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Siemens SIMODRIVE 611-D, Installation Manual

The Siemens SIMODRIVE 611-D installation manual is a comprehensive guide for seamlessly integrating this powerful product into your system. Available for free download from our website, this essential manual provides step-by-step instructions and valuable insights to ensure a smooth setup process.

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SINUMERIK 840C
SIMODRIVE 611-D

Installation Guide

09.2001 Edition

Installation Lists

Service Documentation

Summary of Contents for SIMODRIVE 611-D

Page 1: ...SINUMERIK 840C SIMODRIVE 611 D Installation Guide 09 2001 Edition Installation Lists Service Documentation ...

Page 2: ......

Page 3: ...RIVE 611 D Installation Lists Installation Guide Valid for Control SINUMERIK 840C CE Standard Export Version Drive SIMODRIVE 611 D Software Version Software Version 1 x 2 x 3 x 1 x 4 x 2 x 5 x 3 x 6 x 4 x 09 2001 Edition ...

Page 4: ...is publication agree with the hardware and software described herein The information given in this publication is reviewed at regular intervals and any corrections that might be necessary are made in the subsequent printings Suggestions for improvement are welcome at all times Subject to change without prior notice Siemens Aktiengesellschaft For more information refer to the Internet http www ad s...

Page 5: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 6: ... a a a a a a a a a a a a a a a a a a a a a WARNING This warning notice means that loss of life severe personal injury or substantial material damage can result if the appropriate precautions are not taken a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 7: ...NC Drive Machine Data 1 PLC Machine Data 2 Cycles Machine Data 3 NC Setting Data 4 PLC Interface 5 Startup Flowcharts 6 ...

Page 8: ...fic MD 1 44 1 10 2 Axis specific MD 1 47 1 10 3 MD bits for collision detection 1 49 1 10 4 MDs for flexible memory configuration 1 50 1 11 611A drive machine data 1 52 1 11 1 611A drive machine data MSD SW 3 1 52 1 11 2 611D drive machine data FDD SW3 1 62 1 11 3 611D drive machine data FDD MSD as from SW 4 1 66 1 11 4 FDD MSD specific diagnostics service MD as from SW 4 1 77 1 11 5 Servo service...

Page 9: ...3 Axis specific 611 D signals DB 29 5 35 5 3 3 M signals decoded according to list DB 30 5 36 5 3 4 Spindle specific signals DB31 5 37 5 3 4 1 Signals from spindle 5 37 5 3 4 2 Spindle specific GI signals 5 37 5 3 4 3 Signals to spindle 5 38 5 3 4 4 Spindle specific GI signals to spindle 5 38 5 3 4 5 Spindle specific 611 D signals 5 39 5 3 5 Axis specific signals DB 32 5 40 5 3 6 Data transfer PLC...

Page 10: ...e or replacement of the central service board 6 1 6 2 Saving the PLC program on the hard disk of the MMC 6 3 6 3 Saving on or loading from the hard disk MMC 6 4 6 4 Data transfer NC PC 6 5 6 5 Loading the archive file from an external PC to the NC 6 7 ...

Page 11: ...0 to 6999 Leadscrew error compensation bits Compensation flags 9000 to 9299 Channel specific MD bits 2 Channel bits 2 11000 to 17969 Axis specific MD 2 Axial data 2 18000 to 18599 Axis specific MD bits 2 Axial bits 2 20400 to 20449 MDs for multi channel display Channel memory 2400 to 3944 MDs for parameter set changeover dynam software limit switch Collision detection 6000 to 62029 MDs for flexibl...

Page 12: ... of TO parameters 10 32 14 First password protected R parameter 0 999 1299 15 Last password protected R parameter 0 999 1299 16 First keyswitch protected R parameter 0 999 1299 17 Last keyswitch protected R parameter 0 999 1299 18 Zero offset group L960 1 10 20 Basic angle for nutating head 0 180000 IS 10 3 degrees 23 Number of buffer pairs CP 231 16 16 24 Number of buffer pairs CP 315 1 16 16 25 ...

Page 13: ...1 3 2 150 102 4 4 150 103 5 6 150 104 6 8 150 105 7 10 150 106 8 20 150 107 9 30 150 108 10 40 150 109 11 50 150 110 12 60 150 111 13 70 150 112 14 75 150 113 15 80 150 114 16 85 150 115 17 90 150 116 18 95 150 117 19 100 150 118 20 105 150 119 21 110 150 120 22 115 150 121 23 120 150 122 24 0 150 123 25 0 150 124 26 0 150 125 27 0 150 126 28 0 150 127 29 0 150 128 30 0 150 Siemens AG 1992 All Rig...

Page 14: ...50 137 7 80 150 138 8 85 150 139 9 90 150 140 10 95 150 141 11 100 150 142 12 105 150 143 13 110 150 144 14 115 150 145 15 120 150 146 16 120 150 147 Rapid override switch position 1 1 100 148 2 10 100 149 3 50 100 150 4 100 100 151 5 0 100 152 6 0 100 153 7 0 100 154 8 0 100 155 Position controller basic cycle 4 40 Multiple of the drive s basic cycle 156 Switch off delay Controller enable 200 100...

Page 15: ... 0 809 214 4 0 809 228 User menu for MDA 0 1000 229 User menu for JOG 0 1000 230 User menu for TEACH IN 0 1000 231 User menu for AUTOMATIC 0 1000 232 User menu for JOG REFPOINT 0 1000 250 Change of language 1 0 1 260 M function C axis ON 1 9999 261 M function C axis OFF 1 9999 300 Tool allowance for protection zone adjustment 0 9999 9999 IS 310 2 Output byte to user interface 0 94 999 3 311 2 Outp...

Page 16: ... of IPO cycle 334 Deadtime compensation dwell spindle setpoint 2 450 16 000 of IPO cycle 335 Min reduction factor velocity limitation FA warning threshold 3 100 100 336 Velocity increase factor velocity linitation FA warning threshold 3 0 1000 0 01 337 2nd MCS displacement in X coordinates 3 0 9999 9999 IS units 338 2nd MCS displacement in Y coordinates 3 550 16 000 IS units 339 2nd MCS displaceme...

Page 17: ...99999 IS units 737 Parameter 8 0 99999999 IS units 738 Minimum speed for TRANSMIT 10 99999999 IS units IPO cycle 739 Axis with constant cutting speed 0 30 Number of the axis for G96 740 2nd transformation param 1 0 99999999 IS units 750 3rd transformation param 1 0 99999999 IS units 760 4th transformation param 1 0 99999999 IS units 770 5th transformation param 1 0 99999999 IS units 780 6th transf...

Page 18: ... axis No 4 0 9 884 Leading axis No 5 0 9 885 Following axis No 5 0 9 886 Leading axis No 6 0 9 887 Following axis No 6 0 9 888 Leading axis No 7 0 9 889 Following axis No 7 0 9 890 Leading axis No 8 0 9 891 Following axis No 8 0 9 892 Leading axis No 9 0 9 893 Following axis No 9 0 9 894 Leading axis No 10 0 9 895 Following axis No 10 0 9 896 Leading axis No 11 0 9 897 Following axis No 11 0 9 898...

Page 19: ...nitial setting 12th G group M 94 T 95 97 120 Initial setting 15th G group 150 159 122 Initial setting 25th G group 3 450 451 130 Device type for execution from external 0 0 5 132 Device number for execution from external 0 0 134 Cycle number on program start 4 0 9 999 136 Cycle number on program end 4 0 9 999 140 Initial setting of 6th G group 2 54 57 142 Initial setting of tool offset block 2 0 8...

Page 20: ... 228 1st software limit switch minus 99999999 99999999 MS units 232 2nd software limit switch plus 99999999 99999999 MS units 236 2nd software limit switch minus 99999999 99999999 MS units 240 Reference point value 0 99999999 MS units 244 Reference point offset 0 99999999 MS units 252 Servo gain factor 1666 10000 80 000 6 0 01 s 1 256 Scaling max velocity 10000 99999999 mm min inch min deg min 260...

Page 21: ... approach velocity 10000 99999999 IS 1000 units min 300 Incremental velocity 500 99999999 IS 1000 units min 304 Interpolation parameter name T M 1 2 3 3040 1 3041 3 3042 0 3640 1 3041 2 3042 3 3 308 Cut off frequency C encoder 200 16000 kHz 312 Feedforward factor 0 1000 0 1 316 Reference pointer compensation plus 0 249 MD offset 320 Reference pointer compensation minus 0 249 MD offset 324 Distance...

Page 22: ...368 v Traversing path var increment weighting 2 16000 99999999 2 MS 372 Delay zero speed control 200 1000 ms 376 Acceleration with controlled emergency retraction G425 SW 6 and higher 0 99 999 999 IS 10 000 units s2 384 Setpoint output 1 4 0 0 05120000 15001000 30001000 ANALOG DIGITAL DIGITAL 3840 2 3 Setpoint on digital drive 3 0 3840 4 5 SPC HMS setpoint output 3 0 12 3840 6 7 Drive servo loop m...

Page 23: ...tage 1 500 99999 rev min 1 404 gear stage 2 1000 99999 rev min 1 405 gear stage 3 4000 99999 rev min 1 406 gear stage 4 4000 99999 rev min 1 407 gear stage 5 4000 99999 rev min 1 408 gear stage 6 4000 99999 rev min 1 409 gear stage 7 4000 99999 rev min 1 410 gear stage 8 4000 99999 rev min 1 411 Min speed for gear stage 1 50 99999 rev min 1 412 gear stage 2 500 99999 rev min 1 413 gear stage 3 100...

Page 24: ...stage 6 800 50000 1 ms 425 gear stage 7 800 50000 1 ms 426 gear stage 8 800 50000 1 ms 427 Creep speed M19 gear stage 1 100 1500 16 000 4 rev min 1 428 gear stage 2 100 1500 16 000 4 rev min 1 429 gear stage 3 100 1500 16 000 4 rev min 1 430 gear stage 4 100 1500 16 000 4 rev min 1 431 gear stage 5 100 1500 16 000 4 rev min 1 432 gear stage 6 100 1500 16 000 4 rev min 1 433 gear stage 7 100 1500 1...

