SSD 605C Product Manual Download Page 233

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Application Macros

15-

605C Frequency Inverter

AUTOTUNE

ACTIVE

[604]

–

FALSE

–

[603] ENABLE

–

CALC NO LOAD I

–

[689] MODE

–

CURRENT LIMIT

LIMITING [370]

–

FALSE

150.00% – [365] MOTOR I LIMIT

–

-150.00%

–

[623] REGEN I LIMIT

–

CURRENT

–

[366] FEEDBACK SOURCE

–

TRUE

–

[686] REGEN LIM ENABLE

–

DYNAMIC BRAKING

DC LINK VOLTS

[ 75]

–

0.0V

BRAKING

[ 81]

–

FALSE

TRUE – [ 80] ENABLE

–

100 Ohm

–

[ 77] BRAKE RESISTANCE

–

0.1kW

–

[ 78] BRAKE POWER

–

[ 79] 1 SEC OVER RATING

–

FLUXING

LINEAR LAW – [104] V/F SHAPE

–

100.00%

–

[105] V/F SCALE

–

* 50.0Hz

–

[106] BASE FREQUENCY

–

120Hz

–

[113] LIMIT FREQUENCY

–

0.00%

–

[107] FIXED BOOST

–

0.00%

–

[108] AUTO BOOST

–

FLYCATCHING

ACTIVE [576]

–

FALSE

SETPOINT

[ 28]

–

0.00%

FALSE

–

[570] ENABLE

–

ALWAYS

–

[571] START MODE

–

BIDIRECTIONAL

–

[572] SEARCH MODE

–

**9.00%

–

[573] SEARCH VOLTS

–

**40.00%

–

[ 32] SEARCH BOOST

–

**10.0s

–

[574] SEARCH TIME

–

5.0Hz

–

[575] MIN SEARCH SPEED

–

3.0s

–

[709] REFLUX TIME

–

SLEW RATE LIMIT

TRUE – [ 60] ENABLE

–

500.0Hz/s

–

[ 62] ACCEL LIMIT

–

500.0Hz/s

–

[ 61] DECEL LIMIT

–

STABILISATION

TRUE – [ 82] ENABLE

–

UNDERLAP COMP

TRUE – [600] ENABLE

–

VECTOR FLUXING

SUPPLY VOLTAGE

[596]

–

400.0V **

FALSE – [118] ENABLE

–

** STAR

–

[124] MOTOR CONNECTION

–

** 4.95 Ohm

–

[119] STATOR RES

–

** 52.5mH

–

[120] LEAKAGE INDUC

–

** 472.6mH

–

[121] MUTUAL INDUC

–

VOLTAGE CONTROL

NONE

[595]

VOLTAGE MODE

–

** 400.0V

–

[122]

MOTOR VOLTS

–

100.00%

–

[112]

BASE VOLTS

–

BRAKE CONTROL

RELEASE [587]

–

FALSE

HOLD [590]

–

FALSE

50.00% – [584] ON LOAD

–

5.0Hz

–

[585] ON FREQUENCY

–

3.0Hz

–

[586] OFF FREQUENCY

–

0.00s

–

[588] ON HOLD TIME

–

0.00s

–

[589] OFF HOLD TIME

–

MINIMUM SPEED

OUTPUT [335]

–

0.00%

0.00% – [336] INPUT

–

-100.00%

–

[337] MINIMUM

–

PROP. W/MIN.

–

[338] MODE

–

RAISE/LOWER

OUTPUT [325]

–

0.00%

FALSE

–

[327] RAISE INPUT

–

FALSE

–

[328] LOWER INPUT

–

10.0s

–

[326] RAMP RATE

–

100.00%

–

[330] MAX VALUE

–

-100.00%

–

[329] MIN VALUE

–

0.00%

–

[331] RESET VALUE

–

FALSE

–

[332] RESET

–

SKIP FREQUENCIES

OUTPUT [346]

–

0.0%

OUTPUT H z [363]

–

0.0Hz

INPUT H z [362]

–

0.0Hz

0.00% – [340] INPUT

–

0.0Hz

–

[341] BAND1

–

0.0Hz

–

[342] FREQUENCY 1

–

0.0Hz

–

[680] BAND 2

–

0.0Hz

–

[343] FREQUENCY 2

–

0.0Hz

–

[681] BAND 3

–

0.0Hz

–

[344] FREQUENCY 3

–

0.0Hz

–

[682] BAND4

–

0.0Hz

–

[345] FREQUENCY 4

–

LOCAL CONTROL

REMOTE SEQ

[297]

–

TRUE

REMOTE REF

[257]

–

TRUE

LOCAL/REMOTE

–

[298] SEQ MODES

–

LOCAL/REMOTE

–

[265] REF MODES

–

REMOTE

–

[299] POWER UP MODE

–

FALSE

–

[281] SEQ DIRECTION

–

COMMS CONTROL

COMMS SEQ [295]

–

FALSE

COMMS REF [270]

–

FALSE

COMMS STATUS [272]

–

0000

COMMS COMMAND

[273]

–

0000

FALSE – [300] REMOTE COMMS SEL

–

TERMINALS/COMMS

–

[307] REMOTE SEQ MODES

–

TERMINALS/COMMS

–

[308] REMOTE REF MODES

–

0.0s

–

[309] COMMS TIMEOUT

–

SYSTEM PORT (P3)

0 – [102] GROUP ID (GID)

–

[103] UNIT ID (UID)

–

CUSTOM SCREEN 1

0 – [ 74] TAG NO

–

[324] NAME

–

[323] UNITS

–

xxxxx.

–

[334] DECIMAL PLACE

–

A/B * X + C

–

[125] FORMULA

–

100

–

[321] COEFFICIENT A

–

100

–

[ 44] COEFFICIENT B

–

[322] COEFFICIENT C

–

30000

–

[101] HIGH LIMIT

–

-30000

–

[ 53] LOW LIMIT

–

CUSTOM SCREEN 2

0 – [371] TAG NO

–

[378] NAME

–

[377] UNITS

–

xxxxx.

–

[379] DECIMAL PLACE

–

A/B * X + C

–

[676] FORMULA

–

100

–

[375] COEFFICIENT A

–

100

–

[673] COEFFICIENT B

–

[376] COEFFICIENT C

–

30000

–

[674] HIGH LIMIT

–

-30000

–

[675] LOW LIMIT

–

OPERATOR MENU

1 – [93]

STARTUP SCREEN

–

255

–

[626] OPERATOR MENU 2

–

591

–

[627] OPERATOR MENU 3

–

[628] OPERATOR MENU 4

–

[629] OPERATOR MENU 5

–

[630] OPERATOR MENU 6

–

370

–

[631] OPERATOR MENU 7

–

[632] OPERATOR MENU 8

–

[633] OPERATOR MENU 9

–

[634] OPERATOR MENU 10

–

[635] OPERATOR MENU 11

–

[636] OPERATOR MENU 12

–

[637] OPERATOR MENU 13

–

[638] OPERATOR MENU 14

–

[639] OPERATOR MENU 15

–

OP STATION

OP DATABASE [115]

–

FALSE

OP VERSION [230]

–

0000

BASIC – [ 3]

VIEW LEVEL

–

* ENGLISH

–

[ 1]

LANGUAGE

–

00F0

–

[127] ENABLED KEYS

–

FALSE

–

[116] AUTO BACKUP

–

* AC MOTOR DRIVE

–

[339] CONFIGURATION ID

–

PASSWORD

ENTER PASSWORD

[ 7]

–

0000

CHANGE PASSWORD

[ 8]

–

0000

FALSE

–

[361] PROTECT LOCAL SP

–

FALSE

–

[364] PROTECT OP MENU

–

MOTOR CONTROL

SETPOINT FUNCS

SERIAL LINKS

SEQ & REF

MENUS

PATTERN GEN

DRIVE FREQUENCY

[591]

–

0.0Hz

VOLTS [592]

–

0.0V

BOOST [593]

–

0.0V

TRUE – [ 98] RANDOM PATTERN

–

3kHz

–

[ 99] FREQ SELECT

–

**2.0s

–

[100] DEFLUX DELAY

–

CURRENT FEEDBACK

MOTOR CURRENT

[ 66]

–

0.00 %

MOTOR CURRENT

[ 67]

–

0.0 A

I MAGNETISING

[ 68]

–

0.00 %

I MAGNETISING

[ 69]

–

0.0 A

I TORQUE

[ 70]

–

0.00 %

I TORQUE

[ 71]

–

0.0 A

LOAD

[ 72]

–

0.00 %

FIELD

[ 73]

–

0.00 %

**2.0 A – [ 64]

FULL LOAD CALIB

–

**1.4 A

–

[ 65]

NO LOAD CALIB

–

**0.70

–

[242] POWER FACTOR

–

FALSE

–

[ 50]

QUADRATIC TORQUE

–

INJ BRAKING

ACTIVE [583]

–

FALSE

**0.5 s – [710] DEFLUX TIME

–

**9.0 Hz

–

[577] FREQUENCY

–

100.00 %

–

[578] I-LIM LEVEL

–

**2.0 s

–

[579] DC PULSE

–

**1.0 s

–

[580] FINAL DC PULSE

–

**2.50 %

–

[581] DC LEVEL

–

600.0 s

–

[582] TIMEOUT

–

**100.00 %

–

[739] BASE VOLTS

–

AUTO RESTART

PENDING [608]

–

FALSE

RESTARTING [616]

–

FALSE

ATTEMPTS LEFT [614]

–

TIME LEFT [615]

–

10.0 s

FALSE

–

[611] ENABLE

–

[612] ATTEMPTS

–

10.0 s

–

[610] INITIAL DELAY 1

–

10.0 s

–

[613] ATTEMPT DELAY 1

–

0000

–

[609] TRIGGERS 1

–

0000

[744] T 1

–

0.1 s

–

[678] INITIAL DELAY 2

–

0.1 s

–

[679] ATTEMPT DELAY 2

–

0000 – [677] TRIGGERS 2

–

0000

[745] T 2

–

SLIP COMP

SLIP ACTIVE [762]

–

FALSE

FALSE – [ 82] ENABLE

–

** 1400 n/min

–

[ 83] NAMEPLATE RPM

–

[ 84] MOTOR POLES

–

** 150.0 n/min

–

[ 85] MOTORING LIMIT

–

** 150.0 n/min

–

[ 86] REGEN LIMIT

–

PID

PID OUTPUT [320]

–

0.00 %

PID ERROR [766]

–

0.00 %

0.00 % – [310] SETPOINT

–

0.00%

–

[764] FEEDBACK

–

FALSE

–

[763] SETPOINT NEGATE

–

FALSE

–

[765] FEEDBACK NEGATE

–

FALSE

–

[311] ENABLE

–

FALSE

–

[312] INTEGRAL DEFEAT

–

1.0

–

[313] P GAIN

–

1.00 s

–

[314] I TIME CONST

–

0.000 s

–

[315] D TIME CONST

–

2.000 s

–

[316] FILTER TC

–

100.00 %

–

[317] OUTPUT POS LIMIT

–

-100.00 %

–

[318] OUTPUT NEG LIMIT

–

1.0000

–

[319] OUTPUT SCALING

–

TEC OPTION

FAULT [756]

–

NONE

VERSION [757]

–

0000

OUTPUT 1 [758]

–

0000

OUTPUT 2 [759]

–

0000

NONE – [750] TYPE

–

[751] INPUT 1

–

[752] INPUT 2

–

[753] INPUT 3

–

[754] INPUT 4

–

[755] INPUT 5

–

Macro Control Blocks

Some of these blocks may already be in use by the macros.

Summary of Contents for 605C

Page 1: ...employed by an SSD Drives company without written permission from SSD Drives Ltd Although every effort has been taken to ensure the accuracy of this document it may be necessary without notice to make amendments or correct omissions SSD Drives cannot accept responsibility for damage injury or expenses resulting therefrom 605C Frequency Inverter Product Manual HA465013U001 Issue 8 Compatible with V...

Page 2: ...cts in design materials and workmanship for the period of 12 months from the date of delivery on the terms detailed in SSD Drives Standard Conditions of Sale IA058393C SSD Drives reserves the right to change the content and product specification without notice ...

Page 3: ...DETAILS Serial Number see product label Where installed for your own information Unit used as a refer to Certification for the Inverter RComponent RRelevant Apparatus Unit fitted RWall mounted REnclosure Application Area The equipment described is intended for industrial motor speed control utilising AC induction or AC synchronous machines Personnel Installation operation and maintenance of the eq...

Page 4: ...ing to use it is essential that all user defined parameters for the product s operation are correctly installed This equipment contains electrostatic discharge ESD sensitive parts Observe static control precautions when handling installing and servicing this product IMPORTANT Metal parts may reach a temperature of 90 degrees centigrade in operation Application Risk The specifications processes and...

Page 5: ...Board 2 4 Control Board 2 4 Processor 2 4 Technology Option Interface 2 4 Operator Station Interface 2 4 Chapter 3 INSTALLING THE INVERTER Mechanical Installation 3 1 Mounting the Inverter 3 1 Minimum Air Clearances 3 1 Ventilation 3 1 Air Clearance Cubicle Mount Product Application 3 3 Air Clearance Wall Mount Product Application 3 3 Electrical Installation 3 4 Wiring the Inverter 3 4 Protective ...

Page 6: ... Open loop Inverter V F fluxing 4 5 Set up using the Sensorless Vector Fluxing Mode 4 6 The Autotune Feature 4 6 Manual Tuning 4 7 Tuning using the Motor Equivalent Circuit 4 7 Tuning using a Simple Tuning Sequence 4 7 Tuning Difficulties 4 8 The Start Stop Mode Explained 4 8 Starting and Stopping Methods 4 9 Normal Stopping Methods 4 9 Ramp to Stop 4 9 Coast to Stop 4 10 Advanced Stopping Methods...

Page 7: ...Menu Information 5 6 Alert Message Displays 5 7 The PROG Key 5 7 The L R Key 5 7 The MMI DIAGNOSTICS Menu 5 8 Special Menu Features 5 10 Menu Shortcuts and Special Key Combinations 5 10 Quick Link Information 5 10 Quick Save to Memory 5 10 Changing the Display Language 5 10 Quick Drive Copy 5 10 Changing the Product Code 5 11 Quick Restore Default 5 11 Menu Viewing Levels 5 11 Startup Screen Timeo...

Page 8: ...iguration Mode 6 1 Programming Rules 6 2 Execution Rules 6 2 Saving Your Modifications 6 3 Understanding the Function Block Description 6 3 MMI Menu Maps 6 3 Hexadecimal Representation of Trips 6 4 Function Block Descriptions 6 5 ANALOG DIGIN 6 6 ANALOG INPUT 6 8 ANALOG OUTPUT 6 11 AUTO RESTART 6 13 AUTOTUNE 6 15 BRAKE CONTROL 6 16 COMMS CONTROL 6 17 CURRENT FEEDBACK 6 18 CURRENT LIMIT 6 20 CUSTOM...

Page 9: ...AP COMP 6 72 VALUE FUNCTION 6 73 VECTOR FLUXING 6 80 VOLTAGE CONTROL 6 81 ZERO SPEED 6 82 Motor Specific Parameters 6 83 Quadratic Torque Selection 6 84 Chapter 7 TRIPS AND FAULT FINDING Trips 7 1 What Happens when a Trip Occurs 7 1 Inverter Indications 7 1 Operator Station Indications when connected 7 1 Resetting a Trip Condition 7 1 Using the Operator Station to Manage Trips 7 2 Trip Messages 7 ...

