 120 0 V D 60 1 5 ...

Page 143: ... 2 1 F 50 13 6 3 25 6 60Hz Low Starting Torque A Hz 380 0 V B 60 1 5 3 A 27 8 26 6 14 13 8 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 13 6 25 6 380 Constant power torque Reducer 90Hz C Hz 380 90 V C 60 0 1 5 13 6 3 25 6 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 380 12 3 13 6 95 66 5 120Hz D Hz 380 120 0 V D 60 1 5 1...

Page 144: ...1 5 V 2 1 F 50 13 3 24 2 60Hz Low Starting Torque A Hz 380 0 V B 60 1 5 3 A 26 3 25 2 13 3 13 1 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 13 24 2 380 Constant power torque Reducer 90Hz C Hz 380 90 V C 60 0 1 5 13 3 24 2 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 380 11 4 13 95 66 5 120Hz D Hz 380 120 0 V D 60 1 5 13...

Page 145: ...0 1 5 V 2 1 F 50 14 7 3 25 9 60Hz Low Starting Torque A Hz 380 0 V B 60 1 5 3 A 27 6 26 4 15 5 14 7 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 14 7 25 9 380 Constant power torque Reducer 90Hz C Hz 380 90 V C 60 0 1 5 14 7 3 25 9 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 380 14 7 99 3 69 1 120Hz D Hz 380 120 0 V D 60...

Page 146: ...V 2 1 F 50 14 4 3 26 9 60Hz Low Starting Torque A Hz 400 0 V B 60 1 5 3 A 29 3 28 14 7 14 5 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 14 4 26 9 400 Constant power torque Reducer 90Hz C Hz 400 90 V C 60 0 1 5 14 4 3 26 9 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 400 12 9 14 4 100 70 120Hz D Hz 400 120 0 V D 60 1 5 1...

Page 147: ... V 2 1 F 50 13 6 3 25 5 60Hz Low Starting Torque A Hz 400 0 V B 60 1 5 3 A 27 6 26 5 14 13 8 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 13 6 25 5 400 Constant power torque Reducer 90Hz C Hz 400 90 V C 60 0 1 5 13 6 3 25 5 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 400 12 13 6 100 70 120Hz D Hz 400 120 0 V D 60 1 5 13...

Page 148: ... 1 5 V 2 1 F 50 15 5 3 27 3 60Hz Low Starting Torque A Hz 400 0 V B 60 1 5 3 A 29 1 27 8 16 4 15 5 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 15 5 27 3 400 Constant power torque Reducer 90Hz C Hz 400 90 V C 60 0 1 5 15 5 3 27 3 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 400 15 5 104 5 72 7 120Hz D Hz 400 120 0 V D 60...

Page 149: ...1 F 50 14 9 3 27 9 60Hz Low Starting Torque A Hz 415 0 V B 60 1 5 3 A 30 4 29 1 15 3 15 1 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 14 9 27 9 415 Constant power torque Reducer 90Hz C Hz 415 90 V C 60 0 1 5 14 9 3 27 9 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 415 13 4 14 9 103 8 72 6 120Hz D Hz 415 120 0 V D 60 1 5...

Page 150: ... F 50 14 1 3 26 4 60Hz Low Starting Torque A Hz 415 0 V B 60 1 5 3 A 28 7 27 5 14 5 14 3 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 14 1 26 4 415 Constant power torque Reducer 90Hz C Hz 415 90 V C 60 0 1 5 14 1 3 26 4 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 415 12 5 14 1 103 8 72 6 120Hz D Hz 415 120 0 V D 60 1 5 ...

Page 151: ...5 60 0 1 5 V 2 1 F 50 16 3 28 3 60Hz Low Starting Torque A Hz 415 0 V B 60 1 5 3 A 30 2 28 9 17 16 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 16 28 3 415 Constant power torque Reducer 90Hz C Hz 415 90 V C 60 0 1 5 16 3 28 3 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 415 16 108 5 75 5 120Hz D Hz 415 120 0 V D 60 1 5 1...

Page 152: ...V 2 1 F 50 15 8 3 29 6 60Hz Low Starting Torque A Hz 440 0 V B 60 1 5 3 A 32 2 30 8 16 2 16 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 15 8 29 6 440 Constant power torque Reducer 90Hz C Hz 440 90 V C 60 0 1 5 15 8 3 29 6 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 440 14 2 15 8 110 77 120Hz D Hz 440 120 0 V D 60 1 5 1...

Page 153: ... 60 01 5 V 2 1 F 50 15 3 28 60Hz Low Starting Torque A Hz 440 0 V B 60 1 5 3 A 30 4 29 2 15 4 15 2 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 15 28 440 Constant power torque Reducer 90Hz C Hz 440 90 V C 60 0 1 5 15 3 28 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 440 13 2 15 110 77 120Hz D Hz 440 120 0 V D 60 1 5 15 3...

Page 154: ... 1 Hz 440 60 0 1 5 V 2 1 F 50 17 3 30 60Hz Low Starting Torque A Hz 440 0 V B 60 1 5 3 A 32 30 6 18 17 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 17 30 440 Constant power torque Reducer 90Hz C Hz 440 90 V C 60 0 1 5 17 3 30 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 440 17 115 80 120Hz D Hz 440 120 0 V D 60 1 5 17 3 ...

Page 155: ...2 1 F 50 16 5 3 30 9 60Hz Low Starting Torque A Hz 460 0 V B 60 1 5 3 A 33 7 32 2 16 9 16 7 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 16 5 30 9 460 Constant power torque Reducer 90Hz C Hz 460 90 V C 60 0 1 5 16 5 3 30 9 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 460 14 8 16 5 115 80 5 120Hz D Hz 460 120 0 V D 60 1 5...

Page 156: ... 1 F 50 15 7 3 29 3 60Hz Low Starting Torque A Hz 460 0 V B 60 1 5 3 A 31 8 30 5 16 1 15 9 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 15 7 29 3 460 Constant power torque Reducer 90Hz C Hz 460 90 V C 60 0 1 5 15 7 3 29 3 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 460 13 8 15 7 115 80 5 120Hz D Hz 460 120 0 V D 60 1 5 ...

Page 157: ... 1 5 V 2 1 F 50 17 8 3 31 4 60Hz Low Starting Torque A Hz 460 0 V B 60 1 5 3 A 33 5 32 18 8 17 8 F 60Hz Default setting 50Hz Saturation 2 Low Starting Torque B Variable Torque Characteristic 72Hz 3 Hz 72 0 V 3 60 1 5 3 17 8 31 4 460 Constant power torque Reducer 90Hz C Hz 460 90 V C 60 0 1 5 17 8 3 31 4 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 460 17 8 120 2 83 6 120Hz D Hz 460 120 0 V D 60 1...

Page 158: ...4 8 599 0 Hz 01 13 Base output voltage of motor 1 Range 200V 0 0 255 0 V 400V 0 0 510 0 V V F curve setting 01 02 01 09 and 01 12 01 13 Select any of the predefined V F curves setting 0 to E that best matches your application and the load characteristic of your motor choose a custom curve setting F or FF to set a custom curve Important Improper V F curve selection can result in low motor torque or...

Page 159: ...stom V F curve values make sure that Fmax Fbase Fmid2 Fmid1 Fmin 01 02 01 12 01 04 01 06 01 08 The SE03 V F curve tuning error is displayed when the frequency values are set incorrectly When 01 04 and 01 05 or 01 18 and 01 19 are set to 0 the inverter ignores the set values of Fmin2 and Vmin2 The voltage values for 01 02 01 09 become irrelevant The value for maximum output voltage of the motor 1 0...

Page 160: ...voltage Please note that lowering the no load voltage increases the current at no load Output Voltage V Vmax Vmid2 Vmin Fmid2 01 04 Fbase 01 12 Fmax 01 02 Vmid1 Fmid1 01 06 Fmin 01 08 Figure 4 3 13 Torque Boost Compensation 01 10 Torque compensation gain Range 0 0 2 0 01 11 Selection of Torque Compensation Mode Range 0 Mode 0 1 Mode 1 Torque compensation gain 01 10 In V F mode the inverter automat...

Page 161: ...etting Range 200V 155 0 255 0 V 400V 310 0 510 0 V This parameter is used as a reference for predefined V F curve calculation 01 00 0 to E over voltage protection level stall prevention etc If the setting value of 01 14 is lower than actual input voltage the value of output voltage 12 19 and output power 12 21 on the keypad will not be correct Set the correct input voltage 200V 208V 230V 240V or 3...

Page 162: ...ut voltage 1 of motor 2 Range 200V 0 0 255 0 V 400V 0 0 510 0 V 01 22 Minimum output frequency of motor 2 Range 0 0 599 0 Hz 01 23 Minimum output voltage of motor 2 Range 200V 0 0 255 0 V 400V 0 0 510 0 V 01 24 Base frequency of motor 2 Range 4 8 599 0 Hz 01 25 Base voltage of motor 2 Range 200V 0 0 255 0 V 400V 0 0 510 0 V 01 26 V F Curve Selection of Motor 2 Range 0 FF Note 1 Motor 2 V F curve u...

Page 163: ...Range 2 16 02 09 Excitation current of motor 1 1 Range 15 70 motor rated current 02 10 Core saturation coefficient 1 of motor 1 1 Range 1 100 02 11 Core saturation coefficient 2 of motor 1 1 Range 1 100 02 12 Core saturation coefficient 3 of motor 1 1 Range 80 300 02 13 Core loss of motor 1 Range 0 0 15 0 02 19 No Load Voltage of motor 1 Range 200V 50 240 V 400V 100 480 V Motor parameters are auto...

Page 164: ...t the motor rated voltage and it will adjust maximum output voltage of V F curve 02 05 Motor rated power Set the motor power according to the motor nameplate 02 06 Rated frequency of motor 1 Set the motor rated frequency according to the motor nameplate 02 07 Number of motor poles Set the number of motor pole according to the motor nameplate 02 09 Motor excitation current 1 The excitation current ...

Page 165: ...n 137 5 When the motor flux is 50 or 75 the core s saturation coefficient is required to be less than 50 and 75 Ks3 Im Im Ks2 Im Ks1 Im 75 50 100 137 5 Flux 02 013 Motor core loss Set motor core loss as the percentage of the motor rated power 3 Motor core loss watt Motor rated power watts 02 05 Note In V F mode motor core loss 02 13 is used to for torque compensation 02 15 Line to line Resistance ...

Page 166: ...e 4 3 15 Y equivalent model of an induction motor Figure 4 3 15 Y equivalent model an induction motor 02 19 No load motor voltage Parameter determines the rated flux during motor s rated rotation in SLV control mode Set the value of this parameter to the same value as parameter 17 08 A value of 10 50V below the input voltage level ensures that the motor is capable of providing adequate torque perf...

Page 167: ...to allow the motor to run normally Leakage inductance proportion setting depends on the motor rating 02 34 Motor Slip 1 Range 0 1 20 0 Hz Normally it is not required for this parameter to be adjusted but can be set manually The default value of motor slip is set to 1 Hz Motor slip is obtained from the nameplate Take 60Hz 4 pole motor for example synchronous speed 1800 4 60 120 120 Pole Frequency N...

