Siemens SINAMICS G150 Operating Instructions Manual Download Page 15

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Table of contents

Converter cabinet units
Operating Instructions, 07/2016, A5E03347396A

Functions, monitoring, and protective functions ................................................................................... 475
9.1

Chapter content .................................................................................................................... 475

9.2

Drive functions ...................................................................................................................... 476

9.2.1

Motor data identification and automatic speed controller optimization ................................. 476

9.2.1.1

Motor data identification ........................................................................................................ 477

9.2.1.2

Rotating measurement and speed controller optimization ................................................... 480

9.2.1.3

Shortened rotating measurement ......................................................................................... 482

9.2.1.4

Parameters ........................................................................................................................... 483

9.2.2

Efficiency optimization .......................................................................................................... 483

9.2.3

Fast magnetization for induction motors ............................................................................... 485

9.2.4

Vdc control ............................................................................................................................ 487

9.2.5

Automatic restart function ..................................................................................................... 492

9.2.6

Flying restart ......................................................................................................................... 495

9.2.6.1

Flying restart without encoder ............................................................................................... 496

9.2.6.2

Flying restart with encoder .................................................................................................... 499

9.2.6.3

Parameters ........................................................................................................................... 500

9.2.7

Motor changeover/selection .................................................................................................. 501

9.2.7.1

Description ............................................................................................................................ 501

9.2.7.2

Example of changing over between two motors ................................................................... 501

9.2.7.3

Function diagram .................................................................................................................. 502

9.2.7.4

Parameters ........................................................................................................................... 503

9.2.8

Friction characteristic curve .................................................................................................. 504

9.2.9

Armature short-circuit braking, DC brake ............................................................................. 506

9.2.9.1

General ................................................................................................................................. 506

9.2.9.2

External armature short-circuit braking ................................................................................. 506

9.2.9.3

Internal armature short-circuit braking .................................................................................. 507

9.2.9.4

DC braking ............................................................................................................................ 508

9.2.10

Increasing the output frequency ........................................................................................... 511

9.2.10.1

Description ............................................................................................................................ 511

9.2.10.2

Default pulse frequencies ..................................................................................................... 511

9.2.10.3

Increasing the pulse frequency ............................................................................................. 511

9.2.10.4

Maximum output frequency achieved by increasing the pulse frequency ............................ 512

9.2.10.5

Parameters ........................................................................................................................... 513

9.2.11

Derating behavior at increased pulse frequency .................................................................. 513

9.2.12

Pulse frequency wobbling ..................................................................................................... 514

9.2.13

Runtime (operating hours counter) ....................................................................................... 516

9.2.14

Simulation operation ............................................................................................................. 517

9.2.15

Direction reversal .................................................................................................................. 518

9.2.16

Unit changeover .................................................................................................................... 520

9.2.17

Simple brake control ............................................................................................................. 522

9.2.18

Synchronization .................................................................................................................... 525

9.2.19

Energy saving indicator for pumps, fans, and compressors ................................................. 526

9.2.20

Write protection ..................................................................................................................... 529

9.2.21

Know-how protection ............................................................................................................ 531

9.2.21.1

Description ............................................................................................................................ 531

9.2.21.2

Activating know-how protection ............................................................................................ 533

9.2.21.3

Deactivating know-how protection ........................................................................................ 534

9.2.21.4

Changing the know-how protection password ...................................................................... 535

9.2.21.5

OEM exception list ................................................................................................................ 535

9.2.21.6

Memory card copy protection ............................................................................................... 536

9.2.21.7

Replacing devices for know-how protection with copy protection ........................................ 536

Summary of Contents for SINAMICS G150

Page 1: ......

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Page 3: ...___________ ___________________ SINAMICS SINAMICS G150 Converter cabinet units Operating Instructions Control version V4 8 07 2016 A5E03347396A Foreword Safety notes 1 Device overview 2 Mechanical installation 3 Electrical installation 4 Commissioning 5 Operation 6 Setpoint channel and closed loop control 7 Output terminals 8 Functions monitoring and protective functions 9 Diagnosis faults and ala...

Page 4: ...erated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Sie...

Page 5: ...st Manual The List Manual consists of the following sections Parameter list Function diagrams Fault warning list Documentation for Drive Control Chart DCC Programming and Operating Manual DCC Editor description Function Manual Description of the standard DCC blocks The individual documentation describes precisely one customized cabinet unit and contains the following Dimension drawing The dimensio...

Page 6: ...l documentation Documentation in the Internet The documentation on SINAMICS G150 can be found on the Internet under the following link https support industry siemens com cs ww en ps 13227 man Technical support Time zone Europe Africa Phone 49 0 911 895 7222 Fax 49 0 911 895 7223 Internet https support industry siemens com sc ww en sc 2090 Time zone America Phone 1 423 262 2522 Fax 1 423 262 2200 I...

Page 7: ...up 1 is achieved with suitable additional measures Furthermore additional measures such as the use of an additional radio interference suppression filter EMC filter may be required In addition measures for proper plant design to meet EMC requirements are described in detail in this manual and the SINAMICS Low Voltage Configuration Manual Certifications The following certifications can be found on ...

Page 8: ...Foreword Converter cabinet units 8 Operating Instructions 07 2016 A5E03347396A ...

Page 9: ...29 2 3 2 Device overview 29 2 4 Wiring principle 31 2 5 Type plate 33 3 Mechanical installation 39 3 1 Chapter content 39 3 2 Transportation and storage 39 3 3 Mounting 41 3 3 1 Mechanical installation checklist 42 3 3 2 Preparation 42 3 3 2 1 Requirements on the installation location 42 3 3 2 2 Requirements on the levelness of the floor 43 3 3 2 3 Shipping and handling monitors 44 3 3 2 4 Unpacki...

Page 10: ...e auxiliary supply from a secure line 92 4 9 Signal connections 93 4 9 1 Control Unit CU320 2 DP 93 4 9 2 Customer terminal module TM31 A60 option G60 109 4 10 Other connections 118 4 10 1 dv dt filter compact plus Voltage Peak Limiter Option L07 119 4 10 2 dv dt filter plus Voltage Peak Limiter option L10 121 4 10 3 Connection for external auxiliary equipment option L19 123 4 10 4 Overvoltage lim...

Page 11: ... option K88 177 4 10 29 Control Unit CU320 2 PN option K95 179 4 10 30 NAMUR terminal block option B00 192 4 10 31 Separate 24 V DC power supply for NAMUR option B02 194 4 10 32 Outgoing section for external auxiliary equipment for NAMUR option B03 194 5 Commissioning 195 5 1 Chapter content 195 5 2 STARTER commissioning tool 196 5 2 1 Installing the STARTER commissioning tool 198 5 2 2 Layout of ...

Page 12: ...stics 296 6 6 5 4 AOP settings 297 6 6 5 5 AOP diagnostics 304 6 6 6 Sprachauswahl Language selection 306 6 6 7 Operation via the operator panel LOCAL mode 306 6 6 7 1 LOCAL REMOTE key 306 6 6 7 2 ON key OFF key 307 6 6 7 3 Switching between clockwise and counter clockwise rotation 308 6 6 7 4 Jog 308 6 6 7 5 Increase setpoint decrease setpoint 308 6 6 7 6 AOP setpoint 309 6 6 7 7 Lock AOP LOCAL m...

Page 13: ...escription 362 6 9 3 2 Tasks of PROFIenergy 363 6 9 3 3 PROFIenergy properties of the drive system 363 6 9 3 4 PROFIenergy commands 364 6 9 3 5 PROFIenergy measured values 365 6 9 3 6 PROFIenergy energy saving mode 365 6 9 3 7 Transition into the energy saving mode from the PROFIdrive operating state S4 366 6 9 3 8 Inhibit PROFIenergy and idle time 366 6 9 3 9 PROFIenergy applications 367 6 9 3 10...

Page 14: ...tion 420 7 2 2 Direction reversal 421 7 2 3 Skip frequency bands and minimum speed 422 7 2 4 Speed limitation 423 7 2 5 Ramp function generator 424 7 3 V f control 428 7 3 1 Voltage boost 431 7 3 2 Resonance damping 434 7 3 3 Slip compensation 435 7 4 Vector speed torque control with without encoder 437 7 4 1 Vector control without encoder 438 7 4 2 Vector control with encoder 445 7 4 3 Actual spe...

Page 15: ... braking DC brake 506 9 2 9 1 General 506 9 2 9 2 External armature short circuit braking 506 9 2 9 3 Internal armature short circuit braking 507 9 2 9 4 DC braking 508 9 2 10 Increasing the output frequency 511 9 2 10 1 Description 511 9 2 10 2 Default pulse frequencies 511 9 2 10 3 Increasing the pulse frequency 511 9 2 10 4 Maximum output frequency achieved by increasing the pulse frequency 512...

Page 16: ...and overload responses 575 9 4 3 Block protection 577 9 4 4 Stall protection only for vector control 578 9 4 5 Thermal motor protection 579 9 4 5 1 Description 579 9 4 5 2 Temperature sensor connection at the customer terminal block TM31 option G60 579 9 4 5 3 Temperature sensor connection at a Sensor Module option K50 580 9 4 5 4 Temperature sensor connection directly to the Control Interface Mod...

Page 17: ...ize JX 631 11 4 8 Replacing the DC fuses in the Motor Module 633 11 4 9 Replacing cylindrical fuses 635 11 4 10 Replacing the LV HRC fuses 636 11 4 11 Replacing the cabinet operator panel 638 11 4 12 Replacing the Backup Battery for the Cabinet Operator Panel 638 11 5 Forming the DC link capacitors 640 11 6 Messages after replacing DRIVE CLiQ components 641 11 7 Upgrading the cabinet unit firmware...

Page 18: ...Table of contents Converter cabinet units 18 Operating Instructions 07 2016 A5E03347396A ...

Page 19: ... conductor to protective conductor Check that every auxiliary circuit is de energized Ensure that the motors cannot move 3 Identify all other dangerous energy sources e g compressed air hydraulic systems or water 4 Isolate or neutralize all hazardous energy sources by closing switches grounding or short circuiting or closing valves for example 5 Take measures to prevent reconnection of the energy ...

Page 20: ...to electric shock when not grounded For missing or incorrectly implemented protective conductor connection for devices with protection class I high voltages can be present at open exposed parts which when touched can result in death or severe injury Ground the device in compliance with the applicable regulations WARNING Danger to life due to electric shock when opening plug connections in operatio...

Page 21: ... putting people at risk or cause material damage When close to components switch off all wireless devices and mobile phones WARNING Danger to life due to the motor catching fire in the event of insulation overload There is a greater load on the motor insulation as a result of a ground fault in an IT system If the insulation fails it is possible that death or severe injury can occur as a result of ...

Page 22: ...nd therefore it is not necessary to perform an additional test within the system machine WARNING Danger to life when safety functions are inactive Safety functions that are inactive or that have not been adjusted accordingly can cause operational faults on machines that could lead to serious injury or death Observe the information in the appropriate product documentation before commissioning Carry...

Page 23: ...tic fields EMF WARNING Danger to life from electromagnetic fields Electromagnetic fields EMF are generated by the operation of electrical power equipment such as transformers converters or motors People with pacemakers or implants are at a special risk in the immediate vicinity of these devices systems Ensure that the persons involved are the necessary distance away minimum 2 m ...

Page 24: ...nsport and send electronic components modules or devices in their original packaging or in other suitable materials e g conductive foam rubber of aluminum foil Only touch components modules and devices when you are grounded by one of the following methods Wearing an ESD wrist strap Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring Only place electronic components modu...

Page 25: ...m industrialsecurity To stay informed about product updates as they occur sign up for a product specific newsletter For more information visit http support industry siemens com WARNING Danger as a result of unsafe operating states resulting from software manipulation Software manipulation e g by viruses Trojan horses malware worms can cause unsafe operating states to develop in your installation w...

Page 26: ...nic components External influences damage X ray ionizing radiation and cosmic radiation 2 Unusually high temperatures including open flames as well as the emission of light noise particles gases etc can occur inside and outside the components under fault conditions caused by for example Component malfunctions Software errors Operation and or environmental conditions outside the specifications Exte...

Page 27: ...e requirements of drives with a quadratic and constant load characteristic medium performance requirements and no regenerative feedback Applications include Pumps and fans Compressors Extruders and mixers Mills 2 2 2 Characteristics quality service Features The accuracy of sensorless vector control ensures that the system can be used for a wide variety of applications and as a result an additional...

Page 28: ...ion in SIMATIC H systems is possible via a Y link Drive Control Chart DCC Drive Control Chart DCC expands the facility for the simplest possible configuring of technological functions for the SINAMICS drive system The block library encompasses a large selection of closed loop arithmetic and logic function blocks as well as more comprehensive open loop and closed loop control functions The user fri...

Page 29: ... and service friendly design A wide range of electrical and mechanical components enable the drive system to be optimized for the appropriate requirements 2 3 2 Device overview A SINAMICS G150 drive line up in the power range 1750 to 2700 kW comprises two Line Connection Modules two Basic Line Modules and depending on the output two or three Motor Modules Figure 2 1 G150 overview example 1950 kW ...

Page 30: ...Device overview 2 3 Design Converter cabinet units 30 Operating Instructions 07 2016 A5E03347396A Figure 2 2 G150 overview example 2700 kW ...

Page 31: ...inet units Operating Instructions 07 2016 A5E03347396A 31 2 4 Wiring principle Wiring principle for G150 cabinet unit connected in parallel with 6 pulse or 12 pulse infeed motor with one two or three winding system Figure 2 3 Wiring principle for G150 ...

Page 32: ...a rated power of 2700 kW motors can be connected to a single winding system or to a triple winding system Note Motors with multiple winding systems Motors with multiple winding systems can also be operated as a single winding system by connecting the motor windings in parallel at the terminal box and setting the parameter p7003 during commissioning See Commissioning Note PE connection of the motor...

Page 33: ...Device overview 2 5 Type plate Converter cabinet units Operating Instructions 07 2016 A5E03347396A 33 2 5 Type plate Specifications on the type plate Figure 2 4 Type plate for the cabinet unit example ...

Page 34: ...gree of protection IP21 Degree of protection Short circuit current rating 2x85 kA Rated short circuit current Duty class load class I I Duty class I to EN 60146 1 1 100 continuously with the specified current values the cabinet unit can oper ate continuously under 100 load Cooling method AF A Cooling medium air F Circulation method forced cooling drive unit fan in the device Nominal power 2150 kW ...

Page 35: ...shbutton installed in the cabinet door L57 EMERGENCY OFF category 0 230 VAC or 24 VDC L59 EMERGENCY STOP category 1 230 VAC L60 EMERGENCY STOP category 1 24 VDC L83 Thermistor motor protection unit alarm L84 Thermistor motor protection unit shutdown L86 PT100 evaluation unit L87 Insulation monitoring Increase in degree of protection M21 Degree of protection IP21 M23 Degree of protection IP23 M43 D...

Page 36: ...h German D02 Customer documentation circuit diagram terminal diagram layout diagram in DXF format D04 Customer documentation as hard copy D14 Draft of customer documentation D56 Documentation in Russian D58 Documentation in English French D60 Documentation in English Spanish D72 Documentation in Italian D74 Documentation in English German D76 Documentation in English D77 Documentation in French D7...

Page 37: ...eritas BV E51 Individual certificate from Det Norske Veritas DNV E61 Individual certificate from American Bureau of Shipping ABS E71 Individual certificate from Chinese Classification Society CCS Converter acceptances not shown on the type plate F03 Visual acceptance F71 Function test with no motor connected with the customer present F72 Function test with no motor connected without the customer p...

Page 38: ...Device overview 2 5 Type plate Converter cabinet units 38 Operating Instructions 07 2016 A5E03347396A ...

Page 39: ... and lifting tools Observe the center of gravity specifications A label or stamp is attached to each transportation unit and precisely shows the center of gravity of the cabinet Transport the unit only in the original marked upright position Do not tilt the device or allow it to fall The forks of the truck must protrude at the rear of the transport pallet The floor panels of the transport units ca...

Page 40: ...Note Notes regarding damage in transit Carry out a thorough visual inspection of the device before accepting the delivery from the transportation company Pay special attention to transport damage that is not readily apparent but indicated by the tilt and shock indicators Ensure that you have received all the items specified on the delivery note Notify the transportation company immediately of any ...

Page 41: ...When assessing the risk take into account residual risks Protection against the spread of fire The device may be operated only in closed housings or in control cabinets with protective covers that are closed and when all of the protective devices are used The installation of the device in a metal control cabinet or the protection with another equivalent measure must prevent the spread of fire and ...

Page 42: ... must be not be obstructed refer to Mechanical installation Preparatory steps 4 Transport units separately shipped must be connected to one another refer to Me chanical installation Mechanical connection of transport units that are shipped sepa rately 5 Components that are supplied separately for transport reasons canopy or hood must be fitted see Mechanical installation Fitting additional canopie...

Page 43: ...nels must be removed According to EN 61800 3 the cabinet units are not intended for use in low voltage public line supplies that supply residential buildings High frequency interference can be expected if it is used in this type of line supply Additional measures e g line filter option L00 can be fitted for use in the first environment according to EN 61800 3 Category C2 Note Radio service interfe...

Page 44: ... must be met to ensure the full functionality of the cabinet units The foundation must be level and horizontal Irregularities must be leveled out Gaps where air can enter created when aligning e g in the diagram must be closed 3 3 2 3 Shipping and handling monitors The cabinet units are equipped with tilt and shock indicators to monitor for damage during transit Figure 3 2 Tilt indicator ...

Page 45: ...he doors Checking the shipping and handling monitors prior to commissioning It is essential to check the shipping and handling monitors prior to commissioning the converter Figure 3 4 Tilt indicator tripped The tilt indicator provides immediate visible evidence of whether the cabinet units have been handled and stored upright Blue colored quartz sand begins to flow into the arrow shaped indicator ...

Page 46: ...rior to commissioning NOTICE Material damage caused by transport indicators remaining in the device during operation If transport indicators remain in the device during operation material damage can result from falling off or through temperature damage Remove the transport indicators before commissioning the converter Ethyl alcohol can be used to remove any remains of adhesive after removing the t...

Page 47: ...p of the cabinet The fixing screws of the transport pallets can be removed without having to lift the cabinet unit The positions of the fixing screws are indicated by red markings on the outside of the pallets Figure 3 6 Lifting from the transport pallet left without base right with base For cabinet units without base in the figure on the left the fixing screws of the transport pallets must be rem...

Page 48: ...esignated center of gravity must always be taken into account when the cabinet is lifted and transported This potential hazard must be taken into account particularly once you have unscrewed the cabinet units from the transport pallet Center of gravity of the cabinet The diagram below shows the center of gravity of the cabinet for all sizes which must always be taken into account when lifting and ...

Page 49: ...of the cabinet or transport unit the support rails can have a varying number of fastening screws These must be unscrewed and removed before the rails can be removed WARNING Danger of an accident occurring due to improper handling of carrying rails The improper handling of heavy carrying rails during disassembly can cause injuries or material damage Ensure careful handling of the carrying rails dur...

Page 50: ...e left original roof screws right 3 3 3 3 Connection to the foundation Connection to the foundation Four holes for M12 screws are provided on each cabinet panel to secure the cabinet to the foundation The fixing dimensions are specified in the dimension drawings Every cabinet panel must be attached to the ground using at least two opposing attachment points 1 screw each in the front and rear part ...

Page 51: ...nnecting them together 3 x Outer cabinet connectors including Mounting material The cabinet connector is fitted and screwed on from the outside Tightening torque 9 Nm 3 x Inner cabinet connectors including Mounting material The cabinet connector is fastened with 4 screws Tightening torque 5 Nm Mounting 1 Attach the sealing strip to the cabinet frames of the cabinets to be connected 2 Push the cabi...

Page 52: ...Mechanical installation 3 3 Mounting Converter cabinet units 52 Operating Instructions 07 2016 A5E03347396A Figure 3 11 Positions of the cabinet connectors ...

Page 53: ... 3 Mounting Converter cabinet units Operating Instructions 07 2016 A5E03347396A 53 Figure 3 12 Cabinet connectors at the inside at the lower cabinet frame Figure 3 13 Cabinet connectors at the inside at the upper cabinet frame ...

Page 54: ...by fitting an additional canopy The canopy is mounted protruding above the cabinet on spacers 250 mm above the top cover of the cabinet Fitting a canopy increases the height of all cabinets by 250 mm Degree of protection IP23 Cabinet units with degree of protection IP23 are supplied with additional hoods as well as plastic ventilation grilles and braided plastic in the air inlet doors and outlet h...

Page 55: ... intervals depending on the prevailing ambient conditions Degree of protection IP54 Cabinet units with degree of protection IP54 are supplied with additional hoods plastic ventilation grilles and a filter medium in the air inlet doors and outlet hoods The hoods are flush with the cabinets at the side and front and have a recess at the rear so that air can escape even if the cabinet is wall mounted...

Page 56: ... with the wall or between the canopies in back to back installation If necessary the contact point with the wall or back to back installation must be sealed Remove any existing crane transport assemblies Attach the spacers A to the roof of the cabinet at the positions specified Tighten the screws with contact discs applied from the bottom through the protective guard tightening torque 13 Nm for M6...

Page 57: ... between cabinets connected in series When fitting the canopies make sure these overlaps engage Fitting a hood to increase the degree of protection to IP23 IP43 IP54 option M23 M43 M54 Figure 3 16 Attaching a hood 1 Remove the crane transport assembly if fitted 2 Make sure that a perforated top cover is not fitted on the top of the cabinet depending on production requirements this can be fitted at...

Page 58: ...surfaces of the hood to the top of the cabinet Figure 3 17 Hood with attached sealing tape 4 Place the washers of the original roof screws between the cabinet upper side and the hood at the contact points of the cabinet front side This prevents the hood from being pressed down too far when the screws are tightened and so the opening of the doors blocked Figure 3 18 Attaching the washers ...

Page 59: ... the specified positions 6 Attach the original M12 roof screws from above at the rear side 7 Attach the M6 screws and washers at the front side sequence screw spring lock element small washer large washer from below 8 If the hood is very wide insert additional screws in the center of the hood front and rear Figure 3 19 View with opened cabinet door ...

Page 60: ...Mechanical installation 3 3 Mounting Converter cabinet units 60 Operating Instructions 07 2016 A5E03347396A Figure 3 20 View with closed cabinet door ...

Page 61: ...Chapter content This chapter provides information on the following Establishing the electrical connections for the cabinet unit Adjusting the fan voltage and the internal power supply to local conditions supply voltage The customer terminal block and its interfaces The interfaces for additional options ...

Page 62: ...ust be observed between the converter cabinet and a motor with only one winding system brought out see Section Power connections Subsection Minimum cable lengths for motor connection to a motor with single winding system It must be ensured that the cables between the individual converters and a motor with only one winding system brought out are identical in length The PE ground at the motor must b...

Page 63: ...g forming of DC Link Capacitors 11 The circuit breaker s tripping current must be set in accordance with the specific plant conditions The feedback contact of the circuit breaker is wired to the terminal block X50 see Section Electrical Installation Power connections Adapting the circuit breaker 12 With an external auxiliary supply the cable for the 230 VAC supply must be con nected to terminal X4...

Page 64: ...of 800 1200 mm must be connected to terminals X240 1 to 3 connected and protected with fuses max 16 A see Electrical installation Other connec tions Cabinet anti condensation heater option L55 19 Option K74 Auxiliary power supply 230 V AC The voltage of the auxiliary power supply T10 must be adapted to the supply voltage of the cabinet unit see Electrical installa tion additional connections auxil...

Page 65: ... option G51 25 Option L45 EMERGENCY OFF pushbutton installed in the cabinet door The contacts for the EMERGENCY OFF pushbutton are available at terminal X120 and can be picked off so that they can be inte grated in an on site higher level protection concept see Electri cal installation Other connections EMERGENCY OFF pushbutton integrated in the door of the cabinet unit option L45 26 Option L57 EM...

Page 66: ...lectrical installation Other connec tions Thermistor motor protection device option L83 L84 31 Option L84 Thermistor mo tor protection device shut down The PTC thermistor sensors PTC resistor type A must be con nected to the thermistor motor protection unit F125 at terminals T1 and T2 for shutdown see Electrical installation Other con nections Thermistor motor protection device option L83 L84 32 O...

Page 67: ...must be drawn up see Electrical installation Other connections Terminal Module for activating Safe Torque Off and Safe Stop 1 option K82 36 Option K87 TM54F Terminal Module The terminal blocks of TM54F Terminal Module must be connect ed line side the Safety Integrated Extended Functions must be activated prior to use via parameter assignment in addition an acceptance test must be performed and an ...

Page 68: ...arge of the DC link capacitors Because of the DC link capacitors a hazardous voltage is still present for a period of time after the power supply has been switched off Contact with live parts can result in death or serious injury Open the unit only after the time specified on the warning label has elapsed Before starting work check the absence of voltage by measuring all poles phases also to groun...

Page 69: ...external electromagnetic disturbances Noise emission level environmental effects caused by electromagnetic emissions To ensure that the cabinet unit functions satisfactorily in the system the environment subject to interference must not be neglected For this reason special requirements exist regarding the structure and the EMC of the system Operational reliability and noise immunity In order to ac...

Page 70: ... categories are defined depending on where the drive system is installed Figure 4 1 Definition of the first and second environments Figure 4 2 Definition of categories C1 to C4 Table 4 1 Definition of the first and second environments Definition of the first and second environments First environment Residential buildings or locations at which the drive system is connected to a public low voltage s...

Page 71: ...lp you comply with the EMC and CE guidelines Cabinet assembly Connect painted or anodized metal components using toothed self locking screws or remove the insulating layer Use unpainted de oiled mounting plates Establish a central connection between ground and the protective conductor system ground Shield gaps Bridge shield gaps at terminals circuit breakers contactors and so on with minimum imped...

Page 72: ...that carry signals of different classes must cross at right angles especially if they carry sensitive signals that are subject to interference Class 1 unshielded cables for 60 V DC unshielded cables for 25 V AC shielded analog signal cables shielded bus and data cables operator panel interfaces incremental absolute encoder lines Class 2 unshielded cables for 60 VDC and 230 VDC unshielded cables fo...

Page 73: ... sufficient clearance cannot be maintained you must install additional shields Avoid unnecessarily long cable loops Filtering cables Line supply cables and power supply cables for devices and modules may have to be filtered in the cabinet to reduce incoming or outgoing disturbances To reduce emissions the device is equipped with a radio interference suppression filter as standard in accordance wit...

Page 74: ...l Touching live components of sub cabinets associated with devices connected in parallel can result in death or severe injury When connecting installing and repairing electrically disconnect both partial cabinets from the line supply 4 6 2 Connecting the PE busbars Description Each cabinet contains a PE busbar for grounding the components installed in each cabinet unit For all cabinet units the bu...

Page 75: ...nut of the PE busbar at the 1st cabinet 2 Remove the nut washer and screw 3 Loosen the 1 x M12 nut of the PE busbar at the 2nd cabinet 4 Remove the nut washer and screw 5 Locate the connecting clip at the rear of the PE busbars of the cabinets to be connected 6 Insert the screws in the ground straps for the PE busbars from the front 7 Reattach the washers and nuts 8 Tighten the nut tightening torq...

Page 76: ... death or severe injury After you have established the connection to the PE busbar in the cabinet and or established the connections to the PE busbar across more than one cabinet unit you must also establish a connection to the central ground of the entire system Connecting external cables to the PE busbar Note Close the cabinet doors When laying cables that are to be connected to the PE busbar fr...

Page 77: ...s Connecting the DC link Pre assembled busbars are provided for connecting the DC links of the two transport units sub cabinets these are located in the right transport unit right sub cabinet and are fastened using cable ties in figure The screws for fastening the DC link connection are provided in the accessories kit Figure 4 4 Non connected DC link DC busbar ...

Page 78: ...er cabinet units 78 Operating Instructions 07 2016 A5E03347396A The busbars must be loosened and moved to the left in figure until the connection bars can be fastened to the left and right connection points respectively Figure 4 5 Connected DC link DC busbar ...

Page 79: ...k connections left side Figure 4 7 Connecting the DC link connections right side WARNING Danger to life through electric shock caused by interchanging or short circuiting device connections Interchanging or short circuiting the DC link connections will damage the device that can cause death or severe injuries Ensure that the DCPS DCNS connections in the right hand sub cabinet are correctly connect...

Page 80: ...et cabinet panel H A24 1 Connecting cable with the connector designation X97 in the lower connector section X97 2 Connecting cable with the connector designation X98 in the lower connector section X98 3 Connecting cable with the connector designation X99 in the lower connector section X99 The cables must be routed so that power cables cannot interfere with data and signals that are being transferr...

Page 81: ... located in the Line Connection Module H A25 in the right transport unit They must be connected to the appropriate DRIVE CLiQ socket X400 of the Motor Modules H A49 in the left transport unit or to DRIVE CLiQ socket X400 of the Basic Line Modules H A29 in the left transport unit as marked on the DRIVE CLiQ cables The cables must be routed so that power cables cannot cause interference on the DRIVE...

Page 82: ...ge input and output terminals of the device Do not interchange or short circuit the DC link terminals Note Ground fault circuit interrupter The device must not be operated via a ground fault circuit interrupter EN 61800 5 1 4 7 1 Cable lugs Cable lugs The cable connections on the devices are designed for cable lugs according to DIN 46234 or DIN 46235 For connection of alternative cable lugs the ma...

Page 83: ...ction motor connection and ground connection for your device are specified in the tables provided in the Technical specifications section Cable lengths The maximum permissible cable lengths are specified for standard cable types or cable types recommended by SIEMENS Longer cables can only be used after consultation The listed cable length represents the actual distance between the converter and th...

Page 84: ...n the motor side cable glands that contact the shield with the greatest possible surface area are recommended for the terminal boxes 4 7 3 Connecting shielded three phase current cables A good shield connection is achieved by connecting the shields in the converter cabinet through a large surface area to the EMC shield rail using EMC shield clamps PUK shield clamps EMC shield clamps PUK shield cla...