Page 10: ...munications Status 9 6 Chapter 10 PARAMETER SPECIFICATION Specification Table Tag Number Order 10 2 Product Related Default Values 10 19 Language Dependant Defaults 10 19 AC Supply Voltage and Power Rating Dependant Defaults 10 20 Chapter 11 TECHNICAL SPECIFICATIONS 605C Model Recognition 11 1 Environmental Details 11 1 Earthing Safety Details 11 2 Terminal Block Wire Sizes 11 2 Electrical Ratings...

Page 11: ...e 12 7 Solid State Motor Overload Protection 12 7 Short Circuit Rating 12 7 Solid State Short Circuit Protection 12 7 Recommended Branch Circuit Protection 12 7 Motor Base Frequency 12 7 Field Wiring Temperature Rating 12 7 Field Wiring Terminal Markings 12 7 Power Wiring Terminals 12 7 Terminal Tightening Torque 12 7 Field Grounding Terminals 12 8 Operating Ambient Temperature 12 8 Direct Wall Mo...

Page 12: ...mmunications Technology Option 14 1 ConfigEd Lite 14 1 Connection to the P3 Port 14 1 Chapter 15 APPLICATION MACROS The Default Application 15 1 How to Load a Macro 15 1 Macro Descriptions 15 1 Macro 0 15 1 Macro 1 Basic Speed Control default 15 3 Macro 2 Run Forward Run Reverse 15 5 Macro 3 Raise Lower Trim 15 7 Macro 4 Process PID 15 9 Macro 5 Preset Speeds 15 11 Macro 6 Closed Loop Speed Feedba...

Page 13: ...ter to give serial communications closed loop speed control and the factory fitted dynamic braking functions IMPORTANT Motors used must be suitable for inverter duty Optional Equipment Item Part Number 6051 Operator Station A plug in unit providing control monitoring and programming capabilities 6051 Panel Mounting Kit for the 6051 Operator Station 6052 TB1 Comms Technology Option This is a plug i...

Page 14: ...olumn for you to record your application s parameter settings in the table in Chapter 10 It is important that you pass this manual on to any new user of this unit Initial Steps Use the manual to help you plan the following Installation Know your requirements certification requirements EMC UL conformance wall mount or enclosure conformance with local installation requirements supply and cabling req...

Page 15: ...Start Guide Chapters 3 and 4 install and run the product details the Operator Station and menu system Chapter 5 Chapter 11 technical details holds many of the Information for Users without an Operator Station This symbol identifies important text for users operating the 605C Inverter using the default factory set up If the text is italic such as this then the information is especially for users wi...

Page 16: ...1 4 Getting Started 605C Frequency Inverter ...

Page 17: ...Main inverter assembly 9 Control terminals 2 Top cover and screw optional 10 Power terminals 3 Terminal cover retaining screw 11 Earthing points 4 Terminal cover 12 RS232 programming port 5 Remote operator station port 13 Gland plate 6 Power terminal shield 14 Comms technology option optional 7 6051 operator station optional 15 Speed feedback technology option optional 8 Blank cover 16 Configurati...

Page 18: ...ps Symmetric or asymmetric ramp up and down rates Raise Lower Programmable MOP function Jog Programmable jog speed Logic Functions 10 programmable 3 input logic function blocks performing NOT AND NAND OR NOR and XOR functions Value Functions 10 programmable 3 input value function blocks performing IF ABS SWITCH RATIO ADD SUB RATIO TRACK HOLD and BINARY DECODE functions Diagnostics Full diagnostic ...

Page 19: ...ry 01 99 Defined customer liveries Third digit Mechanical packaging style 1 Standard IP20 protected panel mounting 2 IP20 and falling dirt protection UL Type 1 wall mounting Fourth digit Operator Station 0 No Operator Station 1 6051 Operator Station option fitted 5 XX Two characters specifying the user interface language These characters are the same as used for computer keyboard specifications UK...

Page 20: ...nd digital inputs and outputs together with their reference supplies For further details refer to Chapter 11 Technical Specifications Control Terminals The I O configuration switches SW1 SW2 on the control board can be seen when the terminal cover and the left hand Technology Option is removed These switches configure the analog i o terminals Refer to Chapter 6 Programming Your Application ANALOG ...

Page 21: ...ROL M1 M2 M3 DC DC DBR CONTROL TERMINALS 6051 18 17 16 15 L1 L2 N L3 PROGRAMMING PORT U V W RS232 OPERATOR INTERFACE STATION Diode Bridge INTERFACE TECHNOLOGY OPTION INTERFACE TECHNOLOGY OPTION TECHNOLOGY OPTION INTERFACE CONNECTOR Charging Circuit DBR MOTOR TERMINALS THERMISTOR 20 19 RELAY 24 23 22 21 26 25 TECHNOLOGY OPTION INTERFACE CONNECTOR ...

Page 22: ...2 6 An Overview of the Inverter 605C Frequency Inverter ...

Page 23: ...s Mounting the Inverter The unit must be mounted vertically on a solid flat vertical surface It can be wall mounted or mounted inside a suitable cubicle depending upon the required level of EMC compliance refer to Chapter 11 Technical Specifications and Chapter 12 Certification for the Inverter Minimum Air Clearances Ventilation The inverter gives off heat in normal operation and must therefore be...

Page 24: ...ling the Inverter 605C Frequency Inverter equipment may have its own clearance requirements When mounting two or more 605s together these clearances are additive Ensure that the mounting surface is normally cool ...

Page 25: ...Product without UL Type 1 Top Cover mm J K L M All models 15 0 zero 70 70 Air Clearance Wall Mount Product Application Europe IP2x plus IP4x top surface protection USA Canada Type 1 Wall mounted 605s must have the top cover correctly fitted The top cover fixing screw has a maximum tightening torque of 1 5Nm 1 2Nm recommended UL Type 1 Top Cover J Control Heat Sink K L M FORCED AIR FLOW Figure 3 3 ...

Page 26: ...oke noisy motor cable supply EMC motor choke noisy filter motor output external EMC if required Figure 3 4 Cabling Requirements Cables are considered to be electrically sensitive clean or noisy You should already have planned your cable routes with respect to segregating these cables for EMC compliance If not refer to Chapter 12 Certification for the Inverter Cable Gland Requirements Use a metal g...

Page 27: ...10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 L1 L2 L3 DC DC M1 U M2 V M3 W P3 TB3 TB1 TB4 Figure 3 7 605C Inverter showing Earth Power and Control Board Terminals 3 x 28 6mm diameter 3 x 22 8mm diameter power supply control motor Figure 3 6 Cable and Screen Fixings showing recommended usage of Gland Plate ...

Page 28: ...ter when fitted refer to Chapter 12 Certification for the Inverter EMC Installation Options Power Wiring Connections 1 Remove the terminal cover retaining screws and lift off the terminal cover 2 Lift the internal power terminal shield 3 Feed the power supply and motor cables into the inverter through the metal gland plate using the correct cable entries and connect to the power terminals Tighten ...

Page 29: ...to Chapter 11 Technical Specifications for Control Terminal information Refer to Chapter 6 Programming Your Application for ANALOG INPUT and ANALOG OUTPUT 1 configuration switch settings HEALTH Speed Setpoint 10 k 220V AC 3A maximum TB1 TB3 TB4 into a resistive load default 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 DOUT1_A DOUT1_B DOUT2_A DOUT2_B DOUT3_A DOUT3_B 21 22 23 24 25 26 AIN1 SPE...

Page 30: ...tor Station for a PC running ConfigEd Lite or other suitable PC programming tool in all of the options above 6052 Mounting Kit Parts for the Remote Keypad 6 Assembly Procedure Remove the factory fitted P3 lead from the P3 port under the terminal cover which connects the fitted Operator Station Fit the ferrite to one end of the 3m connector lead passing the cable through the ferrite twice as shown ...

Page 31: ...ounted Keypad 6901 Top Cover This UL Type 1 top cover is fitted to wall mounted 605C units to give improved compliance ratings Refer to Chapter 11 Technical Specifications Environmental Details Align the top cover to be flush with the front of the unit and press the locating pegs firmly into position The top must be secured with a screw 104mm 96 4 48 2 27 10 5 4 0 132 5 40 50 5 86 5 Template 30 cu...

Page 32: ...Feedback and or Communications Technology Options but you cannot use two options of the same kind Refer to the appropriate Technology Option Technical Manual for further information Speed Feedback Option Comms Option Removal Remove the option by carefully pushing a long screwdriver for instance under the option and gently prising it out The pins are protected by the option moulding WARNING Isolate...

Page 33: ...r CZ463068 CZ388396 Dimensions H1 mm 165 335 H2 mm 125 295 E mm 146 316 D mm 60 60 W mm 30 30 a mm 13 13 b mm 17 17 d mm diameter 5 3 5 3 Flying lead length mm 500 500 Electrical Connection M5 spade M5 ring Table 3 1 Brake Resistor Dimensions H1 D flying leads E H2 W a b d a b Part Number CZ389853 CZ463068 Resistance 100Ω 56Ω Max wattage 100W 200W 5 second rating 500 500 3 second rating 833 833 1 ...

Page 34: ...ter terminals or cabling for at least 3 minutes after removing the ac supply Only use the ac supply filter with a permanent earth connection Mount the filter as close as possible to the inverter If the filter is wall mounted it must be mounted vertically and fitted with the gland box base A and gland box cover B These items are not required if the filter is mounted inside a suitable cubicle Fit a ...

Page 35: ...on is limited to emergency use only or in a system where the inverter can be inhibited before closing or opening this contactor Earth Fault Monitoring Systems We do not recommend the use of circuit breakers e g RCD ELCB GFCI but where their use is mandatory they should Operate correctly with dc and ac protective earth currents i e type B RCDs as in Amendment 2 of IEC755 Have adjustable trip amplit...

Page 36: ...e in series with the motor Installations with longer than specified motor cable runs may suffer from nuisance overcurrent trips refer to Chapter 11 Technical Specifications Cabling Requirements for maximum cable lengths A choke may be fitted in the inverter output to limit capacitive current Screened cable has a higher capacitance and may cause problems in shorter runs Note Motor chokes must be fi...

Page 37: ...ulation with a Meggar Check for damage to equipment Check for loose ends clippings drilling swarf etc lodged in the Inverter and system If possible check that the motor can be turned freely and that any cooling fans are intact and free from obstruction Ensure the safety of the complete system before the Inverter is energised Ensure that rotation of the motor in either direction will not cause dama...

Page 38: ... Operator Station Remote Analog and digital inputs and outputs RS232 Port or the Technology Option Thus the Inverter can operate in one of four combinations of local and remote modes analog and digital inputs and outputs PC running ConfigEd Lite or other suitable software Technology REMOTE CONTROL 605C inverter using 605C inverter using 605C inverter using LOCAL CONTROL 605C inverter using Option ...

Page 39: ...ontrol modes at the same time However you can fix either or both modes in software to be either Local or Remote control This makes the L R key inoperative for that mode In this way you can select a combination where both Local and Remote modes are present To do this go to the LOCAL CONTROL menu at level 4 and select either LOCAL ONLY Sets Local control REMOTE ONLY Sets Remote control LOCAL REMOTE ...

Page 40: ... closing either the RESET switch or the RUN switch The HEALTH LED will now light 2 Close the RUN switch The RUN LED will flash if the setpoint is at zero Turn the speed potentiometer up a little to apply a small speed setpoint The RUN LED will light and the motor will rotate slowly Reverse the motor s direction of rotation either by pressing the DIR key or by swapping two of the motor phases WARNI...

Page 41: ...t up as an Open loop Inverter V F fluxing By loading a different macro you are installing the default settings for that macro s application Once a macro has been loaded or the default is used the parameters most likely to require attention are contained in the QUICK SETUP menu at level 2 Parameters Default Brief Description BASE FREQUENCY 50 0 Hz Frequency at which Inverter gives maximum output vo...

Page 42: ... per phase stator leakage inductance MUTUAL INDUC 1000 0mH Motor per phase stator mutual magnetising inductance These values are dependent upon the power build of the unit indicated by the Product Code Table 4 3 Important Parameters for the Sensorless Vector Fluxing Mode The Autotune Feature The Autotune feature can be used to identify and store the following parameters STATOR RES LEAKAGE INDUC MU...

Page 43: ...is order to complete the manual tuning process NAMEPLATE RPM Enter the motor nameplate rated speed MOTOR POLES Enter the number of motor poles SUPPLY VOLTAGE Enter the Inverter rms line to line volts MOTOR CONNECTION Enter the motor 3 phase connection type VECTOR ENABLE Set to TRUE STATOR RES Set STATOR RES to zero Run motor at zero speed unloaded Note the BOOST parameter value see PATTERN GEN Cal...

Page 44: ... SETPOINT while the JOG input remains TRUE Start Stop Controlled Locally The reference value is set by the SETPOINT LOCAL parameter The direction of rotation is controlled by the DIR key forward reverse on the Operator Station When the RUN key is pressed the SPEED DEMAND ramps up to the reference value at a rate controlled by ACCEL RATE The Inverter will continue to run at the reference value even...

Page 45: ...on REFERENCE SEQUENCING LOGIC STOP and SYSTEM RAMP for explanations of parameters Normal Stopping Methods Macro 1 is set to RAMPED see RUN STOP MODE function block at STOP RATE set to 10 0s see STOP function block With the Operator Station or suitable programming tool the Inverter can be selected to Coast to Stop or to Ramp to Stop at one of two rates STOP RATE or FAST STOP RATE The stopping proce...

Page 46: ... Forced Fast Stop The Fast Stop mode overrides the RUN FWD RUN REV and JOG inputs in Remote mode and the RUN and JOG Operator Station keys in Local mode It is selected by setting FAST STOP to TRUE The Fast Stop mode can be set to either RAMP or COAST The stopping sequence starts when the FAST STOP input goes FALSE regardless of the state of the RUN input SPEED DEMAND REMOTE SETPOINT Speed 0 RUN in...

Page 47: ... 100 ms The stop sequence continues even if the STOP signal goes inactive before the Inverter is stopped Various combinations of stop logic are shown below POWER CIRCUIT DISABLED SPEED DEMAND REMOTE SETPOINT Speed 0 SPEED TRIM COAST STOP Figure 4 11 Forced Coast Stop example SPEED DEMAND REMOTE SETPOINT Speed 0 RUN FWD STOP REMOTE SETPOINT RUN REV RUN FWD ignored as already running RUN FWD acted o...

Page 48: ...n this parameter is FALSE the power stack is disabled regardless of the state of any other parameters In conjunction with the HEALTHY output parameter DRIVE ENABLE can synchronise several Inverters on power up Single Wire Logic Starting Use this when the motor direction will always be the same The motor will run while the switch is closed and will stop when it is open RUN Digital Input 1 DIRECTION...

Page 49: ... start running The Inverter continues running when the push button contact is released causing RUN FWD to return to FALSE While the Inverter is running forwards the RUN REV parameter is ignored until the Inverter is stopped even though the RUN FWD signal is now FALSE The JOG parameter is never latched in this way The Inverter only jogs while the JOG parameter is TRUE Sequencing Logic RUN FWD REMOT...

Page 50: ...4 14 Operating the Inverter 605C Frequency Inverter ...