Page 168: ...and 10 Acceleration deceleration time selection 2 11 Inhibit Acceleration deceleration command 12 Main Alternative Run Switch Function 13 Main Alternative Frequency Switch Function 14 Emergency Stop decelerate to zero and stop 15 External Baseblock Command rotation freely to stop 16 PID control disable 17 Fault reset Reset 18 Auto Run Mode Enable 19 Speed Search from the maximum frequency 20 Energ...

Page 169: ... speed position setting command 2 Muti Spd Pos Ref 2 Multi Speed Reference Position Reference 2 O O O 5 Multi speed position setting command 3 Muti Spd Pos Ref 3 Multi Speed Reference Position Reference 3 O O O 6 Forward jog run command FJOG ON Forward operation in jog mode 00 18 O O O 7 Reverse jog run command RJOG ON Reverse operation in jog mode 00 18 O O O 8 UP frequency increasing command UP ...

Page 170: ...igital input O O O 23 Counter Reset Cnt Reset ON Counter input by digital input O O O 24 PLC Input PLC Input ON PLC input O O O 25 Pulse Width Measurement S3 Pulse Input Width Measure ON Switch to pulse width measurement O O O 26 Pulse frequency Measurement S3 Pulse Input Freqency Measure ON Switch to pulse frequency measurement O O O 27 Local Remote Selection Local Remote ON Local mode via the di...

Page 171: ...52 Reserved Reserved Reserved 53 Reserved Reserved Reserved 54 Reserved Reserved Reserved 55 Reserved Reserved Reserved 56 Reserved Reserved Reserved 57 Reserved Reserved Reserved 58 Reserved Reserved Reserved 59 Reserved Reserved Reserved 60 Reserved Reserved Reserved 61 Reserved Reserved Reserved 62 Reserved Reserved Reserved 63 Reserved Reserved Reserved 64 Reserved Reserved Reserved 65 Short C...

Page 172: ...ncy command 8 05 09 10 0 1 0 0 1 Frequency command 9 05 10 11 0 1 0 1 0 Frequency command 10 05 11 12 0 1 0 1 1 Frequency command 11 05 12 13 0 1 1 0 0 Frequency command 12 05 13 14 0 1 1 0 1 Frequency command 13 05 14 15 0 1 1 1 0 Frequency command 14 05 15 16 0 1 1 1 1 Frequency command 15 05 16 17 1 1 Jog frequency command 00 18 0 OFF 1 ON Ignore 1 Jog frequency terminal has a higher priority t...

Page 173: ... 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 Forward run S1 Multi Step Speed Ref 0 S2 JOG Frequency Ref S5 speed 1 speed 2 speed 3 speed 4 speed 5 speed 6 speed 7 speed 8 speed 9 1 master speed ref 2 aux speed ref t t t t t t Frequency Reference 05 01 00 18 05 02 05 03 05 04 05 05 05 06 05 07 05 08 Multi Step Speed Ref 1 S3 Multi Step Speed Ref 2 S4 Figure 4 3 18 9 speed timing diagram 1 00 ...

Page 174: ... requires both UP and DOWN functions 08 and 09 to be programmed to two of the digital input terminals UP DOWN frequency command follows the standard acceleration and deceleration times SE02 DI terminal error will be displayed when When only one UP or DOWN command is programmed for the digital inputs When DOWN command and Inhibit Acceleration deceleration command are activate simultaneously When UP...

Page 175: ... or Down command is momentarily activated the inverter will accelerate the motor up to the lower limit of the frequency reference 00 13 When using the UP Down command the output frequency is limited to the upper limit of frequency reference 00 12 and the lower limit of frequency reference 00 13 The UP DOWN command uses acceleration 1 or 2 deceleration time 1 or 2 for normal operation Tacc1 Tdec1 0...

Page 176: ...r Supply Forward Run Inhibit Acc Dec Command Frequency Reference Output Frequency ON ON OFF ON OFF ON OFF ON OFF ON Hold Hold time time time time time Figure 4 3 21 Inhibit acceleration deceleration command operation 03 0X 12 Main Alternative Run Switch Function When active run command source is set to the alternative run command 00 03 Note Digital input function 27 Local Remote control selection ...

Page 177: ...ypad displays BBn BaseBlock Sn indicating the inverter output is turned off n indicates the digital input number 1 6 Upon removing the base block signal the motor is stopped or will coast to a stop and the inverter remains in the stop condition During acceleration When an external base block command is activated the keypad displays BBn BaseBlock Sn indicating the inverter output is turned off n in...

Page 178: ... function is enabled please refer to group 06 for more information 03 0X 19 Speed Search 1 from the maximum frequency 03 0X 34 Speed Search 2 from the frequency command Refer to the speed search function 03 0X 20 Energy saving enabled Manual energy savings function is set with parameters 11 12 and 11 18 For the manual energy saving operation refer to Figure 4 3 88 03 0X 21 PID integral reset 03 0X...

Page 179: ...rence set the following parameters 00 05 7 03 0X 26 X 0 6 except select 2 03 27 pulse input frequency 03 28 100 0 adjust as required Pulse input frequency is 200Hz set 03 27 0 20kHz Example 1 Pulse input frequency is 200Hz 03 27 0 20 duty cycle is 50 frequency upper limit is 50Hz 00 12 50 00 and 03 28 100 0 Inverter reference frequency is 50 x 50 00 25 00Hz Example 2 Pulse input frequency is 200Hz...

Page 180: ...cy is 55Hz frequency upper limit is 50Hz 00 12 50 00 and 03 28 100 0 Inverter reference frequency is 50 00Hz Example 4 Pulse input frequency is 599Hz frequency upper limit is 599Hz 00 12 599 00 and 03 28 20 0 Inverter reference frequency is 599 x 0 2 119 9Hz Notes Pulse Input frequency range is 0 05 25 00 kHz Only terminal S3 can be used for pulse input Digital Inputs configured for PNP set switch...

Page 181: ...8 Local Remote selection Switch between terminal source and communication RS 422 RS 485 source for frequency reference and operation command In Remote mode indicators of SEQ and REF are on you can use terminals AI1 and AI2 to control the frequency command and use terminals S1 S2 or communication terminal RS 485 to control the operation command Input Mode Frequency Reference Run Stop Command Source...

Page 182: ...07 06 Fdc inj Figure 4 3 24 DC braking timing diagram 03 0X 34 Speed Search Activate speed search function 03 0X 40 Motor 2 Selection Activate speed search function 03 0X 47 Fire mode When input is active disables all inverter warning and hardware protections This function is commonly used in commercial applications where the inverter controls an exhaust fan and needs run to destruction in case of...

Page 183: ... 0 00 5 00 Hz When 03 06 0 Hz Up Down function is maintained When 03 06 0 Hz frequency command is the run frequency plus the value set in parameter 03 06 Example 03 00 8 S1 terminal set to UP frequency command 03 01 9 S2 terminal set to Down frequency command 03 06 Hz Mode 1 When 03 40 0 Hz Up Down function is maintained See Fig 4 3 20 Mode 2 When 03 06 0 Hz and multi function input terminals are ...

Page 184: ...ctual output frequency H1 t1 t2 Hz Lower frequency limit H2 Notes H1 frequency increase during acceleration t1 Multi function Input active time during acceleration H2 frequency increase during deceleration t2 Multi function Input active time during deceleration H1 Acceleration time 2 Upper frequency limit x input terminal active time t1 H2 Acceleration time 2 Upper frequency limit x input terminal...

Page 185: ...and is active when run command is not active 03 07 3 Retains frequency command UP DOWN key active during acceleration 03 08 S1 S6 DI scan time Range 1 200 x 2ms Set the digital input CPU scan time The digital input signal needs to be present for the minimum scan time to qualify as a valid command Note For noisy environments select scan time of 8ms results in a slower response time Scan period unit...

Page 186: ...lose switch 03 10 0 0 0 0 0 normally open switch s6 s5 1 normally close switch Example S1 and S2 wired to a normally closed contact switch set 03 09 0011 Do not set the operation command parameter 00 02 to terminal control before setting the digital input type Failure to comply may cause death or serious injury ...

Page 187: ...8 Rapid Stop 9 Base Block 10 Motor Overload Protection OL1 11 Drive Overload Protection OL2 12 Over Torque Threshold Level OL3 13 Preset Output Current Reached 14 Brake Control 15 PID Feedback Signal Loss 16 Single Pre set Count 03 22 03 23 17 Dual Pre set Count 03 22 03 23 18 PLC Status Indicator 00 02 19 PLC Control 20 Zero Speed 30 Motor 2 Selection 54 Turn On Short Circuit Braking 55 Low Curre...

Page 188: ...ange is 03 14 O O O 6 Automatic Restart Auto Restart ON the period of automatic restart O O O 7 Momentary AC Power Loss Invalid Do Func Reserved O O O 8 Rapid Stop Invalid Do Func Reserved O O O 9 Base Block Baseblock ON During Baseblock O O O 10 Motor Overload Protection OL1 Invalid Do Func Reserved O O O 11 Drive Overload Protection OL2 Invalid Do Func Reserved O O O 12 Over Torque Threshold Lev...

Page 189: ...35 Reserved Reserved Reserved 36 Reserved Reserved Reserved 37 Reserved Reserved Reserved 38 Reserved Reserved Reserved 39 Reserved Reserved Reserved 40 Reserved Reserved Reserved 41 Reserved Reserved Reserved 42 Reserved Reserved Reserved 43 Reserved Reserved Reserved 44 Reserved Reserved Reserved 45 Reserved Reserved Reserved 46 Reserved Reserved Reserved 47 Reserved Reserved Reserved 48 Reserve...

Page 190: ...quency detection level 03 13 frequency detection width 03 14 and turns off when the output frequency falls below frequency detection level Refer to table 4 3 9 for the operation of frequency detection 03 1X 6 Automatic restart Output is active during an auto restart operation 03 1X 7 Baseblock B B Output is active during a momentary AC power loss 03 1X 8 Rapid Stop Output is active during a rapid ...

Page 191: ... active when motor 2 is selected 03 1X 54 Short Circuit Braking Output is active during short circuit braking 03 1X 55 Low Current Detection Output is active when low current detection is active output current 03 48 03 13 Frequency detection Level Range 0 0 599 0 Hz 03 14 Frequency detection width Range 0 1 25 5 Hz Frequency detection Level set the multi function output terminals R1A R1C R2A R2C o...

Page 192: ... time Output Frequency Output Frequency Detection 1 Signal Output is active when the output frequency rises above the frequency detection level 03 13 frequency detection width o3 14 and deactivates when the output frequency falls below frequency detection level 03 13 Any of the digital outputs function 03 11 03 12 or 03 28 can be set to 4 Output frequency detection 1 Output frequency detection 2 O...

Page 193: ...03 16 OFF Output current has to fall below specified level 03 15 for time specified in 03 16 Example 03 16 Constant 100 msec 03 15 03 11 Relay Output ON I Load current 100 T 03 17 Mechanical Braking Set Level Range 0 00 20 00 Hz 03 18 Mechanical Braking Release Level Range 0 00 20 00 Hz When 03 11 14 when the output frequency is greater or equal to the value set in 03 17 Brake Set Level during acc...