Page 25: ... Position limit for M19 2000 720000 MS units 444 Tolerance of spindle speed 10 100 445 Tolerance max spindle speed 10 100 446 Tolerance zero speed 100 10 000 4 16000 0 01 447 Switch off delay controller enable 1000 16000 ms 448 Lowest set spindle speed 3 16000 rev min 1 449 Desired speed 50 99999 rev min 1 450 Set oscillation speed 2 3 50 50 1000 10000 0 01 of max motor speed 451 Max spindle speed...

Page 26: ...ency of spindle encoder 200 16000 kHz 465 Feedforward factor 0 1000 0 1 466 Position controller clock spindle 1 64 Multiple of position controller s basic clock frequency 467 Time constant for feedforward control 0 9999 1000 4 0 1 ms 468 Normalization max set 2 rev min 3 10000 10000 9000 4 32000 20000 32000 4 mV 0 01 of max motor speed 469 Factor for gain changeover 100 16000 478 Acceleration time...

Page 27: ...89 D component compensatory controller 3 0 16000 1 490 Time constant parallel model3 6000 16000 0 01 ms 491 Tolerance band for synchonism fine 3 40 16000 999999995 MS 1 units 492 Tolerance band for synchonism coarse 3 100 16000 999999995 MS 1 units 493 Emergency retraction threshold 3 400 16000 MS 1 units 494 Warning threshold nmax and amax 3 90 100 495 Delay controlled follow up 3 16000 16000 1 4...

Page 28: ... Incr dim hand wheel DRF Zero offset TO wear 6 5012 Do not delete workpc name on PLC progr selection 2 Writing of machine data disabled by Sign change handwheel 2 from SW 6 3 Sign change handwheel 1 from SW 6 3 5013 Circle program ming Polar coordinates programming Feed not related to contour M and S add extens for spindle at PLC Tapping without encoder G63 without delay 5014 Tool radius compensa ...

Page 29: ...ignal from UPS power failure CSB input 4 signal from UPS power failure CSB input 3 signal from UPS power failure CSB input 2 signal from UPS power failure CSB input 1 signal from UPS power failure CSB input 0 signal from UPS power failure 5038 Declaration of PLC up to SW 3 5039 Display PLC config up to SW 3 5040 5041 5042 5043 5044 5051 Cycle setting data 5052 F62 pro gramming from SW 6 3 Progr pr...

Page 30: ...eal axis 2nd transformation block 3rd real axis 2nd transformation block 5th real axis 2nd transformation block 3rd real axis 3rd transformation block 4th real axis 3rd transformation block Channel number of transformation 3rd transformation block 2nd real axis 2nd transformation block 2nd fictitious axis 2nd transformation block 1st fictitious axis 2nd transformation block 3rd fictitious axis 2nd...

Page 31: ...nal via computer link Logical node receiver for execution from external via computer link Logical node receiver for execution from external via computer link Logical node receiver for execution from external via computer link Ethernet address byte 5 computer link Ethernet address byte 4 computer link Ethernet address byte 6 computer link Ethernet address byte 3 computer link MDs for later expansio...

Page 32: ...am view from SW 6 3 Suppression of alarm 3265 from SW 6 03 57 Name of default workpiece from SW 5 8 MD891 7 MD889 6 MD887 5 MD885 4 MD883 3 MD881 2 MD879 1 MD877 12 MD899 11 MD897 10 MD895 9 MD893 8 MD891 7 MD889 6 MD887 5 MD885 4 MD883 3 MD881 2 MD879 1 MD877 G 158 G 157 G 159 G 155 G 156 G 153 G 154 G 151 Def of traversing motion couple axis no G 152 Definition of traversing motion of traversing...

Page 33: ...197 Display M active 5198 Block definition from PLC 2 Extended overstore 2 Jerk IPO Ref point synchron via G74 5199 Display PLC mes sage text 1 R parameter extension 1 _______ 1 Up to SW 2 2 SW 4 and higher Siemens AG 1992 All Rights Reserved 6FC5197 AA60 1 23 SINUMERIK 840C IA ...

Page 34: ... 5012 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5013 1 1 0 0 0 0 0 0 1 1 0 0 0 0 0 0 5014 1 0 1 0 0 0 0 0 1 0 1 0 0 0 0 1 5015 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 5016 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5018 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5019 0 0 0 0 0 0 1 1 0 0 0 0 0 0 1 1 5021 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5022 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5024 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5025 0 0 1 0 0 0 0 0 0 0 1 0 ...

Page 35: ...0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5082 to 5089 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5090 5091 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5092 to 5099 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5100 5101 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5102 to 5109 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1...

Page 36: ... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5147 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5148 0 1 0 0 0 1 1 0 0 1 0 0 0 1 1 0 5149 0 1 0 0 1 1 0 0 0 1 0 0 1 1 0 0 5150 0 1 0 1 0 0 1 0 0 1 0 1 0 0 1 0 5151 0 1 0 1 1 1 1 1 0 1 0 1 1 1 1 1 5152 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 5153 to 5158 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5159 to 5182 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0...

Page 37: ...writing position permitted Change link factor permitted Reconfig uration permitted Spindle may be following spindle 526 1 Synchroni zation in tooth pitch Block change after synchroniza tion reached Suppression of acceleration limitation Block change with synchronism fine 527 1 TO included in calc Include programmed zero offset G58 G59 Include external ZO in calc Calculate settable ZO G54 G57 Inclu...

Page 38: ... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5230 to 5235 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5240 to 5245 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 0 5250 to 5255 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5260 to 5265 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5270 to 5275 0 0 0 0 0 0 0 0 0 0 0 ...

Page 39: ...functs on bl search 548 550 552 554 558 Additional axes after block search Name of ordinate perpendicular axis coding as for axis definition Name of applicate vertical axis coding as for axis definition Number of axis with constant cutting speed G96 Auxiliary functions which are output immediately on block search and not collected Name of abscissa horizontal axis coding as for axis definition Fast...

Page 40: ...0 0 0 0 0 0 0 0 0 0 0 5460 to 5465 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5480 to 5485 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5500 to 5505 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 5520 to 5525 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 5540 to 5545 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0...

Page 41: ...6 6 as fr SW 4 5 as fr SW 4 4 3 2 1 580 584 Dynamic SW limit switch with following axes from SW 6 Initial setting of simultn axis as from SW 4 588 1 Switch over output bit 7 on emerg retraction Switch over output bit 6 on emerg retraction Switch over output bit 5 on emerg retraction Switch over output bit 4 on emerg retraction Switch over output bit 3 on emerg retraction Switch over output bit 2 o...

Page 42: ... 0 0 0 0 0 0 0 0 0 0 0 5643 to 5669 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5680 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5681 0 0 0 0 0 0 0 1 0 0 0 0 0 0 1 0 5682 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 5683 to 5709 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5720 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1 0 5721 to 5749 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ...

Page 43: ... 0 7 6 5 4 3 2 1 0 5880 to 5909 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5920 to 5949 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5960 to 5999 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Siemens AG 1992 All Rights Reserved 6FC5197 AA60 1 33 SINUMERIK 840C IA ...

Page 44: ...es no 6248 yes no yes no yes no yes no 6249 yes no yes no yes no yes no C point 4 C point 3 C point 2 C point 1 C point 8 C point 7 C point 6 C point 5 C point 12 C point 11 C point 10 C point 9 C point 996 C point 995 C point 994 C point 993 C point 1000 C point 999 C point 998 C point 997 bit 0 negative compensation bit 1 positive compensation no bit 0 no compensation yes bit 1 compensation 1 34...

Page 45: ...9143 Channel with FIFO 1 916 2 Toggle output bit 7 on emergency retract Toggle output bit 6 on emergency retract Toggle output bit 5 on emergency retract Toggle output bit 4 on emergency retract Toggle output bit 3 on emergency retract Toggle output bit 2 on emergency retract Toggle output bit 1 on emergency retract Toggle output bit 0 on emergency retract 918 2 NC contr ext zero sp retr Trigger a...

Page 46: ...s 5 0 1 000 0 1 1172 D comp f forward ctr 6th p s 5 0 1 000 0 1 1176 D comp f forward ctr 7th p s 5 0 1 000 0 1 1180 D comp f forward ctr 8th p s 5 0 1 000 0 1 1184 F forward ctr fact 4th p set 5 0 1 000 0 1 1188 F forward ctr fact 5th p set 5 0 1 000 0 1 1192 F forward ctr fact 6th p set 5 0 1 000 0 1 1196 F forward ctr fact 7th p set 5 0 1 000 0 1 1200 Time delay contour monitoring 5 0 16 000 ms...

Page 47: ...ing step 0 16 000 1268 Reserved for ESR 1272 Setpoint filter time constant 0 1 000 0 1ms 1280 2 Following error increase threshold for FAF 1000 16 000 99 999 999 4 MS units 1284 2 Clamping tolerance 100 1000 4 16 000 99 999 999 4 MS units 1288 Torque comp controller integral action time 4 0 1 000 000 99 999 999 4 ms 1292 2 Motor current on equilibration 0 70 700 4 0 1 of the power section current ...

Page 48: ... 000 000 0 0001 1388 2nd measuring sys connect 1 2 5 0 0 0 5 03 00 00 15 02 10 00 30 02 10 00 ANALOG DIGITAL DIGITAL 1392 Feedfw ctrl factor 8th p set 3 0 1 000 0 1 1396 Position controller clock frequency 1 64 Mult of posit controller s basic clock frequency 1420 2 P component compensatory controller 0 16 000 1 1424 2 I component compensatory controller 0 16 000 1 1428 2 D component compensatory ...

Page 49: ...in 1524 Standard max speed 5th para set 1 10 000 99 999 999 mm Inch Deg min min min 1528 Standard max speed 6th para set 1 10 000 99 999 999 mm Inch Deg min min min 1532 Standard max speed 7th para set 1 10 000 99 999 999 mm Inch Deg min min min 1536 Standard max speed 8th para set 1 10 000 99 999 999 mm Inch Deg min min min 1540 Exact stop limit coarse 2nd para set 1 40 16 000 2 MS units 1544 Exa...

