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HGM93XX MPU(CAN) SERIES GENSET CONTROLLER

HGM93XX MPU(CAN) Series Genset Controller Version: 1.1 2016-11-03 Page 5 of 77

.......................................... 58

PARAMETERS SETTING

............................................................................................ 59

SENSORS SETTING

................................................................................................... 60

COMMISSIONING

........................................................................................................ 61

TYPICAL APPLICATION

............................................................................................. 62

INSTALLATION

............................................................................................................ 63

GSM SHORT MESSAGE ALARM AND REMOTE CONTROL

.................................... 65

.......................................................................... 65

.................................................... 65

CONNECTIONS OF CONTROLLER WITH J1939 ENGINE

....................................... 67

15.1 CUMMINS

ISB/ISBE

............................................................................................. 67

15.2 CUMMINS

QSL9

................................................................................................... 67

15.3 CUMMINS

QSM11(IMPORT)

................................................................................ 68

15.4 CUMMINS

QSX15-CM570

.................................................................................... 68

15.5 CUMMINS

GCS-MODBUS

.................................................................................... 69

15.6 CUMMINS

QSM11

................................................................................................. 69

15.7 CUMMINS

QSZ13

................................................................................................. 70

............................................................................. 70

15.9 DEUTZ

EMR2

........................................................................................................ 71

15.10

JOHN

DEERE

.................................................................................................... 71

15.11

MTU

MDEC

........................................................................................................ 72

.......................................................................... 72

.............................................................................. 73

15.14

PERKINS

........................................................................................................... 73

15.15

SCANIA

............................................................................................................. 74

15.16

VOLVO

EDC3

.................................................................................................... 74

15.17

VOLVO

EDC4

.................................................................................................... 75

15.18

VOLVO-EMS2

.................................................................................................... 75

15.19

YUCHAI

............................................................................................................. 76

Summary of Contents for HGM 9310CAN Series

Page 1: ...HGM9310MPU 9320MPU 9310CAN 9320CAN GENSET CONTROLLER USER MANUAL SMARTGEN ZHENGZHOU TECHNOLOGY CO LTD ...

Page 2: ...992952 Web http www smartgen com cn http www smartgen cn Email sales smartgen cn All rights reserved No part of this publication may be reproduced in any material form including photocopying or storing in any medium by electronic means or other without the written permission of the copyright holder SmartGen Technology reserves the right to change the contents of this document without prior notice ...

Page 3: ...AN series controller only Clarification of notation used within this publication SIGN INSTRUCTION NOTE Highlights an essential element of a procedure to ensure correctness CAUTION Indicates a procedure or practice which if not strictly observed could result in damage or destruction of equipment WARNING Indicates error operation may cause death serious injury and significant property damage ...

Page 4: ...5MANUAL START STOP OPERATION 24 5 6SWITCH CONTROL PROCEDURES 25 5 6 1 HGM9320MPU CAN SWITCH CONTROL PROCEDURES 25 5 6 2 HGM9610 SWITCH CONTROL PROCEDURES 26 6 PROTECTION 28 6 1WARNINGS 28 6 2SHUTDOWN ALARM 30 6 3TRIP AND STOP ALARM 32 6 4TRIP ALARM 33 7 WIRINGS CONNECTION 34 8 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS 37 8 1CONTENTS AND SCOPES OF PARAMETERS 37 8 2ENABLE DEFINITION OF PROGR...

Page 5: ...MESSAGE ALARM 65 14 2 GSM SHORT MESSAGE REMOTE CONTROL 65 15 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE 67 15 1 CUMMINS ISB ISBE 67 15 2 CUMMINS QSL9 67 15 3 CUMMINS QSM11 IMPORT 68 15 4 CUMMINS QSX15 CM570 68 15 5 CUMMINS GCS MODBUS 69 15 6 CUMMINS QSM11 69 15 7 CUMMINS QSZ13 70 15 8 DETROIT DIESEL DDEC III IV 70 15 9 DEUTZ EMR2 71 15 10 JOHN DEERE 71 15 11 MTU MDEC 72 15 12 MTU ADEC SMART MODUL...