Page 85: ...EA3 1750 12 6SL3710 2GH42 0EA3 1950 10 6SL3710 2GH42 2EA3 2150 8 6SL3710 2GH42 4EA3 2400 8 6SL3710 2GH42 7EA3 2700 10 4 7 5 Connecting the motor and power cables Connecting the motor and power cables on the cabinet unit Note Position of the connections For the location of the connections see the layout diagrams 1 Open the cabinet remove the covers if necessary in front of the connection panel for ...

Page 86: ...rectly to the cabinet unit and connected there Direction of motor rotation EN 60034 7 defines the two ends of an electric motor as follows DE Drive End usually the drive end of the motor NDE Non Drive End usually the non drive end of the motor An electric motor will rotate clockwise if the shaft is turning clockwise when looking at the DE side For electric motors with 2 shaft ends the direction of...

Page 87: ...cated on the rating plate or in the motor documentation Make sure that the winding insulation of the connected motor has sufficient insulation strength to meet the requirements for converter operation 4 7 6 Adjusting the fan voltage T1 T10 T20 and T2 T10 The power supply for the device fans 230 V 1 AC in the Basic Line Modules T2 T10 and in the Motor Modules T1 T10 and T1 T20 is taken from the mai...

Page 88: ...G Danger of fire due to overheating resulting from insufficient device fan voltage If the terminals are not reconnected to correspond with the actual line voltage overheating and risks to personnel due to smoke and fire may result This can also cause the fan fuses to rupture due to overload Set the terminals in accordance with the actual line voltage Note Article numbers for fan fuses The article ...

Page 89: ... so that it is easier to find The warning label must be removed from the connection clip by pulling it off if the connection clip is to remain in the unit operation on a grounded line supply The warning label must be removed together with the connection clip if the unit is operated on a non grounded line supply IT system Figure 4 12 Warning label on the connection clip NOTICE Damage to the device ...

Page 90: ...nstallation 4 7 Power connections Converter cabinet units 90 Operating Instructions 07 2016 A5E03347396A Figure 4 13 Removing the connection bar to the basic interference suppression module in the Basic Line Module ...

Page 91: ...ing voltage 250 V AC Max contact rating 250 VA Required minimum load 1 mA 2 NC 3 COM Max connectable cross section 4 mm 1 NO normally open contact NC normally closed contact COM mid position contact WARNING Danger to life due to dangerous electrical voltage from an external auxiliary supply When the external auxiliary supply is connected dangerous voltages are present in the cabinet unit even when...

Page 92: ...aker is incorrectly set The settings specified above should be checked Incorrect settings can cause unwanted or delayed tripping of the circuit breaker and result in damage to the cabinet unit Diagnostics Messages output during operation and in the event of faults are described in the Operating Instructions in the customer DVD supplied with the device 4 8 External supply of the auxiliary supply fr...

Page 93: ...nfeed must always be used if the automatic restart WEA function is to be used with integrated EMERGENCY OFF option L57 or EMERGENCY STOP option L59 L60 Otherwise the automatic restart function does not work Auxiliary infeed 230 V The fuse must not exceed 16 A The connection is protected inside the cabinet with 3 A or 5 A Connecting On terminal block X40 remove the jumpers between terminals 1 and 2...

Page 94: ...ical installation 4 9 Signal connections Converter cabinet units 94 Operating Instructions 07 2016 A5E03347396A Connection overview Figure 4 14 Connection overview of the CU320 2 DP Control Unit without cover ...

Page 95: ...140 and measuring sockets T0 to T2 CU320 2 DP view from below NOTICE Malfunctions or damage to the option board by inserting and withdrawing in operation Withdrawing and inserting the option board in operation can damage it or cause it to malfunction Only withdraw or insert the Option Board when the Control Unit is in a no current condition ...

Page 96: ...Electrical installation 4 9 Signal connections Converter cabinet units 96 Operating Instructions 07 2016 A5E03347396A Connection example Figure 4 16 Connection example of CU320 2 DP ...

Page 97: ... interface X100 X103 Pin Signal name Technical data 1 TXP Transmit data 2 TXN Transmit data 3 RXP Receive data 4 Reserved do not use 5 Reserved do not use 6 RXN Receive data 7 Reserved do not use 8 Reserved do not use A 24 V Power supply B M 0 V Electronics ground Connector type RJ45 socket Blanking plate for DRIVE CLiQ interfaces 50 pcs Article number 6SL3066 4CA00 0AA0 ...

Page 98: ... Level with ripple High level 15 30 V Low level 3 5 V DI DO 8 9 10 and 11 are high speed inputs 2 Input delay typ For 0 1 5 μs For 1 0 50 μs As output Voltage 24 V DC Max load current per output 500 mA Continuous short circuit proof Output delay typ max 3 For 0 1 150 μs 400 μs For 1 0 75 μs 100 μs Switching frequency For resistive load Max 100 Hz For inductive load Max 0 5 Hz For lamp load Max 10 ...

Page 99: ...ed as low Terminal M1 must be connected so that the digital inputs DI can function This is achieved through one of the following measures 1 Also route the reference ground of the digital inputs 2 A jumper to terminal M Note This removes the electrical isolation for these digital inputs Note If the 24 V supply is briefly interrupted then the digital outputs are deactivated during this time ...

Page 100: ... V Level including ripple High level 15 30 V Low level 3 5 V DI DO 12 13 14 and 15 are high speed inputs 2 Input delay typ For 0 1 5 μs For 1 0 50 μs As output Voltage 24 V DC Max load current per output 500 mA Continuous short circuit proof Output delay typ max 3 For 0 1 150 μs 400 μs For 1 0 75 μs 100 μs Switching frequency For resistive load Max 100 Hz For inductive load Max 0 5 Hz For lamp loa...

Page 101: ...outputs are deactivated during this time X126 PROFIBUS connection The PROFIBUS is connected by means of a 9 pin SUB D socket X126 The connections are electrically isolated Table 4 12 PROFIBUS interface X126 Pin Signal name Meaning Range 1 Not assigned 2 M24_SERV Power supply for teleservice ground 0 V 3 RxD TxD P Receive transmit data P B RS485 4 CNTR P Control signal TTL 5 DGND PROFIBUS data refe...

Page 102: ... connection of a CAN cable If a CAN cable is connected to the X126 interface this can destroy the Control Unit or other CAN bus nodes Do not connect any CAN cables to the X126 interface PROFIBUS connector For the first and last participants in a bus line the terminating resistors must be switched in otherwise data transmission will not function correctly The terminating resistors are activated in ...

Page 103: ... contacts Note Connector type Depending on the connector type the correct assignment of the connector must be ensured IN OUT in conjunction with the terminating resistor Figure 4 17 Position of the bus terminating resistors PROFIBUS address switches The PROFIBUS address is set as a hexadecimal value via two rotary coding switches Values between 0dec 00hex and 127dec 7Fhex can be set as the address...

Page 104: ... set the PROFIBUS address are located beneath the cover Note Address 126 is used for commissioning Permitted PROFIBUS addresses are 1 126 When several Control Units are connected to a PROFIBUS line you set the addresses differently than for the factory setting Each PROFIBUS address in a PROFIBUS line can only be assigned once Either set the PROFIBUS address in absolute terms using the rotary codin...

Page 105: ...r faulty link Green Continuous light 10 or 100 Mbit link available Activity port Off No activity Yellow Flashing light Sending or receiving X140 serial interface RS232 The AOP30 operator panel for operating parameterizing the device can be connected via the serial interface The interface is located on the underside of the Control Unit Table 4 16 Serial interface RS232 X140 Pin Designation Technica...

Page 106: ...ial is terminal M T0 Measuring socket contact 0 T1 Measuring socket contact 1 T2 Measuring socket contact 2 PCB plug connector from Phoenix Contact type ZEC 1 0 4 ST 3 5 C1 R1 4 order number 1893708 Note Cable cross section The measuring socket contacts are only suitable for cable cross sections of 0 2 mm2 to 1 mm2 Note Using the measuring socket contacts The measuring socket contacts support comm...

Page 107: ...h viruses and malware As a result of incorrect parameterization machines can malfunction which in turn can lead to injuries or death Protect files stored on exchangeable storage media from malicious software by with suitable protection measures e g virus scanners Note Possible plant standstill by withdrawing or inserting the memory card in operation If the memory card is withdrawn or inserted duri...

Page 108: ... result in the memory card being damaged and so cause malfunctions When removing and inserting the memory card always observe the ESD regulations Note Possible data loss when returning the Control Unit with memory card When returning a defective Control Unit for repair or testing the data on the memory card parameters firmware licenses etc could be lost Do not return the memory card as well but ra...

Page 109: ...tion of shielded control cables on the customer terminal block A60 is established in the immediate vicinity of the terminal block For this purpose the customer terminal block A60 and the mounting plates have cut out sections which are used to snap the enclosed shield springs into place The shields of incoming and outgoing cables must be applied directly to these shield connections It is important ...

Page 110: ...Electrical installation 4 9 Signal connections Converter cabinet units 110 Operating Instructions 07 2016 A5E03347396A Overview Figure 4 20 TM31 customer terminal block ...

Page 111: ...Electrical installation 4 9 Signal connections Converter cabinet units Operating Instructions 07 2016 A5E03347396A 111 Figure 4 21 Connection overview of TM31 customer terminal block ...

Page 112: ...rence potential is terminal M1 Signal level including ripple High level 15 30 V Low level 3 5 V 2 DI 1 3 DI 2 4 DI 3 5 M1 6 M Max connectable cross section 1 5 mm 1 DI digital input M1 ground reference M Electronics ground Note Ensuring the function of digital inputs An open input is interpreted as low Terminal M1 must be connected so that the digital inputs DI can function This is achieved throug...

Page 113: ...rence potential is terminal M2 Signal level including ripple High level 15 30 V Low level 3 5 V 2 DI 5 3 DI 6 4 DI 7 5 M2 6 M Max connectable cross section 1 5 mm 1 DI digital input M2 ground reference M Electronics ground Note Ensuring the function of digital inputs An open input is interpreted as low To enable the digital inputs DI to function terminal M2 must be connected This is achieved throu...

Page 114: ...N10 8 M Max connectable cross section 1 5 mm 1 AI analog input P10 N10 auxiliary voltage M Ground reference NOTICE Damage or malfunctions through impermissible voltage values If a current exceeding 35 mA flows through the analog current input then the component could be destroyed The common mode range must not be violated in order to avoid incorrect analog digital conversion results The input volt...

Page 115: ...ata 1 AO 0V You can set the following output signals using parame ters Voltage 10 10 V max 3 mA Current 1 4 20 mA max load resistance 500 Ω Current 2 20 20 mA max load resistance 500 Ω Current 3 0 20 mA max load resistance 500 Ω Resolution 11 bits sign Continuously short circuit proof 2 AO 0 3 AO 0C 4 AO 1V 5 AO 1 6 AO 1C 7 Temp 2 Temperature sensor KTY84 1C130 PT1000 PTC Measuring current via tem...

Page 116: ...MF at the outputs may only be in the range between 15 V and 15 V NOTICE Damage to motor in the event of incorrectly connected KTY temperature sensor If a KTY temperature sensor is connected with incorrect polarity it is not possible to detect when the motor overheats Overheating can cause damage to the motor Connect a KTY temperature sensor with the correct polarity X540 Joint auxiliary voltage fo...

Page 117: ...DC Max load current per output 500 mA Max total current of outputs including currents to the inputs 100 mA 1 A can be parameterized Continuously short circuit proof Output delay For 0 to 1 Typ 150 μs at 0 5 A resistive load 500 μs maximum For 1 to 0 Typically 50 μs at 0 5 A resistive load Switching frequency For resistive load Max 100 Hz For inductive load Max 0 5 Hz For lamp load Max 10 Hz Maximu...

Page 118: ...ontact NC normally closed contact COM mid position contact 2 Depending on the parameterization and the supply voltage P24 of the TM31 Note Additional protective conductor If 230 V AC is applied to the relay outputs the Terminal Module must also be grounded via a 6 mm protective conductor 4 10 Other connections Depending on the options installed further connections have to be established for exampl...

Page 119: ...ilter compact plus Voltage Peak Limiter is deployed The output frequency is limited to no more than 150 Hz Maximum permissible motor cable lengths Shielded cable max 100 m Unshielded cable max 150 m NOTICE Damage to the dv dt filter compact by exceeding the maximum output frequency The maximum permissible output frequency when a dv dt filter compact is used is 150 Hz The dv dt filter compact can b...

Page 120: ...to the dv dt filter compact if a motor is not connected dv dt filters compact which are operated without a motor being connected can be damaged or destroyed Never operate a dv dt filter compact connected to the Motor Module without a connected motor Note Setting pulse frequencies It is permissible to set pulse frequencies in the range between the rated pulse frequency and the relevant maximum puls...

Page 121: ...50 m 1250 V at 660 V Uline 690 V When using option L10 for each Motor Module an additional cabinet is required with a width of 600 mm Restrictions The following restrictions should be noted when a dv dt filter plus Voltage Peak Limiter is used The output frequency is limited to a maximum of 150 Hz Maximum permissible motor cable lengths Shielded cable max 300 m Unshielded cable max 450 m NOTICE Da...

Page 122: ...te a dv dt filter connected to the Power Module without a connected motor Note Setting pulse frequencies It is permissible to set pulse frequencies in the range between the rated pulse frequency and the maximum pulse frequency when a dv dt filter plus Voltage Peak Limiter is used When so doing take into account the Current derating as a function of the pulse frequency see Technical data Commission...

Page 123: ...nal auxiliary equipment Terminal Designation 1 Technical data 1 L1 3 AC 660 690 V 2 L2 3 L3 11 Contactor control 230 V AC 12 13 NO Checkback motor circuit breaker 230 V AC 0 5 A 24 V DC 2 A 14 15 NO Checkback from contactor 240 V AC 6 A 16 PE PE PE Max connectable cross section 4 mm 1 NO NO contact Note Protection setting The connection for external auxiliary equipment must be set in accordance wi...

Page 124: ...inal module TM31 option G60 The following circuit proposal can be used to control the auxiliary contactor for example The Pulses enabled signal at terminal X542 of the TM31 is then no longer available for other purposes Figure 4 23 Circuit proposal for control via the TM31 Note Additional protective conductor If 230 V AC is applied to the relay outputs the TM31 must also be grounded via a 6 mm pro...

Page 125: ...interference suppression capacitor for operation on a non grounded supply system IT supply X700 monitoring the surge arresters Table 4 27 Terminal block X700 Monitoring the surge arresters Terminal Designation 1 Technical data 1 NC Max load current at 24 V DC 1 A at 230 VAC 0 5 A 4 NC Max connectable cross section 2 5 mm 1 NC normally closed contact Reason why the monitoring responded After the mo...

Page 126: ... conjunction with options L57 L59 and L60 Auxiliary voltages e g for separately driven fans or anti condensation heating may still be present Certain sections of the converter e g the closed loop controller or any auxiliary equipment may also remain live If all the voltages have to be completely disconnected the EMERGENCY OFF pushbutton must be integrated in a protection concept which must be impl...

Page 127: ...p with On Off switch and with magnetic fasteners on an approx 3 m long connecting cable In the as delivered condition the flashlight is already positioned at the defined marks in the cabinet door and the connecting cable is wound on the holder Note During operation of the cabinet unit the cabinet lighting must remain attached in its position on the cabinet door The position on the cabinet door is ...

Page 128: ...cabinet unit even when the main switch is open Death or serious injury can result when live parts are touched Observe the general safety rules when working on the device CAUTION Danger of injury through contact with hot surfaces on the cabinet anti condensation heating In operation the cabinet anti condensation heating can reach high temperatures which can cause burns if touched Allow the cabinet ...

Page 129: ...tor takes place and the main motor voltage is disconnected in accordance with EN 60204 1 Auxiliary voltages e g for separately driven fans or anti condensation heating may still be present Certain sections of the converter e g the closed loop controller or any auxiliary equipment also remain live If all the voltages have to be completely disconnected the EMERGENCY OFF pushbutton must be integrated...

Page 130: ...he 24 V DC pushbutton circuit you must remove the following jumpers at terminal block X120 4 5 9 10 and 11 14 You must also insert the following jumpers at terminal block X120 4 11 5 10 and 9 14 Diagnostics Messages output during operation and in the event of faults meaning of LEDs on K120 are described in the Additional Operating Instructions of the Operating Instructions ...

Page 131: ... V AC Terminal Technical data 4 Jumper wired in the factory 5 7 Loop in EMERGENCY OFF button from line side remove jumpers 7 8 and connect button 8 9 Jumper wired in the factory 10 11 Jumper wired in the factory 14 12 Jumper wired in the factory 13 15 On for monitored start Remove jumpers 15 16 and connect button 16 17 NO 1 Checkback trip safety combination 18 Max connectable cross section 4 mm 1 ...

Page 132: ...Terminal Technical data 4 Jumper wired in the factory 11 5 Jumper wired in the factory 10 7 Loop in EMERGENCY OFF button from line side remove jumpers 7 8 and connect button 8 9 Jumper wired in the factory 14 12 Jumper wired in the factory 13 15 On for monitored start Remove jumpers 15 16 and connect button 16 17 NO 1 Checkback trip safety combination 18 Max connectable cross section 4 mm 1 NO NO ...

Page 133: ... following conditions The braking resistors are only suitable for floor mounting The maximum cable length between the cabinet unit and braking resistor is 100 m Sufficient space must be available for dissipating the energy converted by the braking resistor A sufficient distance from flammable objects must be maintained The braking resistor must be installed as a free standing unit Objects must not...

Page 134: ... In operation the braking resistor can reach high temperatures which can cause burns if touched Allow the braking resistor to cool down before starting any work Use the appropriate personnel protection equipment e g gloves Table 4 35 Dimensions of the braking resistors Unit 50 kW resistor option L62 Width mm 810 Height mm 1325 Depth mm 485 Figure 4 24 Dimension drawing for braking resistor 50 kW ...

Page 135: ...echanical damage Apply one of the following measures Use cables with double insulation Observe adequate clearances e g through the use of spacers Route the cables in separate cable ducts or pipes NOTICE Material damage when exceeding the maximum permitted cable length Exceeding the maximum permitted cable length to the braking resistor can cause material damage in the event of component failure Ob...

Page 136: ...e cabinet unit by connecting to the TM31 with option G60 Terminal Description of function T1 Thermostatic switch connection connection with terminal X541 1 P24 V T2 Thermostatic switch connection connection with terminal X541 5 DI11 Max connectable cross section due to TM31 1 5 mm 4 10 11 1 Commissioning Commissioning When commissioning via STARTER parameters are assigned to external fault 3 and a...

Page 137: ...roller When the brake chopper is used the Vdc max controller must be switched off Connect the thermostatic switch of the braking resistor to DI 11 of the TM31 option G60 Set the Expert access level on the operator panel Key pushbutton Access level Set Expert and con firm Switch external fault 2 to DI 11 on the TM31 Disabling the Vdc max controller When the brake chopper is used the Vdc max control...

Page 138: ...eshold switch when a voltage is present can cause death or serious injury Only operate the threshold switch when the cabinet unit is switched off and the DC link capacitors are discharged Table 4 39 Response thresholds of the braking units Rated voltage Response threshold Switch position Comment 3 AC 660 690 V 1070 V 1 1158 V is the default factory setting With a supply volt age of 660 V 3 AC the ...

Page 139: ...on of the cabinet unit in the discharge air duct of the Motor Module The position of the threshold switch can be taken from the figure below Figure 4 26 Braking Modules for frame size JX Position of the threshold switch Note Switch positions The threshold switches for the Braking Modules are positioned on the panel as follows Braking Modules for frame size JX position 1 is back position 2 is front...

Page 140: ...ult occurs Option L84 triggers the external fault 1 F7860 if a fault occurs Connection Table 4 40 B127 B125 connection for thermistor motor protection device Equipment designation Description of function B127 T1 T2 Thermistor motor protection alarm B125 T1 T2 Thermistor motor protection shutdown The PTC thermistor sensors are connected directly to terminals T1 and T2 of the evaluation unit Table 4...

Page 141: ...00s in the stator windings and two PT100s in the motor bearings can be monitored Unused channels can be suppressed via parameters The output relays are integrated in the internal fault and alarm train of the cabinet unit The power for the PT100 evaluation unit is supplied and the evaluation itself executed within the converter When the temperature set for alarm is exceeded external alarm 1 A7850 i...

Page 142: ...ne electrically connected network and the protection philosophy immediate shutdown in the event of an insulation fault or restricted continued motion can vary This means that the signaling relays of the insulation monitor must be integrated by the customer in the fault and warning sequence Safety information Note Number of insulation monitors Only one insulation monitor can be used within the same...

Page 143: ... Connections on insulation monitor Terminal Technical data A1 Supply voltage via 6 A melting fuse 88 to 264 V AC 77 to 286 V DC A2 L1 Connection of the 3 AC system to be monitored L2 AK Connection to coupling device KE PE connection T1 External test button T2 External test button R1 External reset key NC contact or wire jumper otherwise the fault code is not stored R2 External reset key NC contact...

Page 144: ...NAMICS drive system to higher level automation systems with a CAN bus The CANopen Option Board uses two 9 pin SUB D connectors for the connection to the CAN bus system The connectors can be used as inputs or outputs Unused pins are plated through Among others the following transmission rates are supported 10 20 50 125 250 500 800 kBaud and 1 Mbaud NOTICE Damage or malfunctions to the Option Board ...

Page 145: ...Electrical installation 4 10 Other connections Converter cabinet units Operating Instructions 07 2016 A5E03347396A 145 Interface overview Figure 4 29 CAN CBC10 Communication Board ...

Page 146: ... D socket CAN bus interface X452 Table 4 46 CAN bus interface X452 Pin Designation Technical data 1 Reserved do not use 2 CAN_L CAN signal dominant low 3 CAN_GND CAN ground 4 Reserved do not use 5 CAN_SHLD Optional shield 6 GND CAN ground 7 CAN_H CAN signal 8 Reserved do not use 9 Reserved do not use Connector type 9 pin SUB D connector pins Further information about communication via CAN bus Note...

Page 147: ...d Ethernet CBE20 option G33 Description Figure 4 30 Communication Board Ethernet CBE20 Interface module CBE20 is used for communication via PROFINET The module is inserted in the option slot of the Control Unit at the factory 4 Ethernet interfaces are available on the module Diagnosis of the function mode and communication are possible via LEDs ...

Page 148: ...hen the module is installed Note Note the MAC address Remove the module from the option slot of the Control Unit and note down the MAC address so that it is available during subsequent commissioning Removal installation NOTICE Damage or malfunctions to the Option Board by inserting and withdrawing in operation Withdrawing and inserting Option Boards during operation can damage them or cause the Op...

Page 149: ...ion slot on the Control Unit X1400 Ethernet interface Table 4 47 Connector X1400 port 1 4 Pin Signal name Technical data 1 RX Receive data 2 RX Receive data 3 TX Transmit data 4 Reserved do not use 5 Reserved do not use 6 TX Transmit data 7 Reserved do not use 8 Reserved do not use Screened backshell M_EXT Screen permanently connected Connector type RJ45 socket ...

Page 150: ...g temperature sensors PT100 with monitoring for wire breakage and short circuit PT1000 with monitoring for wire breakage and short circuit KTY84 with monitoring for wire breakage and short circuit PTC with short circuit monitoring Bimetallic NC contact without monitoring For the temperature sensor inputs for each terminal block the evaluation can be parameterized for 1x2 wire 2x2 wire 3 wire or 4 ...

Page 151: ...itive channel x Temperature sensor connection for sensors with 2x2 3 and 4 wires 4 Temp channel y Ic constant current negative channel x Max connectable cross section 1 5 mm2 Measuring current via temperature sensor connection approx 0 83 mA When connecting temperature sensors with 3 wires a jumper must be inserted between X53x 2 and X53x 4 Table 4 49 Channel assignment Terminal Channel number x f...

Page 152: ...rectly routed cables to temperature sensors can result in interference being coupled into the signal processing electronics from the power side This can result in significant disturbance of all signals fault messages up to failure of individual components destruction of the devices Only use shielded cables as temperature sensor cables If temperature sensor cables are routed together with the motor...

Page 153: ...ductor connection and shield support The following diagram shows a typical Weidmüller shield connection clamp for the shield supports Protective conductor connection M4 1 8 Nm Shield connection terminal Weidmüller company type KLBÜ CO1 order number 1753311001 Figure 4 34 Shield support and protective conductor connection of the TM150 ...

Page 154: ...connections Converter cabinet units 154 Operating Instructions 07 2016 A5E03347396A 4 10 17 3 Connection examples Figure 4 35 Connecting a PT100 PT1000 with 2x2 3 and 4 wires to the temperature sensor inputs X53x of Terminal Module TM150 ...

Page 155: ...Electrical installation 4 10 Other connections Converter cabinet units Operating Instructions 07 2016 A5E03347396A 155 Figure 4 36 Connection example for a Terminal Module TM150 ...

Page 156: ...supply voltage Encoder type X520 SUB D X521 terminal X531 terminal Open circuit monitoring Remote sense HTL bipolar 24 V Yes Yes Yes Yes No HTL unipolar 24 V Yes Yes Yes No No TTL bipolar 24 V Yes Yes Yes Yes No TTL bipolar 5 V Yes Yes Yes Yes To X520 TTL unipolar No No No No No Table 4 51 Maximum signal cable lengths Encoder type Maximum signal cable length in m TTL 100 HTL unipolar 100 HTL bipol...

Page 157: ...nal level HTL bipolar 2 ULdiff VCC 3 V Signal frequency fS 300 kHz Edge spacing tmin 100 ns Zero pulse inactive time before and after A B high tLo 640 tALo BHi tHi 2 3 ns Zero pulse active time while A B high and beyond tHi 640 tALo BHi 2 x tLo 3 ns 1 Other signal levels according to the RS 422 standard 2 The absolute level of the individual signals varies between 0 V and VCC of the measuring syst...

Page 158: ...7 2016 A5E03347396A Figure 4 38 Position of the zero pulse to the track signals For encoders with a 5 V supply at X521 X531 the cable length is dependent on the encoder current this applies cable cross sections of 0 5 mm Figure 4 39 Signal cable length as a function of the encoder current consumption ...

Page 159: ...r cabinet units Operating Instructions 07 2016 A5E03347396A 159 For encoders without Remote Sense the permissible cable length is restricted to 100 m reason the voltage drop depends on the cable length and the encoder current Figure 4 40 SMC30 Sensor Module ...

Page 160: ...PTC 9 M sense Ground sense input 10 R Reference signal R 11 R Inverse reference signal R 12 B Inverse incremental signal B 13 B Incremental signal B 14 A Inverse incremental signal A 15 A Incremental signal A Connector type 15 pin Sub D socket Measuring current via temperature sensor connection 2 mA 1 Accuracy of the temperature measurement KTY 7 C including evaluation PT1000 5 C PT1000 tolerance ...

Page 161: ...dation Use suitable Motion Connect cables NOTICE Damage to the motor in the event of incorrectly connected KTY temperature sensor If a KTY temperature sensor is connected with incorrect polarity it is not possible to detect when the motor overheats Overheating can cause damage to the motor Connect a KTY temperature sensor with the correct polarity NOTICE Damage to the encoder due to incorrect supp...

Page 162: ...130 PT1000 PTC 5 Reserved do not use 6 Reserved do not use 7 Reserved do not use 8 Reserved do not use Max connectable cross section 1 5 mm Measuring current via temperature sensor connection 2 mA 1 Accuracy of the temperature measurement KTY 7 C including evaluation PT1000 5 C PT1000 tolerance class B according to EN 60751 including evaluation PTC 5 C including evaluation WARNING Danger to life d...

Page 163: ...arately shielded cables twisted in pairs Connect the cable shield to ground potential through a large surface area Recommendation Use suitable Motion Connect cables NOTICE Damage to the motor in the event of incorrectly connected KTY temperature sensor If a KTY temperature sensor is connected with incorrect polarity it is not possible to detect when the motor overheats Overheating can cause damage...

Page 164: ... 10 18 3 Connection examples Connection example 1 HTL encoder bipolar without zero marker p0405 9 hex Figure 4 41 Connection example 1 HTL encoder bipolar without zero marker Connection example 2 TTL encoder unipolar without zero marker p0405 A hex Figure 4 42 Connection example 2 TTL encoder unipolar without zero marker ...

Page 165: ...be changed by the customer When operating a permanent magnet synchronous motor without encoder the Flying restart function must be activated with p1200 Removing the connector jumper in the VSM10 Voltage Sensing Module The connector jumper in terminal X530 on the lowerside of the component must be removed if you are using the cabinet unit on a non grounded line supply IT system on the Voltage Sensi...

Page 166: ... found in the accompanying Function Manual This manual is available as additional documentation on the customer DVD supplied with the device 4 10 21 Customer terminal block option G60 Description With option G60 a TM31 interface module customer terminal block A60 is already installed in the cabinet unit This provides the following interfaces 8 digital inputs 4 bidirectional digital inputs outputs ...

Page 167: ...talled in the cabinet unit A second module A61 provides the following additional digital and analog inputs outputs in the drive system 8 digital inputs 4 bidirectional digital inputs outputs 2 relay outputs with changeover contact 2 analog inputs 2 analog outputs 1 temperature sensor input KTY84 130 PTC The second TM31 must be installed on the system side Default settings are not provided 4 10 23 ...

Page 168: ...2 analog outputs The TB30 Terminal Board plugs into the option slot on the Control Unit A shield connection for the signal cable shield is located on the Control Unit NOTICE Damage or malfunctions to the Option Board by inserting and withdrawing in operation Withdrawing and inserting Option Boards during operation can damage them or cause the Option Boards to malfunction Only withdraw or insert Op...

Page 169: ...on overview TB30 Terminal Board X424 power supply digital outputs Table 4 56 Terminal block X424 Terminal Function Technical data Power supply Voltage 24 V DC 20 4 28 8 V Current consumption Max 4 A per digital output max 0 5 A Max current via jumper in connector 20 A 15 A according to UL CSA Power supply M Ground M Ground Max connectable cross section 2 5 mm ...