Page 51: ...POINT REMOTE by default Customising the Operator Station This chapter contains information on how to customise the Operator Station to your application Below are some of the ways in which you can make the Operator Station work effectively for you Consider the following features The Welcome screen can be customised so that it displays the process name for example Create two custom screens for the u...

Page 52: ...e left of the bottom line PROG PROG Navigation Toggles between current locations within the Operator menu and any other menu LOCAL REMOTE R L Control Toggles between Remote and Local Control for both Start Stop Seq and Speed Control Ref When toggling the display automatically goes to the relevant SETPOINT screen and the SETPOINT LOCAL screen will have the and keys enabled to alter the setpoint Key...

Page 53: ...equested direction and actual direction are forward Requested direction and actual direction are reverse Requested direction is forward but actual direction is reverse Requested direction is reverse but actual direction is forward LOCAL SEQ LOCAL REF Local Remote Mode Start Stop Seq and Speed Control Ref are controlled from the terminals Start Stop Seq is controlled using the RUN STOP JOG and FWD ...

Page 54: ...the FUNCTION BLOCKS menu MENUS a view of parameters contained in the FUNCTION BLOCKS menu for setting up the Operator Station display PARAMETER SAVE Save the application SYSTEM Macro selection and enter exit Configuration Mode Figure 5 1 The Menu System showing Menus at Level 1 Navigating the Menu System On power up the Operator Station defaults into the OPERATOR menu timing out from the Welcome s...

Page 55: ... FLUXING VECTOR FLUXING AUTOTUNE VOLTAGE CONTROL UNDERLAP COMP PATTERN GEN DYNAMIC BRAKING INJ BRAKING FLY CATCHING TRIPS STATUS I O TRIPS I T TRIPS STALL TRIP TRIPS HISTORY OP STATION PASSWORD OPERATOR MENU CUSTOM SCREEN 1 CUSTOM SCREEN 2 COMMS CONTROL SYSTEM PORT P3 ALL PARAMETERS APPLICATION ONLY E M ADVANCED VIEW ONLY MENU LEVEL 3 MENU LEVEL 4 MENU LEVEL 5 MENU LEVEL 1 QUICK SETUP VECTOR SETUP...

Page 56: ...te that the up and down keys will now change parameter values Pressing E removes the symbol and reverts the up and down keys to scrolling through the parameters A writable parameter may be non writable if it is the destination of a link In this case it will be indicated by appearing on the left of the bottom line Non writable parameters are identified by appearing on the left of the bottom line No...

Page 57: ... to enter is displayed i e OPERATOR or for example TRIPS Releasing the key clears the display and releases you into that menu WELCOME SCREEN OPERATOR PROG The Menu System M E SETPOINT REMOTE to other parameters to other menus parameters press immediately after power up to skip the timeout timeout from power up Figure 5 2 The Menu System showing Operation of the E M and PROG Keys The L R Key The L ...

Page 58: ...ODER SPEED Tag No 749 xxx xx Speed feedback as a percentage of MAXIMUM SPEED Refer to the ENCODER function block MOTOR CURRENT Tag No 67 xxxx xA Level of rms line current being drawn from the Inverter Refer to the CURRENT FEEDBACK function block LOAD Tag No 207 xxx xx Normalised version of the I TORQUE diagnostic 100 motor operating at rated load torque Refer to the CURRENT FEEDBACK function block...

Page 59: ... to the DIGITAL INPUT function block DIN 4 VALUE Tag No 40 FALSE TRUE The TRUE or FALSE input after any inversion Refer to the DIGITAL INPUT function block DIN 5 VALUE Tag No 43 FALSE TRUE The TRUE or FALSE input after any inversion Refer to the DIGITAL INPUT function block DIN 6 VALUE Tag No 726 FALSE TRUE The TRUE or FALSE input after any inversion Refer to the DIGITAL INPUT function block DIN 7...

Page 60: ...SAVE TO MEMORY menu in the PARAMETER SAVE menu at level 1 After saving press the PROG key to return to the previous display Changing the Display Language Holding down the PROG key at power up takes you immediately to the DISPLAY LANGUAGE parameter in the MENUS menu at level 1 Refer to Selecting the Display Language page 5 12 for information on selecting a language The selected view level when prev...

Page 61: ...is displayed Quick Restore Default A special key combination restores to the Inverter the current product code default values and Macro 1 parameter values This feature is only available at power up as a security measure Hold down the up and down and keys then power up the Inverter Menu Viewing Levels For ease of operation there are three viewing levels for the Operator Station The setting for the ...

Page 62: ...otected parameter it will cause an alert reason message to be displayed By default the password feature is disabled i e 0000 There are two password parameters stored in the PASSWORD menu at level 1 ENTER PASSWORD and CHANGE PASSWORD The ENTER PASSWORD and CHANGE PASSWORD values are hidden by XXXX until you press the M key to begin editing the parameter To Activate Password Protection 1 Use the and...

Page 63: ...Chapter 6 Programming Your Application OPERATOR MENU Selecting a Startup Screen The STARTUP SCREEN parameter selects which of the OPERATOR MENU parameters will be used as the Startup screen Press the M key and use the up and down keys to set the screen number Press the E key to exit the parameter The example shown has OPERATOR MENU 1 selected this is the fixed OPERATOR MENU parameter that always d...

Page 64: ...etup from memory Enter the LOAD FROM MEMORY menu at level 2 to display the UP FOR ACTION page Note Pressing the key as instructed restores to the Inverter the last saved parameter settings Copying an Application The Operator Station is a programming tool for writing to the Inverter where the information is stored But the Operator Station itself can also be used to store this data Transferring Your...

Page 65: ...formation is replaced by any subsequent SAVE TO OP operation Backing up Your Application The Operator Station can be used to back up the application data stored in the Inverter as a safety measure Refer to Transferring Your Application to Another Inverter above You can have the Operator Station back up the application each time a SAVE TO MEMORY is performed by enabling the AUTO BACKUP parameter Re...

Page 66: ...5 16 The Operator Station 605C Frequency Inverter ...

Page 67: ... parameter of another or the same function block Each individual block is a processing feature i e it takes the input parameter processes the information and makes the result available as one or more output parameters Modifying a Block Diagram Configuration and Parameterisation Modes There are two modes of operation used while modifying a block diagram Parameterisation and Configuration modes The ...

Page 68: ...ecuting within 2ms Just before a function block is executed all the links that have that block as their destination are executed thereby copying new values in to the block s parameter inputs The input parameters are then processed to produce a new set of output parameters The execution order of the blocks is automatically arranged for minimal delay The output value transferred by a link on executi...

Page 69: ...t to a value depending on the overall power build of the Inverter indicated by the product code Refer to Chapter 2 Understanding the Product Code and Chapter 10 Product Related Default Values Note Decimal Places dp some internally held parameters with two decimal places are only displayed with one decimal place These parameters are indicated in the Parameter Descriptions tables The Range parameter...

Page 70: ...IPS TRIGGERS 1 and TRIGGERS 2 parameters use a four digit hexadecimal number to identify individual trips Each trip has a unique corresponding number as shown below Trip Trip Code Digit 4 Digit 3 Digit 2 Digit 1 17 MOTOR TEMP 1 18 CURRENT LIMIT 2 19 SHORT CIRCUIT 4 20 24V FAILURE 8 21 LOW SPEED I 1 22 PHASE FAIL 2 When more than one trip is to be represented at the same time then the trip codes ar...

Page 71: ... 6 11 PASSWORD 6 46 AUTO RESTART 6 13 PATTERN GEN 6 47 AUTOTUNE 6 15 PID 6 48 BRAKE CONTROL 6 16 PRESET 6 50 COMMS CONTROL 6 17 RAISE LOWER 6 52 CURRENT FEEDBACK 6 18 REFERENCE 6 53 CURRENT LIMIT 6 20 SEQUENCING LOGIC 6 55 CUSTOM SCREEN 6 21 SETPOINT SCALE 6 56 DEMULTIPLEXER 6 23 SKIP FREQUENCIES 6 58 DIGITAL INPUT 6 24 SLEW RATE LIMIT 6 60 DIGITAL OUTPUT 6 25 SLIP COMP 6 61 DYNAMIC BRAKING 6 26 S...

Page 72: ...less than the comparison LEVEL will cause the output VALUE to be FALSE 10V 10V 0 30 100 0 FALSE 1 TRUE LEVEL TRUE FALSE VALUE raw input MMI Menu Map 1 SETUP PARAMETERS 2 FUNCTION BLOCKS 3 INPUTS OUTPUTS 4 ANALOG DIGIN 5 ANALOG DIGIN 1 5 ANALOG DIGIN 2 A DIN 2 INVERT A DIN 2 LEVEL A DIN 2 HYST A DIN 2 VALUE ANALOG DIGIN 2 VALUE 95 FALSE FALSE 94 INVERT 30 00 96 LEVEL 5 00 97 HYSTERISIS Parameter De...

Page 73: ...IS LEVEL RAW INPUT VALUE INVERT HYSTERISIS The input voltage or current is converted to an equivalent percentage by the Inverter s analog input electronics The percentage generated by a given input voltage depends on the hardware range selected as shown in the table below The hardware range is selected using switch bank SW1 on the control PCB as described under the ANALOG INPUT function block Nomi...

Page 74: ...E 100 00 713 SCALE 0 00 714 OFFSET 0 20 mA 712 TYPE FALSE 711 BREAK ENABLE 0 00 716 BREAK VALUE Parameter Descriptions SCALE Range 300 00 to 300 00 A scaling factor applied to the raw input With a scaling factor of 100 00 and an offset of 0 00 an input equal to the low input range will appear as a value of 0 00 Similarly an input equal to the high input range will appear as a value of 100 00 OFFSE...

Page 75: ...ied as shown to produce a value suitable for use in the application The break detect facility may only be used in conjunction with the following hardware ranges 2 to 10V 1 to 5V 4 to 20mA and 20 to 4mA An input break is defined as an input reading less than either 0 1V or 0 45mA When an input break has been detected the VALUE output is forced to be the BREAK VALUE BREAK ENABLE Range FALSE TRUE For...

Page 76: ...ppropriate TYPE parameter Figure 6 3 I O Configuration Switches shown at Manufacturing Defaults Table 6 2 Select Input Signal Input Type Switch Settings ANALOG INPUT 1 0 20 or 4 20mA SW1 1 OFF SW1 2 ON Terminal 1 0 10V SW1 1 OFF SW1 2 OFF 10V SW1 1 ON SW1 2 OFF ANALOG INPUT 2 0 20 or 4 20mA SW1 3 OFF SW1 4 ON Terminal 2 0 10V SW1 3 OFF SW1 4 OFF 10V SW1 3 ON SW1 4 OFF Default settings as shown SW1...

Page 77: ... SCALE 0 00 733 OFFSET FALSE 734 ABS 10 10 V 735 TYPE ANALOG OUTPUT 1 0 00 45 VALUE 100 00 46 SCALE 0 00 47 OFFSET TRUE 48 ABS 0 10 V 49 TYPE Parameter Descriptions VALUE Range 300 00 to 300 00 The demanded value to output SCALE Range 300 00 to 300 00 A scaling factor to apply to VALUE A scaling factor of 100 00 has no effect OFFSET Range 300 00 to 300 00 An offset added to VALUE after the scaling...

Page 78: ... to 10V range Configuration Switch Settings SW2 The analog output terminals are configured for voltage or current operation by the I O configuration switch settings Remember to select the appropriate TYPE parameter Table 6 3 Select Input Signal Figure 6 4 I O Configuration Switches shown at Manufacturing defaults X OUTPUT SCALE OFFSET VALUE ABS TYPE Input Type Switch Settings ANALOG OUTPUT 1 0 20 ...

Page 79: ... the auto restart feature ATTEMPTS Range 1 to 10 Determines the number of restarts that will be permitted before requiring an external fault reset INITIAL DELAY 1 Range 0 0 to 600 0 s Determines the delay for the first restart attempt when the trip is included in TRIGGERS 1 The delay is measured from all error conditions clearing ATTEMPT DELAY 1 Range 0 0 to 600 0 s Determines the delay between re...

Page 80: ...ALSE TRUE Indicates that an auto restart is occurring ATTEMPTS LEFT Range xxxxx Indicates the number of attempts left before an external fault reset is required TIME LEFT Range xxxx x s When in the timing sub state this parameter indicates the time left before an auto restart attempt will be permitted When non zero this value is unaffected by changes to ATTEMPT DELAY 1 ...

Page 81: ...from the stopped condition The function block cannot be changed whilst the drive is running When the test is complete the stack is disabled and the motor left to coast MMI Menu Map 1 SETUP PARAMETERS 2 FUNCTION BLOCKS 3 MOTOR CONTROL 4 AUTOTUNE AUTOTUNE ENABLE AUTOTUNE MODE AUTOTUNE ACTIVE AUTOTUNE ACTIVE 604 FALSE FALSE 603 ENABLE CALC NO LOAD I 689 MODE Parameter Descriptions ENABLE Range FALSE ...

Page 82: ... 588 ON HOLD TIME 0 00 s 589 OFF HOLD TIME Parameter Descriptions ON LOAD Range 0 00 to 150 00 Load level at which the external motor brake is applied ON FREQUENCY Range 0 0 to 480 0 Hz Frequency at which the external motor brake is applied OFF FREQUENCY Range 0 0 to 480 0 Hz Frequency at which the external motor brake is released ON HOLD TIME Range 0 00 to 60 00 s Sets the duration of the pulse o...

Page 83: ...he terminals 1 TRUE and in REMOTE mode then control is from the communications REMOTE SEQ MODES Range Enumerated see below Selects the type of remote sequencing mode Enumerated Value Mode 0 TERMINALS COMMS 1 TERMINALS ONLY 2 COMMS ONLY REMOTE REF MODES Range Enumerated see below Selects the type of remote reference mode Enumerated Value Mode 0 TERMINALS COMMS 1 TERMINALS ONLY 2 COMMS ONLY COMMS TI...

Page 84: ... line current However for small motors this proportion can be much higher If in doubt this information can be obtained from the motor manufacturer Alternatively the parameter should be set to rms line current drawn from the Inverter when running the motor under no load at base frequency The value of NO LOAD CALIB is internally clamped in the Inverter to be within 10 to 90 of the FULL LOAD CALIB se...

Page 85: ...addition the field current component is re scaled to provide a FIELD diagnostic A value of 100 0 in the field diagnostic indicates that the motor is operating at rated flux The torque current component is re scaled to provide a LOAD diagnostic A value of 100 0 in the load diagnostic indicates that the motor is operating at rated torque or full load I TORQUE Range xxx xh h This diagnostic contains ...

Page 86: ...N LIM ENABLE CURRENT LIMITING CURRENT LIMIT LIMITING 370 FALSE 150 00 365 MOTOR I LIMIT 150 00 623 REGEN I LIMIT CURRENT 366 FEEDBACK SOURCE TRUE 686 REGEN LIM ENABLE Parameter Descriptions MOTOR I LIMIT Range 0 00 to 150 00 This parameter sets the level of motor current as a of FULL LOAD CALIB refer to the CURRENT FEEDBACK function block at which the Inverter begins to reduce the Inverter output ...