Page 6: ...HGM93XX MPU CAN SERIES GENSET CONTROLLER HGM93XX MPU CAN Series Genset Controller Version 1 1 2016 11 03 Page 6 of 77 15 20 WEICHAI 76 16 FAULT FINDING 77 ...

Page 7: ...iquid crystal display LCD and selectable Chinese English or other languages interface with easy and reliable operation HGM93XX MPU CAN series genset controllers adopt 32 bits micro processor technology with precision parameters measuring fixed value adjustment time setting and threshold adjusting and etc The majority of parameters can be set using front panel and all the parameters can be set usin...

Page 8: ...320CAN LCD Dimension 4 3 Pixel 480 x 272 AMF Input Port Number 8 8 8 8 Output port Number 8 8 8 8 Sensor number 5 5 5 5 Neutral earth current Schedule function RS485 GSM J1939 USB Real time clock Event log NOTE 1 Two of the output ports are fixed start output and fuel output 2 The analog sensors are composed by 3 fixed sensors temperature pressure fuel level and 2 flexible sensors ...

Page 9: ...ronment RS485 communication port enabling remote control remote measuring remote communication via ModBus protocol RS485 communication port is needed Equipped with SMS Short Message Service function When genset is alarming controller can send short messages via SMS automatically to max 5 telephone numbers besides generator status can be controlled and checked using SMS GSM port is needed Equipped ...

Page 10: ...e sensor or level sensor Precision measure and display parameters about Engine Temp WT C F both be displayed Oil pressure OP kPa psi bar all be displayed Fuel level FL unit Speed SPD r min unit Battery Voltage VB V unit Charger Voltage VD V unit Hour count HC can accumulate to max 65535 hours Start times can accumulate to max 65535 times Protection automatic start stop of the genset ATS Auto Trans...

Page 11: ...enable only relay is inhibited With maintenance function Actions warning or shutdown can be set when maintenance time out All parameters used digital adjustment instead of conventional analog modulation with normal potentiometer more reliability and stability Waterproof security level IP55 due to rubber seal installed between the controller enclosure and panel fascia Metal fixing clips enable perf...

Page 12: ...pply output Fuel Relay Output 16A DC28V supply output Auxiliary Relay Output 1 7A DC28V supply output Auxiliary Relay Output 2 7A DC28V supply output Auxiliary Relay Output 3 7A DC28V supply output Auxiliary Relay Output 4 7A AC250V voltage free output Auxiliary Relay Output 5 7A AC250V voltage free output Auxiliary Relay Output 6 7A AC250V voltage free output Case Dimension 237 mm x 172 mm x 45 m...

Page 13: ... 1INDICATOR LIGHT HGM9310MPU HGM9310CAN HGM9320MPU HGM9320CAN Note Selected light indicators description Warning indicator and Alarm indicator Alarm Type Warning Indicator Alarm Indicator Warning Slow flashing Slow flashing Trip Alarm Slow flashing Slow flashing Shutdown Alarm Off Fast flashing Trip and Stop Alarm Off Fast flashing ...

Page 14: ...rank disconnect to ETS while extinguished during other periods Genenerator normal light It is illuminated when generator is normal flashing when generator state is abnormal extinguished when there is no generator power Mains normal light It is illuminated when mains is normal flashing when mains state is abnormal extinguished when there is no mains power ...

Page 15: ...the button at least 3 seconds can reset this alarm Gen Close Open Can control generator to switch on or off in manual mode HGM9310MPU HGM9310CAN without Mains Close Open Can control generator to switch on or off in manual mode HGM9310MPU HGM9310CAN without Close Can close breaker in manual mode HGM9320MPU HGM9320CAN without Open Can open breaker in manual mode HGM9320MPU HGM9320CAN without Up Incr...

Page 16: ...perator will have to crank the starter motor manually when operator decides that the engine has fired he she should release the button and start output will be deactivated safety on delay will start WARNING Default password is 00318 user can change it in case of others change the advanced parameters setting Please clearly remember the password after changing If you forget it please contact Smartge...

Page 17: ... accumulated start times user s total run time A user s total run time B NOTE If connected with J1939 engine via CANBUS port this page also includes coolant pressure coolant level fuel temperature fuel pressure inlet temperature exhaust temperature turbo pressure fuel consumption total fuel consumption and so on Different engine with different parameters Gen including as below Phase voltage line v...