Page 194: ...UN 03 19 Relay R1A R2A Type Range xxx0b R1 A contact xxx1b R1 B contact xx0xb R2 A contact xx1xb R2 B contact Parameter 03 19 selects the digital output type between a normally open and a normally closed contact Each bit of 03 19 represents an output 03 19 0 0 0 normally open contact R2 R1 1 normally close contact Example R1 normally open and R2 normally closed contact set 03 19 xxx01 ...

Page 195: ...current 03 25 for the time specified in 03 26 Example 03 26 Fixed 100msec 03 25 03 11 Relay ON I Loading current 100 T Operation Command ON 03 26 Relay Not active 03 27 Pulse Frequency Selection S3 Range 50 32000Hz 03 28 Pulse Frequency Gain Range 0 0 1000 0 03 30 Pulse Input Selection Range 0 General Pulse input 1 PWM There are two ways to use the pulse input 1 Pulse Frequency Frequency reference...

Page 196: ...Refer to section 3 7 table 2 control terminals for details Refer to figure 4 3 27 for the pulse input specification 1 ST 1 K 1 03 28 03 33 0 10 Filter Gain and Bias 00 05 4 Frequency reference K Pulse input frequency 03 27 T Pulse input filter time 03 34 Pulse train Figure 4 3 27 Pulse input adjustment Setup Pulse Input as Frequency Reference Set parameter 00 05 to 4 and 03 30 to 0 to use the puls...

Page 197: ...ange 100 0 100 0 04 10 AI2 Gain Range 0 Positive 1 Negative Analog input signal type selection 04 00 AI1 is 0 10V switch JP2 of control board to V set parameter 04 00 to 0 or 1 AI1 is 2 10V switch JP2 of control board to V set parameter 04 00 to 2 or 3 AI1 is 0 20mA switch JP2 of control board to I set parameter 04 00 to 0 or 1 AI1 is 4 20mA switch JP2 of control board to I set parameter 04 00 to ...

Page 198: ... signal at the analog input Set the maximum output frequency 01 02 to 100 Bias setting Sets the level in that corresponds to a 0V or 4mA signal at the analog input Set the maximum output frequency 01 02 to 100 Use both gain and bias setting to scale the input signal Gain 200 Gain 100 200 100 10V 20mA 0V 4mA 100 200 10V Terminal AI1 AI2 analog input Frequency Reference 100 100 10V 20mA 10V 0V 4mA B...

Page 199: ...setting Range 0 Output frequency 1 Frequency command 2 Output voltage 3 DC voltage 4 Output current 04 12 AO gain Range 0 0 1000 0 04 13 AO bias Range 100 0 100 0 04 15 AO Slope Range 0 Positive 1 Negative 04 16 F Gain Proportional Gearing function Range 0 Disable 1 Enable For the analog output and related parameters please refer to figure 4 3 50 AO Related Parameters 04 11 Analog Output Mode 04 1...

Page 200: ...le 4 3 33 04 11 parameter setting Function Keypad display Monitoring Parameters 12 Group Control Mode VF SLV PMSLV 0 Output Freq 12 17 O O O 1 Freq Ref 12 16 O O O 2 Output Voltage 12 19 O O O 3 DC Voltage 12 20 O O O 4 Output Current 12 18 O O O Table 4 3 33 Selection of analog output terminals function 04 11 F Gain Function The F Gain function offers the ability to use a single frequency referen...

Page 201: ... 100Hz 200Hz A B C Ratio C Ratio A Ratio B Frequency upper limit Hz Analog Input Signal Master Figure 4 3 53 Diagram of F Gain function 04 20 AO signal scanning and filtering time Range 0 00 0 50 Sec Parameter 04 20 can be used to filter momentary changes in the analog output signal Note Increasing the filter time results in a slower system response decreasing the filter time may cause instability...

Page 202: ...eset Speed 3 Acceleration time 05 24 Preset Speed 3 Deceleration time 05 25 Preset Speed 4 Acceleration time 05 26 Preset Speed 4 Deceleration time 05 27 Preset Speed 5 Acceleration time 05 28 Preset Speed 5 Deceleration time 05 29 Preset Speed 6 Acceleration time 05 30 Preset Speed 6 Deceleration time 05 31 Preset Speed 7 Acceleration time 05 32 Preset Speed 7 Deceleration time 05 33 Preset Speed...

Page 203: ...equency Deceleration time calculation formula Deceleration time x output frequency set frequency Time it takes to reach set frequency Maximum output frequency Maximum output frequency Parameter 01 00 18 maximum output frequency set by 01 02 01 00 18 maximum output frequency determined by V F curve selected 50 0 60 0 90 0 120 0 180 0 Example 01 00 01 50Hz maximum output frequency 05 02 10 Hz multi ...

Page 204: ...al S4 Preset Speed 1 03 03 4 Terminal S5 Preset Speed 2 If the run command is cycled on and off acceleration and deceleration time a f is calculated based on the active speed command as follows Terminal S1 Terminal S2 Terminal S3 Terminal S4 Run Run Run Stop Stop Stop Off Off Off Off On On a b c d e f Preset Speed 0 Preset Speed 1 Preset Speed 2 05 01 05 02 05 03 T Hz in sec 05 17 x 05 01 05 18 x ...

Page 205: ...d e f Speed Command 0 Speed Command 1 06 02 06 05 T Hz g h i Speed Command 2 Speed Command 3 Speed Command 4 Speed Command 5 06 03 06 01 06 04 05 01 On Off Off Off Off On On Off Off Off Terminal S5 19 20 21 22 23 24 25 26 27 28 19 20 in sec 05 17 x 05 01 05 19 x 05 02 05 01 05 21 x 05 02 06 01 01 02 01 02 01 02 a b c 05 24 x 05 01 05 02 05 26 x 05 02 05 25 x 05 03 01 02 01 02 01 02 d e f in sec 05...

Page 206: ...ting of speed stage 1 06 02 Frequency setting of speed stage 2 06 03 Frequency setting of speed stage 3 06 04 Frequency setting of speed stage 4 06 05 Frequency setting of speed stage 5 06 06 Frequency setting of speed stage 6 06 07 Frequency setting of speed stage 7 06 08 Frequency setting of speed stage 8 06 09 Frequency setting of speed stage 9 06 10 Frequency setting of speed stage 10 06 11 Fr...

Page 207: ... stage 10 06 43 Operation direction selection of speed stage 11 06 44 Operation direction selection of speed stage 12 06 45 Operation direction selection of speed stage 13 06 46 Operation direction selection of speed stage 14 06 47 Operation direction selection of speed stage 15 Enable Auto Run sequencer by setting any of the multi function inputs S1 S5 parameter 03 00 03 05 to selection 18 Variou...

Page 208: ...p for multi step speed 3 14 05 01 15 Hz Multi step speed 0 15 Hz 06 01 30 Hz Multi step speed 1 30 Hz 06 02 50 Hz Multi step speed 2 50 Hz 06 15 20 Hz Multi step speed 15 20 Hz 06 16 20 sec Operation time stage 0 20 sec 06 17 25 sec Operation time stage 0 25 sec 06 18 30 sec Operation time stage 0 30 sec 06 31 40 sec Operation time stage 15 40 sec Freq 50 Hz 30 Hz 15 Hz 20 Hz 20s 25s 30s 40s 05 01...

Page 209: ...18 06 19 06 02 06 01 05 01 06 16 Figure 4 3 53 Periodic cycle run Example 3 Automatic operation mode Single cycle and continue running at last speed of the cycle In this example the inverter executes a single cycle and continue running at last speed of the cycle Parameter Settings 06 00 3 or 6 Single cycle operation 06 32 06 35 1 Forward 06 36 06 47 0 Other parameter Enter same setting as that of ...

Page 210: ...me in Auto run mode will be according to the setting of 00 14 00 15 When Auto sequence is set to 0 The run frequency used is the keypad frequency set by parameter 05 01 and parameters 06 16 and 06 31 are used to set the sequence Run time and Run direction 1 to 3 RUN STOP RUN Operation Command RUN STOP RUN t t Output Frequency Operation Command Output Frequency Start new cycle Continue with incompl...

Page 211: ...l run command Caution After a power loss and Run mode is set to External Run 00 02 1 and Direct start on power up is enabled 07 04 0 the inverter will automatically start when power is restored To ensure safety of operators and to avoid any damages to the machinery all necessary safety measure must be taken and an inverter input disconnect switch must be used The automatic restart function can be ...

Page 212: ...start interval time 07 02 07 01 07 22 or 07 18 07 22 1 2 3 4 5 6 7 8 9 10 Figure 4 3 55 Automatic restart interval Number of restart attempts 07 02 When the total number of restart attempts has exceed the number of automatic restart attempts set in parameter 07 02 the inverter will turn off the output and the fault contact is activated Manually resetting the inverter is required at this time When ...

Page 213: ...un Command is On or Off 07 03 0 Cycle input run command to reset and restart inverter Note Damage to the Inverter may occur when the auto restart function is used frequently 07 04 Momentary Power Loss and Restart Range 0 Enable Direct Running on Power Up 1 Disable Direct Running on Power Up 07 05 Delay ON Timer Range 1 0 300 0 Sec When direct run on power up is enabled 07 04 0 and the inverter is ...

Page 214: ...n Brake Level 07 07 is set as percentage of the inverter rated current Increasing this level will increase the amount of heat generated by the motor windings Do not set this parameter higher than the level necessary to hold the motor shaft DC Injection Brake Time at Start 07 16 specifies the time DC injection braking time is active at start DC injection braking at stop is disabled when parameter 0...

Page 215: ...Braking Time 07 34 specifies the time short circuit braking is active at start Short Circuit Braking at stop is disabled when parameter 07 34 is set to 0 sec Stop Short circuit Braking Time 07 35 specifies the time short circuit braking is active during a stop operation Start Short circuit Braking Time at stop is disabled when parameter 07 35 is set to 0 sec 07 34 07 35 Note 07 06 is braking start...

Page 216: ...lled via any one of the multi function input terminals 03 00 to 05 set to function 33 Refer to figure 4 3 57a and 4 3 57b for DC braking operation 07 34 Start short circuit braking time Range 0 00 100 00 Sec 07 35 Stop Short circuit braking time Range 0 00 100 00 Sec 07 36 Short circuit braking current limited Range 0 0 200 0 Short circuit braking is available only in PMSLV control mode 00 00 5 an...

Page 217: ...e deceleration time setting Maximum output frequency Fmax 01 02 Note S curve setting will add to the overall stop time refer to figure 4 3 58 Run Stop Deceleration ramp to stop T Run Command Output Frequency 07 06 Time Time T DC braking time at stop 07 08 Figure 4 3 58 Deceleration to stop 07 09 1 Coast to stop When a stop command is issued the motor will coast to a stop Stop time depends on motor...

Page 218: ...d by the value of 07 08 DC Braking start time and the output frequency at the time the stop command was issued 07 08 x 10 x Output frequency DC Inj Braking time deceleration time setting Maximum output frequency Fmax 01 02 Note Increase the minimum Baseblock time 07 18 in case an Overcurrent trip occurs during the DC braking Output Frequency Run Time Time Stop tb b tDCDB tb b Minimun baseblock tim...