Page 50: ...th para set 0 16 000 1 1644 P comp compensat contr 7th para set 0 16 000 1 1648 P comp compensat contr 8th para set 0 16 000 1 1652 I comp compensat contr 2nd para set 1 0 16 000 1 1656 I comp compensat contr 3rd para set 1 0 16 000 1 1660 I comp compensat contr 4th para set 1 0 16 000 1 1664 I comp compensat contr 5th para set 1 0 16 000 1 1668 I comp compensat contr 6th para set 1 0 16 000 1 167...

Page 51: ...48 Alarm limit velocity 4th para set 1 11 000 9999 9999 IS 1000 units min 1752 Alarm limit velocity 5th para set 1 11 000 9999 9999 IS 1000 units min 1756 Alarm limit velocity 6th para set 1 11 000 9999 9999 IS 1000 units min 1760 Alarm limit velocity 7th para set 1 11 000 9999 9999 IS 1000 units min 1764 Alarm limit velocity 8th para set 1 11 000 9999 9999 IS 1000 units min 1768 Alarm limit accel...

Page 52: ...to reference dimension 3 Multiple assignment setpoints 2 2nd meas system exists 1 QEC un delayed 4 1828 Linear scale from SW 6 3 Extended para set switch over 3 1832 from SW 6 3 Monitoring axis 2nd measuring circuit Monitoring axis 1st measuring circuit Multiple assignment actual value 2nd meas circuit Multiple assignment actual value 1st meas circuit PT2 contour monitoring active 1844 Velocity li...

Page 53: ...creen D e s i g n a t i o n PLC MD No Standard value Maximum input value 20400 20419 MD for channel in the information memory reserved for customer UMS multi channel display 0 4 20420 20439 MD for channel in the information memory reserved for system UMS multi channel display 0 4 20440 20441 20442 20449 MD for channel left top MD for channel right bottom MD for channel in the information memory re...

Page 54: ...0 2 MS units 2420 r1 Load no of revolutions 1 2421 r2 Motor no of revolutions 1 2422 p Pulses per revolution 1024 2430 2433 Zero mark 5th para set correction 1 8th para set 0 999999 MS units 2434 2441 Zero mark 1st para set correction 1 8th para set 0 999999 16 000 2 MS units 2442 2448 Feedforward control factor 2nd to 8th para set 1 0 1000 0 1 2449 2456 1st para set D comp feedf contr 1 8th para ...

Page 55: ...o 8th para set 1 0 16000 1 2501 2507 I component comp contr 2nd to 8th para set 1 0 16000 1 2508 2514 D component comp contr 2nd to 8th para set 1 0 16000 1 2515 2521 Time constant parallel model 2nd to 8th para set 1 6000 16000 0 01 ms 2522 2529 Alarm limit 1st para set speed 1 8th para set MD 403 10 1 99999 rev min or 0 1 rev min 2530 2537 Alarm limit 1st para set acc time const 1 8th para set M...

Page 56: ...ct threshold 2nd to 8th para set 1 400 16000 99999999 3 MS unit 2567 2574 Time constant setpoint speed link branch 1st to 8th para set 1 55 16000 0 1 ms 2700 Master for speed setpoint coupling 2 0 46 2701 Master for torque comp control 2 0 46 2702 Torque distribution torque comp controller 2 500 984 2703 Torque comp controller P component 2 100 1 000 000 0 0001 2704 Torque comp controller Reset ti...

Page 57: ... compensation 1 8th para set 0 999999 16 000 2 MS units 3128 3156 Zero mark 1st para set compensation 1 8th para set 0 999999 16 000 2 MS units 3160 3184 Backlash compensation 1st measuring system 1 2nd to 8th para set 0 16000 MS units 3188 3212 Motor contr equilibration 2nd to 8th para set 1 0 70 700 2 0 1 of the power section current 3216 3240 Tol band synchronism fine 2nd to 8th para set 1 40 1...

Page 58: ... from parameter set 2 0 99 999 999 3420 Compensation time constant for contour monitoring 0 600 0 1 ms 3800 Motion axis X coordinate 3 0 30 Axis no 3804 Motion axis Y coordinate 3 0 30 Axis no 3808 Motion axis Z coordinate 3 0 30 Axis no 3812 Protection zone ref point Vector FP1 X coordinate 3 0 9999 9999 IS 3816 Protection zone ref point Vector FP1 Y coordinate 3 0 9999 9999 IS 3820 Protecion zon...

Page 59: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 60: ...d drive software MSD from SW 6 0 1 60004 Memory for drive software FDD 1 0 1 60004 Load drive software FDD from SW 6 0 1 60005 No of tools 1 819 1637 60006 No of parameters per tool 1 10 32 parameter 1 parameter 60007 No of channel specific R parameters 1 700 700 R parameter 1 R parameter 60008 No of central R parameters 1 600 9300 R parameter 1 R parameter 60009 Free remaining memory D RAM data 1...

Page 61: ...k buffer 61020 Memory for extended overstore channel 1 1 1 KB approx 50 KB channel 61021 Memory for extended overstore channel 2 1 1 KB approx 50 KB channel 61022 Memory for extended overstore channel 3 0 1 KB approx 50 KB channel 61023 Memory for extended overstore channel 4 0 1 KB approx 50 KB channel 61024 Memory for extended overstore channel 5 0 1 KB approx 50 KB channel 61025 Memory for exte...

Page 62: ...temperature C 11 Status of binary inputs HEX 14 Speed for max motor operational speed Motor 1 Motor max speed rev min 19 Rounding degree speed setpoint 0 30 20 Diagnosis speed actual value 0000 HEX 21 nmin for nact nmin message Motor 1 12 Rated speed rev min 22 Creep speed pulse suppression Rated speed 256 Rated speed rev min 23 nx for nact nx message Motor 1 6000 Motor max speed rev min 27 Tolera...

Page 63: ...value Motor 1 100 180 40 Generative limitation Motor 1 100 100 41 2nd torque limiting value Motor 1 50 100 42 Switchover speed for MD 40 Motor 1 500 Motor max speed rev min 43 Hysteresis MD 42 Motor 1 20 Motor max speed rev min 44 Selection torque setpoint smoothing Motor 1 and 2 1 1 HEX 45 Cut in speed torque setpoint smoothing Motor 1 4000 Motor max speed rev min 46 Hysteresis MD 45 Motor 1 50 R...

Page 64: ...4 Offset DAC 2 0 7F HEX 76 Address DAC 1 3044 0FFFF HEX 77 Shift factor DAC 1 0 15 80 Offset DAC 1 0 7F HEX 95 Power section code number 7 12 96 Motor code number Motor 1 101 332 97 Boot 0 2 HEX 98 No of encoder marks motor meas system 2048 4096 99 Firmware version 99 99 103 Frequency torque setpoint filter Motor 1 300 450 Hz 104 Grading torque setpoint filter Motor 1 1 00 10 00 116 Correction P g...

Page 65: ...nds on motor 4096 rev min 164 Motor rated frequency Motor 1 Depends on motor 409 6 Hz 165 Motor no load voltage Motor 1 Depends on motor 500 0 V 166 Motor no load current Motor 1 Depends on motor 200 0 A 167 Stator resistance cold Motor 1 Depends on motor 32767 m 168 Rotor resistance cold Motor 1 Depends on motor 32767 m 169 Stator leakage reactance Motor 1 Depends on motor 32767 m 170 Rotor leaka...

Page 66: ...ess for monitoring 1 0C06 FFFF HEX 186 Threshold for monitoring 1 0000 FFFF HEX 187 ON delay Monitoring 1 0 10 00 s 188 Drop delay Monitoring 1 0 10 00 s 189 Hysteresis monitoring 1 1 FFFF HEX 190 Address for monitoring 2 0C06 FFFF HEX 191 Threshold for monitoring 2 0000 FFFF HEX 192 ON delay Monitoring 2 0 10 00 s 193 Drop delay Monitoring 2 0 10 00 s 194 Hysteresis monitoring 2 1 0FFFF HEX 195 L...

Page 67: ...FF HEX 211 Threshold for stop condition 0 FFFF HEX 212 Address signal 1 0C00 FFFF HEX 213 Address signal 2 0C04 FFFF HEX 214 Start output of recording 0 1 HEX 215 Shift factor signal 1 0 15 216 Shift factor signal 2 0 15 217 Trigger signal 1 0000 FFFF HEX 218 Trigger signal 2 7FFF FFFF HEX 219 Motor moment of inertia Motor 2 Depends on motor 32 000 kg m2 220 Motor rated output Motor 2 Depends on m...

Page 68: ... 231 Magnetizing reactance Motor 2 Depends on motor 65535 m 232 Upper speed Xn characteristic Motor 2 Depends on motor 10000 rev min 233 Speed at start of field weakening Motor 2 Depends on motor 6000 rev min 234 Motor maximum speed Motor 2 Depends on motor 20000 rev min 235 Gain factor Xn characteristic Depends on motor 300 236 Breakdown torque reduction factor Motor 2 100 150 238 Motor code numb...

Page 69: ...Motor max speed rev min 263 Tolerance band for nset nact message Motor 2 20 Rat speed 1 16 rev min 264 Speed limitation Motor 2 Max speed Motor max speed rev min 265 P gain speed controller Motor 2 32 0 120 0 266 Reset time speed controller Motor 2 20 6000 ms 267 Switchover speed motor encoder evalution Motor 2 32000 32000 rev min 268 Hysteresis MD 267 Motor 2 50 500 rev min 269 1st torque limitin...

Page 70: ...rque setpoint filter Motor 2 0 1 HEX 283 Lower adaptation speed Motor 2 1000 Max speed 2 rev min 284 Upper adaptation speed Motor 2 1200 Max speed rev min 285 P gain upper adaptation speed Motor 2 24 0 120 0 286 Reduction factor P gain Motor 2 100 200 288 Reset time upper adaptation speed Motor 2 80 6000 ms 289 Reduction factor reset time Motor 2 100 200 290 Switching speed from Md1 to Md2 Motor 2...