Page 18: ... and stop alarm NOTE For ECU alarms and shutdown alarms if the alarm information is displayed check engine according to it otherwise please check the manual of generator according to SPN alarm code Event log Records all start stop events shutdown alarm trip and stop alarm manual auto start or stop and the real time when alarm occurs Others including Time and Date count down time for maintenance in...

Page 19: ...ence Language Selectable Chinese English and others default Espanol Commissioning On load off load or custom commissioning can be chosen Custom commissioning can configure on load or not during commissioning when to commissioning and select the mode after commissioning manual mode auto mode and stop mode Clear users accumulation Can clear total run time A and B total electric energy A and B Parame...

Page 20: ...nterface 2 Use to scroll settings to enter settings Interface 4 to return to previous menu Interface 1 Return Delay Preheat Delay Cranking Time Crank Rest Time Safety On Time Start Idle Time Warming Up Time Cooling Time Stop Idle Time ETS Hold Time Timers Engine Generator Load Switch Temp Sensor OP Sensor Level Sensor Flexible Sensor 1 Return Mains Start Delay Return Delay Preheat Delay Interface ...

Page 21: ...y Preheat Delay 00008 Interface 5 Press to change cursor position are used for changing cursor value Confirm setting Interface 4 exit setting Interface 4 Cranking Time Crank Rest Time Safety On Time Start Idle Time Warming Up Time Cooling Time Stop Idle Time ETS Hold Time Start Delay Return Delay Preheat Delay 00008 Interface 6 Use to scroll settings to enter settings Interface 4 to return to prev...

Page 22: ... set rest period crank rest time begins and wait for the next crank attempt 6 Should this start sequence continue beyond the set number of attempts the start sequence will be terminated the first line of LCD display will be highlighted with black and Fail to Start fault will be displayed 7 In case of successful crank attempt the Safety On timer is activated allowing Low Oil Pressure High Temperatu...

Page 23: ...ated After transfer delay close mains relay is energized and mains will take load Generator indicator extinguish while mains indicator lights 4 During Stop Idle Delay if configured idle relay is energized 5 ETS Solenoid Hold delay begins ETS relay is energized while fuel relay is de energized complete stop is detected automatically 6 Fail to Stop Delay begins complete stop is detected automaticall...

Page 24: ...matically With high temperature low oil pressure over speed and abnormal voltage during generator running controller can protect genset to stop quickly Press HGM9320MPU HGM9320CAN or HGM9310MPU HGM9310CAN can control the switch to close or open please refer to No 4 9 of Automatic Start Sequence for detail procedures it is noted that the switch close open ways are different 2 MANUAL STOP Press can ...

Page 25: ...en breaker detect is SELECT Enable To transfer load from mains to generator need to press mains switch off key firstly After open delay press generator switch on key and generator will take load there is no action when pressing switch on key directly The way to transfer from generator to mains is as same as above Auto transfer procedures When controller is in AUTO mode switch control procedures wi...

Page 26: ...dures When controller is in auto mode switch control procedures will start auto transfer 1 If input port is configured as Close Mains Auxiliary A If Open breaker detect is select Enable Generator load is transferred into generator unload after the open delay the controller detects transfer failure while open signal is outputting When detecting time out if open failed it will wait for breaker opene...

Page 27: ... into generator load close generator output Generator load is transferred into generator un load open generator output NOTE When using ATS of no interposition Open breaker detect should Disable When using ATS of having interposition Open breaker detect select Disable or Enable both are OK If select Enable breaker open output should be configured When using AC contactor Open breaker detect should s...

Page 28: ...g alarm 8 Gen Over Current When the controller detects that the genset current has exceeded the pre set value and the action select Warn it will initiate a warning alarm 9 Fail To Stop After fail to stop delay if gen set does not stop completely it will initiate a warning alarm 10 Charge Alternator Failure When the controller detects that charger voltage has fallen below the pre set value it will ...