Page 219: ...Run Run Stop Figure 4 3 61 Coast to stop with timer 07 10 Speed Search Mode Selection Range 0 Disabled 1 Execute speed search once 2 Speed Search Start 07 10 0 Speed search is disabled and the inverter output frequency starts from min frequency 01 08 07 10 1 Speed search is enabled and activated only once after power up and first run command 07 10 2 Speed search is enabled and activated after ever...

Page 220: ...a momentary power failure is detected the inverter will automatically shut off the output and stay in base block mode B B for the time set in 07 18 The inverter will automatically perform a speed search when power is restored and power outage time exceeded the minimum base block time 07 18 refer to the following figure 4 3 63 for additional information Figure 4 3 63 Minimum base block time and mom...

Page 221: ...put to external speed search command 1 or 2 External speed search command 1 value 19 and 2 value 34 cannot be set at the same time otherwise SE02 digital input terminal error warning occurs Speed search function must be enabled before applying the run command to ensure proper operation See relay logic in figure 4 3 64 Ry1 Ry2 Rv1 Speed search command Run command Figure 4 3 64 Speed search and oper...

Page 222: ... bidirectional 07 24 1 or unidirectional 07 24 0 speed search Set the integral time during speed search If an OV fault occurs increase the set value to increase the speed search time Decrease the value if a quick start is required 07 22 Delay time of speed searching Use delay time when using a contactor on the inverter output side The inverter speed search starts after the delay time expires Speed...

Page 223: ...05 34 or from max frequency external speed search command 1 03 00 to 03 05 19 Speed search direction will follow the speed command 07 33 Start Frequency of Speed Search Selection 0 The speed search starts from the maximum output frequency of motor 1 The speed search starts from frequency command a Speed search at starting Run command Search command Output frequency Output voltage Speed search oper...

Page 224: ...ger than the momentary power failure time the speed search starts operation after the minimum base block time 07 18 If the minimum base block time 07 18 is too short the speed search operation begins immediately after power has been restored 07 37 Pre excitation time Range 0 00 10 00 Sec 07 38 Pre excitation level Range 50 200 If a high starting torque is required for the application especially fo...

Page 225: ...motors In order to quickly magnetize the motor reduce the pre excitation time 07 37 and set the pre excitation level 07 38 to a high level If 07 38 is set to a value greater than 100 providing a high excitation current during the pre excitation time 07 37 the motor s magnetization time is shorted When the setting reaches 200 magnetization is reduced by roughly half A high pre excitation level 07 1...

Page 226: ...V 820V 08 03 Stall prevention level during run Range 30 200 08 21 Limit of stall prevention during acceleration Range 1 100 08 22 Stall prevention detection time during run Range 2 100 ms 08 40 Motor 2 Acceleration Stall Prevention Level Range 20 200 08 41 Motor 2 Acceleration Stall Prevention Limit Range 1 100 Stall prevention during acceleration 08 00 xxx0b Prevents the inverter from faulting Ov...

Page 227: ...eleration CH Stall prevention level in acceleration 08 01 x Fbase 01 12 Output frequency Parameter 08 21 is the stall prevention limit value in Constant Horsepower region Refer to Figure 4 3 68 Constant Torque region Constant Horsepower region 08 01 08 21 Output frequency Stall prevention level during acceleration Figure 4 3 68 Stall prevention level and limit in acceleration Motor2 Acceleration S...

Page 228: ...braking resistor or braking module t Output frequency Deceleration time is extended to prevent overvoltage Deceleration time Figure 4 3 69 Stall prevention selection in deceleration Stall prevention selection during run 08 00 x0xxb Stall prevention during run can only be used in V F and SLV control mode This function prevents the motor from stalling by automatically reducing the output frequency d...

Page 229: ...ics and time The motor overload trip time depends on the motor rated current when the output frequency is greater than 60Hz On inverter power up the motor overload protection internal thermal accumulation register is automatically reset To use the built in motor overload protection function parameter 02 01 motor rated current has to match the motor rated current on the motor nameplate Turn off the...

Page 230: ...gure 4 3 71 Motor overload protection curve example standard motor When using force cooled motors Special inverter motor thermal characteristics are independent of the motor speed set 08 05 x1xxb When 08 05 x1xxb overload protection function is based on motor rated current for output frequencies between 6 and 60Hz If the output frequency is less than 1Hz the overload protection function uses 83 of...

Page 231: ...eset the OL1 fault 08 06 1 When the inverter detects a motor overload the inverter will continue running and the OL1 alarm message will flash on the keypad until the motor current falls within the normal operating range 08 07 Over heat protection Cooling fan control Range 0 Start in operation 1 Permanent Start 2 Start in high temperature 3 Disable 08 38 Delay Time of Fan Off Range 0 600 Over heat ...

Page 232: ...active motor voltage follows the input voltage fluctuation When input three phase voltage fluctuates the output voltage won t fluctuate with the fluctuation of input voltage 08 09 Selection of input phase loss protection Range 0 Disable 1 Enable 08 09 0 Input phase loss detection is disabled 08 09 1 Input phase loss detection is enabled Keypad shows IPL input Phase Loss IPL when an input phase los...

Page 233: ...rque 100 motor rated torque when operating the inverter in SLV control Over torque detection Parameter 08 13 selects over torque detection function An over torque condition is detected when the output current torque rises above the level set in parameter 08 15 Over torque detection level for the time specified in parameter 08 16 Over torque detection time 08 13 0 Over torque detection is disabled ...

Page 234: ...e of this mode for any application must be considered carefully and all safety implications must be taken into account When enabled and Fire Mode is activated See multi function digital inputs 03 00 03 05 28 all protection features of the inverter will be disabled and the unit will continue to operate until its possible destruction All liabilities for the use of this function will remain user s re...

Page 235: ...1 2 The inverter will display OH4 Motor Temp Warning when the motor temperature increases and AI2 voltage level rises above the value set in 08 44 In this condition the motor will decelerate or coast to stop depending on setting 08 35 1 2 08 35 3 The inverter will display OH3 Motor Temp Warning when the motor temperature increases and AI2 voltage level rises above the value set in 08 44 In this co...

Page 236: ...ss F 150 C Class H 180 C Tr Tr 5 Tr Tr 5 Tr Temperature threshold value a PTC Thermistor Characteristics b PTC Thermistor connections Divider Resistor R 1 2KΩ PTC Thermistor 10V AI 2 GND Internal circuit 200KΩ Figure 4 3 65 a PTC Thermistor Characteristics b PTC Thermistor Connections ...

Page 237: ...y Selection Range 0 No Parity 1 Even bit 2 Odd bit 09 05 Communication Data Bit Selection Range 0 8 Bit Data 1 7 Bit Data 09 06 Communication Error Detection Time Range 0 0 25 5 Sec 09 07 Fault Stop Selection Range 0 Deceleration to stop based on deceleration time 1 1 Coast to stop when communication fault occurs 2 Deceleration to stop based on deceleration time 2 3 Continue operation 09 08 Comm F...

Page 238: ...lection stop bit is fixed at 1 bit Communication protocol Modbus RTU ASCII Number of inverters Maximum 31 units Communication wiring and setup 1 Turn off power to the inverter 2 Connect communication lines of the controller to the inverter RJ45 3 Turn power on 4 Set the required communication parameters 09 00 via the keypad 5 Turn off power to the inverter and wait until keypad is completely off 6...

Page 239: ... deceleration time 2 3 Continue to operate only shows a warning message COT press the stop button to stop operation 09 08 Comm fault tolerance count When the number of communication errors exceeds the value set in parameter 09 08 the inverter will display the comm Fault alarm ERR6 09 09 Wait time of inverter transmission 09 09 Sets the inverter response delay time This is the time between the cont...

Page 240: ...Analog Input 1 2 AI2 analog Input 2 3 Communication Parameter 10 01 sets the PID feedback selection when frequency source Note 10 00 and 10 01 cannot be set to the same value or keypad will show an SE05 alarm AI2 AI1 Communication 10 26 10 27 10 28 10 00 0 10 00 2 10 00 4 PID target SFS ON PID setting point Target Value 10 01 1 10 01 2 10 01 3 PID feedback PID feedback display unit conversion Feed...

Page 241: ...ic x0xxb PID error value of D control x1xxb PID feedback value of D control 0xxxb PID output 1xxxb PID output Frequency Command PID Mode Selection Type The inverter offers two types of PID control a Basic PID control 10 03 1 3 This is the basic type of PID control Refer to the figure 4 3 7 P I D Control Feedback Set Value Figure 4 3 80b Basic PID control Error signal target minus feedback is deriv...

Page 242: ...0 0 Sec 10 07 Differential time D Range 0 00 10 00 Sec PID Adjustments 10 05 Proportional Gain control The error signal deviation between the input command set value and the actual control value feedback This error signal or deviation is amplified by the proportional gain P to control the offset between the set value and the feedback value 10 06 Integral control The output of this control is the i...

Page 243: ... Limit 10 03 0xxxb 10 03 1xxxb 10 25 0 10 25 1 109 109 109 PID 0N Frequency reference PID OFF 10 04 10 07 10 05 10 06 10 10 Target value Feedback 10 01 Feedback gain 10 03 x0xxb 10 03 x1xxb D PID input Deviation P I D 100 100 10 14 I Limit Integral reset Using Multi function digital input 10 03 x0xxb 10 03 x1xxb 100 100 PID Limit 10 23 Primary delay PID OFF 1 10 03 0 PID disabled 2 Dring JOG mode ...

Page 244: ... 10 06 However slowing the system down too much may be unsatisfactory for the process The end result is that these two parameters in conjunction with the acceleration time 01 14 and deceleration 01 15 times require to be adjusted to achieve optimum performance for a particular application PID output polarity can be selected with parameter 10 03 setting xx0xb PID output forward setting xx1xb PID ou...

Page 245: ... related to each other and require to be adjusted to the appropriate values Therefore the procedure achieving the minimum steady state is shown as following 1 Increase or decrease the proportion P gain until the system is stable using the smallest possible control change 2 The integral I reduces the system stability which is similar to increasing the gain Adjust the integral time so that the highe...

Page 246: ...s detection time Range 0 0 10 0 Sec The PID control function provides closed loop system control In case PID feedback is lost the inverter output frequency may be increase to the maximum output frequency It is recommended to enable to the PID feedback loss when the PID function is used PID feedback loss detection 10 11 0 Disabled 10 11 1 Warning A feedback loss condition is detected when the PID f...

Page 247: ...egral accumulator reset function is disabled 10 15 1 30 When PID feedback value reaches the set point the integral accumulator is reset after 1 30 seconds upon an inverter stop condition The inverter will start running again based on the target and feedback value 10 16 Allowable Integration Error Margin Unit 1 Unit 1 8192 Range 0 100 10 16 sets integrator tolerance level after being reset to 0 10 ...