Page 71: ...em Input unit 311 Current with I F control 40 0 100 0 312 Frequency for I F control 0 800 0 Hz 313 Activation I F control 0 1 HEX 316 Display P gain current controller 337 Creep speed angle controller 300 600 rev min 338 Hysteresis MD 337 25 256 rev min 399 Data version 65535 Siemens AG 1992 All Rights Reserved 6FC5197 AA60 1 61 SINUMERIK 840C IA ...

Page 72: ...closed loop 50 124 µs 1102 Motor code number 0 65535 1103 Motor rated current 1 0 500 A 1104 Maximum motor current 2 0 500 A 1105 Reduction of maximum motor current 100 100 1106 Power section code 0000 00FF HEX 1107 Limit current transistor 200 500 A 1108 Limit current power section 200 500 A 1110 Reduction factor max motor current set up mode 1 100 1112 Number of pole pairs motor 3 4 1113 Torque ...

Page 73: ...current setpoint filter 2 0 8000 Hz 1205 Damping current setpoint filter 2 1 0 5 1206 Natural frequency current setpoint filter 3 0 8000 Hz 1207 Damping current setpoint filter 3 1 0 5 1208 Natural frequency current setpoint filter 4 0 8000 Hz 1209 Damping current setpoint filter 4 1 0 5 1210 Block frequency current setpoint filter 1 3500 0 7999 0 Hz 1211 Bandwidth current setpoint filter 1 500 10...

Page 74: ...0 1407 P gain speed controller 0 3 100000 Nm s 1 1408 P gain upper adaptation speed 0 3 100000 Nm s 1 1409 Reset time speed controller 10 500 ms 1410 Reset time upper adaptation speed 10 500 ms 1411 Lower adaptation speed threshold 0 7200 rev min 1412 Upper adaptation speed threshhold 0 7200 rev min 1413 Selection adaptation speed controller parameter 0 1 1414 Natural frequency reference model rot...

Page 75: ...age warning threshold 200 600 V 1605 Timer speed controller at stop 200 0 10000 0 ms 1700 Status of binary inputs 0000 7FFF Hex 1701 DC link voltage 0 32 767 V 1702 Motor temperature 0 32 767 C 1706 Speed setpoint 0 0 32 767 rev min 1707 Speed actual value 0 0 32 767 rev min 1708 Smoothed current actual value 0 0 32 767 1710 Significance current representation 0 0 32 767 µA 1711 Significance speed...

Page 76: ...ition 0000 FFFF Hex 1012 Function switch 0000 7FFF Hex 1013 Enable star delta changeover 0 1 1014 Activate V Hz operation 2 0 1 1021 Multiturn resolution absolute value encoder motor 2 4 096 65 535 rev min 1022 Meas steps of absolute track motor 2 8 192 32 768 Incr rev 1023 Servo loop motor absol track 2 0000 FFFF Hex 1030 Configuration actual val acq direct meas system 2 0000 FFFF Hex 1031 Multit...

Page 77: ...constant 0 0 300 0 V 1115 Armature resistance 0 0 20 0 1116 Armature inductance 0 0 100 0 mH 1117 Motor moment of inertia 0 0 32 0 kgm2 1118 Motor zero speed current 0 0 500 0 A 1119 Inductance of series reactor 10 0 65 0 mH 1120 P gain current controller 2 000 0 10 000 0 V A 1121 Reset time current controller 0 0 8 000 0 µs 1124 Symmetrizing reference model current control loop 0 5 1 0 1125 Ramp ...

Page 78: ...0 000 0 rev min 1150 P gain flux controller 400 0 100 000 0 A Vs 1151 Reset time flux controller 10 0 500 0 ms 1160 Oper speed flux acquisition from SW 5 1 500 0 50 000 0 rev min 1161 DC link fixed voltage 600 700 V 1190 Torque limit value 100 0 10 000 0 Nm 1191 Adaptation factor servo limit torque 1 0 100 0 1200 No of current setpoint filters 1 4 1201 Type of current setpoint filter Low pass Band...

Page 79: ...ter 3 500 0 7 999 0 Hz 1218 Bandwidth counter current setpoint filter 3 0 0 7 999 0 Hz 1219 Stop freq current setp filter 4 3 500 0 7 999 0 Hz 1220 Bandwidth current setp filter 4 500 0 7 999 0 Hz 1221 Bandwidth counter current setpoint filter 4 0 0 7 999 0 Hz 1230 1st torque limiting value 100 0 900 0 1231 2nd torque limiting value 100 0 100 0 1232 Switching speed from MD 1230 to MD 1231 6 000 0 ...

Page 80: ...0 0 100 000 0 ms 1405 Monitoring speed motor 110 0 100 0 110 0 1406 Speed controller type 1 1 1407 P gain speed controller 0 3 100 000 0 Nm s 1 1408 P gain upper adaptation speed 0 3 100 000 0 Nm s 1 1409 Reset time speed controller 100 0 500 0 ms 1410 Reset time upper adaptation speed 10 0 500 0 ms 1411 Lower adaptation speed 0 0 50 000 0 rev min 1412 Upper adaptation speed 0 0 50 000 0 rev min 1...

Page 81: ...500 0 ms 1458 Current setpoint val contr operation AM from SW 5 90 0 150 0 1459 Torque smoothing time constant AM from SW 5 4 0 100 0 ms 1465 Switchover speed MSD AM operation from SW 5 50 000 0 50 000 0 rev min 1466 Switchover speed controlled NC AM from SW 5 300 50 000 0 rev min 1500 No of speed setpoint filters 0 2 1501 Type of speed setpoint filter 0000 0303 Hex 1502 Time constant speed setpoi...

Page 82: ...rms Reset 0000 FFFF Hex 1602 Motor temperature warning threshold 120 200 C 1603 Timer motor temperature alarm 240 600 s 1604 DC link undervoltage warning threshold 200 600 V 1605 Timer controller against stop 200 0 10 000 0 ms 1606 Threshold controller against stop 8 000 0 30 0 50 000 0 rev min 1607 Motor temperature cut off limit 155 200 C 1608 Fixed temperature 0 200 C 1610 Diagnosis functions 0...

Page 83: ...gency retraction 3 1637 Delay time regen braking 3 1638 Emergency retraction time 3 1639 Emergency retraction speed 3 1650 Diagnosis control 0000 FFFF Hex 1651 Sign number min max memory 0 100 1652 Memory location min max memory 0000 FFFF Hex 1653 Minimum value min max memory 0000 0000 FFFF FFFF Hex 1654 Maximum value min max memory 0000 0000 FFFF FFFF Hex 1655 Segment memory location monitor 0 1 ...

Page 84: ...tation 2 0 0 1 000 000 rev min 1712 Significance rotor flux representation 2 0 0 1 000 000 µVs 1713 Significance torque representation 2 0 0 1 000 000 µNm 1714 Significance shaft position representation 4 1 000 000 Degrees 1719 Current actual value effective from SW 6 Aeff 1720 CRC diagnosis parameter 0000 FFFF Hex 1721 Diagnosis speed actual value 0000 FFFF Hex 1722 Capacity utilization 0 1 000 0...

Page 85: ...40 Rotor leakage reactance 0 0 100 0 2141 Magnetizing reactance 0 0 1 000 0 2142 Speed at start of field weakening 0 0 50 000 0 rev min 2143 Upper speed Lh characteristic 0 0 50 000 0 rev min 2144 Gain factor Lh characteristic 100 0 500 0 2145 Breakdown torque reduction factor 100 0 1 000 0 2146 Maximum motor speed 0 0 50 000 0 rev min 2147 Speed limitation 7 000 0 8 000 0 50 000 0 rev min 2150 P ...

Page 86: ... 2417 nx for nact nx message 6 000 0 50 000 0 rev min 2418 nmin for nact nmin message 5 0 25 000 0 rev min 2426 Tolerance band for nset nact message 20 0 10 000 0 rev min 2451 P gain speed controller AM 2 0 3 1 000 0 Nm s 1 2453 Integral action time speed controller AM 2 140 0 500 0 ms 2458 Current setpoint val contr operation AM 2 90 0 150 0 2459 Torque smoothing time constant AM 2 4 0 100 0 ms 2...

Page 87: ...03 Hardware configuration 11000 Ramp up phase 0505 11001 CRC error FFFF HEX 11002 Status word 1 FFFF HEX 11003 Status word 2 FFFF HEX 11004 Control word 1 FFFF HEX 11005 Control word 2 FFFF HEX 11006 Status class 2 FFFF HEX 11007 Status class 3 FFFF HEX 11008 Drive status 5 11009 Capacity utilization 7FFF HEX 11010 Torque setpoint value 32 767 11011 Active power 327 67 kW 11012 Current actual valu...

Page 88: ...n a t i o n MD No Standard value Maximum input value Reference system Input unit 3000 Acceleration 9999999 9 mm s2 3001 Compensation amplitude 99999 999 3002 Quadrant error 99999 999 mm ms 3003 Duration of measurement 99999999 ms 1 78 Siemens AG 1992 All Rights Reserved 6FC5197 AA60 SINUMERIK 840C IA ...

Page 89: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 90: ...9999999 0 01 mm min or 0 01 rev min 4188 Limit value for safe speed 2 5000 99999999 0 01 mm min or 0 01 rev min 4192 Limit value for safe speed 3 5000 99999999 0 01 mm min or 0 01 rev min 4196 Limit value for safe speed 4 99999999 0 01 mm min or 0 01 rev min 4200 Upper limit value for safe limit position 1 100000 2147483 mm or degrees 4204 Upper limit value for safe limit position 2 100000 2147483...

Page 91: ...or 360000 µm or 0 001 degrees 4260 Tolerance time for SGE switchover 500 10000 ms 4264 Delay time speed switchover 100 10000 ms 4268 Delay time pulse disable 100 10000 ms 4272 Time for testing pulse disable 100 10000 ms 4276 Transition time STOP C to safe operational stop 100 10000 ms 4280 Transition time STOP D to safe operational stop 100 10000 ms 4284 Transition time STOP E to safe operational ...