Page 170: ...errupted then the digital outputs are deactivated during this time X481 Digital inputs outputs Table 4 57 Terminal block X481 Terminal Designation 1 Technical data 1 DI 0 Voltage 3 30 V Current drain typical 10 mA at 24 V DC Ground reference X424 M Input delay For 0 to 1 20 μs for 1 to 0 100 μs Level incl ripple High level 15 30 V Low level 3 5 V 2 DI 1 3 DI 2 4 DI 3 5 DO 0 Voltage 24 V DC Max loa...

Page 171: ...65 kΩ Common mode range 30 V Resolution 13 bits sign 2 AI 0 3 AI 1 4 AI 1 5 AO 0 Analog outputs AO Voltage range 10 10 V Load current max 3 3 mA Resolution 11 bit signed Continuous short circuit proof 6 AO 0 7 AO 1 8 AO 1 Max connectable cross section 0 5 mm 1 AI analog input AO Analog output Note Permissible voltage values In order to avoid incorrect results of the analog digital conversion the a...

Page 172: ...e Safety Integrated Basic functions do not require a license A license is however required for each axis with safety functions in the case of Safety Integrated Extended functions It is irrelevant which safety functions are used and how many With option K01 the Safety license for 1 axis is included on the CompactFlash Card and activated Licenses The required license can optionally be ordered with t...

Page 173: ...y provides the auxiliary voltages required for external control circuits of the cabinet unit on the plant side Adapting the auxiliary power supply T10 A transformer is installed in the Lne Connection Module T10 to produce the auxiliary voltages of the cabinet unit The location of the transformer is indicated in the layout diagrams supplied When delivered the taps are always set to the highest leve...

Page 174: ...ing the following Safety Integrated functions terminology according to draft IEC 61800 5 2 Safe torque off STO Safe Stop 1 SS1 time controlled Note Standards requirements The integrated safety functions starting from the Safety Integrated SI input terminals of the SINAMICS components Control Unit Motor Module satisfy the requirements according to EN 61800 5 2 EN 60204 1 EN ISO 13849 1 category 3 f...

Page 175: ...10 27 Terminal Module TM54F option K87 Figure 4 47 TM54F Terminal Module option K87 Description The TM54F Terminal Module is a terminal expansion module with safe digital inputs and outputs for controlling the Safety Integrated Extended functions of SINAMICS The TM54F is directly connected to a Control Unit via DRIVE CLiQ ...

Page 176: ...ing and the evaluation electronics The TM54F provides 4 fail safe digital outputs and 10 fail safe digital inputs A fail safe digital output consists of a 24 VDC switching output a ground switching output and a digital input for checking the switching state A fail safe digital input comprises two digital inputs Note Rated values of the F DO The rated values of the F DO meet the requirements of EN ...

Page 177: ...f AC brakes is not permissible NOTICE Device failure caused by connecting a 24 VDC brake When a 24 VDC brake is connected to option K88 Safe Brake Adapter 230 VAC this can damage the Safe Brake Adapter and cause the device to fail when the brake closes this is not displayed on an LED the fuses can then rupture the relay contact service life is reduced Do not connect a 24 VDC brake to the 230 VAC S...

Page 178: ...rements according to EN 61800 5 2 EN 60204 1 DIN EN ISO 13849 1 Category 3 formerly EN 954 1 for Performance Level PL d and IEC 61508 SIL2 With the Safe Brake Adapter option K88 the requirements specified in EN 61800 5 2 EN 60204 1 DIN EN ISO 13849 1 Category 3 formerly EN954 1 as well as for Performance Level PL d and IEC 61508 SIL 2 are fulfilled Note Safety Integrated Function Manual A detailed...

Page 179: ...rol Unit CU320 2 PN option K95 With Option K95 the cabinet unit contains a CU320 2 PN control unit which handles the communication and open loop closed loop control functions A PROFINET interface is available for higher level communication Connection overview Figure 4 48 Connection overview of CU320 2 PN Control Unit without cover ...

Page 180: ...X140 and measuring sockets T0 to T2 CU320 2 PN view from below NOTICE Malfunctions or damage to the option board by inserting and withdrawing in operation Withdrawing and inserting the option board in operation can damage it or cause it to malfunction Only withdraw or insert the Option Board when the Control Unit is in a no current condition ...

Page 181: ...Electrical installation 4 10 Other connections Converter cabinet units Operating Instructions 07 2016 A5E03347396A 181 Connection example Figure 4 50 Connection example CU320 2 PN ...

Page 182: ...Q interface X100 X103 Pin Signal name Technical data 1 TXP Transmit data 2 TXN Transmit data 3 RXP Receive data 4 Reserved do not use 5 Reserved do not use 6 RXN Receive data 7 Reserved do not use 8 Reserved do not use A 24 V Power supply B M 0 V Electronics ground Connector type RJ45 socket Blanking plate for DRIVE CLiQ interfaces 50 pcs Article number 6SL3066 4CA00 0AA0 ...

Page 183: ...V Level with ripple High level 15 30 V Low level 3 5 V DI DO 8 9 10 and 11 are high speed inputs 2 Input delay typ For 0 1 5 μs For 1 0 50 μs As output Voltage 24 V DC Max load current per output 500 mA Continuous short circuit proof Output delay typ max 3 For 0 1 150 μs 400 μs For 1 0 75 μs 100 μs Switching frequency For resistive load Max 100 Hz For inductive load Max 0 5 Hz For lamp load Max 10...

Page 184: ...ed as low Terminal M1 must be connected so that the digital inputs DI can function This is achieved through one of the following measures 1 Also route the reference ground of the digital inputs 2 A jumper to terminal M Note This removes the electrical isolation for these digital inputs Note If the 24 V supply is briefly interrupted then the digital outputs are deactivated during this time ...

Page 185: ... V Level including ripple High level 15 30 V Low level 3 5 V DI DO 12 13 14 and 15 are high speed inputs 2 Input delay typ For 0 1 5 μs For 1 0 50 μs As output Voltage 24 V DC Max load current per output 500 mA Continuous short circuit proof Output delay typ max 3 For 0 1 150 μs 400 μs For 1 0 75 μs 100 μs Switching frequency For resistive load Max 100 Hz For inductive load Max 0 5 Hz For lamp loa...

Page 186: ...M Note This removes the electrical isolation for these digital inputs Note If the 24 V supply is briefly interrupted then the digital outputs are deactivated during this time X127 LAN Ethernet Table 4 64 X127 LAN Ethernet Pin Designation Technical data 1 TXP Ethernet transmit data 2 TXN Ethernet transmit data 3 RXP Ethernet receive data 4 Reserved do not use 5 Reserved do not use 6 RXN Ethernet re...

Page 187: ...le Activity port Off No activity Yellow Flashing light Sending or receiving X140 serial interface RS232 The AOP30 operator panel for operating parameterizing the device can be connected via the serial interface The interface is located on the underside of the Control Unit Table 4 66 Serial interface RS232 X140 Pin Designation Technical data 2 RxD Receive data 3 TxD Transmit data 5 Ground Ground re...

Page 188: ...ocket Cable type PROFINET Note Connection cables The PROFINET interfaces support Auto MDI X It is therefore possible to use both crossover and non crossover cables to connect the devices For diagnostic purposes the two PROFINET interfaces are each equipped with a green and a yellow LED These LEDs indicate the following status information Table 4 68 LED states on the X150 P1 P2 PROFINET interface L...

Page 189: ...ial is terminal M T0 Measuring socket contact 0 T1 Measuring socket contact 1 T2 Measuring socket contact 2 PCB plug connector from Phoenix Contact type ZEC 1 0 4 ST 3 5 C1 R1 4 order number 1893708 Note Cable cross section The measuring socket contacts are only suitable for cable cross sections of 0 2 mm2 to 1 mm2 Note Using the measuring socket contacts The measuring socket contacts support comm...

Page 190: ...h viruses and malware As a result of incorrect parameterization machines can malfunction which in turn can lead to injuries or death Protect files stored on exchangeable storage media from malicious software by with suitable protection measures e g virus scanners Note Possible plant standstill by withdrawing or inserting the memory card in operation If the memory card is withdrawn or inserted duri...

Page 191: ... result in the memory card being damaged and so cause malfunctions When removing and inserting the memory card always observe the ESD regulations Note Possible data loss when returning the Control Unit with memory card When returning a defective Control Unit for repair or testing the data on the memory card parameters firmware licenses etc could be lost Do not return the memory card as well but ra...

Page 192: ... V DC supply is provided on site via terminals X2 1 3 fuse protected for 1 A in the converter You must ensure that the PELV safety requirements protective extra low voltage with protective separation are fulfilled To monitor the temperature of explosion proof motors option B00 features a PTC thermistor release mechanism with PTB approval Shutdown if limit value is exceeded The associated PTC senso...

Page 193: ...31 DO NO 32 DO COM Motor turning Relay output NO contact 33 DO NO 34 DO NO Fault Relay output two way contact 35 DO COM 36 DO NC 50 51 AI 0 4 20 mA Speed setpoint Default 4 20 mA 60 61 AO 0 4 20 mA Motor frequency Default 4 20 mA preallocated with motor frequency can be reparame terized for other variables 62 63 AO 0 4 20 mA Motor current Default 4 20 mA preallocated with motor current can be repa...

Page 194: ...o provide the PELV terminal assignment as option B00 24 V infeed at terminal X1 1 2 3 no longer needed 4 10 32 Outgoing section for external auxiliary equipment for NAMUR option B03 Description If power is to be supplied to a motor fan on site option B03 provides an uncontrolled fuse protected 10 A outgoing section As soon as the supply voltage is present at the converter input it is also present ...

Page 195: ...0 Entering the motor data drive commissioning Entering the most important parameters basic commissioning concluding with motor identification Data backup Parameter reset to factory settings Important information prior to commissioning The cabinet unit offers a varying number of internal signal interconnections depending on the delivery condition and the options installed For the converter control ...

Page 196: ... turn can lead to injuries or death Protect the parameterization parameter assignments against unauthorized access Respond to possible malfunctions by applying suitable measures e g EMERGENCY STOP or EMERGENCY OFF 5 2 STARTER commissioning tool Description You can use the STARTER commissioning tool to configure and commission SINAMICS drives and drive systems The drive can be configured using the ...

Page 197: ...Microsoft Windows Server 2008 Microsoft Windows XP Professional SP2 and SP3 Microsoft Windows 7 Professional incl SP1 Microsoft Windows 7 Ultimate incl SP1 Microsoft Windows 7 Enterprise incl SP1 standard installation 64 bit operating systems Microsoft Windows 7 Professional SP1 Microsoft Windows 7 Ultimate SP1 Microsoft Windows 7 Enterprise SP1 standard installation Microsoft Windows Server 2008 ...

Page 198: ... you double click the Setup file the installation Wizard guides you through the process of installing STARTER Note Installation time The installation time depends on the computer performance and from where the software is installed e g DVD hard disk network We recommend that you install the software from a local data carrier 5 2 2 Layout of the STARTER user interface STARTER features four operatin...

Page 199: ...ntering the required drive unit data Note Default settings in dialog screens These dialog screens contain default settings which you may have to change according to your application and configuration This is intentional Objective By taking time to consider what configuration data you enter you can prevent inconsistencies between the project data and drive unit data identifiable in online mode 5 3 ...

Page 200: ...se The online help can be permanently hidden by deselecting Options Settings Workbench Display Getting Started when starting Note Project wizard When you deactivate the Display wizard during start checkbox the project wizard is no longer displayed the next time you start STARTER You can call up the project wizard by choosing Project New with Wizard The online help can be opened again at any time u...

Page 201: ...s 07 2016 A5E03347396A 201 The STARTER project wizard Figure 5 3 STARTER project wizard Click Arrange drive units offline in the STARTER project wizard Figure 5 4 Create new project Enter a project name and if necessary the author memory location and a comment Click Continue to set up the PG PC interface ...

Page 202: ... corresponding to your device configuration from Select the S7ONLINE access STEP7 if the connection to the drive unit is established via PROFINET or PROFIBUS Select the DEVICE access if the connection to the drive unit is established via the Ethernet interface Click PG PC and set up the interface in accordance with your device configuration The Properties Copy and Select pushbuttons are now active...

Page 203: ...ning with STARTER Converter cabinet units Operating Instructions 07 2016 A5E03347396A 203 Figure 5 6 Setting the interface Note Precondition To parameterize the interface you must install the appropriate interface card e g PC Adapter PROFIBUS ...

Page 204: ...c is available on the bus Note Configure even without an interface Projects can be created and PROFIBUS addresses for the drive objects assigned even if a PROFIBUS interface has not been installed on the PC To prevent bus addresses from being assigned more than once only the bus addresses available in the project are proposed When required a manual address entry can also be used to enter an alread...

Page 205: ...a drive unit in the project wizard Figure 5 9 Inserting the drive unit Choose the following data from the list fields Device Sinamics Type G150 CU320 2 DP or G150 CU320 2 PN with option K95 Version 4 8 Target device address the corresponding bus address for the drive The entry in Name can be freely selected Click Insert The selected drive unit is displayed in a preview window in the project wizard...

Page 206: ...ng with STARTER Converter cabinet units 206 Operating Instructions 07 2016 A5E03347396A Figure 5 10 Drive unit inserted Click Continue A project summary is displayed Figure 5 11 Summary Click Complete to finish creating a new drive unit project ...

Page 207: ...ject navigator open the component that contains your drive unit Figure 5 12 Project navigator configuring the drive unit In the project navigator click the plus sign next to the drive unit that you want to configure The plus sign becomes a minus sign and the drive unit configuration options are displayed as a tree below the drive unit Double click Configure the drive unit ...

Page 208: ... Under Cooling method choose the correct cooling method for your drive unit Under Standard choose IEC to restrict the selection of drive units offered Note Make a pre selection In this step you make a preliminary selection of the cabinet units You do not define the line voltage and cooling method yet A list is now displayed under Drive unit selection Choose the corresponding drive unit according t...

Page 209: ...mbination box Options selection select the options belonging to your drive unit by clicking on the corresponding check box see type plate NOTICE Damage to the dv dt filter if it is not activated during commissioning The dv dt filter may be damaged if it is not activated during commissioning Activate the dv dt filter during commissioning by activating the appropriate checkbox option L07 L10 ...

Page 210: ...ntrol will not be able to operate in an optimum fashion Note Check option selection Check your options carefully against the options specified on the type plate Since the wizard establishes internal interconnections on the basis of the options selected you cannot change the selected options by clicking Back If you make an incorrect entry delete the entire drive unit from the project navigator and ...

Page 211: ...mmissioning 5 3 Procedure for commissioning with STARTER Converter cabinet units Operating Instructions 07 2016 A5E03347396A 211 Selecting the control structure Figure 5 15 Selecting the control structure ...

Page 212: ...ol with linear characteristic 1 V f control with linear characteristic and FCC 2 V f control with parabolic characteristic 3 V f control with parameterizable characteristic 4 V f control with linear characteristic and ECO 5 V f control for drive requiring a precise frequency e g textiles 6 V f control for drive requiring a precise frequency and FCC 7 V f control with parabolic characteristic and E...

Page 213: ...appropriate standard for your motor whereby the following is defined IEC motor 50 Hz SI unit Line frequency 50 Hz motor data in kW NEMA motor 60 Hz US unit Line frequency 60 Hz motor data in hp Under Supply voltage the DC link voltage of the cabinet unit is specified this should not be changed Click Continue The connected motor can be selected and or entered in different ways by selecting a standa...

Page 214: ...d motor from a list Under Motor name enter a name for the motor Select a standard motor from the list From the selection box next to Motor type select the corresponding motor type From the list Select motor select the corresponding motor Under Parallel connection motor enter the number of motors connected in parallel when required Motors connected in parallel must be of the same type and rating Cl...

Page 215: ...r Select Enter motor data From the selection box next to Motor type select the appropriate motor for your application Under Parallel connection motor enter the number of motors connected in parallel when required Motors connected in parallel must be of the same type and rating Note Selecting the motor type The selection of the motor type is used to pre assign specific motor parameters and to optim...

Page 216: ...manent magnet synchronous motor there are a few special conditions that apply which are detailed in a separate chapter see Setpoint channel and closed loop control permanent magnet synchronous motors Click Continue Configuring the motor Entering motor data Figure 5 19 Configuring the motor Entering motor data Enter the motor data see motor rating plate Activate Enter optional motor data if necessa...

Page 217: ...the Enter optional equivalent circuit diagram data if the data sheet with equivalent circuit diagram data is available If any data is missing an error message will be output when the system attempts to load the drive project to the target system Click Continue Configuring the motor Entering optional data Figure 5 20 Entering optional motor data If required enter the optional motor data Click Conti...

Page 218: ...a Figure 5 21 Entering equivalent circuit diagram data Select one of the equivalent circuit diagram data representations Physical system of units The equivalent circuit diagram data are shown in the form of physical units Referred system of units The equivalent circuit diagram data is shown as a referred to the rated motor data Enter the equivalent circuit diagram data completely Click Continue ...

Page 219: ...ler data In Calculation of the motor controller data select the appropriate default settings for your device configuration Note Manual input of the equivalent circuit diagram data If the equivalent circuit diagram data was entered manually see Entering the equivalent circuit diagram data then the motor controller data should be calculated without calculating the equivalent circuit diagram data Cli...

Page 220: ...olding brake Under Holding brake configuration choose the appropriate setting for your device configuration 0 No motor holding brake being used 1 Motor holding brake like sequence control 2 Motor holding brake always open 3 Motor holding brake like sequence control connection via BICO When a motor holding brake is selected you can also activate the Extended brake control function module Click Cont...

Page 221: ...Note Entering the encoder data If you have specified option K50 Sensor Module SMC30 the following screen is displayed for you to enter the encoder data Figure 5 24 Entering the encoder data In the Encoder name field enter a name of your choice Note Delivery condition The delivery condition is a bipolar HTL encoder with 1024 pulses per revolution at terminal X521 X531 ...

Page 222: ...er configurations click the Enter data radio button and then the Encoder data button The following input screen is displayed for you to enter the required data Figure 5 25 Entering encoder data User defined encoder data Select the measuring system In conjunction with SINAMICS G150 the following encoders can be selected HTL TTL Enter the required encoder data Under the Details tab special encoder p...

Page 223: ...ply voltage 5 24 V set for the encoder is activated on the SMC30 module If a 5 V encoder is connected and the supply voltage has not been set correctly the encoder may be damaged Set the correct supply voltage for the connected encoder Default settings for setpoints command sources Figure 5 26 Default settings for setpoints command sources Under Command sources choose and Setpoint sources choose t...

Page 224: ...otorized potentiometer Fixed setpoint Note Use of CDS0 With SINAMICS G150 only CDS0 is normally used as a default setting for the command and setpoint sources Make sure that the selected default setting is compatible with the actual system configuration Note Do not use a selection The choice no selection is also available as default setting for the command and setpoint sources if selected no defau...

Page 225: ...amic voltage reserve is increased 10 V which reduces the maximum output voltage 1 Pumps and fans default setting Edge modulation is enabled The dynamic voltage reserve is reduced 2 V which increases the maximum output voltage 2 Sensorless control down to f 0 passive loads Closed loop controlled operation down to zero speed is possible for passive loads These include applications in which the load ...

Page 226: ...ta and optimizing the closed loop speed control 2 Identifying motor data at standstill 3 Optimizing closed loop speed control when rotating Note Identifying motor data at standstill In many cases Motor data identification at standstill is the correct selection for SINAMICS G150 Identify motor data and optimize speed control is the recommended setting for closed loop speed control with encoder this...

Page 227: ...lecting process data exchange Select the PROFIdrive telegram type Message frame types 1 Standard telegram 1 PZD 2 2 2 Standard telegram 2 PZD 4 4 3 Standard telegram 3 PZD 5 9 4 Standard telegram 4 PZD 6 14 20 SIEMENS telegram 20 PZD 2 6 220 SIEMENS telegram 220 PZD 10 10 352 SIEMENS telegram 352 PZD 6 6 999 Free telegram configuration with BICO default setting Click Continue ...

Page 228: ... 228 Operating Instructions 07 2016 A5E03347396A Entering important parameters Figure 5 29 Important parameters Enter the required parameter values Note Tooltips STARTER provides tool tips if you position your cursor on the required field without clicking in the field Click Continue ...

Page 229: ...ing a web server Figure 5 30 Configuring a web server Configure the web server The Web server is activated in the factory setting Activate and deactivate the web server under Activate web server Select Only allow access via secure connection https if necessary Note Industrial Security Observe the notes on industrial security Click Continue ...

Page 230: ...16 A5E03347396A Summary of the drive unit data Figure 5 31 Summary of the drive unit data You can use the Copy to clipboard function to copy the summary of the drive unit data displayed on the screen to a word processing program for further use Click Finish Save your project to the hard disk by choosing Project Save ...

Page 231: ...ircuit breaker on an individual system fails This could overload and damage the input rectifiers on the individual system Note Restoring the factory setting When resetting restoring the parameterization to the factory setting this setting must be made again after the drive unit has been recommissioned Settings for motor connection to a motor with one winding system During commissioning a motor wit...

Page 232: ...to your hard disk You now have to transfer your project configuration data to the drive unit Specifying the online access point To connect to the target system the chosen access point must be specified In the menu bar select Target system Select target devices the following dialog screen appears Figure 5 32 Target device selection and access points The dialog screen lists all existing devices in t...

Page 233: ...carry out the following steps Step Selection in toolbar 1 Choose Project Connect to selected target system 2 Choose the menu item Target system Load Load project to target system Note Save project data so it is protected from power failure The project has now been loaded to the drive unit This data is currently available only in the drive unit s volatile memory and not on the CompactFlash Card To ...

Page 234: ...f you are confronted with any system conditions in online mode that are beyond your control you are advised to delete the drive project from the project navigator and carefully create a new project in STARTER using the appropriate configuration data for your application 5 3 5 Commissioning with STARTER via Ethernet Description The Control Unit can be commissioned using a programming device PG PC v...

Page 235: ...nit interface The Ethernet interface must be initialized so that the STARTER can establish communication Selecting online mode in STARTER Setting the IP address in Windows 7 Note The following procedure refers to the Windows 7 operating system Operation can differ slightly for other operating systems e g Windows XP 1 In the PG PC call the control panel using the Start Control Panel menu item 2 In ...

Page 236: ...erties 8 Click OK and close the Windows specific window of the network connections Assigning the IP address and the name via STARTER Accessible nodes function Use the STARTER to assign an IP address and a name to the Ethernet interface 1 Connect the PG PC and the Control Unit using an Ethernet cable 2 Switch on the Control Unit 3 Open STARTER 4 Create a new project or open an existing project 5 Se...

Page 237: ...e 5 35 Accessible nodes 7 Mark the bus node entry and select the displayed menu item Edit Ethernet node with the right mouse button 8 In the following Edit Ethernet node screen enter the device name for the Ethernet interface drive1 for example and click the Assign name button Enter the IP address e g 169 254 11 10 in the IP configuration and specify the subnet screen e g 255 255 255 0 Then click ...

Page 238: ...acter The device name must not begin with a number Maximum total length of 240 characters lowercase characters numbers hyphen or period A name component within the device name e g a string between two periods must not exceed 63 characters The device name must not take the form n n n n n 0 999 The device name must not begin with the character sequence port xyz or port xyz abcde a b c d e x y z 0 9 ...

Page 239: ...e stored on the memory card of the Control Unit non volatile Parameter Parameters can also be used to modify and or display the properties of the Ethernet interface p8900 IE name of station p8901 IE IP address of station p8902 IE default gateway of station p8903 IE subnet mask of station p8904 IE DHCP mode p8905 IE interface configuration r8910 IE name of station active r8911 IE IP address of stat...

Page 240: ...Ds for indicating the operating modes Help function describing causes of and remedies for faults and alarms Keypad for controlling drives during operation LOCAL REMOTE switchover for selecting the control terminal master control assigned to operator panel or Customer Terminal Block PROFIdrive Numeric keypad for entering setpoint or parameter values Function keys for prompted navigation through the...

Page 241: ...Initial ramp up Start screen When the system is switched on for the first time the Control Unit is initialized automatically The following screen is displayed Figure 5 38 Initial screen When the system boots up the parameter descriptions are loaded into the operating field from the CompactFlash card Figure 5 39 Load the parameter descriptions while booting up the system ...

Page 242: ...y be selected using the F2 and or F3 keys Selection fields are generally texts surrounded by a frame When they are selected they are highlighted with a white text on a black background The present value of a highlighted selection box can usually be changed by pressing F5 OK and or Change Another entry box then appears and the value you want is entered directly using the numerical keypad or can be ...

Page 243: ...tor panel Use the data shown on the motor type plate Figure 5 40 Example of a motor type plate Table 5 1 Motor data Parameter no Values Unit System of units for line frequency and entering motor data p0100 0 1 IEC 50 Hz kW NEMA 60 Hz hp Motor Rated voltage Rated current Rated power Rated power factor cos ϕ at p0100 0 only Rated efficiency η at p0100 1only Rated frequency Rated speed p0304 p0305 p0...

Page 244: ...sioning infeed Enter the line infeed voltage in V The default value is 500 V you must adapt this value to match your system configuration Entry for the origin of the ON OFF1 command Navigate within the selection fields with F2 and F3 Activate your selection with F5 Once you have entered the final value choose Continue to exit the screen ...

Page 245: ...1 Line frequency 60 Hz motor data in hp The corresponding motor is selected for the motor type Entering the motor data specified on the type plate To navigate through the selection fields choose F2 or F3 To activate a selection choose F5 To change a parameter value navigate to the required selection field and activate with F5 The system displays another window in which you can Enter the value dire...

Page 246: ... of an induction motor The steps described below also apply to commissioning an induction motor When commissioning a permanent magnet synchronous motor p0300 2 there are a few special conditions that apply which are detailed in a separate chapter see Setpoint channel and closed loop control Permanent magnet synchronous motors Winding type selection Entry of the origin for the line contactor checkb...

Page 247: ...ned encoders can be easily set by selecting parameter p0400 encoder type selection 3001 1024 HTL A B R at X521 X531 3002 1024 TTL A B R at X521 X531 3003 2048 HTL A B R at X521 X531 3005 1024 HTL A B at X521 X531 3006 1024 TTL A B at X521 X531 3007 2048 HTL A B at X521 X531 3008 2048 TTL A B at X521 X531 3009 1024 HTL A B unipolar at X521 X531 3011 2048 HTL A B unipolar at X521 X531 3020 2048 TTL ...

Page 248: ... fields of p0404 p0405 and p0408 to the data for the connected encoder Table 5 2 Meaning of the bit setting for p0404 Bit Meaning Value 0 Value 1 20 Voltage 5 V No Yes 21 Voltage 24 V No Yes Table 5 3 Meaning of the bit settings for p0405 Bit Meaning Value 0 Value 1 0 Signal Unipolar Bipolar 1 Level HTL TTL 2 Track monitoring None A B A B 3 Zero pulse 24 V unipolar Same as A B track 4 Switching th...

Page 249: ... source has been selected p1000 the main setpoint p1070 is default ed accordingly To navigate through the selection fields choose F2 or F3 To activate a selection choose F5 To change a parameter value navigate to the required selection field and activate with F5 Another window appears in which you can enter the required value directly or select the value from a list Final confirmation Confirm the ...

Page 250: ... if it is not activated during commissioning The sine wave filter may be damaged if it is not activated during commissioning Activate the sine wave filter during commissioning NOTICE Damage to the dv dt filter if it is not activated during commissioning The dv dt filter may be damaged if it is not activated during commissioning Activate the dv dt filter during commissioning Note Motor reactor If a...

Page 251: ... of inertia for setting the speed controller It also measures the magnetization characteristic and rated mag netization current of the motor Changing the number of phases to be identi fied For identification with one phase the measurement time is significantly reduced For identification with several phases the measurement results are averaged To activate this function press the LOCAL key wait unti...

Page 252: ...y instructions Ensure that the EMERGENCY STOP functions are fully functional when commissioning the drive Note Activate enable signals Make sure that the necessary enable signals have been assigned otherwise motor identification cannot be carried out Note Fault with stationary or rotating measurements If a fault is present when selecting the stationary or rotary measurement motor identification ca...

Page 253: ...e actual speed r0063 is output as a current output in the range 0 to 20 mA at analog output 0 X522 2 and 3 A current of 20 mA is equal to the maximum speed in p1082 The actual current value r0068 is output as a current output in the range 0 to 20 mA at analog output 1 X522 5 and 6 A current of 20 mA corresponds to the current limit p0640 which is set to 1 5 times the rated motor current p0305 Digi...

Page 254: ...ioning program ensures that this uniqueness condition is observed and if necessary prevents the system from exiting the commissioning program or outputs an error message Sign bit p0410 inverts the calculated encoder angle and the speed thereby yielding a negative gear factor 5 8 Parameter reset to factory settings The factory settings represent the defined original status of the device on delivery...

Page 255: ...r Choose Project Connect to target system Click the drive unit whose parameters you want to reset to the factory settings and click Restore factory settings icon in the toolbar To confirm click OK Choose Target system Copy from RAM to ROM Note Copy from RAM to ROM The Copy from RAM to ROM icon is only active when the drive unit is selected in the project navigator When the parameters have been res...

Page 256: ...Commissioning 5 8 Parameter reset to factory settings Converter cabinet units 256 Operating Instructions 07 2016 A5E03347396A ...

Page 257: ... Basic information about the drive system Command source selection via PROFIdrive terminal block NAMUR terminal block Setpoint input via PROFIdrive Analog inputs Motorized potentiometer Fixed setpoints Control via the AOP30 operator panel Communication according to PROFIdrive Communication via PROFIBUS DP PROFINET IO SINAMICS Link EtherNet IP Modbus TCP ...

Page 258: ...e TM31 terminals NAMUR PROFIdrive NAMUR Setpoint sources PROFIdrive Analog inputs Motorized potentiometer Fixed setpoints The various assignments are explained in the following sections Note Defaults Make sure that the default settings you choose during commissioning are compatible with the cabinet configuration see Commissioning Emergency STOP signals L57 L59 and L60 and motor protection signals ...

Page 259: ...following means PC with the STARTER commissioning tool via PROFIBUS or PROFINET or via Ethernet The user friendly AOP30 Operator Panel Parameter types The following adjustable and display parameters are available Adjustable parameters write read These parameters have a direct impact on the behavior of a function Example Ramp up and ramp down time of a ramp function generator Display parameters rea...

