Instruction Manual
181
Maintenance
Fault
Possible Cause
Probable Solution
Major Consideration
That Led to Solution
To Clear/Reset from
Fault Condition
Consistent high
torque reject (TC/
AM)
Hard joint
Verify/Adjust
Torque Target
is close to
High
Torque
Increase
High
Torque
No downshift
Add a within step
downshift or turn
on ATC or ATC+ to
the audit step
9.2.1 Fault Guide
Use the following Error Code guides to identify, isolate, and diagnose both mechanical and software issues.
Fault
Possible Cause
Probable Solution
Major Consideration
That Led to Solution
To Clear/Reset from
Fault Condition
Overcurrent Fault!
Defective tool,
cable, or controller
Replace defective
tool, cable, or
controller
Exchanging
known good
tools controllers
and cables can
determine which
caused a failure
Replace defective
tool, cable, or
controller.
If the controller
is found to be
defective, return to
STANLEY Assembly
Technologies for
repair.
If the tool is found
to be defective,
repair it by
replacing the motor
or gearing or head.
Low DC bus voltage
Increase speed
of tool, increase
downshift speed, or
remove downshift
altogether.
Create a Pre-torque
step with a
Delay
Between Steps
of at least 0.05
seconds.
Change input
voltage to 230 V
AC
A larger tool
is used with a
long rundown or
Downshift Speed
set very low.
Fluctuating
incoming AC
voltage as seen
on the ANALYZE
screen.
Fault condition
resets when DC bus
voltage is within
limits.
Summary of Contents for QB Expert
Page 8: ......
Page 23: ...Introduction Instruction Manual 15 ...
Page 24: ......
Page 36: ......
Page 37: ...3 QB Expert Alpha Controller Programming SETUP Area SERVICE Area ANALYZE Area ...
Page 94: ......
Page 109: ...Instruction Manual 101 ...
Page 110: ......
Page 123: ...Instruction Manual 115 Tool Operation ...
Page 124: ......
Page 132: ...Input and Output Connector QB Expert Alpha Controller 124 Inputs example ...
Page 133: ...Controller Connections Instruction Manual 125 Outputs Sourcing example ...
Page 157: ...Controller Connections Instruction Manual 149 ...
Page 158: ...MODBUS TCP QB Expert Alpha Controller 150 ...
Page 175: ...Embedded PLC Instruction Manual 167 ...
Page 176: ......
Page 183: ...Multiple Spindle Instruction Manual 175 ...
Page 184: ... QB Expert Alpha Controller 176 ...
Page 201: ...Instruction Manual 193 Maintenance ...
Page 202: ...QB Expert Alpha Controller 194 ...
Page 203: ...10 QB Expert Alpha Controller Appendix A Torsion Compensation Angle Validation ...
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Page 207: ...11 QB Expert Alpha Controller Glossary ...
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