Page 248: ...fer to figure 4 3 83 a b and c for PID sleep wakeup operation PID Target Value Feedback Value PID OFF PID ON f Soft Start Output Frequency Fout PID Sleep Wakeup function Frequency Frequency Reference 10 29 0 10 29 1 or 2 t PID Sleep Compensation wakeup function 10 40 0 10 40 1 Figure 4 3 83 a PID control block diagram Output Frequency Frequency Reference t Wakeup Delay Time 10 20 Sleep Delay Time ...

Page 249: ...y 10 17 While sleep mode is active and the motor has stopped the internal PID control is still operating When the reference frequency increases and exceeds the wakeup frequency parameter 10 19 for the time specified in the wakeup delay time parameter 10 20 the inverter will restart and the output frequency will ramp up to the reference frequency 10 27 PID Feedback Display Bias Range 0 9999 PID Fee...

Page 250: ...ower than 1000 and 10 34 1 otherwise the keypad will show a SE05 alarm PID setting error 10 34 PID Decimal Width Range 0 4 Set PID target and feedback value decimal point Example 10 34 1 keypad displays shows XXX X 10 34 2 keypad displays XX XX 10 35 PID Unit Range 0 23 Select PID engineering unit e g PSI depending on the application 10 39 Output Frequency Setting of PID Disconnection Range 0 00 5...

Page 251: ...cy 4 A low carrier frequency increases motor noise but reduces motor losses and temperature 5 A low carrier frequency decreases RFI EMI interference and motor leakage current Refer to the carrier frequency table 4 3 35 Table 4 3 35 Carrier frequency settings Carrier Frequency 1KHz 6KHz 10KHz 16KHz Motor noise High Low Output current waveform similar to sinusoidal wave Fair Good Better Noise interf...

Page 252: ...3 1 Carrier frequency is automatically lowered in case the inverter heatsink overheated and will return to carrier frequency set in parameter 11 01 when the inverter temperature returns to normal See section 3 for more information 11 04 S Curve Time Setting at the Start of Acceleration 11 05 S Curve time setting at the End of Acceleration 11 06 S Curve time setting at the Start of Deceleration 11 ...

Page 253: ... frequency range During acceleration and deceleration the frequency is continuous without skipping the jump frequency To enable jump frequency 1 3 11 08 11 10 set the frequency to a value greater than 0 0 Hz Use the jump frequency width 11 11 to create a jump frequency range Refer to Figure 4 3 86 11 11 11 11 11 11 Output Frequency Frequency Reference 11 09 11 08 11 10 Figure 4 3 86 Jump frequency...

Page 254: ... is enabled Setting parameter 11 18 manual energy savings frequency to 0 0 Hz disables the manual energy savings frequency activation function Refer to Figure 4 3 88 for more information Note Only use manual energy savings functions in combination with light loads Manual energy saving gain 11 12 determines the output voltage of the inverter when manual energy savings is enabled Output voltage is p...

Page 255: ...e can be adjusted by increasing 11 17 This will improve the response to voltage changes on the DC bus but may cause output frequency instability 11 28 Frequency Gain of Over Voltage Prevention 2 Range 1 200 11 33 DC Voltage Filter Rise Amount Range 0 1 10 0 V 11 34 DC Voltage Filter Fall Amount Range 0 1 10 0 V 11 35 DC Voltage Filter Dead band Level Range 0 0 99 0 V 11 36 Frequency gain of OV Pre...

Page 256: ... spring will release its stored energy back to the flywheel and therefore feeding back regenerative energy to the inverter resulting in an increased DC bus Brake FLYWHEEL Motor Inverter fout fmotor Gear box Motoring fout fmotor Overhauling fout fmotor Figure 4 3 90 Press Operation Over voltage prevention OVP function monitors the DC bus voltage and adjusts the speed reference acceleration and dece...

Page 257: ...te parameter 11 34 DC Voltage Filter Fall Amount When the DC voltage exceeds 11 33 11 35 DC Voltage Filter Dead band Level the output of the filter will decrease Monitor the DC voltage filter output by 12 20 DC voltage filter value Set the DC voltage filter decrease rate 11 34 to a greater value than the value of the DC voltage filtering increase rate 11 33 2 When the inverter is operating at a fi...

Page 258: ... 4 Enable the OVP function with parameter 11 40 set to 1 or 2 The following parameter default values will be changed when the OVP function is enabled 07 09 1 Stop mode coast to stop 00 14 Tacc1 5 0 Sec the frequency reference acceleration rate when DC voltage is too high 00 22 Tdec3 20 0 Sec low setting point of OVP deceleration rate 00 24 Tdec4 100 0 Sec high setting point of OVP deceleration rat...

Page 259: ...aintain the DC bus at a nominal level 11 48 KEB detection level If the DC bus voltage falls below the value set in 11 48 the KEB is activated and the inverter starts decelerating according to the value set in 11 47 To accelerate back to the original output frequency one of the digital inputs 03 00 to 03 07 set for 48 KEB acceleration has to be activated and the DC voltage has to rise above 11 48 d...

Page 260: ...ements 11 60 Upper Limit of Preventing Oscillation Range 0 100 Motor oscillation hunting prevention upper limit 11 61 Time Parameter of Preventing Oscillation Range 0 100 Hunting prevention response delay time is the delay time used to prevent motor oscillation 11 62 Selection of Preventing Oscillation Range 0 Mode 1 1 Mode 2 2 Mode 3 11 62 0 Mode 1 lower response to prevent oscillation 11 62 1 Mo...

Page 261: ...7 Notes When 11 02 2 the sum of 11 01 11 67 cannot higher than the upper limit of carrier frequency please refer to the error conditions An error message is shown when parameter 11 02 2 and the sum of 11 66 11 67 is higher than the upper limit of the carrier frequency adjust the value of 11 02 or 11 67 11 69 Gain of Preventing Oscillation 2 Range 0 00 200 00 Increase value in steps of 0 01 in case...

Page 262: ...requency 1 of Preventing Oscillation 2 Range 0 01 300 00 Hz 11 73 Switching Frequency 2 of Preventing Oscillation 2 Range 0 01 300 00 Hz Parameters 11 72 and 11 73 define the oscillation prevention mode switching frequencies ...

Page 263: ... 02 PID Feedback Display Unit Setting LED Range 0 xxxxx no unit 1 xxxPb pressure 2 xxxFL flow 12 03 Line Speed Display LED Range 0 60000 RPM Set motor rated RPM for the inverter to display the actual motor speed based on the output frequency Motor synchronous speed 120 x Rated frequency Number of poles 12 04 Line Speed Display Mode LED Range 0 Display Inverter Output Frequency 1 Line Speed Display...

Page 264: ...on when input is active The bottom segments of each of the first three digits are used to represent the digital outputs R1 R2 Segments turn on when output is active Example 1 S1 S3 S5 S6 are ON S2 S4 are OFF 12 05 will turn on when RY1 without output LED S1 S2 S3 S4 S5 S6 Example 2 S2 S3 S4 are ON S1 S5 S6 are OFF RY1 RY2 outputs are turned on RY1 RY2 PLC ...

Page 265: ...ftware Version Range 13 02 Fault Record Range 13 03 Cumulative Operation Hours 1 Range 0 23 hours 13 04 Cumulative Operation Hours 2 Range 0 65535 days 13 05 Selection of Cumulative Operation Time Range 0 Accumulative operation time while power on 1 Accumulative operation time when it is operating 13 05 0 Inverter logs the time when the inverter is powered up 13 05 1 Inverter logs the time when th...

Page 266: ...enabled 13 07 0 all parameters except the main frequency can be modified Example Setting parameter lock key number Step 1 1st entry or READ ENTER READ ENTER DSP FUN Step 2 2nd entry or READ ENTER Password Entered Successfully Password Entry Failed or READ ENTER READ ENTER DSP FUN DSP FUN ...

Page 267: ... recommended to write down the modified parameters before initializing the inverter After initialization the value of 13 08 will return to zero automatically 13 08 1 2 Wire Initialization 220V 380V Multi function digital input terminal S1 controls forward operation stop command and S2 controls reverse operation stop command Refer to figure 4 3 1 Inverter input voltage 01 14 is automatically set to...

Page 268: ...trols reverse operation stop command Refer to figure 4 3 1 Inverter input voltage 01 14 is automatically set to 230V 220V class or 400V 440V class When 01 00 V F curve F 01 02 will automatically set to 60Hz 13 08 7 2 Wire Initialization 220V 440V Multi function digital input terminal S1 controls forward operation stop command and S2 controls reverse operation stop command Refer to figure 4 3 1 Inv...

Page 269: ...4 204 13 10 Parameter Password Function 2 Range 0 9999 13 51 Clear Cumulative Operation Hours Range 0 Do not clear Cumulative Operation Hours 1 Clear Cumulative Operation Hours ...

Page 270: ...2 T7 set value 1 14 13 T7 set value 2 mode 7 14 14 T8 set value 1 14 15 T8 set value 2 mode 7 Range 0 65535 14 16 C1 set value 14 17 C2 set value 14 18 C3 set value 14 19 C4 set value 14 20 C5 set value 14 21 C6 set value 14 22 C7 set value 14 23 C8 set value Range 0 65535 14 24 AS1 set value 1 14 25 AS1 set value 2 14 26 AS1 set value 3 14 27 AS2 set value 1 14 28 AS2 set value 2 14 29 AS2 set va...

Page 271: ...8 MD1 set value 3 14 39 MD2 set value 1 14 40 MD2 set value 2 14 41 MD2 set value 3 14 42 MD3 set value 1 14 43 MD3 set value 2 14 44 MD3 set value 3 14 45 MD4 set value 1 14 46 MD4 set value 2 14 47 MD4 set value 3 Please refer to section 4 5 for built in PLC function ...

Page 272: ... Current Value 2 Mode7 15 12 T7 Current Value 1 15 13 T7 Current Value 2 Mode7 15 14 T8 Current Value 1 15 15 T8 Current Value 2 Mode7 Range 0 65535 15 16 C1 Current Value 15 17 C2 Current Value 15 18 C3 Current Value 15 19 C4 Current Value 15 20 C5 Current Value 15 21 C6 Current Value 15 22 C7 Current Value 15 23 C8 Current Value Range 0 65535 15 24 AS1 Current Value 15 25 AS2 Current Value 15 26...

Page 273: ...Hz Resolution is 0 01Hz 1 Frequency display unit is Resolution is 0 01 2 Frequency display unit is rpm 3 39 Reverse 40 9999 100 is XXXX with no decimals integer only 10001 19999 100 is XXX X with 1 decimal 20001 29999 100 is XX XX with 2 decimals 30001 39999 100 is X XXX with 3 decimals 16 04 Engineering Unit Range 0 No Unit 1 FPM 2 CFM 3 PSI 4 GPH 5 GPM 6 IN 7 FT 8 s 9 m 10 h 11 F 12 inW 13 HP 14...

Page 274: ...ample 16 03 Display Display Unit Display example 00040 09999 Use 16 04 Setting Example 100 speed is 0200 set 16 03 00200 from 05 01 06 01 to 06 15 set range from 0040 to 9999 set 16 04 0 no unit 10001 19999 Example 100 speed is 200 0 CFM set 16 03 12000 05 01 06 01 to 06 15 set range from 0000 to 9999 set 16 04 2 CFM 60 speed will be displayed as 120 0 CFM 20001 29999 Example 100 speed is 65 00ºC ...