Page 29: ...rning alarm 26 Low Fuel Level When the controller detects that the fuel level has fallen below the pre set value it will initiate a warning alarm 27 Flexible Sensor 1 Open Circuit When the controller detects that the flexible sensor 1 is open circuit and the action select Warn it will initiate a warning alarm 28 Flexible Sensor 1 High When the controller detects that the sensor 1 value has exceede...

Page 30: ...lue the controller will initiate a shutdown alarm 8 Genset Under Voltage When the controller detects that the genset voltage has fallen below the pre set value it will initiate a shutdown alarm 9 Fail To Stop If the engine does not fire after the pre set number of attempts it will initiate a shutdown alarm 10 Gen Over Current When the controller detects that the genset current has exceeded the pre...

Page 31: ...e controller detects that the sensor 1 value has fallen below the pre set value it will initiate a shutdown alarm 24 Flexible Sensor 2 Open Circuit When the controller detects that the flexible sensor 2 is open circuit and the action select Shutdown it will initiate a shutdown alarm 25 Flexible Sensor 2 High When the controller detects that the sensor 2 value has exceeded the pre set value it will...

Page 32: ...ion select Trip and Stop it will initiate a trip and stop alarm 3 Reverse Power If reverse power detection is enabled when the controller detects that the reverse power value power is negative has fallen below the pre set value and the action select Trip and Stop it will initiate a trip and stop alarm 4 Over Power If over power detection is enabled when the controller detects that the over power v...

Page 33: ...tection is enabled when the controller detects that the reverse power value power is negative has fallen below the pre set value and the action select Trip it will initiate a trip alarm 3 Over Power If over power detection is enabled when the controller detects that the over power value power is positive has exceeded the pre set value and the action select Trip it will initiate a trip alarm 4 Digi...

Page 34: ...m better to double wires in parallel Max 20A fuse is recommended 3 Emergency stop 2 5mm2 Connected with B via emergency stop button 4 Fuel relay output 1 5mm2 B is supplied by 3 terminal rated 16A 5 Crank relay output 1 5mm2 B is supplied by 3 terminal rated 16A Connected to starter coil 6 Aux Output 1 1 5mm2 B is supplied by 2 terminal rated 7A Details see form 2 7 Aux Output 2 1 5mm2 B is suppli...

Page 35: ...ls see form 3 20 Aux Output 4 1 5mm2 Normally close output rated 7A Details see form 2 21 Public points of relay 22 Normally open output rated 7A 23 ECU CAN Impedance 120Ω shielding wire is recommended its single end earthed HGM9310MPU HGM9310CAN without 24 ECU CAN H 0 5mm2 25 ECU CAN L 0 5mm2 26 RESERVE Empty terminal 33 RS485 Impedance 120Ω shielding wire is recommended its single end earthed 34...

Page 36: ...tside connected to secondary coil of current transformer rated 5A 51 CT C phase input 1 5mm2 Outside connected to secondary coil of current transformer rated 5A 52 CT COM 1 5mm2 See following installation instruction 53 Earth Current 1 5mm2 Outside connected to secondary coil of current transformer rated 5A 54 1 5mm2 55 Aux Input 8 1 0mm2 Ground connected is active B Details see form 3 56 Aux sens...

Page 37: ...oltage 0 200 120 Setting value is mains rated voltage s percentage and return value Over Voltage default 116 Under Voltage default 84 and delay value default 5s can be set 8 Under Voltage 0 200 80 9 Over Frequency 0 200 114 Setting value is mains rated frequency s percentage return value Over Frequency default 110 Under Frequency default 94 and delay value default 5s can be set 10 Under Frequency ...

Page 38: ...ay and stopped when ETS time is set as 0 Time between ending of ETS hold delay and stopped when ETS Hold output time is not 0 13 After Stop Time 0 3600 s 0 Time between genset stopped and standby 14 Gas Engine Timers 0 1 0 0 Enable 1 Disable When gas engine timer enabled fuel oil output is used for controlling gas valve 15 Choke On Time 0 60 s 0 Gas enrichment control output time when start engine...