Page 87: ...me UNITS Range 5 characters A 5 character label that is displayed as the parameter units DECIMAL PLACE Range Enumerated see below Select the position of the decimal point Note that _ indicates a character that will not display on the Operator Station Enumerated Value Decimal Place 0 XXXXX 1 XXXX X 2 XXX XX 3 XX XXX 4 X XXXX 5 XXXX _ 6 XXX X_ 7 XX XX_ 8 X XXX_ CUSTOM SCREEN 1 0 74 TAG NO 324 NAME 3...

Page 88: ...ange 30000 to 30000 Use high limit to set a maximum value on the Operator Station Setting the HIGH LIMIT lower than or equal to the LOW LIMIT makes the parameter read only LOW LIMIT Range 30000 to 30000 Use low limit to set a minimum value on the Operator Station Setting the HIGH LIMIT higher than or equal to the HIGH LIMIT makes the parameter read only HEX DEC HEX DEC HEX DEC HEX DEC HEX DEC HEX ...

Page 89: ...PUT 8 OUTPUT 9 OUTPUT 10 OUTPUT 11 OUTPUT 12 OUTPUT 13 OUTPUT 14 OUTPUT 15 DEMULTIPLEXER OUTPUT 0 657 FALSE OUTPUT 1 658 FALSE OUTPUT 2 659 FALSE OUTPUT 3 660 FALSE OUTPUT 4 661 FALSE OUTPUT 5 662 FALSE OUTPUT 6 663 FALSE OUTPUT 7 664 FALSE OUTPUT 8 665 FALSE OUTPUT 9 666 FALSE OUTPUT 10 667 FALSE OUTPUT 11 668 FALSE OUTPUT 12 669 FALSE OUTPUT 13 670 FALSE OUTPUT 14 671 FALSE OUTPUT 15 672 FALSE 0...

Page 90: ...ALSE logic value The digital input block takes this value and optionally inverts it before providing the VALUE output INPUT VALUE INVERT UNPROCESSED MMI Menu Map 7 1 SETUP PARAMETERS 7 2 FUNCTION BLOCKS 3 INPUTS OUTPUTS 4 DIGITAL INPUT 5 DIGITAL INPUT 1 5 DIGITAL INPUT 2 5 DIGITAL INPUT 3 5 DIGITAL INPUT 4 5 DIGITAL INPUT 5 5 DIGITAL INPUT 6 5 DIGITAL INPUT 7 5 DIGITAL INPUT 8 DIN 8 INVERT DIN 8 V...

Page 91: ...associated with terminals 23 24 DIGITAL OUTPUT 3 is associated with terminals 25 26 INVERT reverses the output logic MMI Menu Map 1 SETUP PARAMETERS 2 FUNCTION BLOCKS 3 INPUTS OUTPUTS 4 DIGITAL OUTPUT 5 DIGITAL OUTPUT 1 5 DIGITAL OUTPUT 2 5 DIGITAL OUTPUT 3 DOUT 3 VALUE DOUT 3 INVERT DIGITAL OUTPUT 2 FALSE 55 VALUE FALSE 54 INVERT DIGITAL OUTPUT 1 FALSE 52 VALUE FALSE 51 INVERT DIGITAL OUTPUT 3 FA...

Page 92: ... the energy dumped into the braking resistor and the energy dissipated across the brake switch With this information the Inverter is able to deduce the loading on the brake resistor An optional trip may be enabled should the resistor be loaded beyond its capabilities Refer also to Chapter 13 Application Notes Dynamic Braking MMI Menu Map 1 SETUP PARAMETERS 2 FUNCTION BLOCKS 3 MOTOR CONTROL 4 DYNAM...

Page 93: ...LOCK The CLOCK DIRECTION option is not supported on this product Enumerated Value Mode 0 QUADRATURE 1 CLOCK DIR 2 CLOCK RESET Range FALSE TRUE When TRUE the POSITION output is set and held at zero LINES Range 1 to 10000 The number of lines must be set to match the type of encoder being used Incorrect setting of this parameter will result in an erroneous speed measurement INVERT Range FALSE TRUE Wh...

Page 94: ...rmined by the V F SHAPE parameter Above base frequency the volts will saturate at the maximum value Setting the BASE FREQUENCY parameter to a value greater than LIMIT FREQUENCY parameter results in the internal value of base frequency used for the volts to frequency template being clamped at the set value of limit frequency LIMIT FREQUENCY Range Enumerated see below Sets the value of the maximum o...

Page 95: ... applications For either of these V F shapes the BASE FREQUENCY which is the value of Inverter output frequency at which maximum output volts is provided can be set by the user Correct no load motor fluxing at low Inverter output frequencies can be achieved by setting the FIXED BOOST parameter Correct motor fluxing under load conditions is achieved by setting the AUTO BOOST parameter The motor is ...

Page 96: ...g sequence Enumerated Value Search Mode 0 BIDIRECTIONAL 1 UNIDIRECTIONAL SEARCH VOLTS Range 0 00 to 100 00 The percentage level of the search volts applied to the motor during the speed search phase of the flycatching sequence Increasing this parameter improves the accuracy of the discovered motor speed but increases the braking influence of the speed search on the rotating motor SEARCH BOOST Rang...

Page 97: ...rting conditions ALWAYS All starts after controlled or uncontrolled stop or after a power up TRIP or POWER UP After uncontrolled stop i e trip or coast or after a power up TRIP After uncontrolled stop i e trip or coast The type of speed sequence may be Bidirectional or Unidirectional Bidirectional Initially the search is performed in the direction of the speed setpoint If the drive fails to identi...

Page 98: ... to 480 0 Hz Determines the maximum frequency applied to the motor for the low frequency injection braking mode It is also clamped internally so as never to exceed 50 of base speed value I LIM LEVEL Range 50 00 to 150 00 Determines the level of motor current flowing during low frequency injection braking DC PULSE Range 0 0 to 100 0 s Determines the duration of the dc pulse applied to the motor whe...

Page 99: ...n EXTERNAL TRIP to occur unless this trip is disabled within the TRIPS area This parameter is not saved in the Inverter s non volatile memory and thus is reset to the default setting at power up INPUT 1 BREAK Range FALSE TRUE A general purpose signal designed to be internally wired to the function block ANALOG INPUT 1 BREAK parameter When this signal goes TRUE this causes an INPUT 1 BREAK trip to ...

Page 100: ... is below the level is used to balance the time for which the current is above the level This avoids spurious trips while maintaining the monitoring function Refer to Chapter 7 for a description of the trips supported by the Inverter MMI Menu Map 1 SETUP PARAMETERS 2 FUNCTION BLOCKS 3 TRIPS 4 I T TRIP I T THRESHOLD I T TIME I T UPPER LIMIT I t TRIP 105 00 237 I t THRESHOLD 60 s 238 I t TIME 150 00...

Page 101: ... 4 Operating the Inverter The Start Stop Mode Explained MMI Menu Map 1 SETUP PARAMETERS 2 FUNCTION BLOCKS 3 SEQ REF 4 JOG JOG SETPOINT JOG ACCEL RATE JOG DECEL RATE JOG 10 00 246 SETPOINT 1 0 s 261 ACCEL RATE 1 0 s 262 DECEL RATE Parameter Descriptions SETPOINT Range 0 00 to 100 00 The setpoint is the target reference that the Inverter will ramp to Direction is taken from the current mode LOCAL or...

Page 102: ...ion Remote is an external signal The modes supported are Enumerated Value Seq Mode 0 LOCAL REMOTE 1 LOCAL ONLY 2 REMOTE ONLY REF MODES Range Enumerated see below Allows the source of the reference signal to be selected Local is the Operator Station Remote is an external signal The modes supported are Enumerated Value Ref Mode 0 LOCAL REMOTE 1 LOCAL ONLY 2 REMOTE ONLY POWER UP MODE Range Enumerated...

Page 103: ... 206 INPUT B FALSE 207 INPUT C NOT A 209 TYPE LOGIC FUNC 8 OUTPUT 218 FALSE FALSE 215 INPUT A FALSE 216 INPUT B FALSE 217 INPUT C NOT A 219 TYPE LOGIC FUNC 10 OUTPUT 228 FALSE FALSE 225 INPUT A FALSE 226 INPUT B FALSE 227 INPUT C NOT A 229 TYPE LOGIC FUNC 1 OUTPUT 183 FALSE FALSE 180 INPUT A FALSE 181 INPUT B FALSE 182 INPUT C NOT A 184 TYPE LOGIC FUNC 3 OUTPUT 193 FALSE FALSE 190 INPUT A FALSE 19...

Page 104: ...nd C are all TRUE then the OUTPUT is FALSE otherwise the OUTPUT is TRUE OR A B C OUTPUT INPUT A INPUT B INPUT C OR A B C If at least one of A or B or C is TRUE then the OUTPUT is TRUE otherwise the OUTPUT is FALSE TYPE Range Enumerated see below The operation to be performed on the three inputs to produce the output value The operations that can be selected are Enumerated Value Type 0 NOT A 1 AND ...

Page 105: ...he output is FALSE otherwise the output is TRUE 0 1 EDGE A input A output input C FALSE input C TRUE Duration 20ms t Rising Edge Trigger Input B is not used This function outputs a pulse of 20ms duration when INPUT A to the block becomes TRUE When INPUT C is TRUE the output is inverted 1 0 EDGE A input A output input C FALSE input C TRUE Duration 20ms t Falling Edge Trigger Input B is not used Thi...

Page 106: ... 1 0 1 1 1 1 0 OR A B C OUTPUT INPUT A INPUT B INPUT C OR A B C Refer to the Truth Table FALSE 0 TRUE 1 Input State A B C Output State 0 0 0 1 0 0 1 0 0 1 0 1 0 1 1 1 1 0 0 1 1 0 1 1 1 1 0 1 1 1 1 1 S FLIP FLOP OUTPUT INPUT A S FLIP FLOP INPUT B This is a set dominant flip flop INPUT A functions as set and INPUT B as reset R FLIP FLOP OUTPUT INPUT A R FLIP FLOP INPUT B This is a reset dominant fli...

Page 107: ...put goes linearly between minimum and 100 for an input that goes from 0 to 100 Note the constraints min 0 input 0 max 100 MMI Menu Map 1 SETUP PARAMETERS 2 FUNCTION BLOCKS 3 SETPOINT FUNCS 4 MINIMUM SPEED MIN SPEED INPUT MIN SPEED MIN SPEED MODE MIN SPEED OUTPUT MINIMUM SPEED OUTPUT 335 0 00 0 00 336 INPUT 100 00 337 MINIMUM PROP W MIN 338 MODE Parameter Descriptions INPUT Range 300 00 to 300 00 T...

Page 108: ...UT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8 INPUT 9 INPUT 10 INPUT 11 INPUT 12 INPUT 13 INPUT 14 INPUT 15 OUTPUT MULTIPLEXER OUTPUT 598 0000 FALSE 641 INPUT 0 FALSE 642 INPUT 1 FALSE 643 INPUT 2 FALSE 644 INPUT 3 FALSE 645 INPUT 4 FALSE 646 INPUT 5 FALSE 647 INPUT 6 FALSE 648 INPUT 7 FALSE 649 INPUT 8 FALSE 650 INPUT 9 FALSE 651 INPUT 10 FALSE 652 INPUT 11 FALSE 653 INPUT 12 FALSE 654 INPUT 13 FALSE 655 ...

Page 109: ...MENU 10 OP MENU 11 OP MENU 12 OP MENU 13 OP MENU 14 OP MENU 15 OPERATOR MENU 1 93 STARTUP SCREEN 255 626 OP MENU 2 591 627 OP MENU 3 67 628 OP MENU 4 72 629 OP MENU 5 75 630 OP MENU 6 370 631 OP MENU 7 0 632 OP MENU 8 0 633 OP MENU 9 0 634 OP MENU 10 0 635 OP MENU 11 0 636 OP MENU 12 0 637 OP MENU 13 0 638 OP MENU 14 0 639 OP MENU 15 Parameter Descriptions STARTUP SCREEN Range 0 to 15 Selects whic...

Page 110: ... menu to be displayed by the Operator Station Enumerated Value Viewing Level 0 OPERATOR 1 BASIC 2 ADVANCED LANGUAGE Range Enumerated see below The display language for the menu Enumerated Value Language 0 ENGLISH 1 DEUTSCH 2 FRANCAIS 3 ESPANOL ENABLED KEYS Range 0000 to FFFF The following keys on the Operator Station can be enabled or disabled separately The combination produces the parameter sett...

Page 111: ...rator Station CONFIGURATION ID Range 16 characters This 16 character string is displayed as the top line of the Welcome screen OP DATABASE Range FALSE TRUE When TRUE this diagnostic output indicates that the connected Operator Station contains a configuration that may be loaded into the Inverter OP VERSION Range 0000 to FFFF Displays the software version of the Operator Station It is cleared to 00...

Page 112: ...cked no parameters in the inverter may be modified from the Operator Station with the possible exception of the parameters in the OPERATOR menu see PROTECT OP MENU below CHANGE PASSWORD Range 0000 to FFFF This parameter is used to initially set and if necessary change the password held in the inverter When the password is set to 0000 the Operator Station is always unlocked PROTECT LOCAL SP Range F...

Page 113: ...BLOCKS 3 MOTOR CONTROL 4 PATTERN GEN RANDOM PATTERN PATTERN GEN FREQ DEFLUX DELAY DRIVE FREQUENCY VOLTS BOOST PATTERN GEN DRIVE FREQUENCY 591 0 0 Hz VOLTS 592 0 0 V BOOST 593 0 0 V TRUE 98 RANDOM PATTERN 3 kHz 99 FREQ SELECT 2 0 s 100 DEFLUX DELAY Parameter Descriptions RANDOM PATTERN Range FALSE TRUE This parameter selects between random pattern quiet motor noise or the more conventional fixed ca...

Page 114: ... 312 INTEGRAL DEFEAT 1 0 313 P GAIN 1 00 s 314 I TIME CONST 0 000 s 315 D TIME CONST 2 000 s 316 FILTER TC 100 00 317 OUTPUT POS LIMIT 100 00 318 OUTPUT NEG LIMIT 1 0000 319 OUTPUT SCALING Parameter Descriptions SETPOINT Range 300 00 to 300 00 An input to the PID block FEEDBACK Range 300 00 to 300 00 An input to the PID block SETPOINT NEGATE Range FALSE TRUE Changes the sign of SETPOINT FEEDBACK N...

Page 115: ...ock D TIME CONST Range 0 000 to 10 000 s The derivative time constant of the PID controller FILTER TC Range 0 000 to 10 000 s In order to help attenuate high frequency noise on the PID output a first order output filter has been provided This parameter determines the output filter time constant OUTPUT POS LIMIT Range 0 00 to 105 00 This parameter determines the maximum positive excursion Limit of ...

Page 116: ...97 INPUT 7 PRESET 5 OUTPUT 2 530 0 00 OUTPUT 2 531 0 00 INPUT 0 529 SELECT INPUT 0 00 521 INPUT 0 0 00 522 INPUT 1 0 00 523 INPUT 2 0 00 524 INPUT 3 0 00 525 INPUT 4 0 00 526 INPUT 5 0 00 527 INPUT 6 0 00 528 INPUT 7 PRESET 7 OUTPUT 1 552 0 00 OUTPUT 2 553 0 00 INPUT 0 551 SELECT INPUT 0 00 543 INPUT 0 0 00 544 INPUT 1 0 00 545 INPUT 2 0 00 546 INPUT 3 0 00 547 INPUT 4 0 00 548 INPUT 5 0 00 549 IN...