Page 275: ...r INV OP 2 Write Write the parameters from the digital operator to the inverter and save OP INV 3 Verify Compare the inverter parameters against the parameters in the digital operator 16 07 0 No action 16 07 1 Read all parameters are copied from the inverter to the keypad 16 07 2 Write all parameter are copied from the keypad to the inverter 16 07 3 Verify Compare the set value of the inverter to ...

Page 276: ...Change the set value to 1 READ by using the up arrow key 5 ADV READ INV OP 1 Use Read Enter key to enable the read operation 2 The bottom of LCD display will show a status bar to indicate the read progress 6 ADV READ COMPLETE READ COMPLETE will be displayed on the keypad when read operation was successful RDP Read Prohibited 1 The error message of RDP Read Prohibited is displayed when reading para...

Page 277: ... 2 Change the set value to 2 WRITE by using the up arrow key 5 ADV WRITE INV OP 1 Use Read Enter key to enable the write operation 2 The bottom of LCD display will show a status bar to indicate the read progress 6 ADV WRITE COMPLETE WRITE COMPLETE will be displayed on the keypad when write operation was successful WRE Write Error 1 The error message of WRE Write Error is displayed when writing par...

Page 278: ... 3 Change the set value to 3 VERIFY by using the up arrow key 5 ADV VERIFY INV OP 1 Use Read Enter key to enable the write operation 2 The bottom of LCD display will show a status bar to indicate the read progress 6 ADV VERIFY COMPLETE VERIFY COMPLETE will be displayed on the keypad when parameter compare was successful VERY Verify Error 1 The error message of VERY Verify Error is displayed when w...

Page 279: ...cy Range 5 0 599 00 Hz 17 05 Motor rated speed Range 0 24000 rpm 17 06 Pole number of motor Range 2 16 pole 17 08 Motor no load voltage Range 200V 50 240 V 400V 100 480 V 17 09 Motor excitation current Range 15 70 of motor rated current 17 10 Automatic tuning start Range 0 Disabled 1 Enabled 17 12 Proportion of Motor Leakage Inductance Range 0 1 15 0 17 13 Motor Slip Frequency Range 0 10 20 00 Hz ...

Page 280: ...on in vector control mode Rotation Auto tuning Combination 17 00 5 This tuning mode is a combination of three auto tuning modes Loop tuning 17 00 4 Stator resistance tuning 17 00 2 and Rotational auto tuning 17 00 0 Static Auto tune Combination 17 00 6 This tuning mode is a combination of three auto tuning modes Loop tuning 17 00 4 Stator resistance measurement 17 00 2 and Static auto tuning 17 00...

Page 281: ... the magnetic flux weakens and the motor current increases 6 A higher no load voltage results in a higher no load current When a load is applied the magnetic flux weakens and the motor current increases Increasing the magnetic flux generates back EMF and results in poor torque control Motor excitation current 17 09 1 Only available for static type or stator resistance measurement auto tuning 17 00...

Page 282: ...ency for motor nameplate Motor rated frequency for auto tuning operation Figure 4 3 98 Rated voltage and frequency settings Step 1 Select auto tuning mode 17 00 and set motor rated output power 17 01 and motor rated current 17 02 based on the motor nameplate data Step 2 Set the motor rated voltage 17 03 to 440V based on the motor nameplate data Step 3 Set the motor rated frequency 17 04 to 60Hz St...

Page 283: ...l auto tuning combination 17 00 5 is selected 2 VF type rotational auto tuning 17 14 0 is best suited for unloaded IM motors 3 Vector type rotational auto tuning 17 14 1 is best suited for unloaded vector duty IM motors This tuning mode can be used for high speed motors Use Vector type rotational auto tuning if VF type rotational auto tuning 17 14 0 is unsuccessfully 4 Vector type rotational auto ...

Page 284: ... at low speed follows the below procedure 1 Set the rated slip and the motor no load current 02 00 2 Set the slip compensation 18 00 to1 0 factory default setting is 0 0 in V F control mode 3 For the operation with a load attached measure the speed and adjust the slip gain 18 00 accordingly increase in steps of 0 1 If the motor speed is lower than frequency reference increase the value of 18 00 If...

Page 285: ...18 01 3 Compared to 18 00 18 01 serves as a variable gain for the full speed range 4 If the speed accuracy becomes worse due to an increase in motor temperature it is recommended to use a combination of 18 00 and 18 01 to adjustment motor slip Parameter 18 01 determines the slip compensation at the motor rated speed and is calculated follows Reference Frequency Slip Compensation Gain Slip Compensa...

Page 286: ...uracy is required when experiencing regeneration caused by deceleration SLV mode When the slip compensation function is used regenerative energy might increase temporarily 18 04 1 and a braking module might be required SLV mode adjustment 18 00 Slip compensation gain a Slip compensation can be used to control the full range speed accuracy under load condition b If the output frequency is lower tha...

Page 287: ...e motor rated frequency the motor voltage and resistance drop sharply which may cause the inverter output to saturate and current jitter may occur The magnetic flux slip compensation will independently control the torque current and the excitation current to prevent increasing and decreasing of the current jitter For slow speed or fixed speed operation 18 05 may be increased For fast operation adj...

Page 288: ... 08 ASR delay time Range 0 000 0 500 Sec 20 09 Speed Observer Proportional P Gain1 Range 0 00 2 55 20 10 Speed Observer Integral I Time 1 Range 0 01 10 00 Sec 20 11 Speed Observer Proportional P Gain2 Range 0 00 2 55 20 12 Speed Observer Integral I Time 2 Range 0 01 10 00 Sec 20 13 Low pass filter Time constant of speed feedback 1 Range 1 1000 ms 20 14 Low pass filter Time constant of speed feedba...

Page 289: ...ed The ASR controller in SLV mode uses a speed estimator to estimate the motor speed In order to reduce speed feedback signal interference a low pass filter and speed feedback compensator can be enabled The ASR integrator output can be disabled or limited 03 00 to 03 05 43 The ASR output is passed through a low pass filter 20 00 20 02 20 01 20 03 20 08 Frequency Reference 20 13 20 14 20 17 20 18 S...

Page 290: ...s the low speed compensation gain of the speed feedback d 20 18 sets the high speed compensation gain of the speed feedback e When the frequency reference rises above the value set in 20 16 the ASR gain used is set by parameters 20 00 and 20 01 f When the frequency reference falls below the value set in 20 15 the ASR gain used is set by parameters 20 02 and 20 03 g Gain time constant is adjusted l...

Page 291: ...ing loads The high bandwidth of the speed feedback allows for a relative high ASR gain 9 In case tuning 20 00 20 03 and the low pass filter time constant 20 13 20 14 do not improve the system response time tuning the PI gain 20 09 20 12 of the speed estimator may be required 10 Setting a high gain for the speed estimator high proportion P gain and small integral I time increases the bandwidth of t...

Page 292: ...d range For most general purpose applications it is not necessary to adjust the 20 18 The effect on the speed torque curve by parameter 20 18 is shown in figure 4 3 116 Torque Speed Decrease 20 18 Increase 20 18 Decrease 20 18 Increase 20 18 Figure 4 3 116 Effect on the torque speed curve by parameter 20 18 20 04 ASR integral limit Setting the ASR integral limit to a low value may prevent a large ...

Page 293: ...e torque compensation value can reduce the response of the ASR during a momentary change in load Refer to Fig 4 3 108 Fig 4 3 109 20 34 Compensation Gain During Speed Drop The effect of parameter 20 34 is the same as the proportional gain of the ASR 20 00 20 02 but active only for the time specified in 20 35 for large speed fluctuation to prevent system instability 20 35 Compensation Time During S...

Page 294: ...que limit II Positive torque limit of reverse direction 21 06 negative torque limit III Negative torque limit in reverse direction 21 07 forward regenerating torque limit IV Negative torque limit in forward direction 21 08 reversal regenerating torque limit Output Torque T Positive torque Negative torque Motor Speed Forward direction Reverse direction 21 08 21 05 21 06 21 07 I II III IV I II III I...

Page 295: ...er 13 00 22 00 PM motor rated power Set the motor power according to the motor nameplate 22 02 PM motor rated current Set the motor full load according to the motor nameplate 22 03 PM motor pole number Set the number of motor poles according to the motor nameplate 22 04 PM motor rated speed Set parameter 22 04 or 22 06 the inverter will automatically calculate one or the other Set the motor rated ...

Page 296: ...ge 0 01 300 00 mH 22 18 Flux Weakening Limit Range 0 100 22 21 PM motor tuning Range 0 PM Motor Tuning is not Active 1 Parameter Auto tune for PMSLV Tuning 22 23 PM SLV acceleration time Range 0 1 10 00 Sec 22 10 PMSLV Start Current Set the torque current at start up as of motor rated current 22 11 I F Mode Start Frequency Switching Point Function for the switching from open loop to closed loop in...

Page 297: ...ata calculation Disconnect the motor and the load and confirm that the motor can freely run 1 Set parameter 00 00 5 and select tuning mode with parameter 22 21 2 Next press the enter key to go to the PM motor tuning screen The keypad will display IPrdy Ready to Tune 3 Press run key to start the PM motor tuning The keypad will display IPtun during auto tune 4 If the motor tuning is successfully the...

Page 298: ...motors please set V F pattern in group 01 before running the motor LED Operator Blinking 5 00 5 00 Fig 5 1 Keypad Stopped Fig 5 2 Keypad Running Next press the RUN key see Fig 5 2 The motor should now be operating at low speed running in forward clockwise direction Next press STOP key to stop the motor If the motor rotation is incorrect power down the inverter After the power has been turned OFF w...

Page 299: ... at the bottom left corner of the screen will change from 12 17 000 00Hz to 12 17 005 00Hz Next press STOP key to stop the motor If the motor rotation is incorrect power down the inverter After the power has been turned OFF wait at least ten minutes until the charge indicator extinguishes completely before touching any wiring circuit boards or components Using Safety precaution and referring to se...

Page 300: ... Fun Press READ ENTER key Select parameter 05 with the UP DOWN and keys and press the READ ENTER key In the parameter list move cursor to 00 05 with the UP DOWN keys and press READ ENTER key to select 00 05 Main Frequency Command Source Selection Range 0 Up Down of Keypad 1 Potentiometer on Keypad 2 External AI1 Analog Signal Input 3 External AI2 Analog Signal Input 4 External Up Down Frequency Co...

Page 301: ... 10 V Analog Input AI1 Common 0V GND Control Terminals User Terminals Set jumper JP2 to position 2 3 JP2 1 2 3 Analog Reference Potentiometer Speed Pot Setting 00 05 2 AO S6 S S AGND 10V SG COM S2 S4 SF1 24V AI1 R2A R2B R1C S1 S3 S5 AI2 R1A R1B Control Terminals User Terminals Potentiometer 1 5K Ohm 10 VDC Common 0V GND Analog Input AI1 Set jumper JP2 to position 2 3 JP2 1 2 3 ...