Page 39: ...d Warn 0 200 86 11 Battery Rated Voltage 0 60 0 V 24 0 Standard for detecting over under voltage of battery 12 Battery Over Volts 0 200 120 Setting value is percentage of rated voltage of battery Delay value default 60s return value Over Volts default 115 Under Volts default 90 can be set 13 Battery Under Volts 0 200 85 14 Charge Alt Fail 0 60 0 V 8 0 In normal running when charger D WL voltage un...

Page 40: ...tage Detect when controller ready to loading If generator voltage under load voltage won t enter into normally running 5 Rated Frequency 10 0 600 0 Hz 50 0 To offer standards for detecting of over under load frequency 6 Loading Frequency 0 200 85 Setting value is percentage of generator rated frequency Detect when controller ready to loading When generator frequency under load frequency it won t e...

Page 41: ...er Current 0 200 120 Setting value is percentage of generator rated full current Delay value can be set as definite time and inverse definite minimum time 5 Over Power 0 1 0 0 Disable 1 Enable 6 Reverse Power 0 1 0 0 Disable 1 Enable 7 Earth Fault 0 1 0 0 Disable 1 Enable Switch Setting 1 Transfer Time 0 7200 s 5 Interval time from mains switch off to generator switch on or from generator switch o...

Page 42: ...ate and time GSM Setting 1 GSM Enable 0 1 0 0 Disable 1 Enable 2 Phone Number Max 20 digits 0 0 Disable 1 Enable Its national and area s cods must be added e g China 8613666666666 Scheduling And Maintenance Setting 1 Scheduled Run 0 1 0 0 Disable 1 Enable 2 Scheduled Not Run 0 1 0 0 Disable 1 Enable 3 Maintenance 0 1 0 0 Disable 1 Enable Analog Sensors Setting Temperature Sensor 1 Curve Type 0 15 ...

Page 43: ...1 Shutdown 2 No action 3 Low Level Warn 0 300 10 Warn when level lower than this value It is detecting all the time The delay value default 5s and return value default 15 can be set Flexible Sensor 1 1 Flexible Sensor 1 Setting 0 1 0 0 Disable 1 Enable can be set as temperature pressure lever sensor Flexible Sensor 2 1 Flexible Sensor 2 Setting 0 1 0 0 Disable 1 Enable can be set as temperature pr...

Page 44: ...rming 0 3 2 0 From safety on 1 From starting 2 Always 3 Never 4 Active Actions 0 4 1 0 Warn 1 Shutdown 2 Trip and stop 3 Trip 4 Indication 5 Active Delay 0 20 0 s 2 0 Time from detecting active to confirm 6 Description LCD display detailed contents when the input is active Flexible Input Port 6 1 Contents Setting 0 50 0 User defined See form 3 2 Active Type 0 1 0 0 Closed to active 1 Open to activ...

Page 45: ...period output default output is in preheating See Form 4 2 Active Type 0 1 0 0 Normally open 1 Normally close Flexible Output Port 2 1 Contents Setting 0 299 35 Idle control output See Form 4 2 Active Type 0 1 0 0 Normally open 1 Normally close Flexible Output Port 3 1 Contents Setting 0 299 29 Generator closed output See form 4 2 Active Type 0 1 0 0 Normally open 1 Normally close Flexible Output ...

Page 46: ...he engine as soon as possible 18 Audible Alarm Action when warning shutdown trips Can be connected annunciator externally When alarm mute configurable input port is active it can remove the alarm 19 Louver Control Action when genset is cranking and disconnect when genset stopped completely 20 Fuel Pump Control It is controlled by fuel pump of level sensor s limited threshold 21 Heater Control It i...

Page 47: ... Power Used for ECU engine and control its power 42 Pulse Raise Speed Active 0 1s when controller enters into warming up delay used for control part of ECU raising to normal speed 43 Crank Success Close when detects a successful start signal 44 Generator OK Action when generator is normal 45 Generator Available Action in period of generator is normal running to hi speed cooling 46 Mains OK Action ...

Page 48: ...Active Action when extend digital input port 3 is active 84 Extend Digital Input 4 Active Action when extend digital input port 4 is active 85 Extend Digital Input 5 Active Action when extend digital input port 5 is active 86 Extend Digital Input 6 Active Action when extend digital input port 6 is active 87 Extend Digital Input 7 Active Action when extend digital input port 7 is active 88 Extend D...