Page 117: ...l return a value of zero Parameter Descriptions SELECT INPUT Range Enumerated see below Determines which of the inputs is routed to OUTPUT 1 In addition if SELECT INPUT is in the range 0 to 3 INPUT 4 to INPUT 7 respectively is routed to OUTPUT 2 Enumerated Value Select Input 0 INPUT 0 1 INPUT 1 2 INPUT 2 3 INPUT 3 4 INPUT 4 5 INPUT 5 6 INPUT 6 7 INPUT 7 INPUT 0 TO INPUT 7 Range 300 00 to 300 00 In...

Page 118: ...ETUP PARAMETERS 2 FUNCTION BLOCKS 3 SETPOINT FUNCS 4 RAISE LOWER RAISE INPUT LOWER INPUT RL RAMP RATE RL MAX VALUE RL MIN VALUE RL RESET VALUE RL RESET RAISE LOWER OUT RAISE LOWER OUTPUT 325 0 00 FALSE 327 RAISE INPUT FALSE 328 LOWER INPUT 10 0 s 326 RAMP RATE 100 00 330 MAX VALUE 100 00 329 MIN VALUE 0 00 331 RESET VALUE FALSE 332 RESET Parameter Descriptions RAISE INPUT Range FALSE TRUE When TRU...

Page 119: ...NT SPEED TRIM Range 300 00 to 300 00 The trim is added to the ramp output in remote mode or if TRIM IN LOCAL is TRUE to form SPEED DEMAND The trim is typically connected to the output of a PID in a closed loop system MAX SPEED CLAMP Range 0 00 to 100 00 Maximum value for SPEED DEMAND MIN SPEED CLAMP Range 100 00 to 0 00 Minimum value for SPEED DEMAND TRIM IN LOCAL Range FALSE TRUE When TRUE SPEED ...

Page 120: ... always positive i e forward MAX SPEED CLAMP MIN SPEED CLAMP SPEED SETPOINT SPEED DEMAND REVERSE SPEED TRIM REMOTE SETPOINT REMOTE REVERSE SYSTEM RAMP MAX SPEED CLAMP MIN SPEED CLAMP SPEED SETPOINT SPEED DEMAND REVERSE SPEED TRIM TRIM IN LOCAL LOCAL SETPOINT LOCAL REVERSE SYSTEM RAMP 0 COMMS SETPOINT Set only from Comms tag 269 REMOTE SETPOINT if Remote Reference Terminal mode COMMS SETPOINT if Re...

Page 121: ...LSE 292 RUN REV FALSE 293 STOP FALSE 280 JOG TRUE 276 DRIVE ENABLE TRUE 277 FAST STOP TRUE 278 COAST STOP FALSE 294 REMOTE REVERSE FALSE 282 REM TRIP RESET TRUE 290 TRIP RST BY RUN FALSE 283 POWER UP START Parameter Descriptions RUN FWD Range FALSE TRUE Setting this parameter to TRUE causes the Inverter to run in the forward direction RUN REV Range FALSE TRUE Setting this parameter to TRUE causes ...

Page 122: ...an external contactor in the motor output This contactor is normally closed unless a Trip condition has occurred or the Inverter goes into the re configuration mode SWITCH ON ENABLE Range FALSE TRUE Sometimes referred to as READY TO SWITCH ON this parameter indicates that the Inverter will accept a run command SWITCHED ON Range FALSE TRUE Indicates that the Inverter s power stack is operable and t...

Page 123: ...int as a percentage of the LIMIT FREQUENCY MMI Menu Map 1 SETUP PARAMETERS 2 FUNCTION BLOCKS 3 MOTOR CONTROL 4 SETPOINT SCALE SCALE INPUT MAX SPEED SCALE OUTPUT SETPOINT SCALE OUTPUT 59 0 00 lf 0 00 58 INPUT 50 0 Hz 57 MAX SPEED Parameter Descriptions INPUT Range 300 00 to 300 00 The setpoint delivered by the re wired function block portion of the Inverter s application MAX SPEED Range 0 0 to 480 ...

Page 124: ...iptions INPUT Range 300 00 to 300 00 The value of the block input in BAND 1 Range 0 0 to 480 0 Hz The width of each skip band in Hz FREQUENCY 1 Range 0 0 to 480 0 Hz This parameter contains the centre frequency of each skip band in Hz BAND 2 Range 0 0 to 480 0 Hz The width of each skip band in Hz FREQUENCY 2 Range 0 0 to 480 0 Hz This parameter contains the centre frequency of each skip band in Hz...

Page 125: ...parameter The Inverter will then avoid sustained operation within the forbidden band as shown in the diagram The skip frequencies are symmetrical and thus work in forward and reverse Note Setting the FREQUENCY to 0 disables the corresponding band Setting the BAND to 0 causes the value of BAND 1 to be used for this band The behaviour of this function block is illustrated below Setpoint Drive Freque...

Page 126: ... rate limits block to hold the setpoint at its current value This typically lasts for only 1ms time for the excess energy to be dumped into the braking resistor MMI Menu Map 1 SETUP PARAMETERS 2 FUNCTION BLOCKS 3 MOTOR CONTROL 4 SLEW RATE LIMIT SLEW ENABLE SLEW ACCEL LIMIT SLEW DECEL LIMIT SLEW RATE LIMIT TRUE 60 ENABLE 500 0 Hz s 62 ACCEL LIMIT 500 0 Hz s 61 DECEL LIMIT Parameter Descriptions ENA...

Page 127: ... MOTORING LIMIT 150 0 n min 86 REGEN LIMIT Parameter Descriptions ENABLE Range FALSE TRUE For the slip compensation to be operational this must be TRUE NAMEPLATE RPM Range 0 to 28800 n min This is the rated speed of the motor at rated load MOTOR POLES Range Enumerated see below The number of motor poles The values that this parameter may take are Enumerated Value Number of poles 0 2 1 4 2 6 3 8 4 ...

Page 128: ...running in induction motors This can be experienced at approximately half full speed and under low load conditions MMI Menu Map 1 SETUP PARAMETERS 2 FUNCTION BLOCKS 3 MOTOR CONTROL 4 STABILISATION STB ENABLE STABILISATION TRUE 128 ENABLE Parameter Descriptions ENABLE Range FALSE TRUE Enables or disables the stabilisation function ...

Page 129: ...tive The timer is reset whenever the estimated load is less than the STALL LIMIT Refer to Chapter 7 for a description of the trips supported by the Inverter MMI Menu Map 1 SETUP PARAMETERS 2 FUNCTION BLOCKS 3 TRIPS 4 STALL TRIP STALL LIMIT STALL TIME STALL TRIP 100 00 240 STALL LIMIT 600 0 s 241 STALL TIME Parameter Descriptions STALL LIMIT Range 50 00 to 150 00 The load limit beyond which the sta...

Page 130: ... deceleration time provided it is non zero When COAST is selected the motor will free wheel When DC INJECTION is selected the motor is stopped by applying dc current STOP RATE Range 0 0 to 600 0 s Rate at which the demand is ramped to zero after the ramp has been quenched STOP ZERO SPEED Range 0 00 to 100 00 Threshold for zero speed detection used by stop sequences STOP DELAY Range 0 000 to 30 000...

Page 131: ...rotocol Functional Description The unit will always respond to GID 0 and UID 0 as this is the broadcast address used by the Operator Station Note The Technology Option uses a different port and address It does not respond to the broadcast address SYSTEM PORT P3 0 102 GROUP ID GID 0 103 UNIT ID UID MMI Menu Map 1 SETUP PARAMETERS 2 FUNCTION BLOCKS 3 SERIAL LINKS 4 SYSTEM PORT P3 GROUP ID GID UNIT I...

Page 132: ...t the Inverter will take to ramp the setpoint from 0 00 to 100 00 DECEL RATE Range 0 0 to 600 0 s The time that the Inverter will take to ramp from the setpoint from 100 00 to 0 00 SYMETRIC RATE Range 0 0 to 600 0 s The time that the Inverter will take to ramp from 0 00 to 100 00 and from 100 00 to 0 00 when SYMETRIC MODE is TRUE SYMETRIC MODE Range FALSE TRUE Select whether to use the ACCEL RATE ...

Page 133: ... to 100 00 Rate of change of acceleration for the first segment of the curve in units per second i e if the full speed of the machine is 1 25m s then the acceleration will be 1 25 x 50 00 0 625m s SRAMP JERK 2 Range 0 00 to 100 00 Rate of change of acceleration in units of percent per second for segment 2 SRAMP JERK 3 Range 0 00 to 100 00 Rate of change of acceleration in units of percent per seco...

Page 134: ...C OPTION OUT 2 TEC OPTION FAULT 756 NONE VERSION 757 0000 OUTPUT 1 758 0000 OUTPUT 2 759 0000 NONE 750 TYPE 0 751 INPUT 1 0 752 INPUT 2 0 753 INPUT 3 0 754 INPUT 4 0 755 INPUT 5 Parameter Descriptions TYPE Range Enumerated see below Selects the type of Technology Option Enumerated Value Technology Option 0 NONE 1 RS485 2 PROFIBUS DP 3 LINK 4 DEVICENET 5 CANOPEN 6 LONWORKS 7 TYPE 7 INPUT 1 to INPUT...

Page 135: ...505 NO TRIP TRIP 7 506 NO TRIP TRIP 8 507 NO TRIP TRIP 9 508 NO TRIP TRIP 10 OLDEST 509 NO TRIP Parameter Descriptions TRIP 1 NEWEST Range Enumerated Records the most recent trip that caused the Inverter to stop The values that this and the parameters below may take are the same as tag number 6 FIRST TRIP detailed in the TRIPS STATUS function block TRIP 2 Range As above Records the second most rec...

Page 136: ...nge FALSE TRUE Inverts the thermistor input ACTIVE TRIPS and ACTIVE TRIPS Range 0000 to FFFF Indicates which trips are currently active These parameters are a coded representation of the trip status See below for a description of how this parameter is formed WARNINGS and WARNINGS Range 0000 to FFFF Indicates which conditions are likely to cause a trip These parameters are a coded representation of...

Page 137: ... EXTERNAL TRIP 5 Yes INPUT 1 BREAK 6 Yes INPUT 2 BREAK 7 Yes MOTOR STALLED 8 Yes I T TRIP 9 No BRAKE RESISTOR 10 Yes BRAKE SWITCH 11 Yes OP STATION 12 Yes LOST COMMS 13 Yes 14 15 16 MOTOR TEMP 17 Yes CURRENT LIMIT 18 No SHORT CIRCUIT 19 No 24V FAILURE 20 Yes LOW SPEED I 21 No PHASE FAIL 22 Yes Hexadecimal Representation of Trips The ACTIVE TRIPS WARNINGS and DISABLED TRIPS parameters use a four di...

Page 138: ...quired for correct operation of the Inverter power electronic output stage The delay causes errors in the Inverter output voltage leading to non sinusoidal motor currents at low motor speeds The result is motor cogging and a loss of motor torque at low speeds Underlap compensation removes underlap errors and provides consistent motor operation regardless of motor speed MMI Menu Map 1 SETUP PARAMET...

Page 139: ...154 TYPE VALUE FUNC 7 OUTPUT 163 0 00 0 00 160 INPUT A 0 00 161 INPUT B 0 00 162 INPUT C IF C A 164 TYPE VALUE FUNC 9 OUTPUT 173 0 00 0 00 170 INPUT A 0 00 171 INPUT B 0 00 172 INPUT C IF C A 174 TYPE VALUE FUNC 2 OUTPUT 138 0 00 0 00 135 INPUT A 0 00 136 INPUT B 0 00 137 INPUT C IF C A 139 TYPE VALUE FUNC 4 OUTPUT 148 0 00 0 00 145 INPUT A 0 00 146 INPUT B 0 00 147 INPUT C IF C A 149 TYPE VALUE F...

Page 140: ...C The OUTPUT is set to INPUT A INPUT B INPUT C The algorithm compensates for the remainder term Parameter Descriptions INPUT A Range 300 00 to 300 00 General purpose input INPUT B Range 300 00 to 300 00 General purpose input INPUT C Range 300 00 to 300 00 General purpose input TYPE Range Enumerated see below The operation to be performed on the three inputs to produce the output value Enumerated V...

Page 141: ...PUT A INPUT B INPUT C The OUTPUT is TRUE if the magnitude of INPUT A is greater than or equal to the magnitude of INPUT B INPUT C The OUTPUT is FALSE if the magnitude of INPUT A is less than the magnitude of INPUT B INPUT C Otherwise the OUTPUT is unchanged In this way the block acts as a magnitude comparator with a comparison level of INPUT B and a hysteresis band equal to INPUT C ABS A ABS B OUT...

Page 142: ... INPUT A has reverted to FALSE Setting INPUT C to TRUE 0 inverts the output OFF DELAY A programmable delay between receiving and outputting a Boolean FALSE signal INPUT A becoming FALSE starts the delay timer INPUT B sets the duration of the delay Setting INPUT C to TRUE 0 inverts the output At the end of the duration OUTPUT becomes FALSE unless INPUT A has reverted to TRUE input A output input C ...

Page 143: ...is still TRUE the timer will continue from the held value Setting INPUT A and INPUT B to FALSE resets the timer INPUT C is not used MINIMUM PULSE Creates an output pulse of adjustable minimum time when INPUT A is TRUE INPUT A is assumed to be a sequence of TRUE pulses and FALSE off periods INPUT B sets the length of the minimum pulse required INPUT C inverts the output when TRUE The duration of th...

Page 144: ...fines the range of the window around the threshold When the value of INPUT A is inside the window the window expands by 1 00 to avoid flutter on output if noisy i e if INPUT B 5 and INPUT C 4 then the range is 3 to 7 expanded to 2 5 to 7 5 when the value if INPUT A is inside the window If INPUT C is set to zero the output will only be TRUE if INPUT A is exactly equal to INPUT B this is fulfilled i...

Page 145: ...ut count by one INPUT C holds the output at zero The output starts at zero The output is limited at 30000 300 00 A B C ROUND The OUTPUT is set to INPUT A INPUT B INPUT C This is the same as A B C enumerated value 3 except that the result is rounded WINDOW NO HYST This is the same as WINDOW enumerated value 19 except that there is no hysterisis when inside the window Thus from the diagram given in ...

Page 146: ...52 5 mH 120 LEAKAGE INDUC 472 6 mH 121 MUTUAL INDUC Parameter Descriptions ENABLE Range FALSE TRUE This parameter enables sensorless vector Inverter operation Note Cannot be enabled if Quadratic Torque mode is selected MOTOR CONNECTION Range Enumerated see below This parameter is used to indicate how the motor is connected to the Inverter The choice for this parameter is Enumerated Value Motor Con...

Page 147: ...o FIXED the Inverter s output volts are maintained regardless of variations in the dc link voltage The Inverter s product code sets the default value for demanded maximum output voltage see MOTOR VOLTS below Set to AUTOMATIC the voltage is controlled as above but the output voltage is allowed to rise smoothly as dc link volts vary This allows the motor to be overfluxed during deceleration thereby ...

Page 148: ...METERS 2 FUNCTION BLOCKS 3 SEQ REF 4 ZERO SPEED ZERO SPEED IN ZERO SPEED LEVEL ZERO SPEED BAND AT ZERO SPEED ZERO SPEED AT ZERO SPEED 360 FALSE 0 00 358 INPUT 0 50 357 LEVEL 0 00 359 BAND Parameter Descriptions INPUT Range 300 00 to 300 00 Speed input LEVEL Range 0 00 to 100 00 Sets the level below which is considered to be zero BAND Range 300 00 to 300 00 Creates a window both sides of the level ...