Page 92: ...t No MD No 4504 SN4 SN4 SN3 SN3 SN2 SN2 SN1 SN1 Enable safe cams 7 6 5 4 3 2 1 0 Bit No MD No 4508 Display inch metric Rotary axis Select STOP E for SG Select STOP D E for SG Select STOP E for SE Select STOP D E for SE Reserved Reserved 7 6 5 4 3 2 1 0 Bit No MD No 4512 Reserved Reserved Reserved Reserved Reserved Reserved Sign change Linear scale 1 82 Siemens AG 1992 All Rights Reserved 6FC5197 A...

Page 93: ...ary Input output assignment D e s i g n a t i o n MD No Standard value Maximum input value Reference system Input unit 4600 Input assignment SBH SG deselection 0 30200161 Decimal 4604 Input assignment SBH deselection 0 30200161 Decimal 4608 Input assignment Pulses disabled status 0 30200161 Decimal 4612 Input assignment SG selection bit 0 0 30200161 Decimal 4616 Input assignment SG selection bit 1...

Page 94: ...ctive 0 30200161 Decimal 4736 Output assignment Axis safely referenced 0 30200161 Decimal 4740 Output assignment Enable pulses 0 30200161 Decimal 4744 Output assignment for SBH active from SW 6 0 30200161 Decimal 4752 Output assignment for SG active bit 0 from SW 6 0 30200161 Decimal 4756 Output assignment for SG active bit 1 from SW 6 0 30200161 Decimal 4760 Output assignment for n nx 0 30200161 ...

Page 95: ...000 100000 µm or 0 001 degrees 1331 Limit values for safe speed 2000 1000000 mm min or rev min 1334 Upper limit value for safe limit position 10000000 0 2147000000 µm or 0 001 degrees 1335 Lower limit value for safe limit position 10000000 0 2147000000 µm or 0 001 degrees 1336 Plus cam position for safe cams 10000 2147000000 µm or 0 001 degrees 1337 Minus cam position for safe cams 10000 214700000...

Page 96: ...lse disabling 0 0 1000 0 rev min or mm min 1361 Stop response safe speed 2 4 1362 Stop response safe limit position 2 4 1390 Safety Integrated Firmware version 1391 Diagnosis NC results list 1 0 FFFFFFFF 1392 Diagnosis 611D result list 1 0 FFFFFFFF 1393 Diagnosis NC result list 2 0 FFFFFFFF 1394 Diagnosis 611D result list 2 0 FFFFFFFF 1395 Diagnosis for STOP F 32767 32767 1396 User acknowledgement...

Page 97: ...s from SW 6 306 SGE image drive from SW 6 307 SGA image axis from SW 6 308 SGA image drive from SW 6 309 SI speed difference 0 mm min or rev min 310 Maximum SI speed difference 0 mm min or rev min 1000 Parameterization error safety functions 1001 SGE status in NCK monitoring channel 1002 SGE status in drive monitoring channel 1003 SGA status in NCK monitoring channel 1004 SGA status in drive monit...

Page 98: ... 0 10 3 mm degrees 10 3 mm degrees 0 5 x 10 3 mm deg 1 1 0 0 2 x 10 4 mm deg 0 0 1 0 10 4 mm degrees 10 4 mm degrees 0 5 x 10 4 mm deg 1 0 1 0 10 5 mm degrees 10 5 mm degrees 0 5 x 10 5 mm deg 0 1 1 0 1 1 1 0 0 0 0 1 10 1 degrees 0 5 x 10 1 deg 1 0 0 1 10 2 degrees 0 5 x 10 2 deg 0 1 0 1 10 3 inch degrees 10 3 inch degrees 0 5 x 10 3 inch deg 1 1 0 1 10 4 inch degrees 10 4 inch degrees 0 5 x 10 4 ...

Page 99: ...ap Permissible names for axes angles chamfer and radius A freely assignable address N subordinate block B freely assignable address O can be confused with 0 zero C freely assignable address P subroutine number of passes D tool offset number Q freely assignable address E freely assignable address R arithmetic parameter F feed S spindle speed S function G G function T tool H H function U freely assi...

Page 100: ...Delete threshold outputs 127 64 127 13 13 Reserved 14 14 Reserved 17 17 Number of wait cycles with occupied UI 1 10 18 18 No of UIs on synchronization 0 31 19 19 No of function numbers 3 10 20 20 Function number for core sequence triggering 25 255 21 21 Function number for core sequence triggering 26 255 22 22 Function number for core sequence triggering 30 255 23 23 Function number for core seque...

Page 101: ...27 126 126 Byte number 3rd alarm byte 1 127 127 127 Byte number 4th alarm byte 1 127 128 128 Address for 1st machine control panel 64 120 1272 129 129 Address for 2nd machine control panel 72 120 1272 130 130 Address interrupt byte 1 254 131 131 Address interrupt byte 1 254 132 132 Address interrupt byte 1 254 133 133 Address interrupt byte 1 254 134 134 Address interrupt byte of IF PLC PLC 135WD ...

Page 102: ... 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 E D C B A 9 8 7 6 5 4 3 2 1 0 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 E D C B A 9 8 7 6 5 4 3 2 1 0 PLC MD DB60 DW Inter face MPC line No Terminal...

Page 103: ...4 15 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 E D C B A 9 8 7 6 5 4 3 2 1 0 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 64 1 1 1 1 1 1 1 1 1 1 1 1 1 1 E D C B A 9 8 7 6 5 4 3 2 1 0 PLC MD DB60 DW Inter face MPC line No Terminal block No TB No PLC MD standard value Terminal block position of rotary switch 2 4 Siemens AG 1992 All Right...

Page 104: ...2095 DW 96 2096 DW 119 2119 DW 120 2120 DW139 2139 Machine data words for function blocks IA Reserved for tool management Reserved for tool management Reserved for computer link Reserved for computer link Reserved for code carrier loading unloading Reserved Reserved Reserved for computer link Reserved for computer link Reserved for tool management Reserved for tool management Siemens AG 1992 All R...

Page 105: ...ow byte DR DW No PLC MD No DW 140 2140 DW149 2149 Machine data words for function blocks IA Reserved 2 3 User PLC machine data DB 62 D e s i g n a t i o n PLC MD No Standard mach data Maximum input value Input unit 4000 4255 2 6 Siemens AG 1992 All Rights Reserved 6FC5197 AA60 SINUMERIK 840C IA ...

Page 106: ...word rout target conf mess T H word routing active 6030 DL 15 43 33 23 13 6031 DR 15 6032 DL 16 DR 9 DL 9 DR 8 DL 8 DR 7 DL 7 DR 6 DL 6 6033 DR 16 DR 11 DL 11 DR 10 DL 10 S i g n a l s f r o m t o N C c h a n n e l 15 14 13 12 11 10 9 8 M decoding with extended address for NC channel S i g n a l s f r o m t o s p i n d l e Error and operational mess with non active channels S i g n a l s f r o m t...

Page 107: ...L 7 DR 6 DL 6 6041 DR 20 DR 11 DL 11 DR 10 DL 10 6042 DL 21 DR K 3 DL K 3 6043 DR 21 DR K 3 DL K 3 6044 DL 22 DR 4 DL 4 DR 3 DL 3 DR 2 DL 2 DR 1 DL 1 6045 DR 22 DR 8 DL 8 DR 7 DL 7 DR 6 DL 6 DR 5 DL 5 6046 DL 23 DR 12 DL 12 DR 11 DL 11 DR 10 DL 10 DR 9 DL 9 6047 DR 23 DL 16 DR 15 DL 15 DR 14 DL 14 DR 13 DL 13 Alarm DB 31 15 14 13 12 11 10 9 8 Alarm DB 58 Alarm DB 58 Signal channel DB Signal channe...

Page 108: ...proc for user TT machine 1st machine control panel available 6067 DR 33 Direction key proc for user TT machine 2nd machine control panel available 1st m a c h i n e c o n t r o l p a n e l c o n f i g u r a t i o n 7 6 5 4 3 2 1 0 Bit No MD No DB 63 DW No S T O P o n m a c h i n i n g d e l a y 15 14 13 12 11 10 9 8 E n a b l e E n a b l e ce n t r a l i n t e r r u p t b y t e I F P L C P L C 1 3...

Page 109: ...terface 1 1st line bits 0 7 Reserved Reserved Enable for interrupt byte interface PLC PLC 135 WD 1st line bits 0 7 Edge for interrupt byte 1st interface DMP interface 2nd line bits 0 7 Edge for interrupt byte 1st interface DMP interface 1st line bits 0 7 Enable for interrupt byte 1st interface DMP interface 1st line bits 0 7 Enable for interrupt byte 1st interface DMP interface 2nd line bits 0 7 E...

Page 110: ...L 25 6087 DR 43 DR 32 DL 32 DR 31 DL 31 DR 30 DL 30 DR 29 DL 29 6088 DL 44 6089 DR 44 6090 DL 45 6091 DR 45 6092 DL 46 6093 DR 46 6099 DR 49 Extended error and operational messages Alarm DB 58 15 14 13 12 11 10 9 8 Alarm DB 58 Alarm DB 58 Alarm DB 58 Signal DB 58 Signal DB 58 Signal DB 58 Signal DB 58 Baud rate for RS232C V 24 interface PLC PLC 135WD Reserved Reserved Reserved Reserved Reserved Re...

Page 111: ... 1 1 1 1 1 0 0 6051 0 0 0 0 0 0 0 1 6052 0 0 0 0 0 0 0 0 6055 0 0 0 0 0 0 0 0 6061 0 0 0 0 0 0 0 0 6062 0 0 0 0 0 0 0 1 6063 0 0 0 0 0 0 0 1 6064 0 0 0 0 0 0 0 0 6065 0 0 0 0 0 0 0 0 6066 0 0 0 0 0 0 0 1 6067 0 0 0 0 0 0 0 0 6088 0 0 0 0 0 1 1 1 6089 6099 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 MD No 7 6 5 4 3 2 1 0 6400 6431 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1 6432 6479 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6480 6...