Page 49: ...uency shutdown alarm 111 Gen Over Volt Warn Action when generator over voltage warns 112 Gen Over Volt Shut Action when generator over voltage shutdown 113 Gen Under Freq Warn Action when generator low frequency warns 114 Gen Under Freq Shut Action when generator low frequency shutdown 115 Gen Under Volt Warn Action when generator low voltage warns 116 Gen Under Volt Shut Action when generator low...

Page 50: ...7 Low Level Warn Action when controller has low oil level alarm 148 Reserved 149 Reserved 150 Flexible Sensor 1 High Warn 151 Flexible Sensor 1 Low Warn 152 Flexible Sensor 1 High Shut 153 Flexible Sensor 1 Low Shut 154 Flexible Sensor 2 High Warn 155 Flexible Sensor 2 Low Warn 156 Flexible Sensor 2 High Shut 157 Flexible Sensor 2 Low Shut 158 161 Reserved 162 Extend 1 Sensor 15 High Shut 163 Exte...

Page 51: ...ut 177 Extend 1 Sensor 18 Low Warn 178 Extend 1 Sensor 19 High Shut 179 Extend 1 Sensor 19 High Warn 180 Extend 1 Sensor 19 Low Shut 181 Extend 1 Sensor 19 Low Warn 182 Extend 1 Sensor 20 High Shut 183 Extend 1 Sensor 20 High Warn 184 Extend 1 Sensor 20 Low Shut 185 Extend 1 Sensor 20 Low Warn 186 Extend 1 Sensor 21 High Shut 187 Extend 1 Sensor 21 High Warn 188 Extend 1 Sensor 21 Low Shut 189 Ext...

Page 52: ... Low Warn 201 229 Reserved 230 Stop Mode Action in stop mode 231 Manual Mode Action in Manual mode 232 Reserved 233 Auto Mode Action in Auto mode 234 Generator On Load 235 Mains On Load 236 Reserved 237 Reserved 238 Reserved 239 Reserved 240 279 PLC Flag1 40 280 299 Reserved 8 2 1CUSTOM PERIOD OUTPUT Defined Period output is composed by 2 parts period output S1 and condition output S2 While S1 and...

Page 53: ...composed by 3 parts condition output S1 or S2 and condition output S3 S1 or S2 is TRUE while S3 is TRUE Defined combination output is outputting S1 and S2 are FALSE or S3 is FALSE Defined combination output is not outputting NOTE S1 S2 S3 can be set as any contents except for defined combination output in the output setting NOTE 3 parts of defined combination output S1 S2 S3 couldn t include or re...

Page 54: ... alarm generator unloads and shutdown after hi speed cooling Trip alarm generator unloads but not shutdown Never input inactive Always input is active all the time From crank detecting as soon as start From safety on detecting after safety on run delay 1 Reserved 2 Alarm Mute Can prohibit Audible Alarm output when input is active 3 Reset Alarm Can reset shutdown alarm and trip alarm when input is ...

Page 55: ...ll peal when the input is active 21 Inhibit Alarm Stop All shutdown alarms are prohibited except emergence stop Means battle mode or override mode 22 Aux Instrument Mode All outputs are prohibited in this mode 23 Reset Maintenance 1 Controller will set maintenance time and date 1 as default when input is active 24 Reset Maintenance 2 Controller will set maintenance time and date 2 as default when ...

Page 56: ... controller is applied 39 Simulate M Load Key This is simulate M open key when HGM9310MPU CAN controller is applied 40 Low Coolant Level Connect with water level sensor digital input port 41 Detonation Shut Connect with detection module warn input port 42 Reserved 43 Reserved 44 Reserved 45 Aux Mains OK In Auto mode mains are normal when input is active 46 Aux Mains Fail In Auto mode mains are abn...