Page 149: ...Tag FLY SEARCH BOOST 32 FULL LOAD CALIB 64 NO LOAD CALIB 65 NAMEPLATE RPM 83 MOTOR POLES 84 SLIP MOTOR LIMIT 85 SLIP REGEN LIMIT 86 DEFLUX DELAY 100 BASE FREQUENCY 106 FIXED BOOST 107 AUTO BOOST 108 STATOR RES 119 LEAKAGE INDUC 120 MUTUAL INDUC 121 MOTOR VOLTS 122 VECTOR FILTER TC 123 MOTOR CONNECTION 124 POWER FACTOR 242 ENCODER LINES 566 FLY SEARCH VOLTS 573 FLY SEARCH TIME 574 INJ FREQUENCY 577...

Page 150: ...URRENT FEEDBACK FULL LOAD CALIB Output current Amps Refer to Chapter 11 Technical Specifications Electrical Ratings quadratic torque 65 CURRENT FEEDBACK NO LOAD CALIB 30 of output current Amps Refer to Chapter 11 Technical Specifications Electrical Ratings quadratic torque 365 CURRENT LIMIT MOTOR LIMIT 115 00 High limit now 115 00 623 CURRENT LIMIT REGEN I LIMIT 115 00 Low limit now 115 00 Change ...

Page 151: ...ayed stating the cause of the trip 2 The programming block SEQUENCING LOGIC TRIPPED signal is set to TRUE The DIGITAL OUTPUT 1 HEALTH digital output changes between TRUE FALSE depending on the output logic 3 The trip message s must be acknowledged by pressing the E key Refer to Chapter 5 The Operator Station Alert Message Displays Resetting a Trip Condition All trips must be reset before the Inver...

Page 152: ... HEATSINK TEMP The Inverter heatsink temperature is too high The ambient air temperature is too high Poor ventilation or spacing between Inverters EXTERNAL TRIP User trip caused via control terminals 24V not present on external trip e g terminal 16 Macro 1 INPUT 1 BREAK A signal break has been detected on analog input 1 terminal 1 Analog input is incorrectly configured for 4 20mA operation Break i...

Page 153: ...is short circuited 24V FAILURE The 24V customer output has fallen below 17V 24V customer output is short circuited Excessive loading LOW SPEED I The motor is drawing too much current 100 at zero output frequency FIXED BOOST and or AUTO BOOST set too high refer to FLUXING menu at level 4 PHASE FAIL An input supply phase is missing Supply phase wire break Blown supply fuse Tripped supply circuit bre...

Page 154: ...t parameters and the ENGLISH 50Hz Product Code If your unit was using a different Product Code or macro you must reload the Product Code of your choice reload the macro of your choice and perform a Parameter Save SAVE COMMAND menu in that order If data will not save correctly the Operator Station will display a failure message In this case the Inverter has developed a fault and must be returned to...

Page 155: ...ntre to arrange return of the item You will be given a Returned Material Authorisation Use this as a reference on all paperwork you return with the faulty item Pack and despatch the item in the original packing materials or at least an anti static enclosure Do not allow packaging chips to enter the unit Disposal This product contains materials which are consignable waste under the Special Waste Re...

Page 156: ...8 2 Routine Maintenance and Repair 605C Frequency Inverter ...

Page 157: ... TRIP ACTIVE Trip Active The Inverter is processing a trip event 7 TRIPPED Tripped The Inverter is tripped awaiting trip reset Table 9 1 Enumerated Values for the SEQUENCING LOGIC Function Block State Outputs of the SEQUENCING LOGIC Function Block The following table shows the states of individual parameters for the SEQUENCING LOGIC function block required to produce the condition of the MAIN SEQ ...

Page 158: ... complete AND NOT re configuration mode 3 Switch On Disabled Trip Active Trip 4 Switch On Disabled Ready To Switch On NOT Run AND NOT Jog AND Fast Stop AND Coast Stop 5 Ready To Switch On Trip Active Trip 6 Ready To Switch On Switch On Disabled NOT Coast Stop OR NOT Fast Stop 7 Ready To Switch On Switched On Run OR Jog 8 Switched On Trip Active Trip 9 Switched On Switch On Disabled NOT Coast Stop ...

Page 159: ...ate Diagram Not Ready To Switch On 1 Ready To Switch On 3 Switch On Disabled 2 Run Jog Ramp to zero Delay Fast Stop Active Program Stop 6 Enabled Trip Active 7 1 2 11 15 14 7 20 4 16 3 5 8 12 17 Switched On 4 6 9 Tripped 8 19 13 18 5 10 3 5 8 12 17 ...

Page 160: ...Description Supported Required Value 0 Switch On OFF1 Operational 1 Not Disable Voltage OFF2 Coast Stop 2 Not Quick Stop OFF3 Fast Stop 3 Enable Operation 4 Enable Ramp Output 0 to set ramp output to zero 1 5 Enable Ramp 0 to hold ramp 1 6 Enable Ramp Input 0 to set ramp input to zero 1 7 Reset Fault Reset on 0 to 1 transition 8 0 9 0 10 Remote 1 to control remotely 1 11 0 12 0 13 0 14 0 15 0 Swit...

Page 161: ...IVE ENABLE FALSE Enable Ramp Output Enable Ramp Enable Ramp Input Not implemented The state of these bits must be set 1 to allow this feature to be added in the future Reset Fault Replaces the REM TRIP RESET parameter on the SEQUENCING LOCIC function block When Set 1 is the same as REM TRIP RESET TRUE When Cleared 0 is the same as REM TRIP RESET FALSE Remote Not implemented It is intended to allow...

Page 162: ...15 Ready To Switch On Same as the SWITCH ON ENABLE output parameter of the SEQUENCING LOGIC function block Switched On Same as the SWITCHED ON output parameter of the SEQUENCING LOGIC function block Operation Enabled Same as the RUNNING output parameter of the SEQUENCING LOGIC function block Fault Same as the TRIPPED output parameter of the SEQUENCING LOGIC function block Not Voltage Disabled If i...

Page 163: ...er of decimal a reduced number of digits may be shown by the Operator Station BOOL 0 FALSE 1 TRUE ENUM A list of possible selections for that parameter STRING Specified number of characters TAG The tag number of any parameter D_TAG The tag number of an input parameter S_TAG The tag number of an input or output parameter May be set to a negative value indicating a feedback link WORD 0000 to FFFF he...

Page 164: ...6 Output 7 ENTER PASSWORD PASSWORD WORD 0000 to FFFF 07 1 5 6 8 CHANGE PASSWORD PASSWORD WORD 0000 to FFFF 08 5 6 12 AIN 1 BREAK ENBL ANALOG INPUT 1 BOOL FALSE TRUE 0c 13 AIN 1 TYPE ANALOG INPUT 1 ENUM 0 0 10 V 1 2 10 V 2 0 5 V 3 1 5 V 4 10 10 V 5 0 20 mA 6 4 20 mA 7 20 4 mA 8 20 0 mA 0d 7 14 AIN 1 SCALE ANALOG INPUT 1 INT 300 00 to 300 00 0e 15 AIN 1 OFFSET ANALOG INPUT 1 INT 300 00 to 300 00 0f ...

Page 165: ... FALSE TRUE 1g 53 LOW LIMIT CUSTOM SCREEN 1 INT 30000 to 30000 1h 54 DOUT 2 INVERT DIGITAL OUTPUT 2 BOOL FALSE TRUE 1i 55 DOUT 2 VALUE DIGITAL OUTPUT 2 BOOL FALSE TRUE 1j 57 MAX SPEED SETPOINT SCALE INT 0 0 to 480 0 Hz 1l 7 58 SCALE INPUT SETPOINT SCALE INT 300 00 to 300 00 1m 59 SCALE OUTPUT SETPOINT SCALE INT xxx xx lf 1n Output 60 SLEW ENABLE SLEW RATE LIMIT BOOL FALSE TRUE 1o 61 SLEW DECEL LIM...

Page 166: ...0 1 to 10 0 s 2s 3 101 HIGH LIMIT CUSTOM SCREEN 1 INT 30000 to 30000 2t 102 GROUP ID GID SYSTEM PORT P3 INT 0 to 9 2u 103 UNIT ID UID SYSTEM PORT P3 INT 0 to 15 2v 104 V F SHAPE FLUXING ENUM 0 LINEAR LAW 1 FAN LAW 2w 7 105 V F SCALE FLUXING INT 0 00 to 100 00 2x 7 106 BASE FREQUENCY FLUXING INT 7 5 to 480 0 Hz 2y 3 107 FIXED BOOST FLUXING INT 0 00 to 25 00 2z 3 108 AUTO BOOST FLUXING INT 0 00 to 2...

Page 167: ...B VALUE FUNC 3 INT 300 00 to 300 00 3x 142 INPUT C VALUE FUNC 3 INT 300 00 to 300 00 3y 143 OUTPUT VALUE FUNC 3 INT xxx xx 3z Output 144 TYPE VALUE FUNC 3 ENUM Same as tag 134 40 145 INPUT A VALUE FUNC 4 INT 300 00 to 300 00 41 146 INPUT B VALUE FUNC 4 INT 300 00 to 300 00 42 147 INPUT C VALUE FUNC 4 INT 300 00 to 300 00 43 148 OUTPUT VALUE FUNC 4 INT xxx xx 44 Output 149 TYPE VALUE FUNC 4 ENUM Sa...

Page 168: ... FUNC 1 BOOL FALSE TRUE 52 183 OUTPUT LOGIC FUNC 1 BOOL FALSE TRUE 53 Output 184 TYPE LOGIC FUNC 1 ENUM 0 NOT A 1 AND A B C 2 NAND A B C 3 OR A B C 4 NOR A B C 5 XOR A B 6 0 1 EDGE A 7 1 0 EDGE A 8 AND A B C 9 OR A B C 10 S FLIP FLOP 11 R FLIP FLOP 54 185 INPUT A LOGIC FUNC 2 BOOL FALSE TRUE 55 186 INPUT B LOGIC FUNC 2 BOOL FALSE TRUE 56 187 INPUT C LOGIC FUNC 2 BOOL FALSE TRUE 57 188 OUTPUT LOGIC...

Page 169: ...BOOL FALSE TRUE 6a 227 INPUT C LOGIC FUNC 10 BOOL FALSE TRUE 6b 228 OUTPUT LOGIC FUNC 10 BOOL FALSE TRUE 6c Output 229 TYPE LOGIC FUNC 10 ENUM Same as tag 184 6d 230 OP VERSION OP STATION WORD 0000 to FFFF 6e Output 231 DISABLED TRIPS TRIPS STATUS WORD 0000 to FFFF 6f 234 EXTERNAL TRIP I O TRIPS BOOL FALSE TRUE 6i 1 235 INPUT 1 BREAK I O TRIPS BOOL FALSE TRUE 6j 1 236 INPUT 2 BREAK I O TRIPS BOOL ...

Page 170: ...000 0 s 7n 276 DRIVE ENABLE SEQUENCING LOGIC BOOL FALSE TRUE 7o 277 FAST STOP SEQUENCING LOGIC BOOL FALSE TRUE 7p 278 COAST STOP SEQUENCING LOGIC BOOL FALSE TRUE 7q 279 RUN STOP MODE STOP ENUM 0 RAMPED 1 COAST 2 DC INJECTION 7r 7 280 JOG SEQUENCING LOGIC BOOL FALSE TRUE 7s 1 281 SEQ DIRECTION LOCAL CONTROL BOOL FALSE TRUE 7t 7 282 REM TRIP RESET SEQUENCING LOGIC BOOL FALSE TRUE 7u 1 283 POWER UP S...

Page 171: ... 100 00 s 8q 315 PID D TIME CONST PID INT 0 000 to 10 000 s 8r 316 PID FILTER TC PID INT 0 000 to 10 000 s 8s 317 PID OUT POS LIM PID INT 0 00 to 105 00 8t 318 PID OUT NEG LIM PID INT 105 00 to 0 00 8u 319 PID OUT SCALING PID INT 3 0000 to 3 0000 8v 320 PID OUTPUT PID INT xxx xx 8w Output 321 COEFFICIENT A CUSTOM SCREEN 1 INT 30000 to 30000 8x 322 COEFFICIENT C CUSTOM SCREEN 1 INT 30000 to 30000 8...

Page 172: ...T 3 4 INPUT 4 5 INPUT 5 6 INPUT 6 7 INPUT 7 9v 356 PRESET 1 OUTPUT1 PRESET 1 INT xxx xx 9w Output 357 ZERO SPEED LEVEL ZERO SPEED INT 0 00 to 100 00 9x 358 ZERO SPEED IN ZERO SPEED INT 300 00 to 300 00 9y 359 ZERO SPEED BAND ZERO SPEED INT 300 00 to 300 00 9z 360 AT ZERO SPEED ZERO SPEED BOOL FALSE TRUE a0 Output 361 PROTECT LOCAL SP PASSWORD BOOL FALSE TRUE a1 362 SKIP FREQ INPUT SKIP FREQUENCIES...

Page 173: ... 787 b6 5 6 8 403 DESTINATION 2 LINKS D_TAG 0 to 787 b7 5 6 8 404 SOURCE 3 LINKS S_TAG 787 to 787 b8 5 6 8 405 DESTINATION 3 LINKS D_TAG 0 to 787 b9 5 6 8 406 SOURCE 4 LINKS S_TAG 787 to 787 ba 5 6 8 407 DESTINATION 4 LINKS D_TAG 0 to 787 bb 5 6 8 408 SOURCE 5 LINKS S_TAG 787 to 787 bc 5 6 8 409 DESTINATION 5 LINKS D_TAG 0 to 787 bd 5 6 8 410 SOURCE 6 LINKS S_TAG 787 to 787 be 5 6 8 411 DESTINATIO...

Page 174: ... 5 6 8 452 SOURCE 27 LINKS S_TAG 787 to 787 ck 5 6 8 453 DESTINATION 27 LINKS D_TAG 0 to 787 cl 5 6 8 454 SOURCE 28 LINKS S_TAG 787 to 787 cm 5 6 8 455 DESTINATION 28 LINKS D_TAG 0 to 787 cn 5 6 8 456 SOURCE 29 LINKS S_TAG 787 to 787 co 5 6 8 457 DESTINATION 29 LINKS D_TAG 0 to 787 cp 5 6 8 458 SOURCE 30 LINKS S_TAG 787 to 787 cq 5 6 8 459 DESTINATION 30 LINKS D_TAG 0 to 787 cr 5 6 8 460 SOURCE 31...

Page 175: ...e as tag 6 dx Output 2 502 TRIP 3 TRIPS HISTORY ENUM Same as tag 6 dy Output 2 503 TRIP 4 TRIPS HISTORY ENUM Same as tag 6 dz Output 2 504 TRIP 5 TRIPS HISTORY ENUM Same as tag 6 e0 Output 2 505 TRIP 6 TRIPS HISTORY ENUM Same as tag 6 e1 Output 2 506 TRIP 7 TRIPS HISTORY ENUM Same as tag 6 e2 Output 2 507 TRIP 8 TRIPS HISTORY ENUM Same as tag 6 e3 Output 2 508 TRIP 9 TRIPS HISTORY ENUM Same as tag...