Page 302: ...erence 4 20mA Setting 00 05 2 AO 24V AI1 S6 S S AGND 10V R2A R2B R1C S1 S3 S5 AI2 R1A SG COM S2 S4 SF1 R1B 4 20mA Analog Input AI2 Common GND Control Terminals User Terminals Set jumper JP3 to position 1 2 JP3 1 2 3 ...

Page 303: ...a serial communication Default Communication Setting is Address 1 9600 Bits sec 1 Start Bit 1 Stop Bit and No Parity The serial communication link function uses RS485 Modbus RTU protocol and allows for 1 Monitoring data monitoring function data check 2 Frequency setting 3 Operation command FWD REV and other commands for digital input 4 Write function data Frequency Reference Command Register Inver...

Page 304: ...ring hexadecimal 01 06 25 02 0B B8 24 44 To set the frequency reference to 30 00 a value of 3000 0BB8h has to be send to the inverter Frequency Reference Command 60 00 Hz Inverter Node Address 01 Command String hexadecimal 01 06 25 02 17 70 2D 12 To set the frequency reference to 60 00 a value of 6000 1770h has to be send to the inverter Note The last 2 bytes of the command strings consist of a CR...

Page 305: ...sed for frequency measurement Set the following parameters to use pulse input for speed command 00 05 7 03 02 26 03 28 1 adjust if needed Example 1 Pulse input frequency is 20Hz frequency upper limit is 50Hz 00 12 50 00 and 03 28 1 Inverter frequency is 20 00Hz Example 2 Pulse input frequency is 45Hz frequency upper limit is 50Hz 00 12 50 00 and 03 28 1 Inverter frequency is 45 00Hz Example 3 Puls...

Page 306: ...onous speed 120 x Rated frequency Number of poles 12 04 Custom Units Line Speed Display Mode Range 0 Drive Output Frequency is Displayed 1 Line Speed is Displayed in Integer xxxxx 2 Line Speed is Displayed with One Decimal Place xxxx x 3 Line Speed is Displayed with Two Decimal Places xxx xx 4 Line Speed is Displayed with Three Decimal Places xx xxx Set parameter 12 04 to a value greater than 0 to...

Page 307: ... ENTER key Select parameter 01 with the UP DOWN and keys and press the DATA ENTER key In the parameter list move cursor to 00 01 with the UP DOWN keys and press DATA ENTER key to select 00 02 Run Command Selection Range 0 Keypad control 1 External terminal control 2 Communication control 3 PLC 7 1 Run Stop from the Keypad 00 02 0 Default Setting Use the RUN key to run the drive in forward directio...

Page 308: ...e operation multi function input terminal S1 is set to run operation forward command 00 02 Run Command Selection 1 Permanent Switch Contact Set jumper JP1 to position1 2 JP1 1 2 3 NPN PNP AO S6 S S AGND 10V SG COM S2 S4 SF1 Start Stop Switch Maintained Forward Command FWD Digital Input Common Control Terminals User Terminals 24V AI1 R2A R2B R1C S1 S3 S5 AI2 R1A R1B ...

Page 309: ...ion and S3 for forward reverse command 00 02 Run Command Selection 1 AO 24V AI1 S6 S S AGND 10V R2A RB2 R1C S1 S3 S5 AI2 R1A SG COM S2 S4 SF1 R1B START PUSH BUTTON Momentary STOP PUSH BUTTON Momentary Control Terminals User Terminals Reverse direction when closed Set jumper JP1 to position1 2 JP1 1 2 3 NPN PNP Digital Input Common Note Stop mode selection can be set with parameter 07 09 default is...

Page 310: ...t Communication Setting is Address 1 9600 Bits sec 1 Start Bit 1 Stop Bit and No Parity The serial communication link function uses RS485 Modbus RTU protocol and allows for 1 Monitoring data monitoring function data check 2 Frequency setting 3 Operation command FWD REV and other commands for digital input 4 Write function data Command Register Inverter Command Register 2501 Hexadecimal Bit 0 Run F...

Page 311: ... Command Inverter Address 01 Command String hexadecimal 01 06 25 01 00 03 93 07 Stop Command Inverter Address 01 Command String hexadecimal 01 06 25 01 00 00 D3 06 Note The last 2 bytes of the command strings consist of a CRC16 checksum please refer to section 4 5 of the instruction manual for additional information ...

Page 312: ...meter 02 05 After power up press the DSP FUN key Select 02 Motor Parameter Press READ ENTER key Select parameter 01 with the UP DOWN and keys and press the READ ENTER key Default values vary based on the inverter model 02 01 Motor Rated Current The motor rated current is set at the factory based on the inverter model Enter the motor rated current from the motor nameplate if it does not match the v...

Page 313: ...00 15 After power up press the DSP FUN key Select 00 Basic Fun Press READ ENTER key Select parameter 14 or 15 with the UP DOWN and keys and press the READ ENTER key Acceleration and deceleration times are represented by the three most significant high order digits Set acceleration and deceleration times with respect to maximum frequency The relationship between the set frequency value and accelera...

Page 314: ...N key Select 01 V F Pattern Press READ ENTER key Select parameter 10 with the UP DOWN and keys and press the READ ENTER key Increase value when The wiring between the inverter and the motor very too long The motor size is smaller than the inverter size Note Gradually increase the torque compensation value and make sure the output current does not exceed inverter rated current Reduce value when Exp...

Page 315: ... 00 17 and display the E S condition on the keypad Note To cancel the emergency stop condition the run command has to be removed and emergency stop input deactivated Example Emergency Stop Switch set for input terminal S5 03 04 14 AO 24V AI1 S6 S S AGND 10V R2A R2B R1C S1 S3 S5 AI2 R1A SG COM S2 S4 SF1 R1B Emergency Stop Switch Emergency Stop Common Control Terminals User Terminals 00 17 Decelerat...

Page 316: ... jog reverse command is used in combination with multi function digital input function 7 Jog Reverse Example Jog Forward input terminal S5 03 04 06 and Jog Reverse input terminal S6 03 05 7 AO 24V AI1 S6 S S AGND 10V R2A R2B R1C S1 S3 S5 AI2 R1A SG COM S2 S4 SF1 R1B Jog Reverse Switch Common Control Terminals User Terminals Jog Forward Switch ...

Page 317: ...V AI1 S6 S S AGND 10V R2A R2B R1C S1 S3 S5 AI2 R1A SG COM S2 S4 SF1 R1B Analog Common Control Terminals User Terminals Analog Output Example Set 04 11 as required according to the table below 0 10V Xmax A Xmax 04 11 Xmax 2 5V 04 12 AO Gain Range 0 1000 0 04 13 AO Bias Range 100 0 100 0 04 15 AO Slope Range 0 Positive 1 Negative Note The max output voltage is 10Vdc limited by the inverter hardware ...

Page 318: ...4 10 03 xx0xb 10 03 xx1xb Bias PID output gain PID Output 200 Limit 10 03 0xxxb 10 03 1xxxb 10 25 0 10 25 1 109 109 109 PID 0N Frequency reference PID OFF 10 04 10 07 10 05 10 06 10 10 Target value Feedback 10 01 Feedback gain 10 03 x0xxb 10 03 x1xxb D PID input Deviation P I D 100 100 10 14 I Limit Integral reset Using Multi function digital input 10 03 x0xxb 10 03 x1xxb 100 100 PID Limit 10 23 P...

Page 319: ...tal system Slowing the system down too much may be unsatisfactory for the process The end result is that these two parameters in conjunction with the acceleration 00 14 and deceleration 00 15 times are adjusted to achieve optimum performance for a particular application For typical fan and pump applications a Proportional Gain 10 05 of 2 0 and an Integral Time 10 06 of 5 0 sec is recommended 10 03...

Page 320: ...MODE key Select 10 03 using the arrow keys and up down keys Press ENTER key Set parameter 10 03 using the arrow keys and ENTER key to save setting 9 2 Connect Transducer Feedback Signal 10 01 The PID function in the inverter Depending on the type of feedback transducer used the inverter can be setup for either 0 10V or a 4 20mA feedback transducer Feedback Signal 4 20mA 10 01 2 AO 24V AI1 S6 S S A...

Page 321: ...2 3 9 3 Engineering Units PID Feedback Display Scaling The PID feedback signal can be scaled to represent actual engineering units Use parameter 10 33 to set the feedback signal maximum scaling Example Feedback signal is a pressure transducer 0 10V 0 20mA with a range of 0 200 PSI 0V 0mA 0 PSI 10V 20mA 200 PSI Set parameter 10 33 to 200 maximum of transducer range 100 Feedback 10V 20mA 0V 0mA 10 2...

Page 322: ...D sleep delay time parameter 10 18 The inverter wakes up from a sleep condition when the PID output Reference frequency rises above the PID wake up frequency 10 19 for the time specified in the PID wake up delay time 10 20 PID Target Value Feedback Value PID OFF PID ON f Soft Start Output Frequency Fout PID Sleep Wakeup function Frequency Frequency Reference 10 29 0 10 29 1 or 2 t PID Sleep Compen...

Page 323: ...LED display Description Cause Possible solutions Over Current The inverter output current exceeds the overcurrent level 200 of the inverter rated current Acceleration Deceleration time is set too short Contactor installed at the inverter output side Motor rating exceeds inverter rating Short circuit or ground fault Extend acceleration deceleration time Check the motor wiring Disconnect motor and t...

Page 324: ...ower factor correction capacitors Excessive braking load Braking transistor or resistor defective Speed search parameters set incorrectly Increase deceleration time Reduce input voltage to comply with the input voltage requirements or install an AC line reactor to lower the input voltage Remove the power factor correction capacitor Use dynamic braking unit Replace braking transistor or resistor Ad...

Page 325: ...uce load Measure output current OH4 Motor overheating Motor overheating PTC Positive Temperature Coefficient exceeds the overheat protection level The surrounding temperature of the motor is too high The PTC input Positive Temperature Coefficient exceeds the overheat protection level Check the surrounding Temperature of the motor Check the MT and GND terminal wiring OL1 Motor overload Internal mot...

Page 326: ...d communicating Check connection Check host computer software PID feedback loss PID feedback signal falls below level specified in 10 12 PID feedback loss detection level for the time specified in 10 13 Feedback loss detection time Active when parameter 10 11 2 Feedback signal wire broken Feedback sensor broken Check feedback wiring Replace feedback sensor Safety 1 Error STO terminal 1 error Termi...

Page 327: ...Inverter external fault selection 08 24 0 or 1 External fault S3 External fault Terminal S3 Active when 03 02 25 and Inverter external fault selection 08 24 0 or 1 External fault S4 External fault Terminal S4 Active when 03 03 25 and Inverter external fault selection 08 24 0 or 1 External fault S5 External fault Terminal S5 Active when 03 04 25 and Inverter external fault selection 08 24 0 or 1 Ex...

Page 328: ... LCD keypad LCD keypad and inverter can transmit data but transmission error occurs for more than 2 seconds Disconnect the operator and then reconnect Replace control board Current Transducer Error Three phase input voltage detection level error Input voltage abnormal Input voltage noise is too high Control board malfunction Check input voltage and the voltage signal of control board PTC Error PTC...