Page 57: ...ange is 0 6 KΩ default is SGX sensor 2 Pressure Sensor 0 Not used 1 Custom Res Curve 2 Custom 4 20mA curve 3 VDO 10Bar 4 CURTIS 5 VOLVO EC 6 DATCON 10Bar 7 SGX 8 SGD 9 SGH 10 VDO 5Bar 11 DATCON 5Bar 12 DATCON 7Bar 13 15 Reserved Defined resistance s range is 0 6 KΩ default is SGX sensor 3 Oil Level Sensor 0 Not used 1 Custom Res Curve 2 Custom 4 20mA curve 3 SGD 4 SGH 5 15 Reserved Defined resista...

Page 58: ...r motor is separated with engine immediately and can check crank disconnect exactly 2 Speed sensor is the magnetic equipment which be installed in starter for detecting flywheel teeth 3 When set as speed sensor must ensure that the number of flywheel teeth is as same as setting otherwise over speed shutdown or under speed shutdown may be caused 4 If genset without speed sensor please don t select ...

Page 59: ...ions may happen NOTE Maximum set value must over minimum set value in case that the condition of too high as well as too low will happen NOTE When setting the warning alarm please set the correct return value otherwise maybe there is abnormal alarm When setting the maximum value the return value must less than set value When setting the minimum value the return value must over set value NOTE Pleas...

Page 60: ...tween standard sensor curves and using sensor user can adjust it in curve type 3 When input the sensor curve X value resistor must be input from small to large otherwise mistake occurs 4 If select sensor type as None sensor curve is not working 5 If corresponding sensor has alarm switch only user must set this sensor as None otherwise maybe there is shutdown or warning 6 The headmost or backmost v...

Page 61: ... of Start Fail then press stop to reset controller 6 Recover the action of stop engine start e g Connect wire of fuel valve press start button again genset will start If everything goes well genset will normal run after idle running if idle run be set During this time please watch for engine s running situations and AC generator s voltage and frequency If abnormal stop genset running and check all...

Page 62: ...et Controller Version 1 1 2016 11 03 Page 62 of 77 12 TYPICAL APPLICATION HGM9310MPU CAN typical application diagram HGM9320MPU CAN typical application diagram Note Fuse F1 min 2A max 20A Fuse F2 max 32A Users should select suitable fuse depend on practical application ...

Page 63: ...arge disturbing the controller s normal working 2 Speed Sensor Input NOTE Speed sensor is the magnetic equipment which be installed in starter and for detecting flywheel teeth Its connection wires to controller should apply for 2 cores shielding line The shielding layer should connect to No 16 terminal in controller while another side is hanging in air The else two signal wires are connected to No...

Page 64: ... be 5A At the same time the phases of current transformer and input voltage must correct Otherwise the current of collecting and active power maybe not correct NOTE ICOM port must be connected to negative pole of battery WARNING When there is load current transformer s secondary side prohibit open circuit 5 Withstand Voltage Test CAUTION When controller had been installed in control panel if need ...

Page 65: ...e message to the pre set phone number Detail orders as following No SMS Orders Pass back Information Description 1 SMS GENSET GENSET ALARM When genset is shutdown alarm status of genset SYSTEM IN STOP MODE GENSET AT REST At rest status in stop mode SYSTEM IN MANUAL MODE GENSET AT REST At rest status in manual mode SYSTEM IN AUTO MODE GENSET AT REST At rest status in auto mode SYSTEM IN STOP MODE G...

Page 66: ...will be inhibited 8 SMS PERMIT START PERMIT START OK Discharge the inhibit start signal NOTE Its national and area s cods must be added e g China 8613666666666 NOTE When sending orders users need to follow SMS orders in above form and all the letters must be capital NOTE Pass back information from SMS DETAIL including working mode mains voltage generator voltage load current mains frequency genera...

Page 67: ...ld CAN communication shielding line connect with ECU terminal only CAN H SAE J1939 signal Impedance 120Ω connecting line is recommended CAN L SAE J1939 return Impedance 120Ω connecting line is recommended Engine type Cummins ISB 15 2CUMMINS QSL9 Suitable for CM850 engine control module Terminals of controller 50 pins connector Remark Fuel relay output 39 Start relay output Connect to starter coil ...

Page 68: ...ding line connect with ECU terminal only CAN H A Impedance 120Ω connecting line is recommended CAN L B Impedance 120Ω connecting line is recommended Engine type Cummins ISB 15 4CUMMINS QSX15 CM570 It is suitable for CM570 engine control module Engine type is QSX15 Terminals of controller 50 pins connector Remark Fuel relay output 38 Oil spout switch Start relay output Connect to starter coil direc...