Page 176: ...0 00 f6 547 PRESET 7 INPUT 4 PRESET 7 INT 300 00 to 300 00 f7 548 PRESET 7 INPUT 5 PRESET 7 INT 300 00 to 300 00 f8 549 PRESET 7 INPUT 6 PRESET 7 INT 300 00 to 300 00 f9 550 PRESET 7 INPUT 7 PRESET 7 INT 300 00 to 300 00 fa 551 PRESET 7 SELECT PRESET 7 ENUM Same as tag 355 fb 552 PRESET 7 OUTPUT1 PRESET 7 INT xxx xx fc Output 553 PRESET 7 OUTPUT2 PRESET 7 INT xxx xx fd Output 554 PRESET 8 INPUT 0 ...

Page 177: ...1 DRIVE FREQUENCY PATTERN GEN INT xxxx x Hz gf Output 592 VOLTS PATTERN GEN INT xxxx x V gg Output 593 BOOST PATTERN GEN INT xxxx x V gh Output 595 VOLTAGE MODE VOLTAGE CONTROL ENUM 0 NONE 1 FIXED 2 AUTOMATIC gj 7 596 SUPPLY VOLTAGE VECTOR FLUXING INT xxxx x V gk Output 598 OUTPUT MULTIPLEXER WORD 0000 to FFFF gm Output 599 INPUT DEMULTIPLEXER WORD 0000 to FFFF gn 600 ULC ENABLE UNDERLAP COMP BOOL...

Page 178: ...IPLEXER BOOL FALSE TRUE i9 Output 658 OUTPUT 1 DEMULTIPLEXER BOOL FALSE TRUE ia Output 659 OUTPUT 2 DEMULTIPLEXER BOOL FALSE TRUE ib Output 660 OUTPUT 3 DEMULTIPLEXER BOOL FALSE TRUE ic Output 661 OUTPUT 4 DEMULTIPLEXER BOOL FALSE TRUE id Output 662 OUTPUT 5 DEMULTIPLEXER BOOL FALSE TRUE ie Output 663 OUTPUT 6 DEMULTIPLEXER BOOL FALSE TRUE if Output 664 OUTPUT 7 DEMULTIPLEXER BOOL FALSE TRUE ig Ou...

Page 179: ... BREAK ENBL ANALOG INPUT 4 BOOL FALSE TRUE jy 719 AIN 4 TYPE ANALOG INPUT 4 ENUM 0 0 10 V 1 2 10 V 2 0 5 V 3 1 5 V jz 7 720 AIN 4 SCALE ANALOG INPUT 4 INT 300 00 to 300 00 k0 721 AIN 4 OFFSET ANALOG INPUT 4 INT 300 00 to 300 00 k1 722 AIN 4 VALUE ANALOG INPUT 4 INT xxx xx k2 Output 723 AIN 4 BREAK VAL ANALOG INPUT 4 INT 300 00 to 300 00 k3 724 AIN 4 BREAK ANALOG INPUT 4 BOOL FALSE TRUE k4 Output 7...

Page 180: ...N INT 32768 to 32767 kx 754 TEC OPTION IN 4 TEC OPTION INT 32768 to 32767 ky 755 TEC OPTION IN 5 TEC OPTION INT 32768 to 32767 kz 756 TEC OPTION FAULT TEC OPTION ENUM 0 NONE 1 PARAMETER 2 TYPE MISMATCH 3 SELF TEST 4 HARDWARE 5 MISSING l0 Output 757 TEC OPTION VER TEC OPTION WORD 0000 to FFFF l1 Output 758 TEC OPTION OUT 1 TEC OPTION WORD 0000 to FFFF l2 Output 759 TEC OPTION OUT 2 TEC OPTION WORD ...

Page 181: ...agrams are set to a value depending on the Language portion of the Product Code Tag English UK German GR French FR Spanish SP LANGUAGE 1 ENGLISH DEUTSCH FRANCAIS ESPANOL MAX SPEED 57 50 0Hz 50 0Hz 50 0Hz 50 0Hz BASE FREQUENCY 106 50 0Hz 50 0Hz 50 0Hz 50 0Hz CONFIGURATION ID 339 AC MOTOR DRIVE AC MOTOR DRIVE CONV FREQUENCE VARIADOR ALTERNA Tag American US P 50Hz P5 P 60Hz P6 LANGUAGE 1 ENGLISH 0 0 ...

Page 182: ...AGE INDUC 120 32 5 27 1 21 6 MUTUAL INDUC 121 292 7 243 7 194 5 MOTOR VOLTS 122 400 0 400 0 400 0 MOTOR CONNECTION 124 DELTA DELTA DELTA POWER FACTOR 242 0 80 0 83 0 86 NAMEPLATE RPM 83 1445 1450 1460 SLIP MOTOR LIMIT 85 82 5 75 0 60 0 SLIP REGEN LIMIT 86 82 5 75 0 60 0 DEFLUX DELAY 100 2 0 2 0 2 0 DEFLUX TIME 710 0 5 0 5 0 5 FLY SEARCH BOOST 32 40 00 40 00 40 00 FLY SEARCH VOLTS 573 9 00 9 00 9 0...

Page 183: ...ELTA DELTA DELTA POWER FACTOR 242 0 80 0 83 0 86 NAMEPLATE RPM 83 1445 1450 1460 SLIP MOTOR LIMIT 85 82 5 75 0 60 0 SLIP REGEN LIMIT 86 82 5 75 0 60 0 DEFLUX DELAY 100 2 0 2 0 2 0 DEFLUX TIME 710 0 5 0 5 0 5 FLY SEARCH BOOST 32 40 00 40 00 40 00 FLY SEARCH VOLTS 573 9 00 9 00 9 00 FLY SEARCH TIME 574 10 0 10 0 10 0 INJ FREQUENCY 577 9 0 9 0 9 0 INJ DC PULSE 579 2 0 2 0 2 0 INJ FINAL DC 580 1 0 1 0...

Page 184: ...10 22 Parameter Specification 605C Frequency Inverter ...

Page 185: ...erature 25 C to 55 C Shipping Temperature 25 C to 70 C Product Enclosure Rating Cubicle Mounted with top cover fitted IP40 top cover surface Europe IP20 remainder of surfaces Europe Cubicle Mounted without top cover fitted IP20 UL c UL Open Type North America Canada Wall Mounted UL c UL Type 1 North America Canada Altitude If 1000 metres above sea level derate Motor Power rating by 1 per 100 metre...

Page 186: ...or use on earth referenced supplies TN Units without filters are suitable for earth TN or non earth referenced IT supplies Prospective Short Circuit Current PSCC 10kA maximum Terminal Block Wire Sizes Wire sizes should be chosen with respect to the operating conditions and your local National Electrical Safety Installation Requirements Model Recognition Product Code Constant Quadratic Power Termin...

Page 187: ... Power Loss W Maximum Switching Frequency kHz 605C 0055 400 5 5 7 5 12 14 1 5 15 12 2 5 20 220 6 605C 0075 400 7 5 10 16 12 2 5 22 10 4 32 260 6 605C 0110 400 11 15 23 10 6 28 8 6 32 330 6 QUADRATIC TORQUE Output Overload Motoring 110 for 10s Model Recognition Product Code Motor Power kW hp Output Current A Wire Size AWG mm Input Current A Wire Size AWG mm Input Fuse Rating A Maximum Power Loss W ...

Page 188: ...odels European Community Directive 89 336 EEC All models EN50082 1 1992 and prEN50082 2 1992 for immunity If fitted external filters EN50081 2 1994 for Radiated Emissions when wall mounted EN50081 1 1994 for Radiated Emissions when cubicle mounted EN50081 2 1994 for Conducted Emissions all models External AC Supply RFI Filters External AC Supply EMC Filter Part No Input Supply Details suitable for...

Page 189: ...nimum Brake Resistor Value Ω 20s maximum 30 duty 400V Build Variant 380 460V 10 45 65Hz DC link brake voltage 750V 605C 0055 400 5 5 7 5 7 5 5 5 7 5 2 3 1 7 2 3 100 605C 0075 400 7 5 10 15 11 15 4 5 3 4 4 5 50 605C 0110 400 11 15 15 11 15 4 5 3 4 4 5 50 500V Build Variant 500V 10 45 65Hz DC link brake voltage 815V 605C 0055 400 5 5 7 5 7 5 6 1 8 2 2 25 1 8 2 5 100 605C 0075 400 7 5 10 15 12 2 16 3...

Page 190: ...ital inputs 11 TB3 1 24VC Customer 24V max load 150mA 12 TB3 2 0V All inputs below 24V high 0V low 13 TB3 3 DIN1 RUN 0 24V Configurable digital input Default function RUN 0V Stop 24V Run 14 TB3 4 DIN2 TRIP RESET 0 24V Default function Trip Reset 15 TB3 5 DIN3 DIR 0 24V Configurable digital input Default function DIRECTION 24V Reverse 0V Forward 16 TB3 6 DIN4 EXT TRIP 0 24V Configurable digital inp...

Page 191: ...fer to Chapter 6 Programming Your Application ANALOG OUTPUT for switch setting details Impedance Voltage range 94kΩ Current range 220Ω Voltage range 100Ω Current range 100Ω Resolution 10 bits 1 in 1024 8 bits 1 in 256 Sample Rate 20ms Digital Inputs Range 30V dc minimum 24V dc nominal 30V dc maximum Threshold 6V dc minimum 12V dc typical 18V dc maximum Input Impedance 47kΩ Sample Rate 20ms Digital...

Page 192: ... Classification C Limits for Harmonics in the UK Electricity Industry Drive Type 605C Motor Power kW 5 5 7 5 11 15 Fundamental Voltage V 415 415 415 415 Typical Motor Efficiency 88 89 91 92 Harmonic No RMS Current A 1 10 29 11 95 17 20 22 73 5 8 65 10 06 14 05 18 37 7 7 14 8 39 11 37 14 67 11 3 90 4 66 5 59 6 89 13 2 54 2 98 3 20 3 80 17 0 65 0 88 0 94 1 31 19 0 53 0 71 1 03 1 41 23 0 54 0 70 0 78...

Page 193: ...ed to insert contactors etc re connect the screen using the shortest possible route Keep the length of screen stripped back as short as possible when making screen connections Ideally use 360 screen terminations using cable glands or U clips on power screen rails If a shielded cable is not available lay unshielded motor cables in a metal conduit which will act as a shield The conduit must be conti...

Page 194: ...link or motor cables in the same bundle as the signal control and feedback cables even if they are screened Ensure EMC filter input and output cables are separately routed and do not couple across the filter Increasing Motor Cable Length Because cable capacitance and hence conducted emissions increase with motor cable length conformance to EMC limits is only guaranteed with the specified ac supply...

Page 195: ... Specifications Earthing Safety Details The signal control cables should be screened Note Refer to Chapter 11 Technical Specifications for details on Cabling Requirements Screening Earthing cubicle mounted Class B Note The installation requirements of local safety standards must be achieved regarding the safety of electrical equipment for machines Refer to Chapter 3 Installing the Inverter Protect...

Page 196: ...pter 13 Application Notes Using Multiple Motors on a Single Drive If connecting multiple motors to a single VSD use a star junction point for motor cable connections Use a metal box with entry and exit cable glands to maintain shield integrity Refer to Chapter 13 Using Multiple Motors on a Single Inverter 605C Back Panel Cubicle Motor AC Supply U clip used to terminate screen connection to the bac...

Page 197: ... reference is also used for any 24V control Note The 605C uses a single clean earth busbar for analog and digital 2 Dirty Earth Busbar insulated from the mounting panel Used for all power earths i e protective earth connection It is also used as a reference for any 110 or 220V control used and for the control transformer screen Doors Metal Work 110V Control 24V Control unscreened signals STAR POIN...

Page 198: ...om EMC compliant drive systems are measured at least 10m from the equipment over the band 30 1000MHz Any equipment placed closer than this will see larger magnitude fields especially when very close to the Inverter Do not place magnetic electric field sensitive equipment within 0 25 metres of the following parts of the VSD system Variable Speed Drive VSD EMC output filters Input or output chokes t...

Page 199: ...of the National Electrical Code NEC NFPA 70 Recommended Branch Circuit Protection It is recommended that UL Listed JDDZ non renewable cartridge fuses Class K5 or H or UL Listed JDRX renewable cartridge fuses Class H are installed upstream of the Inverter Refer to Chapter 11 Technical Specifications Power Details for recommended fuse ratings Motor Base Frequency The motor base frequency rating is 4...

Page 200: ...in a maximum ambient temperature of 40 C for both open type and Type 1 Enclosed models Direct Wall Mountable Models All model of this Inverter with a Product Code Block 4 designation xx2x are suitable for direct wall mounting applications as they have a Type 1 Enclosure rating In order to preserve this enclosure rating it is important to maintain the environmental integrity of the enclosure Theref...

Page 201: ... Conformity low voltage directive is included at the end of this chapter CE Marking for EMC Who is Responsible Note The specified EMC emission and immunity performance of this unit can only be achieved when the unit is installed to the EMC Installation Instructions given in this manual According to S I No 2373 which implements the EMC directive into UK law the requirement for CE marking this unit ...

Page 202: ... system may no longer be compliant emissions tend to be additive immunity is determined by the least immune component Understand the EMC environment and applicable standards to keep additional compliance costs to a minimum Applying for CE Marking for EMC We have supplied a Manufacturer s EMC Declaration at the end of this chapter that you can use as a basis for your own justification of overall co...

Page 203: ...d Emissions EN50081 1 1992 Maximum 5m shielded motor cable only Immunity only EN50082 1 1992 see below for referenced standards Commercial and light industry supplied directly Radiated Emissions EN50081 1 1992 Cubicle mount only from public electricity supply Conducted Emissions EN50081 1 1992 Maximum 5m shielded motor cable only Radiated RF Emission EN55011 Class A or EN50081 2 1994 Industrial in...

Page 204: ...emises Immunity See below for referenced standards SECOND ENVIRONMENT All environments except domestic premises All commercial light industry and industrial installations supplied from an RF Emission EMC measures do not have to be implemented If interference in a neighbouring installation occurs the operator is responsible for taking measures to prevent interference In this case the required emiss...

Page 205: ...RACTERISTICS STATED IN MANUAL OPTIONAL SSD FILTERS AVAILABLE TO ASSIST USERS IN CONFORMANCE WITH THE EMC DIRECTIVE EMC INSTALLATION GUIDELINES STATEDIN MANUAL CEMEP VALIDITY FIELDS 2 3 AND 4 NO EMC CE MARK APPLIED TO SSD MODULE A GLOBAL EMCSOLUTION MAY BE ADVANTAGEOUS MANUFACTURER SUPPLIER INSTALLERS RESPONSIBILITY TO CONFORM WITHEMC DIRECTIVE SSDEMC CHARACTERISTICS AND MANUFACTURERS IN THE OVERAL...

Page 206: ...ry Directive Since the provided to aid your justification for EMC compliance when the unit is used as a component We SSD Drives Limited address as below declare under our sole responsibility that the above Electronic Products when installed and operated with reference to the instructions in the Product Manual provided with each piece of equipment is in accordance with the relevant clauses from the...

Page 207: ...que occurs when the load angle approaches 90 If the load angle exceeds this value then torque drops and the motor will stall Systems involving synchronous motors need careful design to ensure that the motor can accelerate the load and handle transient load changes without stalling Brake Motors Brake motors are used in applications requiring a mechanical brake for safety or other operational reason...