Page 112: ... 7048 DL 24 7049 DR 24 7 6 5 4 3 2 1 0 Bit No Byte No PLC MD No 7000 DL 0 7001 DR 0 7002 DL 1 7003 DR 1 7004 DL 2 7005 DR 2 7006 DL 3 7007 DR 3 7008 DL 4 7009 DR 4 Reserved for computer link 15 14 13 12 11 10 9 8 Reserved for computer link Reserved for tool management 7010 DL 5 7043 DR 21 Reserved for tool management Siemens AG 1992 All Rights Reserved 6FC5197 AA60 2 13 SINUMERIK 840C IA ...

Page 113: ...r IA 15 14 13 12 11 10 9 8 8000 DL 0 8255 DR 127 2 6 DBs set up for user 2 6 1 Data words for user DB 68 High byte DL Low byte DR DW No PLC MD No Data words DL 0 DW 63 2 6 2 Data bits for user DB 71 7 6 5 4 3 2 1 0 Bit No Byte No PLC MD No Data bits for user 15 14 13 12 11 10 9 8 DL 0 DR 15 END OF SECTION 2 14 Siemens AG 1992 All Rights Reserved 6FC5197 AA60 SINUMERIK 840C IA ...

Page 114: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 115: ...c smooth time thread 0 5 2n 1 IPO Takt 5 2 PLC alarm text file 6 1 9999 9 2 INC variabel 50 9999 999 16000 5 mm 200 1 4 Scale factor 1 99 999 202 4 Starting angle for thread 0 9999 9999 10 5 degrees 204 Max number of predecoded block 7 0 3500 Blocks 206 Actual number of predecoded blocks 7 Blocks 300 2 1 Min working area limitation 99999 999 99999 999 mm 304 2 1 Max working area limitation 99999 9...

Page 116: ...Scale factor effective at machine Rapid override not active Feed override not active Setting data handwheel weighting 7 6 5 4 3 2 1 0 Bit No SD No 564 SW3 and higher 10000 1000 100 10 1 Increments per handwheel pulse Setting data spindle converter 7 6 5 4 3 2 1 0 Bit No SD No 600 to 625 SW2 and higher Spindle converter Setting data axis converter 7 6 5 4 3 2 1 0 Bit No SD No 626 to 699 SW2 and hig...

Page 117: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 118: ...odules without process image AB 0 127 128 159 Physical interface input modules DMP submodules without process image Physical interface output modules DMP submodules with process image MB 0 24 25 99 100 199 200 224 255 Basic signals e g auxiliary flags or dynamically assignable with interface signals e g interface Channel 1 Channel 2 etc Available to user Reserved for function blocks Saved area on ...

Page 119: ... Decoded M functions list Interface for spindle specific signals Interface for axis specific signals Reserved Input buffer computer link Output buffer computer link Interface for data transfer NC PLC Interface for serial interface 3 Status DB computer link Interface operator panel Interface command channel Interface to communication area NC PLC Reserved Reserved Interface for general messages Cent...

Page 120: ...ding NC channel 5 3 List for M decoding NC channel 6 3 Assignment user interface logical partner target Texts for display file transfer operator request Input user interface Output user interface Buffer memory tool data Tool management operator interface Reserved Reserved Standard signals Format list Status DB User interface input useful data DB User interface output useful data DB Reserved Status...

Page 121: ...TO data read write FB 61 FB 62 Status words tool management Identifiers Identifiers Identifiers Ident number Ident number Duplo number User data 1 User data 1 User data 1 User data 1 User data 1 User data 1 User data 1 Reference list 1 Reference list 1 Reference list 1 Reference list 1 Reference list 1 Reference list 1 Reference list 1 Reference list 1 Reference list 1 Spare location number 1 Tool...

Page 122: ...ired for the tool management The number of data blocks actually required depends on the width of the magazine table a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 123: ...RY BCD 4 decades Conversion of a fixed point binary number 16 bits to a number in BCD code Conversion of a fixed point binary number 32 bits to a number in BCD code flags used FW 220 222 Conversion of a number in BCD code 4 decades to a fixed point binary number Conversion of a number in BCD code 8 decades to a fixed point binary number Basic setting alarms and messages 3 Basic setting error messa...

Page 124: ...spindle spindle Transfer axis DB axis Transfer DB axis axis Transfer machine control panel NC channel Transfer machine control panel DB axis 840M version Operating modes LED selection Reading block start address Sequence cascade forwards backwards Sequence cascade automatic Sequence cascade forwards backwards Graph 5 Sequence cascade automatic Graph 5 Computer link FB Reserved transfer tool data R...

Page 125: ...T Ident Tool search subroutine T Location Reserved Reserved Transfer tool data Reserved Subroutine Subroutine MD bits Subroutine MD words Choice of direction Subroutine Prepare D No after tool change Read tool data Reserved Management data I O buffer Prepare data I O buffer FB 139 subroutines FB 139 subroutines FB 139 subroutines FB 139 subroutines FB 139 subroutines Load tool with code carrier Un...

Page 126: ...play tool data from magazine assignment Edit tool data from magazine assignment Select tool acc to cursor position from magazine assign Further cutting edge from buffer memory and magazine Further cutting edge from loading Load Unload Reserved Manual acknowledgement Manual abort magazine spindle Display next cutting edge Reactivate tool Cancel last cutting edge Select loading display punched tape ...

Page 127: ... Subroutine code carrier Reserved Reserved Reserved Reserved Reserved Reserved S5 155U Reserved S5 155U Reserved Reserved PLC controlled data input PLC controlled data output Date time Reserved Reserved Gray code binary converter Binary gray code converter Contour and technology calculation Measuring in JOG mode Trigger link bus reset Reserved Reserved Program coordination 1 Subroutine FX 38 Compu...

Page 128: ...ransfer part program Process part program Printer output Subroutine Send data to MMC reserved OEM 2 Receive data from MMC reserved OEM 2 Decode axis specific G functions 3 Reserved Reserved address calculation flag area Reserved Reserved Reserved ADisplay of icons Stern Dreieck Umschaltung Reserved PG functions Reserved PG functions Reserved PG functions Reserved PG functions Reserved PG functions...

Page 129: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 130: ... No Byte No FY 7 FY 8 Interrupt input 7 Interrupt input 6 Interrupt input 5 Interrupt input 4 Interrupt input 3 Interrupt input 2 Interrupt input 1 Interrupt input 0 FY 9 Interrupt input 7 Interrupt input 6 Interrupt input 5 Interrupt input 4 Interrupt input 3 Interrupt input 2 Interrupt input 1 Interrupt input 0 FY 10 Interrupt input 7 Interrupt input 6 Interrupt input 5 Interrupt input 4 Interru...

Page 131: ...y t e N o n 1 B y t e N o n 2 B y t e N o n 3 7 6 5 4 3 2 1 0 Bit No Byte No FY 20 FY 21 2nd inter face module CL 1st inter face module CL FY 22 Signal to CSB data saved from SW 6 3 Signal from CSB power failure from SW 6 3 Drives ready NC CPU ready MMC CPU ready FY 23 NC Ready signals 7 6 5 4 3 2 1 0 Bit No Byte No FY 24 Meas probe actuated 1 Meas probe actuated 2 NC alarm with mach stop CPU fail...

Page 132: ...Current cycle time format KF in ms 7 6 5 4 3 2 1 0 Bit No DW 15 14 13 12 11 10 9 8 Minimal cycle time format KF in ms Maximum cycle time format KF in ms Input I O module not ready Output I O module not ready Cycle times Input I O module not ready 1 fault 0 no fault Output I O module not ready 1 fault 0 no fault Fault signal I byte 1 fault 0 no fault Fault signal O byte 1 fault 0 no fault Image sta...

Page 133: ...ing levels Number of lost requests during LIM SIM OB2 15 14 13 12 11 10 9 8 Number of lost requests during LIM SIM OB3 Number of lost requests during LIM SIM OB4 Number of lost requests during LIM SIM OB5 Number of lost requests during LIM SIM OB6 Number of lost requests during LIM SIM OB7 5 16 Siemens AG 1992 All Rights Reserved 6FC5197 AA60 SINUMERIK 840C IA ...

Page 134: ...ing Event counter processing time delay OB 2 OB3 Error fine coding in diagnostics DB error number OB4 OB5 OB6 OB7 Reserved Supplementary error details 1st word Supplementary error details 2nd word Supplementary error details 3rd word Supplementary error details 4th word Reserved ACCU 1 Low word ACCU 2 Low word PLC software Software version Int version number Reserved Siemens AG 1992 All Rights Res...

Page 135: ...e DMP 2nd interface Software version Int version number Interface DMP 2nd interface or INT EU 16B Module code 1 Slot number hexadecimal Interface PLC 135 WB2 WD Software version Int version number Interface PLC135 WB2 WD Module code 1 Slot number hexadecimal ________ 1 Module code binary 1010 01xx Interface DMP 0110 11xx INT EU 16B 1011 10xx Interface PLC 135 WB2 1000 11xx Interface PLC 135 WD xx ...

Page 136: ...r a r e a N C u p d a t e r a t e F u n c t i o n i d e n t i f i e r C o n f i g u r i n g p a r a m e t e r 1 L O W C o n f i g u r i n g p a r a m e t e r 1 H I G H C o n f i g u r i n g p a r a m e t e r 2 L O W C o n f i g u r i n g p a r a m e t e r 2 H I G H C o n f i g u r i n g p a r a m e t e r 3 L O W C o n f i g u r i n g p a r a m e t e r 3 H I G H C o n f i g u r i n g p a r a m e t ...

Page 137: ...s b i ts f r o m NC V a l i d c o n f i g u r a t i o n o f d a t a c h a n n e l S t a t u s b i ts f r o m NC V a l i d c o n f i g u r a t i o n o f d a t a c h a n n e l S t a t u s b i ts f r o m NC V a l i d c o n f i g u r a t i o n o f d a t a c h a n n e l S t a t u s b i ts f r o m NC V a l i d c o n f i g u r a t i o n o f d a t a c h a n n e l DW 13 R e s e r v e d DL 14 P o i n t e r ...