Page 329: ... Possible solutions Short Circuit Inverter output short circuit or ground fault Short circuit or ground fault 08 23 1 Motor damaged insulation Wire damage or deterioration Check motor wiring Disconnect motor and try running the inverter ...

Page 330: ...detection level or the pre charge contactor is not active while the inverter is running 190Vdc 200V class 380Vdc 400V class the detection value can be adjusted with parameter 07 13 The input voltage is too low Input phase loss Acceleration time set too short Input voltage fluctuation Pre charge contactor damaged DC bus voltage feedback signal value incorrect Check the input voltage Check input wir...

Page 331: ...ad check and operation duty cycle bb1 flash External baseblock External base block Terminal S1 Multifunction digital input external baseblock active Multi function input function set incorrectly Check wiring bb2 flash External baseblock External base block Terminal S2 bb3 flash External baseblock External base block Terminal S3 bb4 flash External baseblock External base block Terminal S4 bb5 flash...

Page 332: ...gh resulting in over excitation of the motor Motor rated current 02 01 set incorrectly Load too heavy Check V f curve Check motor rated current Check and reduce motor load check application duty cycle CE flash communication error No Modbus communication received for 2 sec Active when 09 07 3 Connection lost or wire break Host stopped communicating Check connection Check host computer software Over...

Page 333: ...nal fault Terminal S2 Active when 03 01 25 and Inverter external fault selection 08 24 2 EF3 flash External fault S3 External fault Terminal S3 Active when 03 02 25 and Inverter external fault selection 08 24 2 EF4 flash External fault S4 External fault Terminal S4 Active when 03 03 25 and Inverter external fault selection 08 24 2 EF5 flash External fault S5 External fault Terminal S5 Active when ...

Page 334: ...3 02 06 or 02 22 02 25 20 16 20 15 Check parameter setting Digital input terminal error Multi function input setting error Multi function digital input terminals 03 00 to 03 05 are set to the same function not including ext fault and not used or UP DOWN commands are not set at the same time they must be used together UP DOWN commands 08 and 09 and ACC DEC commands 11 are set at the same time Speed...

Page 335: ...ction level for the time specified in 10 13 Feedback loss detection time Active when parameter 10 11 1 Feedback signal wire break Feedback sensor broken Check feedback wiring Replace feedback sensor USP flash Unattended Start Protection Unattended Start Protection USP is enabled enabled at power up USP at power up activated by multi function digital input is enabled The inverter will not accept a ...

Page 336: ...error Errors of detecting voltages Noises too much Control board failure Check the voltage on the control board EEPROM Save Error The data save in EEPROM is wrong EEPROM circuit failure Parameter check error after power on Restore factory setting then cut off the power and power on again If warning again replace control board Control Board Error Firmware can t meet Control board Firmware not compa...

Page 337: ...ck Run Command Error Single direction operation only inverter cannot receive a reverse operation command at the same time a forward command is active Check terminal for reverse operation command Disconnect reverse operation command from external terminal ES flash External Emergency Stop External emergency stop Enabled 03 00 03 05 set to 14 and digital input is active Turn off run command and remov...

Page 338: ...tor does not match the inverter The model name in the operator does not match the inverter The firmware version in the operator does not match the inverter Check the control mode model name and firmware version of the inverter WRE Operator Compare Error Data compare failed between operator and inverter Data in the inverter does not match data saved in the operator Check parameters VRYE Does Not Al...

Page 339: ...otor load unstable 1 Stabilize motor load 2 Consider increasing inverter and motor size Is the input power unstable or is there a phase loss condition 1 Consider adding an AC reactor at the power input side 2 Check wiring when using three phase power Motor does not run Input power connected to the correct L1 L L2 and L3 N terminals Charging indicator lit 1 Power turned ON 2 Cycle power to the inve...

Page 340: ... s other than burnt dam aged parts or fuse blow n in the inverter A ny S ym ptom s burnt or dam age parts M ain circuit intact Fault signal Is fuse O K Is the m ain circuit IG B T O K A ny visual abnorm alities A re displays and indicators of the operating unit w orking norm ally Is 5V control voltage correct Is the D C input voltage controlling the pow er correct A ny fault display W hat s the m ...

Page 341: ...V oltage at outputs term inals U V and W Is there any fault display O utput phase currents balanced The inverter is O K P erform detailed check and consult w ith the supplier R eplace the control board R eplace the control board D oes the control B oard function after replacem ent Y E S Y E S Y E S N O N O Y E S N O N O N O Y E S Y E S N O N O From previous page S et up frequency com m and C onnec...

Page 342: ... orking A ny visual dam age C urrent m easurem ent O K A ny abnorm al indications Is the inverter operation O K after board replacem ent R eplace the current controller R eplace control board R eplace control board R eplace faulty circuit board R eplace IG B Ts R eplace control board R eplace control board The inverter faulted P erform detailed check Y E S N O Y E S Y E S N O Y E S N O Y E S Y E S...

Page 343: ...uit fuse intact A ny visual dam age A ny abnorm al indications Is the inverter operation O K after board replacem ent R eplace the control board P erform detailed check and consult w ith the supplier Y E S N O Y E S Y E S Y E S N O N O Y E S N O Y E S Y E S N O N O N O Y E S Y E S N O N O C onnect the m otor to run Input frequency com m ands Input operation com m and A pply pow er C onsult w ith t...

Page 344: ... operation sw itch to R U N V oltage at m otor term inal U V and W C heck if voltage betw een U V W Is the sam e 1 M otor 2 M otor faults 3 Incorrect w iring IN V fault IN V fault S et operation sw itch to R U N position IN V fault 1 C heck pow er source 2 Incorrect w iring C heck w iring N O Y E S Y E S Y E S Y E S Y E S Y E S Y E S N O N O N O N O N O N O ...

Page 345: ... r a n d m o to r M o to r O v e rh e a tin g Is m o to r ru n n in g a t lo w s p e e d fo r a lo n g tim e M o to r v o lta g e b e tw e e n U V V W W U c o rre c t Is th e re a n y th in g n e a r th e m o to r p re v e n tin g c o o lin g o f th e m o to r In c o rre c t c o n n e c tio n b e tw e e n in v e rte r a n d th e m o to r S e le c t th e m o to r a g a in IN V fa u lts C le a r th ...

Page 346: ...ion tim e set correctly A re the output voltages betw een U V V W W U balanced Is the load fluctuating A ny m echanical vibration or gear backlash Increase the A cc D ec tim e R educe the load or increase size of the inverter and the m otor Inverter faults R educe the load fluctuation or add a flyw heel Inspect m echanics of the system IN V fau lts Y E S ...

Page 347: ...te the drive to a better area Are there flammable materials close to the inverter Visual check Keep area clear Installation Grounding Any unusual vibration from surrounding machine Visual and noise check Keep area clear Secure screws Is the grounding resistance correct Measure the resistance with a multi meter 200Vclass below 100Ω Improve the grounding if needed Terminals Wiring Connection termina...

Page 348: ...h a multi meter No short circuit or faulty three phase output Consult factory Peripheral device Rheostat Whether rheostat wiring or connector are damaged Visual check No abnormalities Replacement rheostat Electromagnetic Contactor Check contacts and connections for any abnormality Replacement Contactor Unusual vibration and noise Noise check Reactor Is there any abnormalities Visual check Replacem...

Page 349: ...shock hazard from the charged capacitors 1 Maintenance Check List Ensure that temperature and humidity where the inverter is installed falls within the specification make sure correct ventilation is provided For replacement of a failed or damaged inverter consult factory Ensure that the installation area is free from dust and any other debris Check and ensure that the ground connections are secure...

Page 350: ...t required Frame 1 JN5 NK E02 Frame 2 JN5 NK E03 Frame 3 JN5 NK E04 Frame 4 JN5 CM USB RJ45 to USB connecting cable The communication cable is used to communicate with the TECO Link software directly to the inverter using the PC USB port Length 1 8 meters 6ft JN5 CM USB LCD Digital Operator JN5 OP A02 IP20 LCD Operator panel mount Keypad Display Holder JN5 KEYBOX Keypad display panel mount Copy mo...

Page 351: ...or inverter side RS485 RJ45 pin definition Pin No 1 2 3 4 5 6 7 8 Define A B NC NC NC NC VCC GND Note A B phase signal pin1 pin2 are the RS485 differential mode data signals VCC GND are the 5VDC and common of the inverter s internal power source Important Note 1 Please turn off the power before you connect the cable 2 PC software will show communication error when the inverter is powered down duri...

Page 352: ...2 10 3000 10 119 5 5 3000 400V 3Ph 1 0 75 JNBR 150W750 1 750 150 10 123 120 500 2 1 5 JNBR 150W400 1 400 150 10 117 120 500 3 2 2 JNBR 260W250 1 250 260 10 123 100 600 5 4 JNBR 400W150 1 150 400 10 123 60 1000 7 5 5 5 JNBR 600W130 1 130 600 10 123 50 1200 10 7 5 JNBR 800W100 1 100 800 10 117 50 1200 15 11 JNBR 1R6KW50 1 50 1600 10 149 50 1200 20 15 JNBR 1R5KW40 1 40 1500 10 100 25 2400 25 18 5 JNB...

Page 353: ... in death or serious injury Before wiring terminals disconnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off After shutting off the power wait for at least the amount of time specified on the inverter before touching any components Do not allow unqualified personnel to perform work on the inverter Failure to comply could result in death...

Page 354: ...d circuit boards Failure to comply may result in ESD damage to the inverter circuitry Never connect or disconnect the motor from the inverter while the inverter is outputting voltage Improper equipment sequencing could result in damage to the inverter Do not use unshielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded...

Page 355: ...tor over temperature protection shall be provided in the end use application Field Wiring Terminals All input and output field wiring terminals not located within the motor circuit shall be marked to indicate the proper connections that are to be made to each terminal and indicate that copper conductors rated 75 C are to be used Inverter Short Circuit Rating This inverter has undergone the UL shor...

Page 356: ...nized so it does not require an external thermal overload relay for single motor operation This parameter selects the motor overload curve used according to the type of motor applied 08 05 Selection for motor overload protection OL1 Range xxx0b Motor overload is disabled xxx1b Motor overload is enabled xx0xb Cold start of motor overload xx1xb Hot start of motor overload x0xxb Standard motor x1xxb ...

Page 357: ...ad the inverter will continue running and the OL1 alarm message will flash on the keypad until the motor current falls within the normal operating range 00 27 HD ND Mode 00 27 HD ND Mode Range 0 HD Heavy Duty Constant Torque 150 for 1 Min 1 ND Normal Duty Variable Torque 120 for 1 Min 00 27 0 For constant torque applications with a load less than 150 of the motor rated current If the load is great...

Page 358: ... g h o u s eMo t o r C o mp a n y 5 1 0 0N I H 3 5 R o u n dR o c k T e x a s 7 8 6 8 1 1 8 0 0 2 7 9 4 0 0 7 www t e c o w e s t i n g h o u s e c o m V e r 0 1 2 0 1 7 1 1 D i s t r i b u t o r E 5 1 0 I N V E R T E R ...

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