Page 260: ... and writing A distinction is made between various types of data set CDS Command data set By parameterizing several command data sets and switching between them the drive can be operated with different pre configured signal sources DDS Drive data set The drive data set contains the parameters for switching between different drive control configurations PDS Powerstack Data Set The number of powerst...

Page 261: ...Operation 6 3 Basic information about the drive system Converter cabinet units Operating Instructions 07 2016 A5E03347396A 261 Figure 6 2 Parameter categories ...

Page 262: ...ption board or multiple objects e g drive control Figure 6 3 Drive objects Drive objects available as standard Supply Infeed control for Basic Line Module If a Basic Line Module is used for the infeed in a drive system open loop control is implemented on the Control Unit within a corresponding drive object Drive control Drive control handles closed loop control of the motor At least 1 Motor Module...

Page 263: ...ol you will use configuration parameters to set up the software based drive objects which are processed on the Control Unit Various drive objects can be created within a Control Unit The drive objects are configurable function blocks and are used to execute specific drive functions If you need to configure additional drive objects or delete existing ones after initial commissioning the drive syste...

Page 264: ... data sets tab The displayed command and drive data sets can be selected in the associated STARTER screen forms CDS Command data set The BICO parameters binector and connector inputs are grouped together in a command data set These parameters are used to interconnect the signal sources of a drive see Operation BICO technology Interconnecting signals By parameterizing several command data sets and ...

Page 265: ... active Figure 6 4 Example Switching between command data set 0 and 1 DDS Drive data set A drive data set contains various adjustable parameters that are relevant with respect to open and closed loop drive control Numbers of the assigned motor and encoder data sets p0186 Assigned motor data set MDS p0187 to p0189 up to 3 assigned encoder data sets EDS Various control parameters e g Fixed speed set...

Page 266: ...s p0180 DDS p0130 MDS Max number of DDS for one drive object 32 DDS EDS Encoder data set An encoder data set contains various adjustable parameters describing the connected encoder for the purpose of configuring the drive Adjustable parameters e g Encoder interface component number p0141 Encoder component number p0142 Encoder type selection p0400 The parameters that are grouped together in the enc...

Page 267: ... rated data p0330 ff The parameters that are grouped together in the motor data set are identified in the SINAMICS parameter list by Data set MDS and are assigned an index 0 n A separate motor data set is required for each motor that is controlled by the Control Unit via a Motor Module The motor data set is assigned to a drive data set via parameter p0186 A motor data set can only be changed using...

Page 268: ...opied source 2 p0809 1 number of the command data to which the data is to be copied target 3 p0809 2 1 Start copying Copying is finished when p0809 2 0 Copying the drive data set DDS Set parameter p0819 as follows 1 p0819 0 Number of the drive data set to be copied source 2 p0819 1 Number of the drive data set to which the data is to be copied target 3 p0819 2 1 Start copying Copying is finished w...

Page 269: ...er p0188 0 n Encoder 2 encoder data set number p0189 0 n Encoder 3 encoder data set number p0809 0 2 Copy command data set CDS p0810 BI Command data set selection CDS bit 0 p0811 BI Command data set selection CDS bit 1 p0819 0 2 Copy drive data set DDS p0820 0 n BI Drive data set selection bit 0 p0821 0 n BI Drive data set selection bit 1 p0822 0 n BI Drive data set selection bit 2 p0823 0 n BI Dr...

Page 270: ... and symbol Name Description Binector input signal sink Can be interconnected to a binector output as source The number of the binector output must be en tered as a parameter value Binector output signal source Can be used as a source for a binector input Connectors CI connector input CO Connector output A connector is a digital signal e g in 32 bit format It can be used to emulate words 16 bits d...

Page 271: ...onnector output CO signal source The same applies to the binector input BI and binector output BO Data type in the parameter list provides information about the data type of the parameter and the data type of the BICO parameter for each CI und BI parameter For CO and BO parameters only the data type of the BICO parameter is given Notation Data type BICO input Data type parameter Data type BICO par...

Page 272: ...coding of the binector connector output parameters Example 1 interconnecting digital signals Suppose you want to operate a drive via terminals DI 0 and DI 1 on the Control Unit using jog 1 and jog 2 Figure 6 7 Interconnection of digital signals example Example 2 connection of OC OFF3 to several drives The OFF3 signal is to be connected to two drives via terminal DI 2 on the Control Unit Each drive...

Page 273: ...5 BICO interconnections search signal source number p9496 BICO interconnections search signal source first index BICO interconnections to other drives The following parameters are available for BICO interconnections to other drives r9490 Number of BICO interconnections to other drives r9491 0 9 BI CI of BICO interconnections to other drives r9492 0 9 BO CO of BICO interconnections to other drives ...

Page 274: ...digital signals p2099 0 1 CI PROFIdrive PZD selection receive bit serial Fixed values for interconnection using BICO technology The following connector outputs are available for interconnecting any fixed value settings p2900 0 n CO Fixed value_ _1 p2901 0 n CO Fixed value_ _2 p2930 0 n CO Fixed Value_M_1 Example These parameters can be used to interconnect the scaling factor for the main setpoint ...

Page 275: ...t on the Control Unit with the aid of the DCC block Propagation types There are the following types of propagation BICO The fault is propagated to all active drive objects with closed loop control functions infeed drive to which there is a BICO interconnection DRIVE The fault is propagated to all active drive objects with closed loop control functions GLOBAL The fault is propagated to all active d...

Page 276: ...ommissioning STARTER p0700 PROFIdrive AOP30 p0700 5 PROFIdrive Command sources Figure 6 9 Command sources AOP30 PROFIdrive Priority The command source priorities are shown in the diagram Command sources AOP30 PROFIdrive Note Emergency OFF signals The emergency OFF and motor protection signals are always active regardless of the command source All of the supplementary setpoints are deactivated for ...

Page 277: ...ing terminal assignment for TM31 Figure 6 10 TM31 terminal assignment with PROFIdrive default setting Control word 1 The bit assignment for control word 1 is described in Description of the control words and setpoints Status word 1 The bit assignment for status word 1 is described in Description of the status words and actual values Changing over the command source The command source can be change...

Page 278: ... was chosen during commissioning STARTER p0700 TM31 Terminals AOP30 p0700 6 TM31 terminals Command sources Figure 6 11 Command sources AOP30 TM31 terminals Priority The priority of the command sources is shown in the diagram Command sources AOP30 TM31 terminals Note Emergency OFF signals The emergency OFF and motor protection signals are always active regardless of the command source All of the su...

Page 279: ...ment with TM31 Terminals default setting When you choose the TM31 Terminals default setting the terminal assignment for TM31 is as follows Figure 6 12 TM31 terminal assignment with TM31 Terminals default setting Changing over the command source The command source can be changed over using the LOCAL REMOTE key on the AOP30 ...

Page 280: ...sen during commissioning STARTER p0700 NAMUR AOP30 p0700 7 NAMUR Command sources Figure 6 13 Command sources AOP30 NAMUR terminal block Priority The priority of the command sources is shown in the diagram Command sources AOP30 NAMUR terminal block Note Emergency OFF signals The emergency OFF and motor protection signals are always active regardless of the command source All of the supplementary se...

Page 281: ...ent with the NAMUR Default Setting When you choose the NAMUR default setting the terminal assignment is as follows as with option B00 Figure 6 14 Terminal assignment with NAMUR terminal block default setting Changing over the command source The command source can be changed over using the LOCAL REMOTE key on the AOP30 ...

Page 282: ...sen during commissioning STARTER p0700 PROFIdrive Namur AOP30 p0700 10 PROFIdrive Namur Command sources Figure 6 15 Command sources AOP30 PROFIdrive NAMUR Priority The priority of the command sources is shown in the diagram Command sources AOP30 PROFIdrive NAMUR Note Emergency OFF signals The emergency OFF and motor protection signals are always active regardless of the command source All of the s...

Page 283: ...s follows as with option B00 Figure 6 16 Terminal assignment for the PROFIdrive NAMUR default setting Control word 1 The bit assignment for control word 1 is described in Description of the control words and setpoints Status word 1 The bit assignment for status word 1 is described in Description of the status words and actual values Changing over the command source The command source can be change...

Page 284: ...points for current or voltage signals In the factory setting analog input 0 terminal X521 1 2 is used as a current input in the range 0 to 20 mA Precondition The default setting for analog inputs was chosen during commissioning STARTER p1000 TM31 terminals AOP30 p1000 2 TM31 terminals Signal flow diagram Figure 6 17 Signal flow diagram analog input 0 Function diagram FP 9566 TM31 analog input 0 AI...

Page 285: ...ic value y2 p4063 Analog inputs offset Note Delivery condition In the factory setting and after basic commissioning an input current of 20 mA is equal to the main setpoint 100 reference speed p2000 which has been set to the maximum speed p1082 Example Switching analog input 0 from current to voltage input 10 to 10 V Current voltage switchover Set current voltage selector to Voltage V Set analog in...

Page 286: ...dbus As long as a logical 1 is present at signal input MOP raise setpoint higher the internal numerator integrates the setpoint You can set the integration time time taken for the setpoint to increase using parameter p1047 In the same way you can decrease the setpoint using signal input MOP lower The deceleration ramp can be set using parameter p1048 Configuration parameter p1030 0 1 default setti...

Page 287: ...imum speed p1038 Motorized potentiometer minimum speed p1047 Motorized potentiometer ramp up time p1048 Motorized potentiometer ramp down time r1050 Motorized potentiometer setpoint after the ramp function generator 6 5 3 Fixed speed setpoints Description A total of 15 variable fixed speed setpoints are available The default setting specified for the setpoint sources during commissioning via START...

Page 288: ... Fixed setpoint AOP30 p1000 4 Fixed setpoint Signal flow diagram Figure 6 19 Signal flow diagram Fixed speed setpoints Function diagram FP 3010 Fixed speed setpoints Parameter p1001 Fixed speed setpoint 01 p1002 Fixed speed setpoint 02 p1003 Fixed speed setpoint 03 r1024 Fixed speed setpoint effective Note Other fixed speed setpoints are available using p1004 to p1015 They can be selected using p1...

Page 289: ... variables Controlling the drive Diagnosing faults and alarms All the functions can be accessed via a menu Your starting point is the main menu which you can always call up using the yellow MENU key Dialog screen for the main menu It can be accessed at any time with the MENU key Press F2 or F3 to navigate through the menu options in the main menu Note AOP reset If the AOP no longer reacts you can ...

Page 290: ...Operation 6 6 Control via the operator panel Converter cabinet units 290 Operating Instructions 07 2016 A5E03347396A Menu structure of the operator panel Figure 6 20 Menu structure of the operator panel ...

Page 291: ...on and the system has ramped up 2 By pressing the MENU key and F5 OK Figure 6 21 Operation screen If a fault occurs the system automatically displays the fault screen see Faults and alarms In LOCAL control mode you can choose to enter the setpoint numerically F2 setpoint With F3 Extras screen2 and CDS data set see section CDS setting via AOP Page 310 can be selected The individual parameters of th...

Page 292: ...s The controller ON OFF of a drive Depending on your requirements you can choose between two AOP display types 1 All parameters All the parameters present in the device are listed here The DO to which the currently selected parameter belongs is displayed in curly brackets in the top left of the screen 2 DO selection In this display you can pre select a DO Only the parameters for this DO are then l...

Page 293: ...6 22 Data set selection Explanation of the operator control dialog Max shows the maximum number of data sets parameterized and thereby available for selection in the drive Drive indicates which data set is currently active in the drive AOP indicates which particular data set is currently being displayed in the operator panel ...

Page 294: ... for the other drive objects Fault alarm memory When you navigate to the line with active alarms faults and then press the F5 Diag key the system displays a screen in which you have to select the current or old alarms faults Display diagnosis When you navigate to the required line and then press the F5 OK key the corre sponding faults alarms are displayed The list of current faults is selected her...

Page 295: ...rs are recalculated from the motor data The parameter values calculated during previous commissioning are lost In a subsequent motor identification procedure the calculated values are overwritten Motor identification The selection screen for motor identification appears Reset fan operating time The actual operating hours of the fan in the power unit is displayed After a fan replacement the operati...

Page 296: ...o that the space can be fully utilized to display the curve Pressing a function key shows the key assignments If no further key is pressed within 5 seconds the labeling will disappear again The curve can be scaled automatically or manually This is selected with key F3 scale F2 Auto Manual followed by confirmation with F5 OK Auto The scaling of the curve changes dynamically it is oriented to the ma...

Page 297: ...ent parameter has lower values than the currently set scaling the scaling will be retained If the current parameter has higher values than the currently set scaling the scaling will be adjusted automatically Help on the curve recorder can be opened with key F1 The curve recorder is exited by pressing the MENU button Note No recording of data The values displayed in the recorder are not recorded an...

Page 298: ...the parameters to be displayed Figure 6 25 Define operation screen The following screenshot shows how entries are assigned to the screen positions Figure 6 26 Layout of entries on the operation screen Lists of signals for the operating screen form The following tables list some of the main signals for the operation screen along with the associated reference variables and default settings for fast ...

Page 299: ...ST Reference modulation depth Field producing current component r0029 IDACT A p2002 Torque producing current component r0030 IQACT A p2002 Converter overload Degree of thermal overload r0036 LTI2T 100 Shutdown Speed actual value motor encoder r0061 N_ACT 1 min p2000 Speed setpoint after the filter r0062 NSETP 1 min p2000 Actual speed smoothed r0063 N_ACT 1 min p2000 Control deviation r0064 NDIFF 1...

Page 300: ...03 x p2000 x π 30 Reference frequency 100 p2000 60 Reference modulation depth 100 Maximum output voltage without overload Reference flux 100 Rated motor flux Reference temperature 100 p2006 p2006 100 C Object B_INF Table 6 7 List of signals for the operation screen object B_INF Signal Parameter Short name Unit Scaling 100 See table below Factory setting entry no DC link voltage smoothed 1 r0026 U_...

Page 301: ...e measured values are connected by a vertical line 2 The measured values are connected by a line offset at the center Time base factory setting 2 minutes screen The rate of the signal acquisition in minutes per screen is set The value can be changed in integer multiples of 2 If an odd value is entered the value will be rounded up After changing the time basis the recording is started again Backgro...

Page 302: ...synchronized immediately whereby the current AOP time is transferred to the drive unit The current AOP time is transferred to the drive unit every time the AOP is started Depending on the set synchronization interval the current AOP time is transferred to the drive unit Note Flashing S If the AOP detects a difference between RAM and ROM during synchronization to the drive unit this is indicated by...

Page 303: ... then automatically set to summer or winter time After the changeover for synchronization AOP Drive synchronization is immediately carried out irrespective of the synchronization interval set Changes to the synchronization must be saved with Save Date format In this menu the date format can be set DD MM YYYY European date format MM DD YYYY North American date format DO name display mode In this me...

Page 304: ...ent Reset AOP settings When you choose this menu option the AOP factory settings for the following are restored Language Display brightness contrast Operating screen Control settings Note Restoring the factory setting When you reset parameters all settings that are different to the factory settings are reset immediately This may cause the cabinet unit to switch to a different unwanted operational ...

Page 305: ...e and or database are not available after the system has been switched off for a prolonged period due to the voltage being too low the loss is established by means of a CRC check when the system is switched on again This triggers a message instructing the user to replace the battery and then load the database and or set the time For instructions on how to change the battery see Maintenance and ser...

Page 306: ...ght up the key is not active Note OFF in REMOTE If the OFF in REMOTE function is activated the LED in the LOCAL REMOTE key flashes For LOCAL master control all of the supplementary setpoints are deactivated After the master control has been transferred to the operator panel the BICO interconnections at bit 0 to bit 10 of the control word of the sequence control are not effective refer to function ...

Page 307: ...You can switch between LOCAL and REMOTE when the drive is switched on motor is running No Before the system switches to LOCAL a check is carried out to determine whether the drive is in the operational status If so the system does not switch to local and outputs the error message Local mode during operation not possible Before the system switches to REMOTE the drive is switched off and the setpoin...

Page 308: ...CW CW changeover You have to make additional settings when switching between CW CCW rotation 6 6 7 4 Jog Settings MENU Commissioning Service AOP settings Control settings JOG key active factory setting No Yes The jog key is effective in the LOCAL mode in the state ready to power up not in operation The speed that is set in parameter p1058 is approached No The JOG key has no effect in the LOCAL mod...

Page 309: ...witched off When the system is switched from REMOTE to LOCAL mode while the drive is switched on motor is running the actual value that was last present is set as the output value for the motorized potentiometer setpoint and saved If the system is switched from REMOTE to LOCAL mode while the drive is switched off the motorized potentiometer setpoint that was last saved is used No On power up in LO...

Page 310: ...P Settings MENU Commissioning Service AOP Settings Control Settings Acknowledge error from the AOP factory setting yes Yes Errors can be acknowledged via the AOP No Errors cannot be acknowledged via the AOP 6 6 7 9 CDS setting via AOP Settings MENU Commissioning Service AOP settings Control settings CDS changeover via AOP factory setting No Yes In the LOCAL mode in the operating screen form the ac...

Page 311: ...ut inhibit setting can be changed directly via F5 Change once you have selected the selection field When Parameterization inhibit is activated you have to enter a numeric password repeat this entry You must also enter this password when deactivating Parameterization inhibit Operator input inhibit factory setting not active Active The parameters can still be viewed but a parameter value cannot be s...

Page 312: ...call up information about the cause of the fault and how to remedy it You can use F5 Ack to acknowledge a stored fault Alarms are indicated by means of the yellow ALARM LED The system also displays a note in the status bar providing information on the cause What is a fault A fault is a message from the drive indicating an error or other exceptional unwanted status that causes the drive to shutdown...

Page 313: ...or every drive object in the system by choosing MENU Fault memory alarm memory A context menu featuring the Back and Quit options appears when you press F4 Next The function required can be selected using F2 and F3 and executed by pressing F5 OK The Acknowledge function sends an acknowledgement signal to each drive object The red FAULT LED extinguishes once all the faults have been acknowledged Fi...

Page 314: ...rs that have been changed To store the parameters permanently choose MENU Parameterization OK Permanent parameter transfer When confirming a parameter setting with OK press the OK key for 1 s The system displays a message asking you whether the setting is to be saved in the EEPROM If you press Yes the system saves the setting in the EEPROM If you press No the setting is not saved permanently and t...

Page 315: ...sses Table 6 11 PROFIdrive device classes PROFIdrive PROFIBUS DP PROFINET Peripheral device P device DP slave IO Device Motion controller higher level controller or host of the automa tion system Class 1 DP master IO Controller Supervisor engineering station Class 2 DP master IO Supervisor Drive unit PROFIBUS Slave PROFINET IO IO Device Example CU320 2 Control Unit Controller PROFIBUS Master Class...

Page 316: ... sent to the drive units in the form of setpoints or transmitted from the drive units in the form of actual values via the communications system Transfer of this data is usually time critical Acyclic data exchange via an acyclic data channel An acyclic parameter channel for exchanging parameters between the control supervisor and drive units is additionally available Access to this data is not tim...

Page 317: ...the application class Telegram p0922 x Description Class 1 Class 3 Class 4 1 Speed setpoint 16 bit x 2 Speed setpoint 32 bit x 3 Speed setpoint 32 bit with 1 position encoder x 4 Speed setpoint 32 bit with 2 position encoders x 5 Speed setpoint 32 bit with 1 position encoder and DSC x 6 Speed setpoint 32 bit with 2 position encoders and DSC x 7 Positioning telegram 7 basic positioner x 9 Positioni...

Page 318: ...position encoders encoder 2 and encoder 3 4 trace signals x 139 Closed loop speed position control with DSC and torque feedforward control 1 position encoder clamping status supplementary actual values x 166 Manufacturer specific telegram for hydraulic axis HLA with 2 en coder channels and HLA additional signals x x x 220 Speed setpoint 32 bit metal industry x 352 Speed setpoint 16 bit PCS7 x 370 ...

Page 319: ...ree telegram p0922 999 is selected The receive telegram is parameterized as follows as a result of the default setting STW1 NSOLL_A The send telegram is as follows factory setting ZSW1 NIST_GLATT IAIST_GLATT MIST_GLATT PIST_GLATT FAULT_CODE You do not have to make any further settings in order to use these telegrams User defined telegram selection a Standard telegrams Standard telegrams are struct...

Page 320: ...gured as required by using BICO technology to interconnect the send and receive words The default process data assigned under a is retained during the changeover to p0922 999 although it can be changed or supplemented at any time To maintain compliance with the PROFIdrive profile however the following assignments should be retained Interconnect PZD receive word 1 as control word 1 STW 1 Interconne...

Page 321: ...elegr PZD 1 PZD 2 PZD 3 PZD 4 PZD 5 PZD 6 PZD 7 PZD 8 PZD 9 PZD 10 1 STW1 NSOLL_A ZSW1 NIST_A 2 STW1 NSOLL_B STW2 ZSW1 NIST_B ZSW2 3 STW1 NSOLL_B STW2 G1_STW ZSW1 NIST_B ZSW2 G1_ZSW G1_XIST1 G1_XACT2 4 STW1 NSOLL_B STW2 G1_STW G2_STW ZSW1 NIST_B ZSW2 G1_ZSW Further assignment see FP2420 20 STW1 NSOLL_A ZSW1 NIST_A_ GLATT IAIST_ GLATT MIST_ GLATT PIST_ GLATT MELD_ NAMUR 220 STW1_ BM NSOLL_B STW2_BM...

Page 322: ...mode VIK NAMUR p2038 2 See table Control word 1 interface mode VIK NAMUR p2038 2 FP2441 STW1_BM Control word 1 metal industry interface mode SINAMICS p2038 0 See table Control word 1 metal industry interface mode SINAMICS p2038 0 FP2425 STW2 Control word 2 interface mode SINAMICS p2038 0 See table Control word 2 interface mode SINAMICS p2038 0 FP2444 STW2_BM Control word 2 metal industry interface...

Page 323: ...rd 2 metal industry interface mode SINAMICS p2038 0 See table Status word 2 metal industry interface mode SINAMICS p2038 0 FP2429 NIST_A Speed setpoint A 16 bit r0063 0 FP4715 NIST_B Speed setpoint B 32 bit r0063 FP4710 IAIST Actual value of current r0068 0 FP6714 MIST Actual torque value r0080 0 FP6714 PIST Actual power value r0082 0 FP6714 NIST_GLATT Actual speed value smoothed r0063 1 FP4715 IA...

Page 324: ...re available for master class 1 and master class 2 PROFINET Data block 47 and 0xB02F as global access data block 0xB02E as local access Note References Please refer to the following documentation for a detailed description of acyclic communication Reference PROFIdrive Profile V4 1 May 2006 Order No 3 172 Addressing PROFIBUS DP addressing is carried out via the logical address or the diagnostics ad...

Page 325: ...uest is processed at a time no pipelining A parameter request parameter response must fit into a data set e g PROFIBUS max 240 bytes The request or the response header is user data 6 7 4 1 Structure of requests and responses Structure of parameter request and parameter response Table 6 18 Structure of the parameter request Parameter request Offset Values for write access only Request header Reques...

Page 326: ...in its response Request ID Unsigned8 0x01 0x02 Read job Write job Specifies the type of request In the case of a write request the changes are made in a volatile memory RAM A save operation is needed in order to transfer the modified data to the non volatile memory p0971 p0977 Response ID Unsigned8 0x01 0x02 0x81 0x82 Read job Write job Read job Write job Mirrors the request ID and specifies wheth...

Page 327: ...ating point See PROFIdrive profile V3 1 0x40 0x41 0x42 0x43 0x44 Zero without values as a positive subresponse of a write request Byte Word Double word Error The format and number specify the adjoining space containing values in the telegram For write access it is preferable to specify data types according to the PROFIdrive profile Bytes words and double words are also possible as a substitute Num...

Page 328: ...is refused because know how protection is active 0x0B No parameter change rights Modification access with no parameter change rights 0x0F No text array exists Access to a text array that does not exist the parameter value exists 0x11 Request cannot be executed due to operating status Access is temporarily not possible for unspecified reasons 0x14 Illegal value Modification access with a value that...

Page 329: ...state power unit p0010 2 0x70 Parameter s s write access only in quick commissioning p0010 1 0x71 Parameter s s write access only in the ready state p0010 0 0x72 Parameter s s write access only in the commissioning state parame ter reset p0010 30 0x73 Parameter s s write access only in the commissioning state safety p0010 95 0x74 Parameter s s Write access only in the commissioning state tech appl...

Page 330: ...e device p0009 not equal to 0 0x81 Parameter s s must not be writ ten during download 0x82 Transfer of master control is blocked by BI p0806 0x83 Parameter s s requested BICO interconnection not possible BICO output does not supply float values however the BICO input requires float values 0x84 Parameter s s parameter change inhibited refer to p0300 p0400 p0922 0x85 Parameter s s access method not ...

Page 331: ... be read at once The relevant indices can also be read at once 3 Following this parameter r0107 p0107 Drive object type is read for each drive object indicated by the drive object number Depending on the drive object parameter 107 can be either an adjustable parameter or a display parameter The value in parameter r0107 p0107 indicates the drive object type The coding for the drive object type is s...

Page 332: ...r request Request reference The value is selected at random from the valid value range The request reference establishes the relationship between request and response Request identifier 01 hex This identifier is required for a read request Axis 02 hex Drive 2 fault buffer with drive and device specific faults Number of parameters 01 hex One parameter is read Attribute 10 hex The parameter values a...

Page 333: ...nse identifier 01 hex Read request positive values available starting from 1st value Request reference mirrored The values correspond to the values from the request Format 06 hex Parameter values are in the unsigned16 format Number of values 08 hex 8 parameter values are available 1st value 8th value In the fault buffer of drive 2 a fault is only entered in the 1st value 6 7 4 4 Example 2 Writing ...

Page 334: ...rol Unit A parameter request is to be used to write the corresponding parameters as follows BI p1055 r0722 4 Jog bit 0 BI p1056 r0722 5 Jog bit 1 p1058 300 rpm Jog 1 speed setpoint p1059 600 rpm Jog 2 speed setpoint The request is to be handled using a request and response data block Figure 6 31 Task description for multi parameter request example Basic procedure 1 Create a request to write the pa...

Page 335: ...ements 01 hex 22 23 Parameter no 1059 dec 24 Subindex 0 dec 26 1st parameter value s Format 07 hex Number of values 01 hex 28 29 Value 02D2 hex 30 Value 0404 hex 32 2nd parameter value s Format 07 hex Number of values 01 hex 34 35 Value 02D2 hex 36 Value 0405 hex 38 3rd parameter value s Format 08 hex Number of values 01 hex 40 41 Value 4396 hex 42 Value 0000 hex 44 4th parameter value s Format 08...

Page 336: ...ype floating point Number of values 01 hex A value is written to each parameter in the specified format Value BICO input parameter Enter signal source Adjustable parameter enter value Invoke request Evaluate response Table 6 25 Parameter response Parameter response Offset Response header Request reference mirrored 40 hex Response ID 02 hex 0 Axis mirrored 02 hex Number of parameters 04 hex 2 Notes...

Page 337: ... the source of a message is realized by transferring the component number as channel number The diagnostics are activated via the appropriate parameterization in the configuration tool being used e g via HW Config The functional scope of the diagnostic channels depends on the bus system PROFIdrive message classes Faults Alarms Component assign ment PROFINET GSDML X X X TIA X X X PROFIBUS GSD X TIA...

Page 338: ...ecification http www profibus com A message always comprises the following components in this specific sequence Block Header 6 Byte Blocktype Blocklength BlockversionHigh BlockversionLow API 4 Byte Slot Number 2 Byte Sub Slot Number 2 Byte Channel Number 2 Byte Channel Properties 0x8000 2 Byte User Structure Identifier 2 Byte Channel Diagnosis Data 6 Byte Channel Number 2 Byte Channel Properties 2...

Page 339: ...in the channel Message issued additional messages are available in the channel Direction Bits 15 13 3 Input output Channel Error Type U16 0x9000 0x9001 0x9002 0x9003 0x9004 0x9005 0x9006 0x9007 0x9008 0x9009 0x900A 0x900B 0x900C 0x900E 0x900F 0x9010 0x9011 0x9012 0x9013 Hardware software error Network fault Supply voltage fault DC link overvoltage Power electronics faulted Overtemperature of the e...

Page 340: ...ied Note If a fault is active on the CU drive object then this fault is propagated to all of the drive objects associated with the CU This fault can therefore be read out at each drive object 6 7 5 2 Diagnostics via PROFIBUS For communication via PROFIBUS in the case of fault the following diagnostics data is output Standard diagnostics Identifier related diagnostics Status messages module status ...

Page 341: ...cs For communication via PROFIBUS standard diagnostics is structured as follows Bit 7 6 5 4 3 2 1 0 Octet Name 1 Station status 1 Master_ Lock 0 Prm_Fault 0 Not_ Supported Ext_Diag Cfg_Fault Station_ Not_ Ready Station_ Non_ Exist 0 2 Station status 2 0 0 Sync_ Mode Freeze_ Mode WD_On 1 Stat_Diag 0 Prm_Req 3 Station status 3 Ext_ Diag_ Overflow 0 0 0 0 0 0 0 4 Master_Add 5 Ident_Number HighByte of...

Page 342: ...32 incl this byte 2 Bit structure KB_7 KB_6 KB_5 KB_4 KB_3 KB_2 KB_1 KB_0 3 Bit structure KB_11 KB_10 KB_9 KB_8 x Bit structure KB_n 1 KB_n Status messages module status Status messages and module status briefly represent an overview of the state of the devices Bit 7 6 5 4 3 2 1 0 Octet Name 1 Header byte 0 0 Block length 2 32 incl this byte 2 Module status 0x82 3 Slot 0 4 Specifier 0 5 Slot_4 Slo...

Page 343: ...phase fault detected 22 Motor overload 23 Commun with controller faulted 24 Safety monit Detected an error 25 Act Position speed value error 26 Internal communication faulted 27 Infeed faulted 28 Braking controller faulted 29 External signal state error 30 Application function faulted 31 Parameterization commiss error 1 Channel related diagnostics 2 Input output 3 Channel type non specific System ...