Page 138: ...C Start DL 3 C B A DR 3 DL 4 8 7 6 5 4 3 2 1 DR 4 DL 5 JOG TEACH IN MDA AUT DR 5 REPOS REF VAR 10 000 INC 1 000 INC 100 INC 10 INC 1 INC Signals to NCK channel F e e d r a t e o v e r r i d e 15 14 13 12 11 10 9 8 Rapid traverse override Spindle number 8 Block skip on several levels activation 4 Operating modes 1 Functions ________ 1 If this signal is defaulted in the 1st channel master channel of...

Page 139: ... d i s a b l e t o t a l a n d r e a d i n d i s a b l e F e e d r a t e d i s a b l e t o t a l a n d r e a d i n d i s a b l e F e e dr a t e d i s a b l e t o t a l a n d r e a d i n d i s a b l e F e e d r a t e d i s a b l e t o t a l F e e d r a t e d i s a b l e t o t a l R e a d i n d i s a b l e R e a d i n d i s a b l e R e a d i n d i s a b l e R e a d i n d i s a b l e D i s a b l e N ...

Page 140: ...s off 4 Prog step PSTEP 4 Break BRK 4 Clear CLR 4 DL 15 Block search with calculat without errors Block search with calculatation from 1st main block without errors Internal WAIT mark channel waiting for synchroni zation from SW 6 DR 15 Errors in block search with calculation Errors in block search with calcula from 1st main block ESR monitoring is active 2 ESR reaction triggered 2 DL 16 NC Start ...

Page 141: ... 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit No Byte No DL 18 M7 M6 M5 M4 M3 M2 M1 M0 DR 18 M7 M6 M5 M4 M3 M2 M1 M0 DL 19 M15 M14 M13 M12 M11 M10 M9 M8 DR 19 M15 M14 M13 M12 M11 M10 M9 M8 DL 20 M23 M22 M21 M20 M19 M18 M17 M16 DR 20 M23 M22 M21 M20 M19 M18 M17 M16 DL 21 M31 M30 M29 M28 M27 M26 M25 M24 DR 21 M31 M30 M29 M28 M27 M26 M25 M24 Decoded M functions Dynamic M signals 15 14 13 12 11 10 9 8 Static M si...

Page 142: ... M76 M75 M74 M73 M72 DR 27 M79 M78 M77 M76 M75 M74 M73 M72 DL 28 M87 M86 M85 M84 M83 M82 M81 M80 DR 28 M87 M86 M85 M84 M83 M82 M81 M80 DL 29 M95 M94 M93 M92 M91 M90 M89 M88 DR 29 M95 M94 M93 M92 M91 M90 M89 M88 DL 30 M99 M98 M97 M96 DR 30 M99 M98 M97 M96 Decoded M functions Dynamic M signals 15 14 13 12 11 10 9 8 Static M signals Dynamic M signals Static M signals Dynamic M signals Static M signal...

Page 143: ...ry Extended address M word 1 binary M word 2 binary Extended address M word 3 binary M word 3 binary Extended S address binary or BCD 101 100 S word binary or BCD 107 106 105 104 S word binary or BCD 103 102 101 100 M word 1 binary Channel PLC NC interface DB NC MD for BCD output S T D H F 1 2 3 4 51 61 DB 10 DB 11 DB 12 DB 13 DB 14 DB 15 5440 3 5441 3 5442 3 5443 3 5444 3 5445 3 4 4 4 4 4 4 5 5 5...

Page 144: ... word binary or BCD 102 101 100 Extended F address 101 100 F word 10n 7 10n 6 10n 5 10n 4 Extended T address binary or BCD 101 100 T word binary or BCD 107 106 105 104 T word binary or BCD 103 102 101 100 Extended H address binary or BCD 101 100 H word binary or BCD 107 106 105 104 H word binary or BCD 103 102 101 100 F word 10n 3 10n 2 10n 1 10n Reserved Select block skip in several levels 2 ____...

Page 145: ...m coordination 1 15 14 13 12 11 10 9 8 Program coordination SET effective in Program coordination SET effective in Mark program number BCD 101 100 Mark program number BCD 103 102 Mark program number BCD 105 104 Mark program number BCD 107 106 Error code ________ 1 These signals must not be overwritten if the program coordination function is used 2 SW 4 and higher 5 28 Siemens AG 1992 All Rights Re...

Page 146: ...4 13 12 11 10 9 8 Buffer for error code Buffer for mark program number BCD Buffer for mark program number BCD Buffer for mark program number BCD Buffer for mark program number BCD Buffer for program coordination SET effective in Program coordination ACT reached in Program coordination ACT reached in Detailed error code Detailed error code Buffer for program coordination SET effective in ________ 1...

Page 147: ...11 10 9 8 Routed H word 101 100 Routed H word 103 102 Routed H word address extension 101 100 Routed T word 101 100 Routed T word 103 102 Number of source channel address extension binary Tool management TEACH IN Axis marking 2 Channel PLC NC interface DB NC MD for BCD output S T D H F 1 2 3 4 5 1 6 1 DB 10 DB 11 DB 12 DB 13 DB 14 DB 15 5440 3 5441 3 5442 3 5443 3 5444 3 5445 3 4 4 4 4 4 4 5 5 5 5...

Page 148: ... 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit No Byte No DL 72 2 DL 82 3 Axis 8 Axis 7 Axis 6 Axis 5 Axis 4 Axis 3 Axis 2 Axis 1 DR 72 2 DR 82 3 Axis 16 Axis 15 Axis 14 Axis 13 Axis 12 Axis 11 Axis 10 Axis 9 DL 73 2 DL 83 3 Axis 24 Axis 23 Axis 22 Axis 21 Axis 20 Axis 19 Axis 18 Axis 17 DR 73 2 DR 83 3 Store traversed axes only Axis 30 Axis 29 Axis 28 Axis 27 Axis 26 Axis 25 TEACH Axis marking signal...

Page 149: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a The Safety ...

Page 150: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 151: ...on is pro grammed 2 LINK_OFF request LINK_ON request Signals to PLC 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit No Byte No DL k k 2 Activate ESR monitoring Pos related switching ON 2 On the fly synchr ON LINK_OFF DR k 2 Disable ESR monitoring LINK_ON DL k 3 DR k 3 Synchr diff follow up 1 Accel limit SYNCHRON ESR reaction enabled 2 Compen satory con troller ON FA overlay enabled Disable LINK_OFF Disa...

Page 152: ...link voltage emergency retraction threshold MD 1634 ZK2 DC link voltage warning threshold MD 1604 Signals from axis 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit No Byte No DL K 122 Reserve 611D AM 1 Reserve 611D AM 1 Reserve 611D AM 1 Reserve 611D AM 1 Speed setpoint smooth 2nd torque limit Ramp func generator rapid stop DR K 122 Pulse enable Integrator disable Motor selection performed Motor selecti...

Page 153: ... field is common to all channels Per channel a maximum of 64 M functions can be decoded according to list Channel Decoding list PLC MD for decoding 1 2 3 4 51 61 DB 80 DB 81 DB 82 DB 83 DB 84 DB 85 6009 0 1 2 3 4 5 Contents of decoding list 1st value 2nd value 64th value DW 0 DW 1 DL 2 DR 2 DW 3 DW 4 DL 4 DR 5 DW 190 DW 191 DL 192 DR 192 Extended M address M address Def of DW No in DB30 Def of bit...

Page 154: ...l limitation synchron active ESR monitoring is active Compensat controller active FA overlay active Synchron ism active Link active DR K 24 FA controlled follow up Max accelera tion Max velocity Acc warning threshold reached Acc warning threshold reached Synchron ism fine Synchron ism coarse DL K 25 Synchron ized pos reached ESR response activated DR K 25 Identifier following spindle ESR response ...

Page 155: ... e S p i n d l e d i s a b l e Spindle compensation Actual gear stage Channel number 3 5 3 4 4 Spindle specific GI signals to spindle5 7 6 5 4 3 2 1 0 Bit No Byte No DL K 26 Activate ESR monitoring Pos related switching ON 6 On the fly synchr ON LINK_ON DR K 26 Disable ESR monitoring LINK_OFF DL K 27 DR K 27 Correct of synchronism difference Accel limit SYNCHRON ESR reaction enabled 6 Com pensator...

Page 156: ...3 12 11 10 9 8 Reserved 7 6 5 4 3 2 1 0 Bit No Byte No DL K 50 Parking spindle Activate Slave mode 5 Gear stage monitoring OFF 4 DR K 51 DL K 74 Reserved 611D AM 1 Reserved 611D AM 1 Reserved 611D AM 1 Reserved 611D AM 1 Speed setpoint smooth 2nd torque limit Ramp funct generator rapid stop Second ramp function gen erator V Hz 6 DR K 74 Pulse enable Integrator disable Motor selection transmitted M...

Page 157: ...isable simultaneous axis 5 Delayed ref pt approach Parking axis Controller enable DR K 1 Rapid traverse override Feedrate 1 100 Axis disable Dyn SW limit switch monitoring passive 7 2 1 DL K 2 Feedforward control OFF 3 Set reference dimens 5 Ref without internal set point definition Measuring system 1st 2nd C axis Activate Slave mode 6 DR K 2 Axis reset 5 Reverse direction of rotation 5 Override a...

Page 158: ... 48 52 56 8200 8220 8240 8260 8280 8300 8320 8340 8360 8380 8400 8420 8440 8460 8480 6016 0 6016 1 6016 2 6016 3 6016 4 6016 5 6016 6 6016 7 6017 0 6017 1 6017 2 6017 3 6017 4 6017 5 6017 6 Axis Adress K Message text address n PLC MD for processing 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 60 64 68 72 76 80 84 88 92 96 100 104 108 112 116 8500 8520 8540 8560 8580 8600 8620 8640 8660 8680 8700 8...

Page 159: ...R 30 Value 1 Value 3 Number format Access disabled Data transfer ended Data transfer assigned Data transfer busy Fifo full Data transfer requested 63 DL 31 Value 1 Value 3 Number format Access disabled Data transfer ended Data transfer assigned Data transfer busy Fifo full Data transfer requested 64 DR 31 Value 1 Value 3 Number format Access disabled Data transfer ended Data transfer assigned Data...