Page 69: ...r coil directly Terminals of controller D SUB connector 06 Remark RS485 GND 20 CAN communication shielding line connect with ECU terminal only RS485 21 Impedance 120Ω connecting line is recommended RS485 18 Impedance 120Ω connecting line is recommended Engine type Cummins QSK MODBUS Cummins QST MODBUS Cummins QSX MODBUS 15 6CUMMINS QSM11 Terminals of controller OEM connector of engine Remark Fuel ...

Page 70: ...ith 41 for 0 1s during high speed warming of controller via external expansion relay CAN GND CAN communication shielding line connect with controller s this terminal only CAN H 1 Impedance 120Ω connecting line is recommended CAN L 21 Impedance 120Ω connecting line is recommended Engine type Common J1939 15 8DETROIT DIESEL DDEC III IV Terminals of controller CAN port of engine Remark Fuel relay out...

Page 71: ...y negative pole CAN GND CAN communication shielding line connect with controller s terminal only CAN H 12 Impedance 120Ω connecting line is recommended CAN L 13 Impedance 120Ω connecting line is recommended Engine type VolvoEDC4 15 10JOHN DEERE Terminals of controller 21 pins connector Remark Fuel relay output G J Start relay output D CAN GND CAN communication shielding line connect with controlle...

Page 72: ...dance 120Ω connecting line is recommended Engine type MTU MDEC 303 15 12MTU ADEC SMART MODULE It is suitable for MTU engine with ADEC ECU8 and SMART module Terminals of controller ADEC X1port Remark Fuel relay output X1 10 X1 Terminal 9 Connected to negative of battery Start relay output X1 34 X1 Terminal 33 Connected to negative of battery Terminals of controller SMART X4 port Remark CAN GND X4 3...

Page 73: ...communication shielding line connect with controller s this terminal only CAN H X23 2 Impedance 120Ω connecting line is recommended CAN L X23 1 Impedance 120Ω connecting line is recommended Engine type Common J1939 15 14PERKINS It is suitable for ADEM3 ADEM4 engine control module Engine type is 2306 2506 1106 and 2806 Terminals of controller Connector Remark Fuel relay output 1 10 15 33 34 Start r...

Page 74: ... CAN L 10 Impedance 120Ω connecting line is recommended Engine type Scania 15 16VOLVO EDC3 Suitable engine control mode is TAD1240 TAD1241 and TAD1242 Terminals of controller Stand alone connector Remark Fuel relay output H Start relay output E Auxiliary output 1 P ECU power Set Auxiliary output 1 as ECU power Terminals of controller Data bus connector Remark CAN GND CAN communication shielding li...

Page 75: ...N H 12 Impedance 120Ω connecting line is recommended CAN L 13 Impedance 120Ω connecting line is recommended Engine type VolvoEDC4 15 18VOLVO EMS2 Volvo Engine types are TAD734 TAD940 TAD941 TAD1640 TAD1641 and TAD1642 Terminals of controller Engine s CAN port Remark Auxiliary output 1 6 ECU stop Set Auxiliary output 1 as ECU Stop Auxiliary output 2 5 ECU power Set Auxiliary output 2 as ECU power 3...

Page 76: ... 120Ω connecting line is recommended Battery Engine 2 pins Remark Battery negative 1 Wire diameter 2 5mm2 Battery positive 2 Wire diameter 2 5mm2 Engine type BOSCH 15 20WEICHAI It is suitable for Weichai BOSCH common rail pump engine Terminals of controller Engine port Remark Fuel relay output 1 40 Connect to engine ignition lock Start relay output 1 61 CAN GND CAN communication shielding line con...

Page 77: ...to the information on LCD Check auxiliary input ports Fail to start Check fuel oil circuit and its connections Check starting batteries Check speed sensor and its connections Refer to engine manual Starter no response Check starter connections Check starting batteries Genset running while ATS not transfer Check ATS Check the connections between ATS and controllers RS485 communication is abnormal C...

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