Page 344: ...d diag nostics channel 0 Err 7 Err 6 Err 5 Err 4 Err 3 Err 2 Err 1 Err 0 14 Err 15 Err 14 Err 13 Err 12 Err 11 Err 10 Err 9 Err 8 15 0 0 0 0 Err 19 Err 18 Err 17 Err 16 1 Alarm_Specifier 1 error has occurred and the slot is not OK 2 error is resolved and the slot is OK 3 error is resolved and the slot is not okay 2 Channel fault present 1 as long as the drive object has an error condition 3 Intern...

Page 345: ...03347396A 345 6 8 Communication via PROFIBUS DP 6 8 1 PROFIBUS connection Positions of PROFIBUS connection address switch and diagnostics LED The PROFIBUS connection address switch and diagnostics LED are located on the Control Unit CU320 2 DP Figure 6 33 View of the Control Unit with PROFIBUS interface ...

Page 346: ...Power supply for teleservice P 24 V 24 V 20 4 28 8 V 8 RxD TxD N Receive transmit data N A A RS485 9 Not assigned Connectors The cables must be connected via PROFIBUS connectors as they contain the necessary terminating resistors The figure below shows suitable PROFIBUS connectors with without a PG PC connector PROFIBUS connector without PG PC connection 6ES7972 0BA42 0XA0 PROFIBUS connector with ...

Page 347: ...347396A 347 The cable shield must be connected at both ends over large surface area contacts Note Connector type Depending on the connector type the correct assignment of the connector must be ensured IN OUT in conjunction with the terminating resistor Figure 6 34 Position of the bus terminating resistors ...

Page 348: ...Operation 6 8 Communication via PROFIBUS DP Converter cabinet units 348 Operating Instructions 07 2016 A5E03347396A Cable routing Figure 6 35 Cable routing ...

Page 349: ...tting any setpoints In isochronous mode the controller did not send a Global Control or it sent a defec tive Global Control GC Red 0 5 Hz flashing light PROFIBUS master is sending incorrect parameter assignment configuration Red 2 Hz flashing light Cyclic bus communication has been interrupted or could not be established Setting the PROFIBUS address There are two ways to set the PROFIBUS address 1...

Page 350: ... coding switches Values between 0dec 00hex and 127dec 7Fhex can be set as the address The upper rotary coding switch H is used to set the hexadecimal value for 161 and the lower rotary coding switch L is used to set the hexadecimal value for 160 Table 6 29 PROFIBUS address switches Rotary coding switches Significance Examples 21dec 35dec 126dec 15hex 23hex 7Ehex 161 16 1 2 7 160 1 5 3 E The factor...

Page 351: ... drive If no OFF response is to be triggered the fault response can be reparameterized accordingly Fault F01910 can be acknowledged immediately The drive can then be operated even without PROFIBUS Figure 6 36 Monitoring telegram failure with a bus fault Telegram failure with a CPU stop After telegram failure bit r2043 0 is set to 1 Binector output r2043 0 can be used for an emergency stop for exam...

Page 352: ... in the accompanying SINAMICS S120 Function Manual 6 9 Communication via PROFINET IO 6 9 1 Activating online operation STARTER via PROFINET IO Description Online operation with PROFINET IO is implemented using TCP IP Prerequisites STARTER Version 4 2 or higher Control unit CU320 2 PN or CBE20 STARTER via PROFINET IO example Figure 6 38 STARTER via PROFINET example Procedure establishing online ope...

Page 353: ...ce must be baptized so that the STARTER can establish communication 4 Select online operation in STARTER Set the IP address in Windows XP On the desktop right click on Network environment Properties double click on Network card and choose Properties Internet Protocol TCP IP Properties Enter the freely assignable addresses Figure 6 39 Properties of the Internet Protocol TCP IP ...

Page 354: ...ions 07 2016 A5E03347396A Settings in STARTER The following settings are required in STARTER for communication via PROFINET Extras Set PG PC interface Figure 6 40 Set the PG PC interface Right click Drive unit Target device Online access Module address Figure 6 41 Activating online operation ...

Page 355: ...us node entry and select the displayed menu item Edit Ethernet node with the right mouse button In the following Edit Ethernet node screen enter the device name for the PROFINET interface and click the Assign name button Enter the IP address e g 169 254 11 22 in the IP configuration and specify the subnet screen e g 255 255 0 0 Then click the Assign IP configuration button Close the screen The Upd...

Page 356: ...l Experience gained from both systems was integrated into PROFINET IO As an Ethernet based automation standard defined by PROFIBUS International PROFIBUS user organization PROFINET IO is a manufacturer independent communication and engineering model PROFINET IO defines every aspect of the data exchange between IO controllers devices with so called master functionality and the IO devices those with...

Page 357: ...006 PROFIBUS User Organization e V Haid und Neu Straße 7 D 76131 Karlsruhe http www profibus com Order Number 3 172 spec Chp 6 IEC 61800 7 6 9 2 2 Real time RT and isochronous real time IRT communication Real time communication When communication takes place via TCP IP the resultant transmission times may be too long and not defined to meet the production automation requirements When communicating...

Page 358: ...work structure topology is utilized IRT requires special network components that support planned data transfer SINAMICS cycle times of minimum 250 μs on board 500 μs CBE20 and a jitter accuracy of less than 1 μs can be achieved when this transmission method is implemented Figure 6 42 Bandwidth distribution reservation PROFINET IO 6 9 2 3 Addresses MAC address Every Ethernet and PROFINET interface ...

Page 359: ...me sub network mask as the IO controller In this case the IP address is not stored permanently The IP address entry is lost after POWER ON OFF The IP address can be assigned retentively via the STARTER function Accessible nodes This function can also be performed with HW Config of STEP 7 Here the function is called Edit Ethernet node Note IP addresses of the onboard interfaces It is not permissibl...

Page 360: ... Replacing Control Unit IO device If the IP address and device name are stored in non volatile memory this data is also forwarded with the memory card of the Control Unit The memory card allows module exchange without an IO supervisor when a fault occurs in a PROFINET device If a complete Control Unit needs to be replaced due to a device or module defect the new Control Unit automatically paramete...

Page 361: ...er the first zero in p0978 must not be configured in the HW Config The structure of the telegram depends on the drive objects taken into account during configuration Configurations that do not take into account all of the drive objects in the drive system are permitted 6 9 2 5 Communication channels PROFINET connection channels A Control Unit has an integrated Ethernet interface X127 The Control U...

Page 362: ...rgy functionality can be certified in an approved laboratory Certified devices support the PROFIenergy commands and respond accordingly to the requirements and operating states SINAMICS supports PROFIenergy profile V1 1 PROFIenergy commands are transferred from the controller to the drive with PROFINET data sets in acyclic operation The PROFIenergy commands are transferred using the PROFINET data ...

Page 363: ... equipment Lower energy costs Reduction of thermal emissions Longer service life by reducing the effective operating times The drive units provide standardized consumption data for analysis The PROFIenergy state of the participating devices is displayed The PROFIenergy state is available with BICO interconnections for further processing e g to shutdown secondary systems that are not required Basic...

Page 364: ...ause_with_time_response Switches from the operating state to the energy saving mode and also specifies the transition times in the command re sponse END_Pause Switches from the energy saving mode to the operating state Cancels a switch from the operating state to the energy saving mode PROFIenergy query commands Query commands Description List_Energy_Saving_Modes Determines all supported energy sa...

Page 365: ...d to address the measured values as with Get_Measurement_Value 6 9 3 5 PROFIenergy measured values Table 6 30 Overview of the PROFIenergy measured values PROFIenergy measured value PROFIenergy accuracy Unit SINAMICS source parameters Value range ID Name Domain Class Parameters Name 34 Active power 1 12 W r0032 Active power smoothed Largest value for r2004 of all drive objects 166 Power factor 1 12...

Page 366: ...energy saving mode from the PROFIdrive operating state S4 To do so you must set one of the following settings p5611 1 1 With the transition to the energy saving mode the converter issues an OFF1 command and enters the start inhibit state S1 p5611 1 0 You can use p5614 to interconnect a signal source that switches the converter off and places it in the start inhibit state S1 If the control sends th...

Page 367: ...uencer Parameter r5600 Pe hibernation ID p5602 0 1 Pe hibernation pause time minimum p5606 0 1 Pe hibernation duration maximum p5611 Pe energy saving properties general p5612 0 1 Pe energy saving properties mode dependent r5613 0 1 CO BO Pe energy saving active inactive p5614 BI Set Pe switching on inhibited signal source 6 9 4 Support of I M data sets 1 4 Identification Maintenance I M I M data r...

Page 368: ...ailable I M 1 TAG_FUNCTION Visible string 32 Space 0x20 0x20 p8806 0 31 Text that identifies the function or task of the device I M 1 TAG_LOCATION Visible string 22 Space 0x20 0x20 p8806 32 53 Text that identifies the device location I M 2 INSTALLATION_ DATE Visible string 16 Space 0x20 0x7E p8807 0 15 Text with the date of the installation or the initial commissioning of the device The follow ing...

Page 369: ...s 8 53 contains zeroes Alternatively a user can enter a user value from an application and so overwrite the standard value Parameter p8805 specifies which value is entered in p8809 p8805 0 standard value entered p8805 1 user value entered When p8805 0 is set the standard setting for p8809 is restored again The I M data sets 1 4 are stored permanently in parameters p8806 p8809 Significant propertie...

Page 370: ...ary module Other nodes cannot be integrated into this communication Possible applications include e g Torque distribution for n drives Setpoint cascading for n drives Load distribution of drives coupled through a material web Master slave function for infeed units Preconditions The following preconditions must be fulfilled to operate SINAMICS Link r0108 31 Function module PROFINET CBE20 must be ac...

Page 371: ...eived Single words and double words can be sent and received You must write double words in two consecutive PZD Limitations In a telegram a PZD may only be sent and received once If a PZD occurs more than once in a telegram then Alarm A50002 or A50003 is output Reading in own transmit data is not possible otherwise a corresponding alarm A50006 is output A50006 It is parameterized that own data sen...

Page 372: ...MICS Link To do this the maximum number of nodes must be set with p8811 16 Up to 64 stations with 1000 µs or 2000 µs bus cycle can communicate with one another via SINAMICS Link To do this the maximum number of nodes must be set with p8811 64 In non synchronized operation p8812 0 0 the PZD sampling time p2048 p8848 is effective instead of the bus cycle p8812 1 After changing over parameter p8811 a...

Page 373: ... with 1 If p8836 is set to 0 the nodes and the complete following line is shut down for SINAMICS Link Gaps in the numbering are not permitted as then SINAMICS Link would not function The associated IP addresses are assigned automatically but are however not visible The node with the number 1 is automatically the sync master of the communication link For non synchronized operation p8812 0 0 a maxim...

Page 374: ... Selects the PZD actual values to be sent to the fieldbus controller in the double word format p2061 p8861 Displays the PZD actual values sent to the fieldbus controller in the double word format r2063 r8863 6 10 3 Configuring and commissioning Commissioning When commissioning proceed as follows 1 Set the Control Unit parameter p0009 1 device configuration 2 Set the Control Unit parameter p8835 3 ...

Page 375: ...r p2051 0 31 you define which data PZDs should be sent If SINAMICS Link was assigned IF2 then p8851 must be used for the setting The data is simultaneously reserved in the send slot of the p8871 0 31 2 Enter the double words in p2061 x Double word data is simultaneously written to p8861 0 31 3 For each drive object allocate the send parameters in p8871 0 31 to a send slot of its own node Table 6 3...

Page 376: ...rol Unit 1 DO1 p2051 x Index p2061 x Index Contents From parameter Slots in the send buffer p8871 x x Telegram word 0 11 1 0 0 Control word faults alarms r2138 12 13 1 Missing enables part 1 r0046 13 14 Missing enables part 2 14 15 15 0 0 15 0 31 0 0 31 0 1 0 11 here remain free as they are already assigned by DO2 and DO3 Send slots PZD 16 to 31 are not required for this telegram and are therefore...

Page 377: ... PZD 4 p8872 15 0 do not read in PZD 16 2 After setting the parameters using parameter r2050 0 31 or r2060 0 31 you can read out the values Table 6 36 Receive data for Control Unit 2 From the sender Receiver Transfer from Tel word 1 p8871 x Address p8872 x Receive buffer p8870 x Data transferred in Parame ters Contents r2050 x r2060 x p2051 0 0 1 PZD 1 0 r0899 ZSW1 p2061 1 1 1 PZD 2 1 r0061 0 Actu...

Page 378: ...r all nodes The assignments of p2051 x 2061 2x and the links of the read parameters r2050 x 2060 2x can be changed without a POWER ON Settings for cabinet units with rated pulse frequency 1 25 kHz For the following cabinet units with a rated pulse frequency of 1 25 kHz in addition parameter p0115 0 must be set from 400 µs to 250 µs or 500 µs 3 AC 660 to 690 V All cabinet units Generally the follow...

Page 379: ...imum number of nodes for all nodes with p8811 8 By setting p8811 parameter p8812 1 is preassigned and parameter p8836 if necessary is corrected 4 Assign the node numbers for the devices involved Node 1 device 1 p8836 1 Node 2 device 2 p8836 2 5 Set all CBE20 to the isochronous mode by setting p8812 0 1 6 Make the following interface setting for all nodes For IF1 p8839 0 2 COMM BOARD For IF2 p8839 ...

Page 380: ...60 1 and r2060 3 subsequently contain after step 13 the values of PZD 1 PZD 2 and PZD 3 of node 1 10 Define the send data for node 2 Specify the PZD that node 2 should send p2051 0 drive1 r0899 PZD length is 1 word Place this PZD in the send buffer p8871 of node 2 p8871 0 1 11 Define the receive data for node 1 Specify the data that should be placed in the receive buffer p8872 of node 1 in locatio...

Page 381: ...ender was not found on the SINAMICS Link is output to the other nodes The alarm value contains the number of the sender that cannot be located The alarm is automatically canceled after the fault has been resolved at the node involved If several nodes are involved the message occurs a multiple number of times consecutively with different node numbers The alarm is automatically canceled after the fa...

Page 382: ... a communication cycle of 1 ms p2048 p8848 1 ms Bus cycle ms Transfer times ms Sync both Sync send Sync receive Async both 0 5 1 0 1 5 1 3 1 6 1 0 1 5 2 1 2 1 2 2 2 0 3 0 3 6 3 1 2 8 Transmission times at a communication cycle of 4 ms p2048 p8848 4 ms Bus cycle ms Transfer times ms Sync both Sync send Sync receive Async both 0 5 1 0 3 0 2 8 4 6 1 0 1 5 3 6 3 6 5 2 2 0 3 0 5 1 4 6 5 8 ...

Page 383: ...data r0108 31 1 p8835 3 Parameters r0108 31 Drive objects function module PROFINET CBE20 p0115 Sampling time for additional functions p2037 IF1 PROFIdrive STW1 10 0 mode r2050 0 31 CO IF1 PROFIdrive PZD receive word p2051 0 31 CI IF1 PROFIdrive PZD send word r2060 0 30 CO IF1 PROFIdrive PZD receive double word p2061 0 30 CI IF1 PROFIdrive PZD send double word p8811 SINAMICS Link project selection ...

Page 384: ...trol system via Ethernet proceed as follows 1 Connect the drive to the control system via an Ethernet cable 2 In your control create a generic I O module with Ethernet IP functionality Insert a new module in your control system Select a generic Ethernet module from the selection Enter the network parameters for the newly inserted module IP address subnet mask standard gateway station name 3 For th...

Page 385: ...the drive via an interface depending on the Control Unit type PROFIBUS PROFINET Ethernet etc with your computer on which the STARTER with version 4 5 is installed 6 11 3 Configuring communication Make the communication settings Make the following settings for the CBE20 in order to communicate with a higher level control via EtherNet IP 1 With p8835 4 set the firmware version Ethernet IP 2 Set the ...

Page 386: ...ic Object x 302 hex 770 Adapter Diagnostic Object x 303 hex 771 Explicit Messages Diagnostic Object x 304 hex 772 Explicit Message Diagnostic List Object x 401 hex 1025 Parameter object x 402 hex 43E hex 1026 1086 Parameter object x 1 These objects are part of the Ethernet IP system management For Assembly Object 4 hex you define the data length Assembly Object is assigned a cycle in the control s...

Page 387: ...duct name Max length 32 bytes Table 6 39 Explanation for No 5 of the previous table Byte Bit Name Description 1 0 Owned 0 Inverter is not assigned to any master 1 Inverter is assigned to a master 1 Reserved 2 Configured 0 EtherNet IP basic settings 1 Modified EtherNet IP settings 3 Reserved 4 7 Extended De vice Status 0 Self test or status not known 1 Firmware update active 2 At least one I O conn...

Page 388: ...Attribute all Get Attribute single Instance Forward open Forward close Get Attribute single Set Attribute single Table 6 42 Class Attribute No Service Type Name 1 get UINT16 Revision 2 get UINT16 Max Instance 3 get UINT16 Num of Instances Table 6 43 Instance Attribute No Service Type Name Value explanation 1 get UINT16 OpenReqs Counters 2 get UINT16 OpenFormat Re jects Counters 3 get UINT16 OpenRe...

Page 389: ...1120 0 ramp function generator ramp up time 38 get set Ramp Down Time p1121 0 ramp function generator ramp down time 39 get set Current Limit p0640 0 Current limit 40 get set Frequency MAX Limit p1082 0 Maximum speed 41 get set Frequency MIN Limit p1080 0 minimum speed 42 get set OFF3 Ramp Down Time p1135 0 OFF3 ramp down time 43 get set PID Enable p2200 0 Technology controller enable 44 get set P...

Page 390: ...t 2 r0752 1 Analog input 2 68 get Analog Output 1 r0774 0 Analog output 1 69 get Analog Output 2 r0774 1 Analog output 2 70 get Fault Code 1 r0947 0 fault number 1 71 get Fault Code 2 r0947 1 fault number 2 72 get Fault Code 3 r0947 2 fault number 3 73 get Fault Code 4 r0947 3 fault number 4 74 get Fault Code 5 r0947 4 fault number 5 75 get Fault Code 6 r0947 5 fault number 6 76 get Fault Code 7 r...

Page 391: ... set REAL Rated Frequency p0310 rated motor frequency 10 get set REAL Rated Tempera ture p0605 Mot_temp_mod 1 2 sensor threshold and temperature value 11 get set REAL Max Speed p0322 maximum motor speed 12 get set UINT16 Pole pair number p0314 motor pole pair number 13 get set REAL Torque Constant p0316 motor torque constant 14 get set REAL Inertia p0341 motor moment of inertia 15 get set REAL Bas...

Page 392: ...0 hex F6 hex 24 hex 05 hex where 5 hex is the number of instances of F6 hex four physical ports plus one internal port 5 get set STRING Interface Configu ration r61000 name of station UNIT32 r61001 IP address 6 get set UNIT16 Host Name Host Name Length STRING 10 get set UNIT8 Select ACD local OM flash 0 Disabled 1 Enabled 11 get set UNIT8 Last Conflict De tected local OM flash ACD Activity UNIT8 l...

Page 393: ...T32 Out Ucast Packets Sent Unicast packets UINT32 Out NUcast pack ets Sent non Unicast packets UINT32 Out Discards Outgoing packets not processed UINT32 Out Errors Outgoing packets with errors 5 get get_and _clear Struct of Media Counters Media specific counters UINT32 Alignment Errors Structure received which does not match the number of octets UINT32 FCS Errors Structure received which does not ...

Page 394: ...et Attribute all Instance Get Attribute all Set Attribute single Table 6 52 Class Attribute No Service Type Name 1 get UINT16 Revision 2 get UINT16 Max Instance 3 get UINT16 Num of Instances Parameter access to drive object 0 DO 0 is realized via this class Example Read parameter 2050 10 connector output to interconnect the PZD received from the fieldbus controller Get Attribute single function wi...

Page 395: ...ject DO is selected via the class number Example 0x401 DO 1 0x402 DO 2 0x43E DO 62 6 11 5 Integrate the drive device into the Ethernet network via DHCP Integrating the drive into an Ethernet network Proceed as follows to integrate the drive into Ethernet 1 Set p8944 CBE2x DHCP mode 2 or 3 p8944 2 The DHCP server assigns the IP address based on the MAC address p8944 3 The DHCP server assigns the IP...

Page 396: ... activate send configuration p8940 0 239 CBE2x Name of Station p8941 0 3 CBE2x IP address p8942 0 3 CBE2x Default Gateway p8943 0 3 CBE2x Subnet Mask p8944 CBE2x DHCP mode p8945 CBE2x interfaces configuration r8950 0 239 CBE2x Name of Station actual r8951 0 3 CBE2x IP address actual r8952 0 3 CBE2x Default Gateway actual r8954 CBE2x DHCP Mode actual r8955 0 5 CBE2x MAC address Faults and alarms F0...

Page 397: ...vailable Modbus functionality Process data and parameters are accessed via the Modbus register Process data 40100 40119 Drive data 40300 40522 All parameters via DS47 40601 40722 Modbus TCP always provides a basic Ethernet functionality which corresponds to the functionality of Ethernet interface X127 Commissioning access for STARTER with S7 protocol DCP to set the IP address etc SNMP for identifi...

Page 398: ...nections and setpoints are OK Green Flashing light Connection is OK but no setpoints dependent on timeout Red Flashing light 2 Hz No connection or setpoint timeout 6 12 2 Configuring Modbus TCP via interface X150 Activate Modbus TCP via X150 CU320 2 PN 1 For drive object DO1 set p2030 13 Modbus TCP 2 Using p8921 set the IP address for the onboard PROFINET interface on the Control Unit 3 Set the st...

Page 399: ...face X150 for acyclic communication via PZD interface 1 IF1 and interface 2 IF2 r8850 0 19 Connector output to interconnect the PZD setpoints received in the word format via IF2 p8851 0 24 Selects the PZD actual values to be sent in the word format via IF2 r8853 0 24 Displays the PZD actual values sent in the word format via IF2 r8854 Status display for COMM BOARD 6 12 3 Configuring Modbus TCP via...

Page 400: ...D then the drive shuts down with fault F08501 p8839 0 1 Assigning the CBE20 interface x1400 for cyclic communication via PZD inter face 1 IF1 and interface 2 IF2 r8850 0 19 Connector output to interconnect the PZD setpoints received in the word format via IF2 p8851 0 24 Selects the PZD actual values to be sent in the word format via IF2 r8853 0 24 Displays the PZD actual values sent in the word fo...

Page 401: ...ord see List Manual func tion diagram 2452 R 1 Process data 1 40111 Main actual value R 1 Process data 2 40112 ZSW 3 R 1 Process data 3 40113 ZSW 4 R 1 Process data 4 40114 PZD 5 R 1 Process data 5 40115 PZD 6 R 1 Process data 6 40116 PZD 7 R 1 Process data 7 40117 PZD 8 R 1 Process data 8 40118 PZD 9 R 1 Process data 9 40119 PZD 10 R 1 Process data 10 Table 6 55 Assigning the Modbus register to t...

Page 402: ...0 0 40409 Actual alarm code R 1 0 65535 r2132 40499 PRM ERROR code R 1 0 255 Technology controller3 40500 Technology controller enable R W 1 0 1 p2200 r2349 0 40501 Technology controller MOP R W 100 200 0 200 0 p2240 Adapt technology controller 1 40510 Time constant for actual value filters of the technology controller R W 100 0 00 60 0 p2265 40511 Scaling factor for actual value of the technology...

Page 403: ...represented is displayed Unsigned 65535 Signed min 32768 Signed max 32767 6 12 5 Write and read access using function codes Function codes used For data exchange between the master and slave predefined function codes are used for communication via Modbus The Control Unit uses the following Modbus function codes FC 03 Holding register to read data from the inverter FC 06 Write single register to wr...

Page 404: ...ers High 2 registers 40110 40111 number of registers Low The response returns the corresponding data set Table 6 59 Slave response to the read request example Value Byte Description MBAP header 03 h 04 h 11 h 22 h 33 h 44 h 7 8 9 10 11 12 Number of bytes 4 bytes are returned Data first register High Data first register Low Data second register High Data second register Low Table 6 60 Invalid read ...

Page 405: ... which the higher level control had written to the register Table 6 62 Slave response to the write request example Value Byte Description MBAP header 06 h 00 h 63 h 55 h 66 h 7 8 9 10 11 Function code Register start address High Register start address Low Register data High Register data Low Table 6 63 Invalid write request Write request Inverter response Incorrect address a holding register addre...

Page 406: ...specify how many indices are read 6 12 6 1 Communication details General parameter access is realized using the Modbus register 40601 40722 Communication via DS47 is controlled via register 40601 Register 40602 contains the function code always 47 2F hex and the number of the following user data User data are contained in registers 40603 40722 Communication overview Value in the register Explanati...

Page 407: ... 1 number of parameters 1 40605 Attribute number of elements 1 40606 Parameter number 2 40607 Subindex 0 Table 6 65 Start parameter request Reading the parameter value of r0002 from slave number 17 Value Byte Description MBAP header 03 h 0258 h 0007 h 0010 h 7 8 9 10 11 12 13 Function code read Register start address Number of registers to be read 40601 40607 Number of registers Table 6 66 Respons...

Page 408: ... 8 9 10 11 12 Function code write multiple Register start address Number of registers to be written to 40601 40610 Number of data bytes 10 registers each 2 bytes 20 bytes 0001 h 2F10 h 8002 h 0101 h 1001 h 0461 h 0000 h 0801 h 4142 h 6666 h 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 40601 C1 activate request 40602 Function 2F h 47 request length 16 bytes 10 h 40603 Request referen...

Page 409: ...0 h 32 bytes 16 registers 0001 h 2F00 h 0004 h 9 10 11 12 13 14 40601 DS47 Control 1 request is processed 40602 Function 2F h 47 response length 0 fault 40603 Error code 0004 Response Not Ready response has still not been issued 6 12 7 Communication procedure Logical error If the slave detects a logical error within a request it responds to the master with an exception response In the response the...

Page 410: ...COMM BOARD CBE20 In parameter p8840 you define the time for cyclic process data exchange Setting range 0 20 ms The time depends on the amount of data to be transferred and the control Setpoint timeout F08501 is issued by the Modbus if p8840 is set to a value 0 ms and no process data is requested within this time period 6 12 8 Parameters faults and alarms Parameters p0978 List of drive objects p203...

Page 411: ...5 Modbus TCP connection interrupted F08501 PN COMM BOARD Setpoint timeout A08526 PN COMM BOARD No cyclic connection A08555 Modbus TCP commissioning fault 6 13 Communication services and used port numbers The drive device supports the protocols listed in the following table The address parameters the relevant communication layer as well as the communication role and the communication direction are ...

Page 412: ...otocol Not relevant 2 Ethernet II and IEEE 802 1Q and Ethertype 0x88E3 PROFINET PROFINET medium redun dancy MRP enables the control of redundant routes through a ring topology MRP uses the special multicast MAC address xx xx xx 01 15 4E xx xx xx Organizationally Unique Identifier PTCP Precision Transparent Clock Protocol Not relevant 2 Ethernet II and IEEE 802 1Q and Ethertype 0x8892 PROFINET PROF...

Page 413: ...ired HTTPS Secure Hyper text transfer protocol 443 4 TCP Secure Hyper text transfer protocol HTTPS is used for the communication with the CPU internal Web server via Secure Socket Layer SSL Is open in the delivery state and can be deactivated Reserved 49152 65535 4 TCP 4 UDP Dynamic port area that is used for the active connection endpoint if the applica tion does not specify the local port 6 14 P...

Page 414: ...munication interfaces Table 6 73 Properties of the cyclic interfaces IF1 and IF2 Feature IF1 IF2 Setpoint BICO signal source r2050 r2060 r8850 r8860 Actual value BICO signal sink p2051 p2061 p8851 p8861 Table 6 74 Implicit assignment of hardware to cyclic interfaces for p8839 0 p8839 1 99 Inserted hardware interface IF1 IF2 No option only use Control Unit onboard interface PROFIBUS PROFINET or USS...

Page 415: ...OFINET isochronous PROFIBUS cyclic Parameters for IF2 The following parameters are available in order to optimize the IF2 for a PROFIBUS or PROFINET interface Receive and send process data r8850 p8851 r8853 r8860 p8861 r88631 Diagnostic parameters r8874 r8875 r88761 Binector connector converters p8880 p8881 p8882 p8883 p8884 r88891 Connector binector converters r8894 r8895 p8898 p88991 1 Significa...

Page 416: ...utomatic assignment is activated If both indices are not selected then an alarm is output and the setting p8839 x 99 is treated just like inactive An alarm is issued if the same hardware Control Unit onboard or COMM BOARD is selected in p8839 0 and p8839 1 The following then applies The setting of p8839 0 and the setting of p8839 1 are treated just like inactive If the CAN board CBC10 is used the ...

Page 417: ...eshooting in the event of a fault The block library encompasses a large selection of closed loop arithmetic and logic function blocks as well as comprehensive open loop and closed loop control functions For combining analyzing and acquiring binary signals all commonly used logic functions are available for selection AND XOR on off delay RS flipflop counter etc Numerous computation functions are av...

Page 418: ...Operation 6 15 Engineering Software Drive Control Chart DCC Converter cabinet units 418 Operating Instructions 07 2016 A5E03347396A ...

Page 419: ...nd closed loop control 7 7 1 Chapter content This chapter provides information on the setpoint channel and closed loop control functions Setpoint channel Direction reversal Skip speed Minimum speed Speed limitation Ramp function generator V f control Vector speed control with without encoder ...

Page 420: ...scription The supplementary setpoint can be used to enter correction values from higher level closed loop controls This can be implemented using the summing point of the main supplementary setpoint in the setpoint channel Both variables are imported simultaneously via two separate or one setpoint source and added in the setpoint channel Function diagram FP 3030 Main added setpoint setpoint scaling...

Page 421: ...n be changed during drive commissioning using p1821 phase sequence direction reversal thus enabling a direction reversal Modifying parameter p1821 produces a direction reversal of the motor and the actual encoder value without changing the setpoint Preconditions Direction reversal is initiated via PROFIBUS by means of control word 1 bit 11 via the cabinet operator panel LOCAL mode with the Directi...