Page 208: ...runs in excess of 50m may suffer from nuisance overcurrent trips This is due to the capacitance of the cable causing current spikes to be drawn from the Inverter output A choke may be fitted in the Inverter output which limits the capacitive current Screened cable has a higher capacitance and may cause problems in shorter runs The recommended choke values are shown in Table A 1 Motor Power kW Chok...

Page 209: ...ART command is given Caution Restrict the total cable length on multiple motor installations as follows 50 metres with no output choke fitted 300 metres with choke Dynamic Braking During deceleration or with an overhauling load the motor acts as a generator Energy flows back from the motor into the dc link capacitors within the drive This causes the dc link voltage to rise If the dc link voltage e...

Page 210: ...ring deceleration and the average power over the complete cycle Peak braking power 0 0055J n n t W 1 2 2 2 b J total inertia kgm2 n1 initial speed rpm Average braking power P P t av pk c x tb n2 final speed rpm tb braking time s tc cycle time s Information on the peak power rating and the average power rating of the resistors must be obtained from the resistor manufacturer Alternatively if this in...

Page 211: ...ter will remove this problem It is important to use the minimum level of FIXED BOOST necessary to accelerate the load Using a level of FIXED BOOST higher than necessary will lead to increased motor heating and increased risk of drive overload Note Motor torques greater than 100 require high currents to be drawn from the drive Thus the MOTOR I LIMIT parameter CURRENT LIMIT function block will have ...

Page 212: ...13 6 Application Notes 605C Frequency Inverter ...

Page 213: ...kly and easily Contact your local SSD Drives sales office Connection to the P3 Port There are two P3 ports one is on the front of the unit used by the fixed Operator Station and the second is on the Control Board Using the P3 port on the Inverter parameters can be monitored and updated by a suitable PC programming tool The port is an un isolated RS232 19200 Baud supporting the standard EI bisynch ...

Page 214: ...14 2 Serial Communications 605C Frequency Inverter ...

Page 215: ...o to the RESTORE DEFAULTS menu at level 2 press the M key The macros are stored in this menu Use the up and down keys to select the appropriate macro press the M key Pressing the up key as instructed loads the macro Now update the non volatile memory within the Inverter by performing a SAVE TO MEMORY Refer to Chapter 5 The Operator Station Saving Your Application Macro Descriptions Note Parameters...

Page 216: ...os 605C Frequency Inverter The OPERATOR Menu for Macro 0 The default OPERATOR menu is shown below SETPOINT REMOTE SPEED DEMAND DRIVE FREQUENCY MOTOR CURRENT LOAD DC LINK VOLTS CURRENT LIMITING ENTER PASSWORD STARTUP SCREEN ...

Page 217: ...IP TRIP 9 508 NO TRIP TRIP 10 OLDEST 509 NO TRIP MINIMUM SPEED OUTPUT 335 0 00 0 00 336 INPUT 100 00 337 MINIMUM PROP W MIN 338 MODE JOG 10 0 s 246 SETPOINT 1 0s 261 ACCEL RATE 1 0s 262 DECEL RATE ANALOG OUTPUT 1 0 00 45 VALUE 100 00 46 SCALE 0 00 47 OFFSET TRUE 48 ABS 0 10V 49 TYPE SETPOINT SCALE OUTPUT 59 0 00 lf 0 00 58 INPUT 50 0Hz 57 MAX SPEED ZERO SPEED AT ZERO SPEED 360 358 INPUT 357 LEVEL ...

Page 218: ... 1 Run 24V Run 14 DIGITAL INPUT 2 Trip Reset 0V to 24V transition to reset trips 15 DIGITAL INPUT 3 Direction 0V Forward 24V Reverse 16 DIGITAL INPUT 4 External Trip 0V Trip connect to terminal 18 17 DIGITAL INPUT 5 Jog 24V Jog 21 22 DIGITAL OUTPUT 1 Health 0V Tripped i e not healthy 23 24 DIGITAL OUTPUT 2 Running 0V Stopped 24V Running The Operator Menu System for Macro 1 The default Operator men...

Page 219: ... NO TRIP TRIP 9 508 NO TRIP TRIP 10 OLDEST 509 NO TRIP MINIMUM SPEED OUTPUT 335 0 00 0 00 336 INPUT 100 00 337 MINIMUM PROP W MIN 338 MODE JOG 10 0 0 246 SETPOINT 1 0s 261 ACCEL RATE 1 0s 262 DECEL RATE ANALOG OUTPUT 1 0 00 45 VALUE 100 00 46 SCALE 0 00 47 OFFSET TRUE 48 ABS 0 10V 49 TYPE SETPOINT SCALE OUTPUT 59 0 00 lf 0 00 58 INPUT 50 0Hz 57 MAX SPEED ZERO SPEED AT ZERO SPEED 360 358 INPUT 357 ...

Page 220: ... INPUT 1 Run Forward 24V Run Forward 14 DIGITAL INPUT 2 Run Reverse 24V Run Reverse 15 DIGITAL INPUT 3 Trip Reset 0V to 24V transition to reset trips 16 DIGITAL INPUT 4 External Trip 0V Trip connect to terminal 18 17 DIGITAL INPUT 5 Jog 24V Jog 21 22 DIGITAL OUTPUT 1 Health 0V Tripped i e not healthy 23 24 DIGITAL OUTPUT 2 Running 0V Stopped 24V Running The Operator Menu System for Macro 2 The def...

Page 221: ...O TRIP TRIP 9 508 NO TRIP TRIP 10 OLDEST 509 NO TRIP MINIMUM SPEED OUTPUT 335 0 00 0 00 336 INPUT 100 00 337 MINIMUM PROP W MIN 338 MODE JOG 10 0 0 246 SETPOINT 1 0s 261 ACCEL RATE 1 0s 262 DECEL RATE ANALOG OUTPUT 1 0 00 45 VALUE 100 00 46 SCALE 0 00 47 OFFSET TRUE 48 ABS 0 10V 49 TYPE SETPOINT SCALE OUTPUT 59 0 00 lf 0 00 58 INPUT 50 0Hz 57 MAX SPEED ZERO SPEED AT ZERO SPEED 360 358 INPUT 357 LE...

Page 222: ...y preserved in non volatile memory during a power down Terminal Name Purpose Comment 1 ANALOG INPUT 1 Setpoint 0V 0 10V 100 2 ANALOG INPUT 2 Setpoint Trim 0V 0 10V 100 6 ANALOG OUTPUT 1 Ramp Output Absolute Speed Demand 0V 0 10V 100 13 DIGITAL INPUT 1 Run 24V Run 14 DIGITAL INPUT 2 Raise 24V Ramp Up 15 DIGITAL INPUT 3 Lower 24V Ramp Down 16 DIGITAL INPUT 4 External Trip 0V Trip connect to terminal...

Page 223: ... 329 MIN VALUE 0 00 331 RESET VALUE FALSE 332 RESET 0 00 REFERENCE SPEED DEMAND 255 0 00 SPEED SETPOINT 254 0 00 REVERSE 256 FALSE LOCAL SETPOINT 247 0 00 LOCAL REVERSE 250 FALSE COMMS SETPOINT 269 0 00 0 00 245 REMOTE SETPOINT 0 00 248 SPEED TRIM 100 00 252 MAX SPEED CLAMP 100 00 253 MIN SPEED CLAMP FALSE 243 TRIM IN LOCAL FALSE 249 REMOTE REVERSE STOP RAMPED 279 RUN STOP MODE 10 0s 263 STOP RATE...

Page 224: ...n 14 DIGITAL INPUT 2 Trip Reset 0V to 24V transition to reset trips 15 DIGITAL INPUT 3 Direction 0V Forward 24V Reverse 16 DIGITAL INPUT 4 External Trip 0V Trip connect to terminal 18 17 DIGITAL INPUT 5 PID Enable 0V PID Disabled 24V PID Enabled 21 22 DIGITAL OUTPUT 1 Health 0V Tripped i e not healthy 23 24 DIGITAL OUTPUT 2 Running 0V Stopped 24V Running The Operator Menu System for Macro 4 The de...

Page 225: ...0 00 lf 0 00 58 INPUT 50 0Hz 57 MAX SPEED ZERO SPEED AT ZERO SPEED 360 358 INPUT 357 LEVEL 359 BAND DIGITAL OUTPUT 1 FALSE 52 VALUE TRUE 51 INVERT DIGITAL OUTPUT 2 FALSE 55 VALUE FALSE 54 INVERT 0 00 VALUE FUNC 1 OUTPUT 133 0 00 130 INPUT A 0 00 131 INPUT B 0 00 132 INPUT C A B C 134 TYPE REFERENCE SPEED DEMAND 255 0 00 SPEED SETPOINT 254 0 00 REVERSE 256 FALSE LOCAL SETPOINT 247 0 00 LOCAL REVERS...

Page 226: ...ernal Trip 0V Trip connect to terminal 18 17 DIGITAL INPUT 5 PID Enable 0V PID Disabled 24V PID Enabled 18 DIGITAL INPUT 6 Preset 1 Preset Speed Select 19 DIGITAL INPUT 7 Preset 2 Preset Speed Select 20 DIGITAL INPUT 8 Preset 3 Preset Speed Select 21 22 DIGITAL OUTPUT 1 Health 0V Tripped i e not healthy 23 24 DIGITAL OUTPUT 2 Running 0V Stopped 24V Running The Operator Menu System for Macro 5 The ...

Page 227: ...VALUE FUNC 1 OUTPUT 133 0 00 130 INPUT A 0 00 131 INPUT B 0 00 132 INPUT C A B C 134 TYPE REFERENCE SPEED DEMAND 255 0 00 SPEED SETPOINT 254 0 00 REVERSE 256 FALSE LOCAL SETPOINT 247 0 00 LOCAL REVERSE 250 FALSE COMMS SETPOINT 269 0 00 0 00 245 REMOTE SETPOINT 0 00 248 SPEED TRIM 100 00 252 MAX SPEED CLAMP 100 00 253 MIN SPEED CLAMP FALSE 243 TRIM IN LOCAL 249 REMOTE REVERSE STOP RAMPED 279 RUN ST...

Page 228: ...ition to reset trips 15 DIGITAL INPUT 3 Direction 0V Forward 24V Reverse 16 DIGITAL INPUT 4 External Trip 0V Trip connect to terminal 18 17 DIGITAL INPUT 5 PID Enable 0V PID Disabled 24V PID Enabled 21 22 DIGITAL OUTPUT 1 Health 0V Tripped i e not healthy 23 24 DIGITAL OUTPUT 2 Running 0V Stopped 24V Running The Operator Menu System for Macro 6 The default Operator menu system is shown below SETPO...

Page 229: ...UNC 7 OUTPUT 163 0 00 100 00 160 INPUT A 0 00 161 INPUT B 0 00 162 INPUT C SWITCH A B 164 TYPE CURRENT LIMIT LIMITING 370 FALSE 100 00 365 MOTOR I LIMIT 100 00 623 REGEN I LIMIT CURRENT 366 FEEDBACK SOURCE TRUE 686 REGEN LIM ENABLE ZERO SPEED AT ZERO SPEED 360 FALSE 0 00 358 INPUT 0 50 357 LEVEL 0 00 359 BAND VALUE FUNC 8 OUTPUT 168 0 00 0 00 165 INPUT A 0 00 166 INPUT B 1 00 167 INPUT C WINDOW 16...

Page 230: ...16 0 00 BREAK 18 FALSE 100 00 14 SCALE 0 00 15 OFFSET 0 10 V 13 TYPE FALSE 12 BREAK ENABLE 0 00 17 BREAK VALUE ANALOG INPUT 2 VALUE 25 0 00 BREAK 27 FALSE 100 00 23 SCALE 0 00 24 OFFSET 0 10 V 22 TYPE FALSE 21 BREAK ENABLE 0 00 26 BREAK VALUE ANALOG INPUT 3 VALUE 715 0 00 BREAK 717 FALSE 100 00 713 SCALE 0 00 714 OFFSET 0 20 mA 712 TYPE TRUE 711 BREAK ENABLE 0 00 716 BREAK VALUE PRESET 1 OUTPUT 1 ...

Page 231: ...0 REVERSE 256 FALSE LOCAL SETPOINT 247 0 00 LOCAL REVERSE 250 FALSE COMMS SETPOINT 269 0 00 0 00 245 REMOTE SETPOINT 0 00 248 SPEED TRIM 100 00 252 MAX SPEED CLAMP 100 00 253 MIN SPEED CLAMP FALSE 243 TRIM IN LOCAL FALSE 249 REMOTE REVERSE SETPOINT SCALE OUTPUT 59 0 00 lf 0 00 58 INPUT 50 0 Hz 57 MAX SPEED ITEM 3 ITEM 4 ITEM 5 ITEM 7 ITEM 6 30 25 36 35 33 21 42 40 41 29 PID PID OUTPUT 320 PID ERRO...

Page 232: ...ct 20 DIGITAL INPUT 8 Manual Auto 0V Manual Setpoint 24V Auto Setpoint 21 22 DIGITAL OUTPUT 1 Health Relay closed drive healthy 23 24 DIGITAL OUTPUT 2 Zero Speed Relay closed drive at zero speed 25 26 DIGITAL OUTPUT 3 At Speed Relay closed drive at speed setpoint HEALTH Speed Setpoint 10 k 220V AC 3A maximum TB1 TB3 TB4 into a resistive load default 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ...

Page 233: ...COEFFICIENT C 30000 101 HIGH LIMIT 30000 53 LOW LIMIT CUSTOM SCREEN 2 0 371 TAG NO 378 NAME 377 UNITS xxxxx 379 DECIMAL PLACE A B X C 676 FORMULA 100 375 COEFFICIENT A 100 673 COEFFICIENT B 0 376 COEFFICIENT C 30000 674 HIGH LIMIT 30000 675 LOW LIMIT OPERATOR MENU 1 93 STARTUP SCREEN 255 626 OPERATOR MENU 2 591 627 OPERATOR MENU 3 67 628 OPERATOR MENU 4 72 629 OPERATOR MENU 5 75 630 OPERATOR MENU ...

Page 234: ... FALSE 191 INPUT B FALSE 192 INPUT C NOT A 194 TYPE LOGIC FUNC 5 OUTPUT 203 FALSE FALSE 200 INPUT A FALSE 201 INPUT B FALSE 202 INPUT C NOT A 204 TYPE LOGIC FUNC 7 OUTPUT 213 FALSE FALSE 210 INPUT A FALSE 211 INPUT B FALSE 212 INPUT C NOT A 214 TYPE LOGIC FUNC 2 OUTPUT 188 FALSE FALSE 185 INPUT A FALSE 186 INPUT B FALSE 187 INPUT C NOT A 189 TYPE LOGIC FUNC 4 OUTPUT 198 FALSE FALSE 195 INPUT A FAL...

Page 235: ...D parameter 13788 Page 7 2 Changed terminal 23 to terminal16 13726 5 MMI Diagnostic Information added to Chapter 5 Change to Solid State Motor Overload Protection and Short Circuit Rating Figure 3 8 has note added to thermistor Notes added underneath VALUE FUNC 9 and VALUE FUNC 5 function blocks in Macro 99 Chapter 15 Various other small amendments 13557 13951 15570 15696 27 11 00 CM FP 6 Vibratio...

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