Page 422: ...s may be excited The skip frequency bands allow this range to be blocked for steady state operation Because the points at which critical whirling speeds occur in a drive train can vary depending on age or thermal factors a broader control range must be blocked To prevent constant speed step changes in the vicinity of these skip frequency bands speeds they are provided with a hysteresis The skip sp...

Page 423: ...speed 4 p1098 Suppression speed scaling r1099 0 Suppression bandwidth status word p1101 Skip frequency speed bandwidth p1106 Minimum speed signal source r1112 Speed setpoint after minimum limiting 7 2 4 Speed limitation Description Speed limitation aims to limit the maximum permissible speed of the entire drive train to protect the drive and load machine process against damage caused by excessive ...

Page 424: ...y and prevent load surges thereby protecting mechanical components such as shafts and couplings The ramp up and ramp down times each refer to the maximum speed p1082 The rounding times that can be set can prevent the actual speed value from being overshot when the setpoint is approached thereby improving control quality When final rounding set a sudden reduction of the setpoint when ramping up can...

Page 425: ...generator tracking If the drive is in range of the torque limits the actual speed value moves away from the speed setpoint The ramp function generator tracking updates the speed setpoint in line with the actual speed value and so levels the ramp p1145 can be used to deactivate ramp function generator tracking p1145 0 or to set the permissible deviation p1145 1 If the permissible deviation is reach...

Page 426: ...the actual value With ramp function generator tracking At p1145 1 values between 0 and 1 are not applicable ramp function generator tracking is activated when the torque limit is approached The ramp function generator output thereby only exceeds the actual speed value by the deviation value defined in p1145 t1 and t2 are almost identical Function diagram FP 3060 Simple ramp function generator FP 3...

Page 427: ...ng time p1138 CI Ramp function generator ramp up time scaling p1139 CI Ramp function generator ramp down time p1140 BI Enable ramp function generator disable ramp function generator p1141 BI Continue ramp function generator freeze ramp function generator p1142 BI Enable setpoint inhibit setpoint P1143 BI Accept ramp function generator setting value P1144 CI Ramp function generator setting value p1...

Page 428: ...io of voltage V to frequency f Φ Iµ V f The torque M generated by the induction motors is in turn proportional to the product or more precisely the vector product Φ x I of the flux and current M Φ x I To generate as much torque as possible with a given current the motor must function using the greatest possible constant flux To maintain a constant flux Φ therefore the voltage V must change in prop...

Page 429: ...FCC This is particularly useful for small motors since they have a relatively high stator re sistance 2 Parabolic character istic Characteristic that takes into account the motor torque curve e g fan pump Quadratic characteristic f characteristic Energy saving because the low voltage also results in small currents and losses 3 Programmable char acteristic Characteristic that takes into account the...

Page 430: ...ic dynamic loads are also compen sated flux current control FCC This is particularly useful for small motors since they have a relatively high stator resistance 7 Parabolic character istic and ECO Characteristic see parameter value 1 and Eco mode at constant operating point At constant operating point the efficiency is optimized by varying the voltage Active slip compensation is necessary here the...

Page 431: ... flux is no longer proportional to the magnetization current or the V f ratio The output voltage may however be too low to Magnetize the induction motor Maintain the load Compensate for the voltage losses ohmic losses in the winding resistors in the system Induce a breakaway accelerating braking torque You can choose whether the voltage boost is to be active permanently p1310 or only during accele...

Page 432: ...rload If the voltage boost value is too high this can result in a thermal overload of the motor winding Permanent voltage boost p1310 The voltage boost is active across the entire frequency range up to the rated frequency fn at higher frequencies the value decreases continuously Figure 7 7 Permanent voltage boost example p1300 0 p1310 0 p1311 p1312 0 ...

Page 433: ...can use parameter r0056 6 to observe whether the voltage boost is active during acceleration Figure 7 8 Voltage boost during acceleration example p1300 0 p1310 0 p1311 0 Voltage boost at startup p1312 The voltage boost is only effective for the first acceleration operation after pulse enable and only until the setpoint is reached Voltage boost is only effective if the signal ramp up active r1199 0...

Page 434: ... Starting current voltage boost when accelerating p1312 Starting current voltage boost when starting r1315 Voltage boost total 7 3 2 Resonance damping Description Resonance damping damps oscillations in the active current which often occur during no load operation The resonance damping is active in a range from approximately 6 of the rated motor frequency p0310 The switch off frequency is determin...

Page 435: ...sation essentially keeps the speed of induction motors constant irrespective of the load M1 or M2 When the load is increased from M1 to M2 the setpoint frequency is increased automatically so that the resulting frequency and thus also the motor speed remain constant For a decrease in the load from M2 to M1 the setpoint frequency is automatically decreased accordingly For p1300 4 and 7 V f controll...

Page 436: ...ction diagram FP 6310 Resonance damping and slip compensation Parameters r0330 Rated motor slip p1334 Slip compensation start frequency p1335 Slip compensation scaling p1335 0 0 slip compensation is deactivated p1335 100 0 slip is fully compensated p1336 Slip compensation limit value r1337 CO Actual slip compensation p1351 CO Motor holding brake start frequency ...

Page 437: ...led independently of the speed Maximum breakaway torque possible at speed 0 These benefits are available without speed feedback Vector control can be used with or without an encoder The following criteria indicate when an encoder is required Maximum speed accuracy requirements Maximum dynamic response requirements Better command behavior Shortest settling times when disturbances occur Torque contr...

Page 438: ... generator input and the actual frequency are below p1755 x 1 p1756 100 simultaneously Transition from open loop to closed loop operation always takes place when the changeover speed in p1755 characteristic 1 in the figure below If the speed increase is set very slow and a changeover delay time 0 is set in p1759 transition takes place after the changeover delay time characteristic 2 in the figure ...

Page 439: ... possible if the range of the changeover speed p1755 is passed through in a shorter time than the selected changeover delay time p1758 and the speed setpoint in front of the ramp function generator lies outside the open loop controlled speed range p1755 In the closed loop torque controlled mode at low speeds the system always switches over into the open loop controlled mode Note Precondition In th...

Page 440: ...enerative torque on startup and the motor comes to a standstill when pulses are inhibited for example moments of inertia brakes pumps fans centrifuges extruders etc Standstill of any duration is possible without holding current only the motor magnetization current is impressed Steady state regenerative operation at a frequency close to 0 Hz is not possible It is also possible to select sensorless ...

Page 441: ...set to 1 As a result the speed changeover limits of the motor model are increased and a faster changeover can be made into open loop controlled operation Permanent magnet synchronous motors Standard procedure open loop controlled operation at low speeds Normally permanent magnet synchronous motors are started and reversed in open loop controlled operation The changeover speeds are set to 10 as wel...

Page 442: ...pared to open loop controlled operation Encoderless operation of drive line ups e g in the paper industry master slave operation Active including hanging suspended loads down to zero frequency Supplementary conditions for the use of third party motors Experience shows that the procedure is very suitable for motors with magnets within the rotor core IPMSM Interior Permanent Magnet Synchronous Motor...

Page 443: ... closed loop control 7 4 Vector speed torque control with without encoder Converter cabinet units Operating Instructions 07 2016 A5E03347396A 443 Figure 7 13 Zero crossing in closed loop controlled operation to zero speed ...

Page 444: ...cross saturation coefficient 3 p0500 Technology application p0578 Calculating technology unit dependent parameters p1605 Pulse technique pattern configuration r1606 CO Actual pulse technique pattern p1607 Pulse technique stimulus r1608 CO Pulse technique answer p1610 Torque setpoint static SLVC p1611 Supplementary accelerating torque SLVC p1750 Motor model configuration p1755 Motor model changeove...

Page 445: ...tracking of the rotor resistance is carried out correctly In the observer model range and at speeds of less than approx 20 of the rated speed torque accuracy depends primarily on whether thermal tracking of the stator resistance is carried out correctly If the resistance of the supply cable is greater than 20 to 30 of the total resistance this should be entered in p0352 before motor data identific...

Page 446: ...the actual speed value filter are being made the conversion of the new filter data can be prevented using p1699 1 When p1699 0 is set the calculation will be performed and the new values applied Note For the vector control there are 2 current setpoint filters and one actual speed value filter The actual speed value filter has been allocated the number 5 Function diagrams FP 4715 Encoder evaluation...

Page 447: ... control with encoder or indirectly via the motor model encoderless vector control The system difference is increased by the PI controller and in conjunction with the pre control results in the torque setpoint When the load torque increases the speed setpoint is reduced proportionately when the droop function is active which means that the single drive within a group two or more mechanically conne...

Page 448: ... reduce the controller gain The integral output of the speed controller can be monitored via r1482 and the limited controller output via r1508 torque setpoint Note Reduced dynamic response for encoderless operation In comparison with speed control with an encoder the dynamic response of drives without an encoder is significantly reduced The actual speed is derived by means of a model calculation b...

Page 449: ...encoderless operation integral time p1475 CI Speed controller torque setting value for motor holding brake p1478 CI Speed controller integrator setting value r1482 CO Speed controller I torque output r1508 CO Torque setpoint before supplementary torque p1960 Rotating measurement selection Examples of speed controller settings A few examples of speed controller settings with vector control without ...

Page 450: ...ating torque from the speed setpoint and connecting it on the line side of the speed controller This torque setpoint mv is applied directly as an additive reference variable on the input side supply side of the current controller by means of adaptation elements enabled via p1496 The torque setpoint mv is calculated from mv p1496 x J x dn dt p1496 x p0341 x p0342 x dn dt The motor moment of inertia...

Page 451: ...nge while ramping up or ramping down in the range n 20 x p0310 Thus pre control allows a new speed setpoint to be approached without overshoot prerequisite torque limiting does switch in and the moment of inertia remains constant If the speed controller is pre controlled by means of injection the speed setpoint r0062 is delayed with the same smoothing time p1442 or p1452 as the actual value r1445 ...

Page 452: ... settings p1400 2 1 and p1400 3 0 p1428 dead time and p1429 time constant can be set for balancing purposes Function diagram FP 6031 Precontrol balancing reference acceleration model Parameter p0311 Rated motor speed r0333 Rated motor torque p0341 Motor moment of inertia p0342 Ratio between the total and motor moment of inertia r0345 Rated motor startup time p1400 2 Acceleration pre control source...

Page 453: ...essed The reference model can also be externally emulated and the external signal entered via p1437 Figure 7 16 Reference model Function diagram FP 6031 Precontrol balancing reference acceleration model Parameter p1400 3 Reference model speed setpoint I component p1433 Speed controller reference model natural frequency p1434 Speed controller reference model damping p1435 Speed controller reference...

Page 454: ...ontroller oscillation can be suppressed Two adaptation methods are available namely free Kp_n adaptation and speed dependent Kp_n Tn_n adaptation Free Kp_n adaptation is also active in operation without encoder mode and is used in operation with encoder mode as an additional factor for speed dependent Kp_n adaptation Speed dependent Kp_n Tn_n adaptation is only active in operation with encoder mod...

Page 455: ...peration dynamic reduction for the field weakening range can be activated with p1400 0 1 Kp Tn flux setpoint Kp Tn decreases proportionally with the flux setpoint minimum factor 0 25 This dynamic reduction is activated to reduce the controller dynamic response in the field weakening range Up to the field weakening range the higher controller dynamic of the speed controller is kept Function diagram...

Page 456: ...uration Automatic Kp Tn adaptation active 7 4 4 4 Droop function Description Droop enabled via p1492 ensures that the speed setpoint is reduced proportionally as the load torque increases The droop function has a torque limiting effect on a drive that is coupled to a different speed e g guide roller on a material web In this way a very effective load distribution can also be realized in connection...

Page 457: ...out speed actual value encoder The setpoints at the ramp function generators of the mechanically connected drives must be identical the ramp function generators must have identical ramp up and ramp down times Function diagram FP 6030 Speed setpoint droop Parameters r0079 Total speed setpoint r1482 Speed controller I torque output p1488 Droop input source p1489 Droop feedback scaling r1490 Droop fe...

Page 458: ...sition signal of the motor model e g evaluation via SMC see p0400 The actual speed of the motor r0061 and the position information for synchronous motors still come from this motor encoder and are not influenced by the setting in p1440 Interconnection of p1440 When interconnecting connector input p1440 with an external actual speed value ensure the speed scaling is the same p2000 The external spee...

Page 459: ...sponding to the set response factory setting OFF2 Figure 7 20 Monitoring Speed deviation model external in tolerance Function diagram FP 6040 Vector control speed controller with without encoder FP 8012 Signals and monitoring function Torque messages motor blocked stalled Parameter r0063 0 Actual speed value unsmoothed p1440 CI Speed controller actual speed value p1442 Speed controller actual spee...

Page 460: ...tary torque setpoint The supplementary torque acts both for closed loop torque as well as for the closed loop speed control As a result of this characteristic a pre control torque can be implemented for the closed loop speed control using the supplementary torque setpoint Note No assignment to fixed torque setpoints For safety reasons assignments to fixed torque setpoints are currently not possibl...

Page 461: ... No separate braking response the braking response is provided by a drive that specifies the torque The pulses are inhibited when the brake application time p1217 expires Standstill is detected when the speed actual value of the speed threshold p1226 is undershot or when the monitoring time p1227 started when speed setpoint speed threshold p1226 expires Switching on inhibited is activated OFF2 Imm...

Page 462: ...e 1 p1512 Supplementary torque 1 scaling p1513 Supplementary torque 2 p1514 Supplementary torque 2 scaling r1515 Supplementary torque total 7 4 6 Torque limiting Description Figure 7 22 Torque limiting The value specifies the maximum permissible torque whereby different limits can be parameterized for motor and regenerative mode p0640 Current limit p1520 CO Torque limit upper motoring p1521 CO Tor...

Page 463: ...or closed loop speed control or as torque input for closed loop torque control The minimum or the maximum is used for the various limits This minimum or maximum is cyclically calculated and is displayed in r1538 or r1539 r1538 Upper effective torque limit r1539 Lower effective torque limit These cyclical values therefore limit the torque setpoint at the speed controller output torque input or indi...

Page 464: ...nt filter are being made the conversion of the new filter data can be prevented using p1699 1 When p1699 0 is set the calculation will be performed and the new values applied Function diagrams FP 6710 Current setpoint filters Parameter p1655 0 CI Current setpoint filter 1 natural frequency tuning p1655 1 CI Current setpoint filter 2 natural frequency tuning p1656 0 Current setpoint filter 1 activa...

Page 465: ... 5 0 Figure 7 23 Current controller adaptation for p0393 1 with p0391 p0392 When swapping the Iq interpolation points e g for induction motors the current controller adaptation appears as follows Figure 7 24 Current controller adaptation with swapped Iq interpolation points for p0393 1 with p0392 p0391 Function diagrams FP 6714 Vector control Iq and Id controller Parameters p0391 Current controlle...

Page 466: ...s to the motor secure the motor so that it cannot undesirably rotate e g using a holding brake Features Field weakening of up to approx 1 2 x rated speed depending on the supply voltage of the converter and motor data also see supplementary conditions Flying restart during operation without encoders only when a VSM records the motor speed and phase angle option K51 Speed and torque control vector ...

Page 467: ...rement p1910 Speed controller optimization rotary measurement p1960 Motor data for permanent magnet synchronous motors Table 7 2 Motor data type plate Parameter Description Comment p0304 Rated motor voltage If this value is not known the value 0 can also be entered Entering the correct value however means that the stator leakage inductance p0356 p0357 can be calculated more accurately p0305 Rated ...

Page 468: ...ine stator inductance Ld Short circuit protection For short circuits that can occur in the drive converter or in the motor cable the rotating machine would supply the short circuit until it comes to a standstill An output contactor can be used for protection This should be located as close as possible to the motor This is particularly necessary if the motor can still be driven by the load when a f...

Page 469: ... analog digital outputs of the TM31 it is possible to use the terminals on the Control Unit or on the Terminal Board TB30 option G62 Some of the outputs on the Control Unit and on the TM31 are pre assigned at the factory the outputs on the TB30 are not pre assigned at the factory Function diagrams At certain points in this chapter reference is made to function diagrams These can be found on the cu...

Page 470: ... current 0 to 20 mA Signal flow diagram Figure 8 1 Signal flow diagram analog output 0 Function diagram FP 1840 FP 9572 TM31 analog outputs AO 0 to AO 1 Parameter p4071 TM31 analog outputs signal source p4073 TM31 analog outputs smoothing time constant r4074 Analog outputs actual output voltage current p4076 TM31 analog outputs type p4077 TM31 analog outputs characteristic value x1 p4078 TM31 anal...

Page 471: ...Modulation depth r0074 Reference modulation depth Torque generating current setpoint r0077 A p2002 Torque generating actual current r0078 A p2002 Flux setpoint r0083 Reference flux Actual flux r0084 Reference flux For further diagnostic purposes Speed controller output r1480 Nm p2003 I component of speed controller r1482 Nm p2003 Scaling Table 8 2 Scaling Size Scaling parameter Default for quick c...

Page 472: ...at terminal 1 ground is at terminal 2 Set analog output type 0 to 10 10 V Changing the analog output 0 from current to voltage output 10 10 V example and setting the characteristic Voltage output present at terminal 1 ground is at terminal 2 Set TM31 AO_type analog output 0 to 10 10 V Set TM31 AO_char x1 to 0 00 Set TM31 AO_char y1 to 0 000 V Set TM31 AO_char x2 to 100 00 Set TM31 AO_char y2 to 10...

Page 473: ...o relay outputs terminal X542 are available These outputs are for the most part freely parameterizable Signal flow diagram Figure 8 2 Signal flow diagram Digital outputs Delivery condition Table 8 3 Digital outputs delivery condition Digital output Terminal Delivery condition DO0 X542 2 3 Enable pulses DO1 X542 5 6 No fault DI DO8 X541 2 Ready to start DI DO9 X541 3 DI DO10 X541 4 DI DO11 X541 5 ...

Page 474: ...esent 7 r2139 7 1 Speed setpoint actual deviation within the tolerance band 8 r2197 7 1 Master control requested 9 r0899 9 1 f or n comparison value reached or exceeded 10 r2199 1 1 I M or P limit reached 11 r1407 7 1 Open holding brake 12 r0899 12 0 Alarm motor overtemperature 13 r2135 14 1 Motor rotates forward n_act 0 0 Motor rotates backward n_act 0 14 r2197 3 0 Alarm thermal overload in power...

Page 475: ...increase in the output frequency pulse frequency wobbling runtime simulation operation direction reversal unit changeover derating behavior with increased pulse frequency simple brake control energy savings indicator for fluid flow machines write protection know how protection emergency operation web server Extension functions Technology controller bypass function extended brake control extended m...

Page 476: ...so activates the rotating measurement setting p1910 1 and p1960 depending on the current control type p1300 Parameter p1960 is set depending on p1300 as follows p1960 1 if p1300 20 or 22 encoderless control p1960 2 if p1300 21 or 23 control with encoder The measurements parameterized using p1900 are started in the following sequence after the corresponding drive has been enabled Motor identificati...

Page 477: ...on for the IGBT lockout time can only be estimated if the data on the type plate is used For this reason the stator resistance for the stability of sensorless vector control or for the voltage boost with the V f characteristic is very important Motor identification is essential if long supply cables or third party motors are used When motor data identification is started for the first time the fol...

Page 478: ...t filter see p0230 or series inductance p0353 is used its data must also be entered before the standstill measurement is carried out The inductance value is then subtracted from the total measured value of the leakage With sine wave filters only the stator resistance valve threshold voltage and valve interlocking time are measured Note Large spread of the rated motor impedance Leakage values in ex...

Page 479: ...eakening range more accurately thereby increasing torque accuracy Note Results of the rotating measurement In comparison with standstill measurement p1910 for induction motors rotating measurement p1960 allows the rated magnetization current and saturation characteristic to be determined more accurately Figure 9 2 Magnetization characteristic Carrying out motor identification Enter p1910 0 Alarm A...

Page 480: ...al optimum in accordance with dynamic factor p1967 p1967 must be set before the optimization run and only affects the calculation of the controller parameters If during the measurement it becomes clear that the drive cannot operate in a stable manner with the specified dynamic factor or that the torque ripples are too great the dynamic response is reduced automatically and the result displayed in ...

Page 481: ...470 and p1472 when p1960 1 operation without encoder p1460 and p1462 when p1960 2 operation with encoder Kp adaptation switch off Acceleration pre control setting p1496 Setting for ratio between the total moment of inertia and that of the motor p0342 Note Non volatile saving To set the new controller setting permanently the data must be saved with p0977 or p0971 in a non volatile memory WARNING Da...

Page 482: ...rtened measurement p1959 12 1 If p1959 12 1 is set a shortened rotating measurement is carried out In this case the magnetizing current and moment of inertia are determined with a somewhat lower degree of accuracy the vibration test is no longer required After the end of the measurement the drive is moved to standstill and all the parameters modified for performing the measurement are set to their...

Page 483: ... p1960 Rotating measurement selection p1961 Saturation characteristic speed to determine p1965 Speed controller optimization speed p1967 Speed controller optimization dynamic factor r1968 Speed controller optimization actual dynamic factor r1973 Rotating measurement encoder test pulse number determined p1980 Pole position identification procedure r3925 Identification final display r3927 Motor data...

Page 484: ...increases linearly with the load and reaching the setpoint set in p1570 at approx r0077 r0331 x p1570 In the field weakening range the final value is reduced by the actual degree of field weakening The smoothing time p1582 should be set to approx 100 to 200 ms Flux differentiation see also p1401 1 is automatically deactivated internally following magnetization Function diagram FP 6722 Field weaken...

Page 485: ...r section r0207 0 The field forming current setpoint jumps to the value parameterized in p0644 or maximum to Imax 0 9 x r0067 field forming current setpoint upper limit The flux increases as fast as physically possible with the specified current The flux setpoint r0083 is made to follow accordingly As soon as the flux threshold value programmed in p1573 is reached min 10 max 200 factory setting 10...

Page 486: ...when combined with the flying restart function see p1200 i e flying restart is performed without quick magnetization Function diagram FP 6491 Flux control configuration FP 6722 Field weakening characteristic Id setpoint ASM p0300 1 FP 6723 Field weakening controller flux controller ASM p0300 1 Parameter p0320 Motor rated magnetization current short circuit current p0346 Motor excitation build up t...

Page 487: ...aintained within permissible limits Note Fault F30002 DC link overvoltage When switching off or during rapid load changes if failure often arises and fault F30002 DC link overvoltage is reported you may be able to improve the situation by increasing the gain factor for the Vdc controller p1250 p1290 e g from 1 00 to 2 00 Undervoltage in the DC link Typical cause Failure of the supply voltage or in...

Page 488: ... control independently of each other Vdc_min control kinetic buffering The kinetic energy of the motor is used for buffering the DC link voltage in the event of a momentary power failure thereby delaying the drive Vdc_max control Control momentary regenerative load without shutdown using overvoltage in the DC link Vdc_max control is only recommended for a supply without active closed loop control ...

Page 489: ...roller output and affects the torque generating current setpoint When Vdc_min control is active the torque generating current setpoint is reduced so that the drive becomes regenerative If the power fails the DC link voltage decreases due to the lack of power from the supply system When the DC link voltage threshold set via parameter p1245 p1285 is reached the Vdc_min controller is activated Due to...

Page 490: ...ate time monitoring for kinetic buffering The monitoring time can be set in parameter p1255 p1295 If buffering i e the power failure lasts longer than the time set here the drive is switched off with fault F7406 drive kinetic buffering maximum time exceeded The standard fault reaction for this fault is OFF3 which means that this function can be used for controlled drive deceleration in the event o...

Page 491: ...min controller switch on level kinetic buffering p1247 p1287 Vdc_min controller dynamic factor kinetic buffering p1288 Vdc_max controller ramp function generator feedback factor V f p1249 p1289 Vdc_max controller speed threshold p1250 p1290 Vdc controller proportional gain p1251 p1291 Vdc controller integral action time p1252 p1292 Vdc controller derivative action time p1293 Vdc_min controller out...

Page 492: ...l is recommended Note Drives with high moments of inertia The flying restart function can also be activated for drives with large moments of inertia such as fan drives This enables you to switch to the motor that is still rotating WARNING Danger to life as a result of unexpected motor movement when automatically restarting If p1210 is set to values 1 the motor can be restarted automatically withou...

Page 493: ...input p1208 1 or in the case of an infeed drive object A_Infeed fault F06200 has occurred If additional faults are pending then these faults will also be acknowledged if this is successful the startup attempt will be resumed The failure of the CU s 24 V power supply will be interpreted as a line supply fail ure For the case that only the phase voltage fails time monitoring can be set using p1213 6...

Page 494: ...ion must have been completed r0056 4 1 fault F07320 is output The monitoring is deactivated with p1213 0 If p1213 is set to a value lower than the sum of p1212 the magnetization time r0346 and the additional delay time due to flying restart then fault F07320 will be generated on every restart attempt If for p1210 1 the time in p1213 is set to a value lower than p1212 then fault F07320 will also be...

Page 495: ...emagnetizes t 2 3 x motor magnetization time constant Once this time has elapsed the inverter is enabled and the motor is supplied with power 9 2 6 Flying restart Description The Flying restart function enabled via p1200 allows the converter to switch to a motor that is still rotating Switching on the converter without the flying restart function would not allow any flux to build up in the motor w...

Page 496: ...ying restart function must be used when the motor may still be running or is being driven by the load to prevent shutdowns due to overcurrent F7801 Note Information on flying restart function If the value set for parameter p1203 search speed factor is higher the search curve is flatter and as a result the search time is longer A lower value has the opposite effect In motors with a low moment of in...

Page 497: ...for the duration parameterized in p0346 Once the excitation build up time p0346 has elapsed the ramp function generator is set to the actual speed value and the motor ramped up to the current setpoint frequency Figure 9 6 Flying restart WARNING Danger to life as a result of unexpected motor movement when activating flying restart When the flying restart p1200 function is active the drive may still...

Page 498: ... f control linear and parabolic For fast flying restart the starting frequency is set to zero In this procedure the flying restart function is performed successfully for a period of approximately 200 ms The fast flying restart function works only under the following conditions With a current regulator cycle time of 250 μs or 400 μs without motor side filter and without long cables Up to 4x rated s...

Page 499: ...on 1 Select the voltage measurement for the fast flying restart p0247 5 1 2 Activate the flying restart p1200 0 The following status bits indicate the characteristic of the flying restart 1 For V f control r1204 15 2 For vector control r1205 18 r1205 19 r1205 20 Note Voltage amplitude must not be too small If the measured voltage amplitude undershoots the 1 limit of the converter rated voltage the...

Page 500: ...Cable resistance p1200 Flying restart operating mode 0 Flying restart inactive 1 Flying restart always active start in setpoint direction 2 Flying restart active after On error OFF2 start in setpoint direction 3 Flying restart active after error OFF2 start in setpoint direction 4 Flying restart always active start only in setpoint direction 5 Flying restart active after On error OFF2 start only in...

Page 501: ...g motor the flying restart function must be activated 9 2 7 2 Example of changing over between two motors Preconditions The drive has been commissioned for the first time 2 motor data sets MDS p0130 2 2 drive data sets DDS p0180 2 2 digital outputs to control the auxiliary contactors 2 digital inputs to monitor the auxiliary contactors 1 digital input to select the data set 2 auxiliary contactors ...

Page 502: ...uxiliary contacts The digital inputs for the feedback signal of the motor contac tors are assigned p0833 00 and 01 0 0 The drive controls the contactor circuit and pulse inhibition Motor changeover sequence 1 Pulse suppression The pulses are suppressed following the selection of a new drive data set using p0820 to p0824 2 Open motor contactor Motor contactor 1 is opened r0830 0 and the status bit ...

Page 503: ...0819 0 2 Copy drive data set DDS p0820 BI Drive data set selection DDS bit 0 p0821 BI Drive data set selection DDS bit 1 p0822 BI Drive data set selection DDS bit 2 p0823 BI Drive data set selection DDS bit 3 p0824 BI Drive data set selection DDS bit 4 p0826 Motor changeover motor number p0827 Motor changeover status word bit number p0828 Motor changeover feedback signal r0830 Motor changeover sta...

Page 504: ... making measurements as a function of the maximum speed p1082 are pre assigned in p382x when commissioning the drive system for the first time These can be appropriately changed corresponding to the actual requirements The automatic friction characteristic plot can be activated using p3845 The characteristic is then plotted the next time that it is enabled The following settings are possible p3845...

Page 505: ... or material damage Observe the general safety instructions Ensure that the EMERGENCY STOP functions are always fully functional Function diagram FP 7010 Friction characteristic curve Parameter p3820 Friction characteristic value n0 p3839 Friction characteristic value M9 r3840 Friction characteristic status word r3841 Friction characteristic output p3842 Activate friction characteristic p3843 Fric...

Page 506: ...OFF etc or if no regenerative infeed is used In this case the motor stator windings are short circuited via external braking resistors This means that an additional resistance is inserted in the motor circuit that supports reducing the kinetic energy of the motor The external armature short circuit is activated via p1231 1 with contactor feedback signal or p1231 2 without contactor feedback signal...

Page 507: ...e short circuit braking is only available for synchronous motors It is used preferably when braking in a hazardous situation if controlled braking via the drive is no longer possible for example in the event of a power failure an EMERGENCY OFF etc or if no regenerative infeed is used In this case the motor stator windings are short circuited via a half bridge in the power unit This means that an a...

Page 508: ...circuit current of the motor Function diagram FP 7016 Technology functions Internal armature short circuit Parameters p0300 Mot type selection p1230 BI Armature short circuit DC braking activation p1231 Armature short circuit DC braking configuration 4 Internal armature short circuit DC braking r1239 CO BO Armature short circuit DC braking status word 9 2 9 4 DC braking Description DC braking is o...

Page 509: ...trol closed loop controlled with or without encoder The drive is synchronized with the motor frequency if the Flying restart function is activated and then returns to closed loop controlled mode If the Flying restart function is not active the drive can only be restarted from standstill without overcurrent fault For V f control With the Flying restart function activated the converter frequency is ...

Page 510: ...d off When OFF1 OFF3 is prematurely canceled then normal operation is resumed DC braking as emergency braking of a fault response remains active Function diagram FP 7017 Technology functions DC braking Parameters p0300 Mot type selection p0491 Motor encoder fault response ENCODER p1226 Threshold for standstill detection p1230 BI Armature short circuit DC braking activation p1231 Armature short cir...

Page 511: ...se of a sine wave filter option L15 must be selected using p0230 3 when commissioning This setting fixes the pulse frequency to 4 kHz or 2 5 kHz and it cannot be changed 9 2 10 2 Default pulse frequencies The specified maximum output frequencies can be achieved with the default pulse frequencies listed below Table 9 4 Maximum output frequency with default pulse frequency Converter rating kW Defaul...

Page 512: ...n deviate from the entered pulse frequency by several Hertz This frequency should be entered in p0113 6 After entering the frequency in p0113 parameter p0009 on the Control Unit must be set to 0 Ready again 7 The Control Unit re initializes After booting the pulse frequencies recommended in r0114 i i 1 2 can be entered in parameter p1800 Pulse frequency of the DO VECTOR Note Entering the pulse fre...

Page 513: ...90 p0290 0 Reduce output current or output frequency p0290 1 No reduction shutdown when overload threshold is reached p0290 2 Reduce the output current or output and pulse frequency not using I t p0290 3 Reduce the pulse frequency not using I t With p0290 2 for overload the pulse frequency and consequently the output frequency is first reduced until it has dropped to rated pulse frequency then the...

Page 514: ...n of the variable pulse frequency By changing the parameter p0290 to 0 or 1 the variable pulse frequency is deactivated Function diagram FP 8014 Signals and monitoring functions thermal monitoring power unit Parameter r0036 Power unit overload I2t r0037 CO Power unit temperatures p0115 Sampling times for internal control loops p0230 Drive filter type motor side p0290 Power unit overload response p...

Page 515: ...amplitude can only be set under the following conditions p1802 2 1 p0230 output filter 3 no sine wave filter When pulse frequency wobbling is activated and impulses are enabled the maximum pulse frequency p1800 can be set as follows For p1811 0 p1800 2 x 1000 p0115 0 For p1811 0 p1800 1000 p0115 0 When pulse frequency wobbling is activated and impulses are enabled if the maximum pulse frequency p1...

Page 516: ...urs The motor operating hours counter p0650 drive resumes when the pulses are enabled When the pulse enable is withdrawn the counter is stopped and the value saved The counter is deactivated with p0651 0 If the maintenance interval set in p0651 is reached alarm A01590 is triggered Once the motor has been maintained the maintenance interval must be reset Note If the motor data set is switched durin...

Page 517: ...desired is the one for older versions than V4 7 then p3100 0 should be set 9 2 14 Simulation operation Description The simulation function is predominantly used to simulate the drive without a motor being connected and without a DC link voltage In this case it should be noted that the simulation mode can only be activated under an actual DC link voltage of 40 V If the voltage lies above this thres...

Page 518: ...ICO interconnection should be temporarily removed Commissioning Simulation is activated using p1272 1 the following pre requisites must be fulfilled The drive unit must have been commissioned for the first time default Standard induction motors The DC link voltage must lie below 40 V observe the tolerance of the DC link voltage sensing Alarm A07825 simulation mode activated must be output during s...

Page 519: ...e undesirably accelerates with an external speed actual value When using an external speed actual value for the speed controller via p1440 positive feedback can occur in the speed control loop As a consequence the drive accelerates up to its speed limit and can be damaged When using external speed actual values for the speed controller additionally change its polarity when reversing the direction ...

Page 520: ...F drive object Parameters of the rating plate of the drive converter or the motor rating plate can be changed over between SI US units however a per unit representation is not possible Once the changeover parameter has been changed all parameters that are assigned to a unit group depending on this parameter are jointly changed over to the new unit A separate parameter is available for selecting te...

Page 521: ...lways carried out immediately Once the corresponding parameters have been changed the values affected are displayed in the new selected unit If STARTER is used unit changeover can only take place in offline mode in the configuration screen of the corresponding drive object The new units are not displayed until after the download Load project to target system and subsequent upload Load project to P...

Page 522: ...ted The control command for releasing and applying the holding brake is transmitted directly to the converter via DRIVE CLiQ from the Control Unit which logically combines the signals with the system internal processes and monitors these signals The converter then performs the action and controls the output for the holding brake appropriately The operating principle of the holding brake can be con...

Page 523: ...nections The holding brake is controlled using free digital outputs on the Control Unit or the TM31 for option G60 If necessary control must be realized by means of a relay to connect a holding brake with higher voltage or with higher power demand For this parameter p1215 must be set to 3 motor holding brake the same as sequence control connection via BICO and the appropriate BICO parameters of th...

Page 524: ...uddenly If the closing time p1217 is set too high compared to the actual closing time of the holding brake the controller acts against the holding brake and thus reduces its service life Function diagram FP 2701 Simple brake control r0108 14 0 Parameter r0056 4 Magnetizing completed r0060 CO Speed setpoint before the setpoint filter r0063 0 2 CO Actual speed value r0108 14 Extended brake control p...

Page 525: ...e voltage is acquired via a VSM10 assigned to the drive via DRIVE CLiQ and measures the line supply voltage Features Connector inputs for the actual voltage sensing of the motor via VSM10 p3661 r3662 Setting a phase difference p3809 Can be activated by parameter p3800 Enable via parameter p3802 Function diagram FP 7020 Technology functions Synchronizing Parameter p3800 0 n Sync network drive activ...

Page 526: ...e in the system increases The motor even consumes energy when the valves or throttles are completely closed i e with flow rate Q 0 In addition undesirable process related situations can occur for example cavitation in the pumps fans and compressors or increased temperature rise of pumps fans and compressors and the medium As a result of variable speed operation a drive operating under partial load...

Page 527: ... Potential for energy savings Legend for top characteristic H Head P Flow pressure Q Flow rate V Volumetric flow Legend for bottom characteristic P Power drawn by the conveyor motor n Speed of conveyor motor Interpolation points p3320 to p3329 for system characteristic with n 100 P1 P5 Power drawn n1 n5 Speed in accordance with variable speed motor ...

Page 528: ...ed in 1 p3320 P1 25 00 p3321 n1 0 00 2 p3322 P2 50 00 p3323 n2 25 00 3 p3324 P3 77 00 p3325 n3 50 00 4 p3326 P4 92 00 p3327 n4 75 00 5 p3328 P5 100 00 p3329 n5 100 00 Note Consequences of not adjusting the pump fan or compressor curve If the interpolation points of the pump fan or compressor curve are not adapted the factory setting will be used to calculate the energy saving indicator The values ...

Page 529: ... in the expert list and in the operating screen forms If in AOP30 an attempt is made to change a write protected setting parameter then this is rejected with the corresponding error message Write requests from write protected setting parameters via communication are treated in different ways Parameter changes involving class 1 controllers controls e g SIMATIC are executed Parameter changes of clas...

Page 530: ...vating write protection p7761 Flashing component p9210 p9211 Note List of the exceptions for activated write protection A list of the adjustable parameters which in spite of the write protection can be changed is provided in the List Manual The list has the designation WRITE_NO_LOCK Write protection for multi master fieldbus systems For fieldbus systems e g CAN bus which can be operated as multi m...

Page 531: ... not visible in the expert list and so cannot be changed The text know how protected appears instead of the parameter values Know how protected parameters can be hidden in the expert list This requires that the not know how protected filter is set in the Online value column The values of display parameters remain visible The contents of screen forms are not displayed when know how protection is ac...

Page 532: ...tion is active The functions listed below can be executed for activated know how protection provided diagnostic functions were permitted when it was activated Trace function Function generator Measuring functions Setting parameters which can only be read when know how protection is active The following setting parameters cannot be changed but can be read when know how protection is activated Motor...

Page 533: ...ut copy protection By clicking on Define an additional dialog opens in which the password can be entered and acknowledged The password must comprise at least one character it may not exceed a length of 30 characters all characters are permissible By selecting Copy from RAM to ROM the settings are permanently saved after exiting the screen form If Copy RAM to ROM is not selected then the settings f...

Page 534: ...via STARTER in the online mode as follows Select the drive unit via Project Know how protection drive unit Deactivate A dialog appears in which the know how protection can be temporarily or permanently deactivated Temporary deactivation Select temporary and enter the password accept using OK Final deactivation Select final and enter the password select Copy RAM to ROM and accept using OK Note when...

Page 535: ...l characters are permissible Confirm the new password After closing the dialog with OK the changed password is activated 9 2 21 5 OEM exception list Setting parameters can be excluded from know how protection using the OEM exception list The parameters contained in the exception list can also be read and changed even when know how protection is activated The exception list can only be generated vi...

Page 536: ... copy protection is activated data parameters and DCC is encrypted taking into account the serial number of the memory card r7843 and the Control Unit r7758 When the drive unit is powered up the serial numbers saved on the memory card and the Control Unit are compared to the actual serial numbers If these serial numbers do not match then fault F13100 is output and the device can no longer be opera...

Page 537: ...f the memory card and sends them to the end customer for example by E mail The end customer copies the files into the USER SINAMICS DATA area of his memory card inserts this into the Control Unit and switches on the drive unit After power up the end customer saves the project using p0971 or p0977 if required parameters must be reentered from the OEM exception list 9 2 21 8 Overview of important pa...

Page 538: ... triggered by a continuous signal via the digital input which is set as a signal source via p3880 If the drive is in bypass mode when essential service mode is activated the motor will automatically switch over to converter operation In this case there is no back synchronization to the converter i e the Flying restart function must be activated p1200 1 When essential service mode ends the converte...

Page 539: ...l to the digital input which is set as a signal source via p3880 Only the digital inputs on the Control Unit are permitted as signal sources r0722 x high active r0723 x low active x 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 21 Note Emergency operation is not fully functional until one of the following requirements is met p3880 is wired offline a POWER ON of the CU must then be performed after...

Page 540: ...have no effect The settings in p1211 automatic restart start attempts and p1213 automatic restart monitoring time are still effective The setting of p1213 0 p1213 1 0 0 s allows an unlimited number of startup attempts Bypass as a fallback strategy If the converter fails due to an internal non acknowledgeable fault essential service mode is no longer possible In this case the motor can be operated ...

Page 541: ...e p3883 BI ESM direction of rotation signal source p3886 CI ESM setpoint TB30 TM31 analog input r3887 0 1 ESM activations faults quantity p3888 ESM activations faults reset quantity r3889 0 10 CO BO ESM status word 9 2 23 Web server 9 2 23 1 Description General information The integrated web server provides information about the drive unit via its web pages This is accessed via an Internet browser...

Page 542: ...rfaces LAN interface of the Control Unit CU320 2 DP or CU320 2 PN PROFINET interface of the CU320 2 PN Addressing of the drive is based on the IP address The IP address can be taken from the following parameters Integrated Ethernet interface LAN interface r8911 0 3 PROFINET interface r8931 0 3 Access rights There are two users who have different authorizations User SINAMICS activated in the factor...

Page 543: ...Web pages You can extend the standard Web pages for the Web server using some self created Web pages The SIEMENS Industry Online Support contains detailed information on 1 Go to the following SIEMENS website in your browser SINAMICS Application Examples 2 Select drive type S120 in the search screen and Web server as the special feature 3 Click on the desired tooltip in the list of results The corr...

Page 544: ... the address line of the Internet browsers e g http 169 254 11 22 Confirm with Return The start page of the Web server opens The most important data of your drive is displayed Figure 9 10 Start page of the web server 2 Enter the login name e g SINAMICS top left and the password if necessary In the factory setting only the SINAMICS user is enabled a password is not allocated 3 Click Login to confir...

Page 545: ...A5E03347396A 545 Figure 9 11 Start page after logging in After login you can go to the various display areas of the web server using the navigation on the left hand side Logout If you no longer require the web server or want to block the detailed display areas you can log out Click Logout at the top left in the navigation ...

Page 546: ... in the factory settings Access can be restricted to a secure connection https if necessary Note Access via a secure connection https You require security certificates for both SINAMICS and the Internet browser to access the web server via an https connection These security certificates must be installed on every computer from which the web server is to be called Contact your system administrator ...

Page 547: ...age setting is active for subsequent entry of the password Configuration via AOP30 or via the expert list Configuration is performed in parameters p8986 web server configuration Bit 00 Activate the web server factory setting activated Bit 01 Permit access only via https factory setting not activated Bit 02 Activate SINAMICS user factory setting enabled Bit 03 Activate Administrator user factory se...

Page 548: ...utton you can reset the acknowledgeable faults Parameter With this menu item you can create and manage self defined parameter lists Up to 20 parameter lists with 40 parameters each can be managed For each parameter list access rights read write modify of the two users SINAMICS and Administrator can be defined separately The settings of the write and know how protection also apply to the parameters...

Page 549: ...sition control Pressure control Flow control Simple control without higher level control Tension control The technology controller features Two scalable setpoints Scalable output signal Separate fixed values Integrated motorized potentiometer The output limits can be activated and deactivated via the ramp function generator The D component can be switched to the system deviation or actual value ch...

Page 550: ...g input on the TM31 If a PID controller has to be used for control reasons the D component is switched to the setpoint actual value difference p2263 1 unlike in the factory setting This is always necessary when the D component is to be effective even if the reference variable changes The D component is only activated if p2274 0 Note Ramp up down time freeze With the entry 0 sec as power up time or...

Page 551: ...lues direct selection FP 7954 Technology controller motorized potentiometer FP 7958 Technology controller closed loop controller Key control parameters p1155 r2294 CI Speed controller speed setpoint 1 FP 3080 p2253 r2224 Technology controller setpoint effective via fixed setpoint FP 7950 p2263 1 D component in fault signal FP 7958 p2264 r4055 Actual value signal Xactual via AI0 of TM31 FP 9566 p22...

Page 552: ...e When the converter is started up again after POWER OFF the status of the bypass contactors is evaluated After powering up the converter can thereby change straight into Ready to start and bypass status This is only possible if the bypass is activated via a control signal the control signal p1266 is still present once the system has been ramped up and the automatic restart function is active p121...

Page 553: ...ypass function The bypass function is part of the technology controller function module that can be activated by running the commissioning Wizard Parameter r0108 16 indicates whether the function module has been activated 9 3 2 1 Bypass with synchronizer with degree of overlapping p1260 1 Description The Bypass with synchronization with degree of overlapping is used for drives with a low moment of...

Page 554: ...ameterization Once the bypass with synchronizer with degree of overlapping p1260 1 function has been activated the following parameters must be set Table 9 7 Parameter settings for bypass function with synchronizer with degree of overlapping Parameters Description r1261 0 Signal Command switch motor power unit r1261 1 Signal Command switch motor line supply p1266 Control signal setting p1269 0 Sig...

Page 555: ... set while the converter is running the Transfer motor to line supply synchronization process is started Once motor synchronization to line frequency line voltage and line phasing is complete the synchronization algorithm reports this state r3819 2 The bypass mechanism evaluates this signal and closes contactor K2 r1261 1 1 The signal is evaluated internally BICO wiring is not required After conta...

Page 556: ... type is suitable for drives with large moment of inertia see following note Synchronization setpoint p3809 is used to correct a phase rotation in the signal sensing of the voltage actual values p3809 180 179 90 Furthermore using this parameter the setpoint angle of the motor voltage can be set in a range up to a maximum of 20 el see p3813 to compensate for friction or load dependent speed decreas...

Page 557: ...and K2 are opened which is approximately equal to the rated slip Further it must be ensured that at the switchover instant the motor is not significantly braked as a result of external effects e g friction It is no longer necessary to use the de coupling reactor after having determined the synchronizing setpoint p3809 in the manner described above Figure 9 17 Example circuit for bypass with synchr...

Page 558: ...otor is transferred to the line supply contactor K1 is opened after the drive converter pulses have been inhibited the system then waits for the motor de excitation time and then contactor K2 is closed so that the motor is directly connected to the line supply If the motor is connected to the supply in a non synchronized manner an equalizing current flows when the motor is switched in and this mus...

Page 559: ... p1263 has expired Bypass at a specific speed threshold p1267 1 1 Once a certain speed is reached the system switches to bypass i e the drive is used as a starting drive The bypass cannot be connected until the speed setpoint is greater than the bypass speed threshold p1265 The system reverts to converter mode when the setpoint at the input of the ramp function generator r1119 falls below the bypa...

Page 560: ...1267 1 1 p1266 Control signal setting when p1267 0 1 p1267 0 p1267 1 Trigger signal setting for bypass function p1269 0 Signal source to provide the feedback signal of contactor K1 p1269 1 Signal source for contactor K2 feedback p3800 0 Synchronization is deactivated P1200 1 The flying restart function is always active 9 3 2 4 Function diagram FP 7020 Synchronization 9 3 2 5 Parameters Bypass func...

Page 561: ... phase synchronism threshold r3814 CO Sync supply drive voltage difference p3815 Sync supply drive voltage difference threshold r3819 CO BO Sync supply drive status word 9 3 3 Extended brake control Description The Extended brake control function module allows complex braking control for motor holding brakes and holding brakes for example The brake is controlled as follows the sequence reflects th...

Page 562: ... two warnings stop appearing set both timers p1217 p1216 to 0 ms Result The monitoring of the brake and the display of the alarms are switched off Example 1 Starting against a closed brake When the device is switched on the setpoint is enabled immediately if other enable signals are issued even if the brake has not yet been released p1152 1 The factory setting p1152 r0899 15 must be separated here...

Page 563: ...this end the drive is powered up using the on command p0840 the pulses are enabled Speed setpoint p1142 and speed controller p0856 are inhibited The motor is magnetized The magnetization time generally applicable for three phase motors 1 to 2 seconds is therefore eliminated Now only the brake opening time will delay the motor starting to rotate following activation of the master switch Movement of...

Page 564: ...ng brake p0858 BI Unconditionally apply holding brake STWA 14 Table 9 11 Status message of extended brake control Signal name Parameter Brake status word Command release brake continuous signal r1229 1 B_STW 1 Pulse enable extended brake control r1229 3 B_STW 3 Brake does not release r1229 4 B_STW 4 Brake does not close r1229 5 B_STW 5 Brake threshold exceeded r1229 6 B_STW 6 Brake threshold falle...

Page 565: ...e apply brake p0855 BI Unconditionally release holding brake p0858 BI Unconditionally apply holding brake p1216 Motor holding brake release time p1217 Motor holding brake closing time p1218 0 1 BI Release motor holding brake p1219 0 3 BI Immediately apply motor holding brake p1220 CI Release motor holding brake signal source threshold p1221 Release motor holding brake threshold p1277 Motor holding...

Page 566: ...ations include V belts flat belts or chains that loop around the belt pulleys or cog wheels of drive and outgoing shafts and transfer the peripheral speeds and forces Load monitoring can be used here to identify blockages in the working machine and interruptions to the power transmission For load monitoring the current speed torque curve is compared with the programmed speed torque curve p2182 to ...

Page 567: ... messages 1 FP 8011 Speed messages 2 FP 8013 Load monitoring Parameters p2150 Hysteresis speed 3 p2151 CI Speed setpoint for messages p2161 Speed threshold 3 p2181 Load monitoring response p2182 Load monitoring speed threshold 1 p2183 Load monitoring speed threshold 2 p2184 Load monitoring speed threshold 3 p2185 Load monitoring speed threshold 1 upper p2190 Load monitoring speed threshold 3 lower...

Page 568: ...age of the torque setpoint The speed controller corrects inaccuracies in the precontrol feed forward control Figure 9 21 Influence of the moment of inertia estimator on the speed control The more precise the value of the moment of inertia in the inverter the lower the overshoot after speed changes Figure 9 22 Influence of the moment of inertia estimator on the speed Function From the actual speed ...

Page 569: ...be satisfied to do this Speed p1226 Acceleration setpoint 8 1 s2 Acceleration x moment of inertia r1493 0 9 p1560 Once the load torque is specified the moment of inertia in the acceleration or deceleration phase can be determined If the source of p1502 has a 1 signal the moment of inertia is not estimated The accuracy of the moment of inertia estimation increases as the acceleration rate increases...

Page 570: ... conditions MB must be greater than p1560 x r0333 rated motor torque MB must be greater than 80 of the friction torque 0 4 x p1563 p1564 For operation without encoder the speed must be p1755 in closed loop controlled operation The converter calculates the load torque again after acceleration If the load estimation has taken place and the moment of inertia does not settle stabilize r1407 24 26 0 th...

Page 571: ...the coefficients without moment of inertia pre control commissioning p5310 0 1 p5310 1 0 Moment of inertia precontrol activated without cyclic calculation of the coefficients p5310 0 1 p5310 1 1 Moment of inertia precontrol activated with cyclic calculation of the coefficients The status word of the moment of inertia precontrol is indicated in r5311 Example For a horizontal conveyor in a first app...

Page 572: ...missioning we recommend leaving the moment of inertia estimator deactivated Preconditions You have selected encoderless vector control The load torque must be constant whilst the motor accelerates or brakes Typical of a constant load torque are conveyor applications and centrifuges for example Fan applications for example are not permitted The speed setpoint is free from superimposed unwanted sign...

Page 573: ... moment of inertia estimator r1518 CO Acceleration torque r1538 CO Upper effective torque limit r1539 CO Lower effective torque limit p1560 Moment of inertia estimator acceleration threshold value p1561 Moment of inertia estimator change time moment of inertia p1562 Moment of inertia estimator change time load p1563 CO Moment of inertia estimator load torque positive direction of rotation p1564 CO...

Page 574: ... exceeded F30001 Overcurrent OFF2 DC link overvoltage 1 Comparison of DC link voltage with hardware shutdown threshold F30002 Overvoltage OFF2 DC link undervoltage 1 Comparison of DC link voltage with hardware shutdown threshold F30003 Undervoltage OFF2 Short circuit1 Second monitoring threshold checked for overcurrent Uce monitoring for IGBT module F30001 Overcurrent OFF2 F30022 Monitoring Uce OF...

Page 575: ...e calculated barrier junction temperature is displayed in r0037 13 18 the monitoring ensures that the specified maximum barrier junction temperature is not exceeded If an overload occurs with respect to any of these three monitoring functions an alarm is first output The alarm threshold p0294 i t monitoring can be parameterized relative to the shutdown trip values Example The temperature differenc...

Page 576: ...g the converter output current which in turn reduces losses in the power unit No reduction p0290 1 You should choose this option if it is not possible to reduce the pulse frequency or the output current The converter does not change its operating point once an alarm threshold has been overshot which means that the drive can be operated until it reaches its shutdown values Once the shutdown thresho...

Page 577: ... it must also be ensured that the speed controller is at the limit With V f control the current limit must already have been reached Once the ON delay p2177 has elapsed the message Motor locked and fault F07900 are generated The blocking monitoring enable can be deactivated via p2144 Figure 9 27 Blocking protection Function diagram FP 8012 Signals and monitoring functions torque messages motor loc...

Page 578: ...peed range less than p1755 x 100 p1756 r1408 12 motor stalled is set If one of these two signals is set then after the delay time in p2178 fault F07902 motor stalled is returned Figure 9 28 Stall protection Function diagram FP 6730 Vector control Interface to Motor Module ASM p0300 1 FP 8012 Messages and monitoring Torque messages motor blocked stalled Parameter r1408 CO BO Control status word 3 p...

Page 579: ...device is connected to terminals X522 7 Temp and X522 8 Temp on the customer terminal block TM31 in the forward direction of the diode The measured temperature is limited to between 140 C up to 188 6 C and is available for further evaluation Activating the motor temperature measurement via the external sensor p0600 10 If the customer terminal block TM31 option G60 is available and after commission...

Page 580: ...emperature measurement via KTY The device is connected to the appropriate terminals Temp and Temp on the Sensor Module in the forward direction of the diode see corresponding section in chapter Electrical installation Activate motor temperature measurement via encoder 1 p0600 1 Set the KTY temperature sensor type p0601 2 Temperature measurement via PTC The device is connected to the appropriate te...

Page 581: ...osed contact The connection is made at the terminals X41 3 Temp and X41 4 Temp at the Control Interface Module The threshold for changing over to an alarm or fault is 100 Ω Activate motor temperature measurement via Motor Module p0600 11 Set the temperature sensor type bimetal normally closed contact p0601 4 Temperature measurement via PT100 The connection is made at the terminals X41 3 Temp and X...

Page 582: ...TC or bimetallic normally closed contact Once the PTC or the bimetallic normally closed contact responds alarm A07910 is initiated Fault F07011 is triggered once the waiting time defined in p0606 has elapsed Sensor monitoring for wire breakage short circuit A sensor monitoring function for a short circuit in the sensor cable is possible for a PTC and a KTY84 Wire breakage monitoring is possible fo...

Page 583: ...mal motor model cannot fully replace a sensor The thermal model cannot protect the motor if incorrectly installed for increased ambient temperatures or if errors were made in the parameter settings Without temperature sensors thermal motor models are not in a position to identify or take into account the ambient temperatures or the initial motor temperature This can cause motor overheating and so ...

Page 584: ...nding parameters of the expansion are preassigned with the parameter values before activating the expansion Parameters for the following settings Explanation p0612 8 0 p0612 8 1 p0605 p5390 Alarm threshold If the model motor temperature r0632 exceeds the alarm threshold alarm A07012 Drive Motor temperature model 1 3 overtemperature is output p0615 p5391 Fault threshold If the model motor temperatu...

Page 585: ...le even for operation without temperature sensor or with the temperature sensor deactivated p0600 0 The thermal 3 mass model is activated with p0612 1 1 The total motor mass is entered in p0344 The 3 mass model splits up the total motor mass as follows p0617 thermally active iron mass stator laminated cores and frame as a percentage of p0344 p0618 thermally active copper mass stator windings as a ...

Page 586: ...erature response p0614 Thermal resistance adaptation reduction factor p0624 Motor temperature offset PT100 p4100 TM31 temperature evaluation sensor type r4105 CO TM31 temperature evaluation actual value Thermal motor model 1 for permanent magnet synchronous machines r0034 CO Motor utilization r0068 0 CO Absolute value of actual current unsmoothed p0318 Motor stall current p0605 Motor overtemperatu...

Page 587: ...mp_mod stator winding temperature r0633 Mot_temp_mod rotor temperature 9 4 6 Temperature measurement via TM150 option G51 9 4 6 1 Description The Terminal Module 150 TM150 has 6x 4 pole terminals for temperature sensors Temperature sensors can be connected in a 1x2 1x3 or 1x4 wire system In a 2x2 wire system up to 12 input channels can be evaluated 12 input channels can be evaluated in the factory...

Page 588: ...lue of p4100 0 11 Temperature sensor Temperature display range r4105 0 11 0 Evaluation disabled 1 PTC thermistor 50 C or 250 C 2 KTY84 99 C to 250 C 4 Bimetallic NC contact 50 C or 250 C 5 PT100 99 C to 250 C 6 PT1000 99 C to 250 C Measuring the cable resistances When using 2 wire sensors 1x2 2x2 wire systems to increase the measuring accuracy the cable resistance can be measured and saved Procedu...

Page 589: ...n open Temperature measurement with a sensor in 3 wire technology With p4108 0 5 2 you sense the signals from a sensor in 3 wire technology at a 4 wire connection at terminals 3 and 4 The measuring cable is connected at terminal 1 You must short circuit terminals 2 and 4 Temperature measurement with a sensor in 4 wire technology With p4108 0 5 3 you sense the signals from a sensor in 4 wire techno...

Page 590: ...hannel 7 1x3 conductor at terminal X533 p4108 2 2 sensor 1 is at channel 2 1x3 conductor at terminal X534 p4108 3 2 sensor 1 is at channel 3 1x4 conductor at terminal X535 p4108 4 3 sensor 1 is at channel 4 1x2 conductor at terminal X536 p4108 5 0 sensor 1 is at channel 5 9 4 6 4 Forming groups of temperature sensors Using p4111 0 2 temperature channels can be combined to form groups For each grou...

Page 591: ... deactivated Using p4118 0 11 for each channel a hysteresis for the fault alarm thresholds can be set in p4102 0 23 The following applies for the alarm thresholds If the temperature actual value associated with a channel exceeds the set alarm threshold r4105 x p4102 2x the corresponding alarm is output Timer p4103 0 11 is started at the same time The alarm remains until the temperature actual valu...

Page 592: ...on 2x2 wire channel 0 11 9 4 6 7 Parameter p4100 0 11 TM150 sensor type r4101 0 11 TM150 sensor resistance p4102 0 23 TM150 fault threshold alarm threshold p4103 0 11 TM150 delay time r4104 0 23 BO TM150 temperature evaluation status r4105 0 11 CO TM150 temperature actual value p4108 0 5 TM150 terminal block measurement method p4109 0 11 TM150 cable resistance measurement p4110 0 11 TM150 cable re...

Page 593: ...structions 07 2016 A5E03347396A 593 Diagnosis faults and alarms 10 10 1 Chapter content This chapter provides information on the following Notes regarding diagnostic functions that are available and troubleshooting in the case of a fault ...

Page 594: ...0 1 Description of the LEDs on the CU320 2 DP Control Unit LED Color State Description RDY READY OFF The electronic power supply is missing or lies outside the permis sible tolerance range Green Continuous light The component is ready for operation and cyclic DRIVE CLiQ communication is taking place 0 5 Hz flashing light Commissioning reset 2 Hz flashing light Writing to the memory card Red 2 Hz f...

Page 595: ... ment configuration 2 Hz flashing light Cyclic bus communication has been interrupted or could not be established OPT OPTION OFF Electronic power supply missing or outside permissible tolerance range The component is not ready for operation The Option Board is missing or an associated drive object has not been created Green Continuous light Option board is ready 0 5 Hz flashing light Depends on th...

Page 596: ...ontrol Unit is ready for operation see LED RDY Green Continuous light Cyclic communication is taking place 0 5 Hz flashing light Cyclic communication is still not completely running Possible causes The controller is not transferring any setpoints For isochronous operation either none or a faulty Global Control GC has been transferred from the controller Shared Device has been selected and only one...

Page 597: ...IVE CLiQ communi cation is taking place Orange Continuous light DRIVE CLiQ communication is being established Red Continuous light This component has at least one fault Remark The LED is activated irrespective of whether the corresponding messag es have been reconfigured Green red 0 5 Hz flashing light Firmware is being downloaded 2 Hz flashing light Firmware download is complete Waiting for POWER...

Page 598: ...irrespective of whether the corresponding messages have been reconfigured Flashing light 0 5 Hz green red 1 Firmware is being downloaded Flashing light 2 Hz green red 1 Firmware download is complete Waiting for POWER ON Flashing light 2 Hz green orange or red orange 1 Detection of the components via LED is activated p0124 Note Both options depend on the LED status when module recognition is activa...

Page 599: ...espective of whether the corresponding messages have been reconfigured Flashing light 0 5 Hz green red 1 Firmware is being downloaded Flashing light 2 Hz green red 1 Firmware download is complete Waiting for POWER ON Flashing light 2 Hz green orange or red orange 1 Detection of the components via LED is activated p0124 Note Both options depend on the LED status when module recognition is activated...

Page 600: ...activated p0144 Remark Both options depend on the LED status when module recognition is acti vated via p0144 1 OUT 5 V OFF The electronic power supply is missing or lies outside the permissible tolerance range Power supply 5 V Orange Continuous light Electronic power supply for measuring system present Supply voltage 5 V Notice You must ensure that the connected encoder can be operated with a 24 V...

Page 601: ... synchronized with the IRT clock and data is being exchanged Continuous light Task system and MC PLL have synchronized with the IRT clock Table 10 11 Description of the OPT LED on the Control Unit LED Color State Description OPT OFF Electronics power supply is missing or outside permissible tolerance range The CBE20 is defective or not inserted Green Continuous light CBE20 is ready and cyclic comm...

Page 602: ... LED is activated p0154 Remark Both options depend on the LED status when module recognition is acti vated via p0154 1 10 2 2 Diagnostics via parameters All Objects key diagnostic parameters details in List Manual Parameter Name Description r0945 Fault code Displays the fault number Index 0 is the most recent fault last fault to have occurred r0948 Fault time received in milliseconds Displays the ...

Page 603: ...put status This parameter shows the status of the digital inputs under the influ ence of simulation mode of the digital inputs r2054 PROFIBUS status Displays the status of the Profibus interface r8937 PN diagnostics Display to diagnose the cyclic PROFINET connections r9976 0 7 System utilization Displays the system load The individual values computation load and cyclic load are measured over short...

Page 604: ...y diagnostic parameters details in List Manual Parameter Name Description r0002 Drive operating display The value provides information about the current operating status and the conditions necessary to reach the next status r0020 Speed setpoint smoothed Displays the actual smoothed speed velocity setpoint at the input of the speed velocity controller or V f char acteristic after the interpolator r...

Page 605: ...ta set MDS and the effective encoder data sets EDS r0050 CO BO Command Data Set CDS effective Displays the effective command data set CDS r0051 CO BO Drive Data Set DDS effective Effective drive data set DDS display r0056 CO BO Status word closed loop control Displays the status word of the closed loop control r0063 CO Speed actual value Displays the actual speed for speed control and V f control ...

Page 606: ...stic parameters that provide detailed information about individual Basic Line Modules and or Motor Modules for a parallel circuit configuration r7000 to r7252 Special parameters for Basic Line Modules and or Motor Modules con nected in parallel 10 2 3 Indicating and rectifying faults The device features a wide range of functions that protect the drive against damage if a fault occurs faults and al...

Page 607: ...reset automatically when the cause of the alarm has been eliminated 10 3 Overview of warnings and faults If a fault occurs the drive indicates the fault and or alarm Faults and alarms are listed in a fault alarm list together with the following information Fault alarm number Standard drive response Description of the possible cause of the fault alarm Description of the procedure for rectifying the...

Page 608: ...on device and establish the fault 3 Rectify the displayed fault with the help of the appropriate operating instructions provided in Additional Operating Instructions 10 3 2 External fault 1 Causes Fault code F7860 External Fault 1 is triggered by the following optional protection devices in the cabinet unit Temperature sensor for triggering the fault threshold in the Line Harmonics Filter compact ...

Page 609: ... subject to thermal overload thereby activating the thermostat The drive is switched off with OFF2 Remedy The cause of the braking resistor overload must be eliminated and the fault code acknowledged 10 3 4 External fault 3 Causes Fault code F7862 External fault 3 is triggered when the braking unit fitted for options L61 and L62 triggers a fault The drive is switched off with OFF2 Remedy The cause...

Page 610: ...Diagnosis faults and alarms 10 3 Overview of warnings and faults Converter cabinet units 610 Operating Instructions 07 2016 A5E03347396A ...

Page 611: ...vides information on the following Maintenance and servicing procedures that have to be carried out on a regular basis to ensure the availability of the cabinet units Exchanging device components when the unit is serviced Forming the DC link capacitors Upgrading the cabinet unit firmware Loading the new operator panel firmware from the PC ...

Page 612: ...n result in death or serious injury Only open the device after five minutes have elapsed Measure the voltage before starting work on the DCP and DCN DC link terminals DANGER Danger to life due to electric shock from external supply voltages When the external power supply for individual options L50 L55 or the external 230 V AC auxiliary supply is connected dangerous voltages are still present at th...

Page 613: ...ne with the relevant safety regulations The unit must be cleaned using a brush and vacuum cleaner and dry compressed air max 1 bar for areas that cannot be easily reached Ventilation The ventilation openings in the cabinet must never be obstructed The fan must be checked to make sure that it is functioning correctly Cable and screw terminals Cable and screw terminals must be checked regularly to e...

Page 614: ...ctions The following tightening torques apply when tightening current conducting connections DC link connections motor connections busbars lugs and other connections ground connections protective conductor connections steel threaded connections Table 11 1 Tightening torques for screw connections Thread Ground connections protective conductor connections steel threaded connections Aluminum threaded...

Page 615: ... of and secured to the module The telescopic guide support allows the withdrawable device to be adjusted according to the height at which the power blocks are installed Once the mechanical and electrical connections have been removed the power block can be removed from the module whereby the power block is guided and supported by the guide rails on the withdrawable devices Figure 11 1 Installation...

Page 616: ...n a lifting harness in the context of replacement The positions of the crane lifting lugs are illustrated by arrows in the figures below NOTICE Damage to the device due to improper transport Improper transport can subject the power block housing or the busbars to mechanical loads which damage the device When transporting the power blocks use a lifting harness with vertical ropes or chains Do not u...

Page 617: ...Maintenance and servicing 11 3 Maintenance Converter cabinet units Operating Instructions 07 2016 A5E03347396A 617 Figure 11 2 Crane lifting lugs on power block frame size GB GD ...

Page 618: ...cabinet units 618 Operating Instructions 07 2016 A5E03347396A Figure 11 3 Crane lifting lugs on power block frame size JX Note Crane lifting lugs on power block frame size JX On size JX power blocks the front crane lifting lug is located behind the busbar ...

Page 619: ...and components only if you are qualified to do so Take into account that the devices and components are in some cases heavy and top heavy take the necessary precautionary measures The weights of the individual power blocks are listed in the corresponding section 11 4 1 Replacing the filter mats The filter mats must be checked at regular intervals If the mats are too dirty to allow the air supply t...

Page 620: ...nents Converter cabinet units 620 Operating Instructions 07 2016 A5E03347396A 11 4 2 Replacing the Control Interface Module frame size GB GD Replacing the Control Interface Module Figure 11 4 Replacing the Control Interface Module frame size GB GD ...

Page 621: ...rface Module 4 Remove the retaining screws for the Control Interface Module 2 screws When removing the Control Interface Module you have to disconnect 5 additional plugs one after the other 2 at the top 3 below NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the Control Interface Module is removed This can cause the device to fail When remov...

Page 622: ...mponents Converter cabinet units 622 Operating Instructions 07 2016 A5E03347396A 11 4 3 Replacing the Control Interface Module frame size JX Replacing the Control Interface Module Figure 11 5 Replacing the Control Interface Module frame size JX ...

Page 623: ...rface Module 2 screws When removing the Control Interface Module you have to disconnect 5 additional plugs one after the other 2 at the top 3 below NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the Control Interface Module is removed This can cause the device to fail When removing the Control Interface Module ensure that you do not damage ...

Page 624: ...1 4 Replacing components Converter cabinet units 624 Operating Instructions 07 2016 A5E03347396A 11 4 4 Replacing the power block frame sizes GB GD Replacing the power block Figure 11 6 Replacing the power block frame sizes GB GD ...

Page 625: ...out the retaining screws for the IPD card 2 screws and remove the IPD card from plug X45 on the Control Interface Module 7 Remove the mounts for the Control Interface Module 2 nuts and carefully pull out the Control Interface Module When removing the Control Interface Module you have to disconnect 5 additional plugs one after the other 2 at the top 3 below 8 Disconnect the plug for the thermocoupl...

Page 626: ...ightening torques for screw connections must be observed Carefully insert the plug in connections and ensure that they are secure Note Connection clip to the interference suppression capacitor The connection clip to the interference suppression capacitor is mounted on the spare power block together with a yellow warning label Please note the information in Chapter Removing the connection clip to t...

Page 627: ...ng 11 4 Replacing components Converter cabinet units Operating Instructions 07 2016 A5E03347396A 627 11 4 5 Replacing the power block frame size JX Replacing the power block Figure 11 7 Replacing the power block frame size JX ...

Page 628: ...6 Remove the connection for the current transformer and associated PE connection 1 plug 7 Unscrew the two retaining screws for the fan and attach the equipment for assembling the power block at this position You can now remove the power block Note The power block weighs approx 90 kg NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the power b...

Page 629: ... servicing 11 4 Replacing components Converter cabinet units Operating Instructions 07 2016 A5E03347396A 629 11 4 6 Replacing the fan frame sizes GB GD Replacing the fan Figure 11 8 Replacing the fan frame sizes GB GD ...

Page 630: ... steps are numbered in accordance with the numbers in the diagram 1 Remove the retaining screws for the fan 3 screws 2 Disconnect the supply cables 1 x L 1 x N You can now carefully remove the fan NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the fan is removed This can cause the device to fail When removing the fan ensure that you do not ...

Page 631: ... and servicing 11 4 Replacing components Converter cabinet units Operating Instructions 07 2016 A5E03347396A 631 11 4 7 Replacing the fan frame size JX Replacing the fan Figure 11 9 Replacing the fan frame size JX ...

Page 632: ... numbered in accordance with the numbers in the diagram 1 Remove the busbar 8 screws 2 Remove the retaining screws for the fan 3 screws 3 Disconnect the supply cables 1 x L 1 x N You can now carefully remove the fan NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the fan is removed This can cause the device to fail When removing the fan ensu...

Page 633: ...4 Replacing components Converter cabinet units Operating Instructions 07 2016 A5E03347396A 633 11 4 8 Replacing the DC fuses in the Motor Module Replacing the DC fuses Figure 11 10 Replacing the DC fuses Motor Module frame size JX ...

Page 634: ... from the power supply Allow unimpeded access Remove the protective cover Removal steps The removal steps are numbered in accordance with the numbers in the diagram 1 Release the DC connections at DCP and DCN 4 screws each 2 Remove nuts 8 screws 3 Remove the retaining screws for the connection plate of the housing 4 screws and remove the connection plate 4 Remove the retaining screw for the fuse i...

Page 635: ...fied in the table Tightening torques for screw connections must be observed 11 4 9 Replacing cylindrical fuses The following fuses are cylindrical fuses Fan fuses T1 F10 T1 F11 Fuses for auxiliary power supply F11 F12 Fuse for the internal 230 V AC supply F21 Figure 11 11 Fuse holder Article numbers for replacing fuses that have blown can be found in the spare parts list Note Removing fault causes...

Page 636: ...uses low voltage high breaking capacity fuses also called knife fuses are used for example in the on off switches of the power supplies Figure 11 12 NH fuse Preparatory steps Keep the safety equipment close at hand NH fuse puller with forearm protection for NH fuse links Observe the national safety regulations Figure 11 13 NH fuse puller with forearm protection for NH fuses ...

Page 637: ... or serious injury Do not remove the cover shock protection over the line connections 3 Locate the LV HRC fuse puller with forearm protection for LV HRC fuse links over the fuse 4 Withdraw the defective fuse NOTICE Device failure after a LV HRC fuse trips The neighboring LV HRC fuses may also become damaged if a LV HRC fuse ruptures Failure to replace all fuses at the same time can cause the devic...

Page 638: ...the new operator panel 7 Carry out any other work by reversing the sequence 11 4 12 Replacing the Backup Battery for the Cabinet Operator Panel Table 11 2 Technical specifications of the backup battery Type CR2032 3 V lithium battery Manufacturer Maxell Sony Panasonic Nominal capacity 220 mAh Self discharge at 20 C 1 year Service life in backup mode 1 year at 70 C 1 5 years at 20 C Service life in...

Page 639: ...ote Time for replacing the battery The battery must be replaced within one minute to ensure that no AOP settings are lost Figure 11 14 Replacing the backup battery for the cabinet operator panel Note Battery disposal The battery must be disposed of in accordance with the applicable country specific guidelines and regulations ...

Page 640: ...two years Note Storage period It is important that the storage period is calculated from the date of manufacture and not from the date that the equipment was shipped Procedure The DC link capacitors are re formed by applying the rated voltage without load for at least 30 minutes at room temperature Operation via PROFIBUS Set bit 3 of control word 1 operation enable permanently to 0 Switch on the c...

Page 641: ... Interface Module with different firmware data was installed When connecting up DRIVE CLiQ cables connections were interchanged Automatic firmware update A firmware update for the replaced DRIVE CLiQ component may run automatically after switching on the electronics The following LEDs will flash slowly to indicate that an automatic firmware update is in progress the RDY LED on the Control Unit ora...

Page 642: ...e sequence 1 During an automatic firmware update the RDY LED on the Control Unit flashes slowly orange 0 5 Hz 2 The firmware update is performed on each DRIVE CLiQ component as needed during the update process an LED for the respective component flashes slowly green red 0 5 Hz 3 Once the firmware update for a specific DRIVE CLiQ component is complete the LED for that component will flash quickly g...

Page 643: ...tically on the operator panel and the following dialog screen will appear Figure 11 15 Dialog screen loading firmware If the firmware cannot be loaded successfully it can be loaded using the following manual method The load program LOAD_AOP30 and the firmware file can be found on the customer DVD Loading the firmware 1 Establish the RS232 connection from the PC to the AOP30 2 Provide the supply vo...

Page 644: ...Maintenance and servicing 11 8 Load the new operator panel firmware from the PC Converter cabinet units 644 Operating Instructions 07 2016 A5E03347396A ...

Page 645: ...5 Technical specifications 12 12 1 Chapter content This chapter provides information on the following General and specific technical specifications for the devices Information on restrictions that apply when the devices are used in unfavorable ambient conditions derating ...

Page 646: ...three section base plates for cable entry Paint finish RAL 7035 indoor requirements Compliance with standards Standards EN 60146 1 EN 61800 2 EN 61800 3 EN 61800 5 1 EN 60204 1 EN 60529 2 CE mark In accordance with EMC Directive No 2014 30 EU and Low Voltage Directive No 2014 35 EU and Machinery Directive No 2006 42 EC RI suppression In accordance with the EMC product standard for variable speed d...

Page 647: ...nt temperature of 40 C and installation altitudes up to 2000 m above sea level The output current must be reduced if the cabinet devices are operated at ambient temperatures above 40 C Ambient temperatures above 50 C are not permissible The following tables specify the permissible output current as a function of the ambient temperature for the different degrees of protection Table 12 2 Current der...

Page 648: ... be offset to compensate and are taken into account in the tables The following tables specify the permissible output currents as a function of installation altitude and ambient temperature for the different degrees of protection The specified values already include a permitted correction in respect of installation altitude and ambient temperatures less than 40 C incoming air temperature at the in...

Page 649: ...ges according to IEC 61800 5 1 This drops overvoltage category III to overvoltage category II thereby reducing the requirements for insulation capacity of the air Additional voltage derating reduction of the input voltage is not required if the following framework conditions are observed The isolating transformer must be fed from a low voltage or medium voltage network and must not be power direct...

Page 650: ... the output current as a function of the pulse frequency Article no Type rating Output current at 1 25 kHz Derating factor at the pulse frequency 6SL3710 kW A 2 kHz 2 5 kHz 4 kHz 5 kHz 7 5 kHz Supply voltage 3 AC 660 690 V 2GH41 8EA3 1750 1740 92 87 67 55 33 2GH42 0EA3 1950 1940 91 86 64 50 30 2GH42 2EA3 2150 2150 87 79 55 40 25 2GH42 4EA3 2400 2390 87 79 55 40 25 2GH42 7EA3 2700 2685 91 86 64 50 ...

Page 651: ...erefore be used as a basis for the required load The overloads apply under the precondition that the converter is operated at its base load current before and after the overload a duty cycle duration of 300 s is used as a basis here Low overload The base load current for low overload IL is based on a load duty cycle of 110 for 60 s or 150 for 10 s Figure 12 1 Low overload High overload The base lo...

Page 652: ... by impermissible cable temperatures The improper laying of cables can produce short circuits caused by damage of the insulation that result from excessive temperatures When the conditions differ from the above stated cable routing cable grouping ambient temperature the following instructions for routing the cables must be taken into account The required cable cross section depends on the amperage...

Page 653: ...47 63 24 20 4 28 8 Power loss kW 35 38 40 Cooling air requirement m3 s 3 67 3 67 3 67 Sound pressure level LpA 1 m at 50 60 Hz dB A 75 78 75 78 75 78 Line connection Recommended IEC 4 maximum IEC Fixing screw mm2 mm2 Per sub cabinet 4 x 150 8 x 240 M12 4 holes Per sub cabinet 4 x 150 8 x 240 M12 4 holes Per sub cabinet 4 x 150 8 x 240 M12 4 holes Motor connection Recommended IEC 5 maximum IEC Fixi...

Page 654: ... 85 2 x 85 Minimum short circuit current 7 A 2 x 1800 2 x 2000 2 x 2300 1 Rated output of a typical 6 pole standard induction motor based on IL or IH at 690 V 3 AC 50 Hz 2 The base load current IL is based on a duty cycle of 110 for 60 s or 150 for 10 s with a duty cycle duration of 300 s see Overload capability 3 The base load current IH is based on a duty cycle of 150 for 60 s or 160 for 10 s wi...

Page 655: ...78 Line connection Recommended IEC 4 maximum IEC Fixing screw mm2 mm2 Per sub cabinet 4 x 150 8 x 240 M12 4 holes Per sub cabinet 4 x 150 8 x 240 M12 4 holes Motor connection Recommended IEC 5 maximum IEC Fixing screw mm2 mm2 Per sub cabinet 3 x 185 6 x 240 M12 3 holes Per sub cabinet 3 x 185 6 x 240 M12 3 holes Protective conductor connection Fixing screw Per sub cabinet M12 18 holes Per sub cabi...

Page 656: ...cycle of 110 for 60 s or 150 for 10 s with a duty cycle duration of 300 s see Overload capability 3 The base load current IH is based on a duty cycle of 150 for 60 s or 160 for 10 s with a duty cycle duration of 300 s see Overload capability 4 The current values given here are based on the rated output current 5 The recommendations for the North American market in AWG or MCM must be taken from the...

Page 657: ...ctor connector BO Binector output C C Capacitance CAN Serial bus system CB Communication board CDS Command data set CI Connector input COM Center contact on a changeover contact CU Control Unit D DC Direct current DDS Drive data set DI Digital input DI DO Digital input output bidirectional DO Digital output E EMC Electromagnetic compatibility EN European standard ESD Electrostatic devices F F Faul...

Page 658: ...ates of America NO Normally open contact P p Adjustable parameter PDS Power unit data set PE Protective earth PROFIBUS Serial data bus PTC Positive temperature coefficient R r Visualization parameter read only RAM Read and write memory RFG Ramp function generator RS 232 Serial interface RS 485 Standard Describes the physical characteristics of a digital serial inter face S SI Safety Integrated STW...

Page 659: ...erature alarm threshold Vector 120 120 C Vector p0605 Motor overtemperature fault thresh old Vector 155 155 C Vector p0606 Motor overtemperature timer Vector 0 0 s Vector p0610 Response to motor overtemperature condition Vector 12 Messages no reduction of I_max temperature saved Vector p0700 0 Macro binector input BI Vector 70005 PROFIdrive Vector p0864 BI Infeed operation Vector 1 Vector p1000 0 ...

Page 660: ... 1 Vector r2139 3 Fault Vector p2080 4 BI PROFIBUS send status word 1 Vector r0899 4 No OFF2 Vector p2080 5 BI PROFIBUS send status word 1 Vector r0899 5 No OFF3 Vector p2080 6 BI PROFIBUS send status word 1 Vector r0899 6 Switching on inhibited Vector p2080 7 BI PROFIBUS send status word 1 Vector r2139 7 Alarm active Vector p2080 8 BI PROFIBUS send status word 1 Vector r2197 7 No setpoint actual ...

Page 661: ...face as the default command source Table A 2 Parameter macro p0700 5 PROFIdrive Sink Source Parameters Description DO Parameters Description DO p0840 0 ON OFF1 Vector r2090 0 PZD 1 bit 0 Vector p0844 0 No OFF2_1 Vector r2090 1 PZD 1 bit 1 Vector p0845 0 No OFF2_2 Vector r0722 3 CU DI3 CU p0848 0 No OFF3_1 Vector r2090 2 PZD 1 bit 2 Vector p0849 0 No OFF3_2 Vector r0722 2 CU DI2 CU p0806 Inhibit LO...

Page 662: ...t inverted p0728 12 Set DI DO12 input or output CU 1 Output p0743 DI DO13 CU r0899 6 Switching on inhibited Vector p0748 13 Invert DI DO13 CU 1 Inverted p0728 13 Set DI DO13 input or output CU 1 Output p0744 DI DO14 CU 1 24 V CU p0748 14 Invert DI DO14 CU 0 Not inverted p0728 14 Set DI DO14 input or output CU 1 Output p0745 DI DO15 CU r2138 7 Ack fault Vector p0748 15 Invert DI DO15 CU 0 Not inver...

Page 663: ...4022 1 TM31 DI1 TM31 p1021 FSW bit 1 Vector r4022 2 TM31 DI2 TM31 p1035 MOP raise Vector r4022 1 TM31 DI1 TM31 p1036 MOP lower Vector r4022 2 TM31 DI2 TM31 p1113 Direction of rotation reversal Vector 0 TM31 p1140 Enable RFG Vector 1 Vector p1141 Start RFG Vector 1 Vector p1142 Enable nsetp Vector 1 Vector p2103 Acknowledge fault 1 Vector 0 Vector p2104 Acknowledge fault 2 Vector r4022 3 TM31 DI3 T...

Page 664: ...14 Set DI DO14 input or output CU 1 Output p0745 DI DO15 CU r2138 7 Ack fault Vector p0748 15 Invert DI DO15 CU 0 Not inverted p0728 15 Set DI DO15 input or output CU 1 Output p2103 Acknowledge fault 1 TM31 0 TM31 p2104 Acknowledge fault 2 TM31 r4022 3 TM31 DI3 TM31 p4030 DO0 TM31 r0899 11 Pulses enabled Vector p4031 DO1 TM31 r2139 3 Fault Vector p4048 1 Invert DO1 TM31 1 Inverted p4038 DO8 TM31 r...

Page 665: ...TM31 p1021 FSW bit 1 Vector r4022 2 TM31 DI2 TM31 p1035 MOP raise Vector r4022 1 TM31 DI1 TM31 p1036 MOP lower Vector r4022 2 TM31 DI2 TM31 p1113 Direction of rotation reversal Vector r4022 6 TM31 DI6 TM31 p1140 Enable RFG Vector 1 Vector p1141 Start RFG Vector 1 Vector p1142 Enable nsetp Vector 1 Vector p2103 Acknowledge fault 1 Vector 0 Vector p2104 Acknowledge fault 2 Vector r4022 3 TM31 DI3 TM...

Page 666: ...14 Set DI DO14 input or output CU 1 Output p0745 DI DO15 CU r2138 7 Ack fault Vector p0748 15 Invert DI DO15 CU 0 Not inverted p0728 15 Set DI DO15 input or output CU 1 Output p2103 Acknowledge fault 1 TM31 0 TM31 p2104 Acknowledge fault 2 TM31 r4022 3 TM31 DI3 TM31 p4030 DO0 TM31 r0899 11 Pulses enabled Vector p4031 DO1 TM31 r2139 3 Fault Vector p4048 1 Invert DO1 TM31 1 Inverted p4038 DO8 TM31 r...

Page 667: ...bit 0 Vector 0 Vector p1021 FSW bit 1 Vector 0 Vector p1035 MOP raise Vector 0 Vector p1036 MOP lower Vector 0 Vector p1113 Direction of rotation reversal Vector 0 Assignment with p0922 20 Vector p1140 Enable RFG Vector 1 Assignment with p0922 20 Vector p1141 Start RFG Vector 1 Assignment with p0922 20 Vector p1142 Enable nsetp Vector 1 Assignment with p0922 20 Vector p2103 Acknowledge fault_1 Vec...

Page 668: ...1 24 V CU p0748 14 Invert DI DO14 CU 0 Not inverted p0728 14 Set DI DO14 input or output CU 1 Output p0745 DI DO15 CU r2138 7 Ack fault Vector p0748 15 Invert DI DO15 CU 0 Not inverted p0728 15 Set DI DO15 input or output CU 1 Output p2103 Acknowledge fault 1 TM31 0 TM31 p2104 Acknowledge fault 2 TM31 0 TM31 p4030 DO0 TM31 0 Vector p4031 DO1 TM31 0 Vector p4038 DO8 TM31 0 Vector p4028 8 Set DI DO8...

Page 669: ...tomer terminal block TM31 as the setpoint source Table A 7 Parameter macro p1000 2 TM31 terminals Sink Source Parameter Description DO Parameter Description DO p1070 Main setpoint Vector r4055 AI0 TM31 TM31 p1071 Main setpoint scaling Vector 1 100 Vector p1075 Supplementary setpoint Vector 0 Vector p1076 Supplementary setpoint scaling Vector 1 100 Vector Parameter macro p1000 3 Motorized potentiom...

Page 670: ... set the fixed setpoint as the setpoint source Table A 9 Parameter macro p1000 4 Fixed setpoint Sink Source Parameters Description DO Parameters Description DO p1070 Main setpoint Vector r1024 Active fixed setpoint Vector p1071 Main setpoint scaling Vector 1 100 Vector p1075 Supplementary setpoint Vector 0 Vector p1076 Supplementary setpoint scaling Vector 1 100 Vector ...

Page 671: ...ng the basic parameters 249 Entering the encoder data 247 Motor identification 251 Selecting the motor type 245 Basic information BICO technology 269 Binector input BI 270 Binector output BO 270 Command data set CDS 264 Connector input CI 270 Connector output CO 270 Copy motor data set MDS 268 Copying the command data set CDS 268 Copying the drive data set DDS 268 Data sets 264 Drive data set DDS ...

Page 672: ...US 349 Crane transport aids 49 Removal 49 CU320 2 DP 94 CU320 2 PN 179 CU320 2 PN Control Unit 179 Current controller adaptation 465 Current setpoint filters 464 Customer terminal block 109 Customer terminal block TM31 option G60 166 Cyclic communication 318 D Data sets 264 Data transfer PROFINET 360 Date of manufacture 34 DC braking 508 DC fuses Frame size JX replacement 633 DCC 28 417 DDS drive ...

Page 673: ...t network 395 Make the communication settings 385 Extended brake control 561 Extended monitoring functions 566 External alarm 1 608 External fault 1 608 External fault 2 609 External fault 3 609 External supply 92 F F7860 External fault 1 608 F7861 External fault 2 609 F7862 External fault 3 609 Factory setting 254 Fan Frame size GB GD replacement 629 Frame size JX replacement 631 Fan voltage adju...

Page 674: ...36 KTY 582 L L07 119 L10 121 L19 123 L21 125 L45 126 L50 127 L55 128 L57 129 L59 131 L60 132 L62 133 L83 140 L84 140 L86 141 L87 142 Load monitoring 566 LOCAL REMOTE key 306 Lock AOP LOCAL Mode 310 Low overload 651 M M21 56 M23 57 M43 57 M54 57 Maintenance 613 614 Maintenance and servicing 611 MBAP 403 MDS motor data set 267 Copy 268 Mechanical installation Checklist 42 Memory card Slot 107 190 Me...

Page 675: ...on B03 194 Separate 24 V DC power supply option B02 194 NAMUR terminal block option B00 192 NH fuse Replacement 636 O OFF Key 307 ON Key 307 Online operation with STARTER 352 Open actual speed value 458 Operating hours counters 516 Operation on a non grounded system 89 Operation screen 291 Operator input inhibit parameters inhibit key 311 Operator panel 240 Overview 289 Option K95 179 Option M90 c...

Page 676: ... 28 R Ramp function generator 424 Ramp function generator tracking 425 Rating plate Date of manufacture 34 Real time communication 357 Reference model 452 Relay outputs 118 Replacement Automatic firmware update 641 Control Interface Module frame size GB GD 620 Control Interface Module frame size JX 622 Crane lifting lugs 616 DC fuses frame size JX 633 Error messages 641 Fan frame size JX 631 Fan f...

Page 677: ...96 Access point 232 Commissioning 199 Creating a project 199 DEVICE 233 Installation 198 Online operation via PROFINET 352 S7ONLINE 233 Target device selection 232 Transferring the drive project 233 User interface 198 STARTER via Ethernet 234 Parameter 239 Setting the IP Address of the drive 236 Setting the IP address of the PG PC interface 235 Stationary measurement 477 Storage 40 Switching betwe...

Page 678: ...rol 428 Ungrounded system 89 Unit changeover 520 Unpacking 46 V Vdc control 487 Vdc_max control 490 Vdc_min control 488 Vector control sensorless 438 with encoder 445 Vector speed torque control with without encoder 437 Voltage boost 431 at startup 433 During acceleration 433 Permanent 432 VSM10 165 VSM10 Voltage Sensing Module option K51 165 W Web server 541 Login 544 Logout 545 Start page 544 Us...

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Siemens SINAMICS G150, Operating Instructions Manual

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