Page 160: ...n u m b e r f o r d a t a t r a n s f e r C h a n n e l n u m b e r f o r d a t a t r a n s f e r R e s e r v e d Error code D e v i c e t y p e D e v i c e n u m b e r 4 Workpiece name terminated with 0h specifies with which workpiece work is to be performed for transmission with the hard disk equivalent to a directory Specifies which data are read into the NCK Specifies which data are read out o...

Page 161: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a DL 5 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Clear Group D correction keys dynamic signals a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Recall a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 162: ...9 8 Softkey function signals Dynamic function signals 15 14 13 12 11 10 9 8 Static function signals Dynamic function signals Static function signals DL 39 255 254 253 252 251 250 249 248 DR 39 255 254 253 252 251 250 249 248 DL 40 DR 40 Changed function number DL 41 Bit 15 Bit 8 DR 41 Bit 7 Bit 0 DL 42 DR 42 Softkey function number Softkey function number Dynamic function signals Static function s...

Page 163: ...yte No DL 43 DR 43 DW 44 DW 45 DW 46 DW 47 DW 48 DL 49 Acknowl Fct result valid Strobe Fct No valid DR 49 DL 50 DR 50 Display dialog line Allocated by internal signals 15 14 13 12 11 10 9 8 Dialog text number Function result Softkey function number 5 46 Siemens AG 1992 All Rights Reserved 6FC5197 AA60 SINUMERIK 840C IA ...

Page 164: ... 15 14 13 12 11 10 9 8 Acknowledgements Job number 1 11 function ident No Menu number dialog text No 1 65535 When using the WS800A programming station the menu No is limited to 999 Mode group number SW component high byte 2 1 4 1 Channel number SW component low byte 2 1 4 1 Unassigned Displayed channel from NC 1 4 1 Key disable to NC _______ For configuration notes see Interface Description Part 1...

Page 165: ... DL 58 DB DX number base 1 255 DR 58 Unassigned DL 59 DR 59 DL 60 Data group pointer DR 60 Data group pointer DL 61 DB DX number pointer 1 255 DR 61 Unassigned DL 62 DR 62 DL 63 DR 63 Channel specific 15 14 13 12 11 10 9 8 DW number base 0 2042 DW number pointer 0 2042 Block number 0 65535 5 48 Siemens AG 1992 All Rights Reserved 6FC5197 AA60 SINUMERIK 840C IA ...

Page 166: ...D 12 LED 13 LED 14 LED 15 DL 103 DR 103 DL 104 DR 104 NC task active 3 MMC active 2 Area1 Selected PLC status display Installation start up menu Modification menu number User menu DW 105 User key signals 15 14 13 12 11 10 9 8 Menu number LEDs User assignable keys dynamic signals for 1st customer key module User assignable keys static signals User assignable keys dynamic signals User assignable key...

Page 167: ...13 12 11 10 9 8 DR 110 14 13 12 11 10 9 8 DW 111 DW 149 User key signals 15 14 13 12 11 10 9 8 Reserved Hexadecimal key code Flexos code ASCII code User assignable keys 2nd customer key submodule dynamic signals 1 User assignable keys 2nd customer key submodule static signals 1 LEDs 2nd customer key submodule 1 LEDs 2nd customer key submodule 1 Vertical softkeys Dynamic Status byte Vertical softke...

Page 168: ... UI DL 1 DR 1 8th UI 7th UI 6th UI 5th UI 4th UI 3rd UI 2nd UI 1st UI DL 2 DR 2 DL 3 DR 3 DL 4 DR 4 DL 5 DR 5 Command channel DB 41 Reserved 15 14 13 12 11 10 9 8 Request bits Reserved Error bits Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Note Set number of user interfaces UI with PLC MD 33 Siemens AG 1992 All Rights Reserved 6FC5197 AA60 5 51 SINUMERIK 840C IA ...

Page 169: ...X number IKA 1 High Initial DW No of target DB IKA 1 Low Reserved Note m 6 1st UI Possible function numbers m 13 2nd UI 1 Static path dimension m 20 3rd UI 2 Division increment m 27 4th UI 3 S external m 34 5th UI m 41 6th UI 5 M19 over several revolutions m 48 7th UI 6 Transformation m 55 8th UI 7 Coupled motion 9 Temperature compensation 1 10 Read IKA data 1 2 11 Write IKA data 1 2 12 Travel to ...

Page 170: ...tion Off 30 Collision detection Off 29 Collision detection Off 28 Collision detection Off 27 Collision detection Off 26 Collision detection Off 25 DR 62 Collision detection Off 24 Collision detection Off 23 Collision detection Off 22 Collision detection Off 21 Collision detection Off 20 Collision detection Off 19 Collision detection Off 18 Collision detection Off 17 DL 8 DR 82 Enable Freeze IKA DL...

Page 171: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 172: ...y Stop state PLC Emergency Stop message PLC alarm PLC error message 1 PLC message operational PLC message 1 Statuses 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit No Byte No DL 1 9007 9006 9005 9004 9003 9002 9001 9000 DR 1 9015 9014 9013 9012 9011 9010 9009 9008 DL 2 9023 9022 9021 9020 9019 9018 9017 9016 DR 2 9031 9030 9029 9028 9027 9026 9025 9024 Emergency Stop to NC Message 15 14 13 12 11 10 9 8...

Page 173: ... 9087 9086 9085 9084 9083 9082 9081 9080 DR 6 9095 9094 9093 9092 9091 9090 9089 9088 DL 7 9103 9102 9101 9100 9099 9098 9097 9096 DR 7 9111 9110 9109 9108 9107 9106 9105 9104 Messages Message 15 14 13 12 11 10 9 8 Message Message Message Message Message Message Message Message Message Note 1 Whether the message is to be treated as error or operational message is defined in PLC machine data 2 The ...

Page 174: ...72 9171 9170 9169 9168 DL 12 9183 9182 9181 9180 9179 9178 9177 9176 DR 12 9191 9190 9189 9188 9187 9186 9185 9184 DL 13 9199 9198 9197 9196 9195 9194 9193 9192 DR 13 9207 9206 9205 9204 9203 9202 9201 9200 DL 14 9215 9214 9213 9212 9211 9210 9209 9208 DR 14 9223 9222 9221 9220 9219 9218 9217 9216 DL 15 9231 9230 9229 9228 9227 9226 9225 9224 DR 15 9239 9238 9237 9236 9235 9234 9233 9232 Messages ...

Page 175: ...9320 9319 9318 9317 9316 9315 9314 DR 21 9329 9328 9327 9326 9325 9324 9323 9322 DL 22 9337 9336 9335 9334 9333 9332 9331 9330 DR 22 9345 9344 9343 9342 9341 9340 9339 9338 DL 23 9353 9352 9351 9350 9349 9348 9347 9346 DR 23 9361 9360 9359 9358 9357 9356 9355 9354 DL 24 9369 9368 9367 9366 9365 9364 9363 9362 DR 24 9377 9376 9375 9374 9373 9372 9371 9370 DL 25 9385 9384 9383 9382 9381 9380 9379 93...

Page 176: ...465 9464 9463 9462 9461 9460 9459 9458 DR 30 9473 9472 9471 9470 9469 9468 9467 9466 DL 31 9481 9480 9479 9478 9477 9476 9475 9474 DR 31 9489 9488 9487 9486 9485 9484 9483 9482 DL 32 9497 9496 9495 9494 9493 9492 9491 9490 DR 32 Messages Message 15 14 13 12 11 10 9 8 Message Message Message Message Message Message Message Message Message Message Message Reserved Message Notes Whether the message i...

Page 177: ...on calls Error signal 15 14 13 12 11 10 9 8 DL x y DR x y Function number 1 65535 Number of parameters max 49 Parameter 1 Parameter 2 Parameter n Applies to error acknowledgement in DB 40 DR 51 bit 1 only Note DB 59 is set up with a length of 128 DW from operating system x any DW defined in DB 40 DR 53 _______ 1 SW 4 and higher 5 60 Siemens AG 1992 All Rights Reserved 6FC5197 AA60 SINUMERIK 840C I...

Page 178: ...ts for user For significance of words and bits see Section 2 5 3 13 DBs set up for user DB 66 67 68 71 DB 66 Icons 7 6 5 4 3 2 1 0 Bit No Byte No PLC DL 0 DR 3 15 14 13 12 11 10 9 8 DB 67 INT MSTT interface machine control panel 7 6 5 4 3 2 1 0 Bit No Byte No PLC DL 0 DR 3 15 14 13 12 11 10 9 8 DB 68 High byte DL Low byte DR DW Nr PLC DW 0 DW 63 Extended address M word 1 binary _______ For configu...

Page 179: ...definition M function m 1 0 2 3 3 6 64 189 The table is to be completed consecutively from the first entry gaps between entries are not allowed If less than 64 M functions are defined unassigned entries are preset with 0 All unassigned entries are located at the end of the table The decoding lists are channel specific i e decoding list DB 80 is provided for NC channel 1 and accordingly DB 83 is al...

Page 180: ... a a a a a a a a a a a a a a a a a a a a a a a a Password set a a a a a a a a a a a a a a a a a a a a A Data management Select program directory Input Set cursor to ANW_PROG Copy to buffer Insert from buffer Rename PLC program Input OK 1st step Rename PLC program on the hard disk Area switchover Diagnosis Password e g input 1111 Input Set Area switchover Select PLC directory Input a a a a a a a a ...

Page 181: ...ard disk OK Delete Diagnosis Area switchover General reset mode Startup Format NCK AWS PLC general reset End of general reset mode Drive general reset Rename PLC user program back to ANW_PROG Load NC and PLC machine data from the hard disk see Save and Load Area switchover Diagnosis a a a a a a a a a a a a a a a a a a a a B 6 2 Siemens AG 1992 All Rights Reserved 6FC5197 AA60 SINUMERIK 840C IA ...

Page 182: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a End of general reset mode a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Ready 6 2 Saving the PLC program...

Page 183: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a NC MD Screen NC configuration Machine data a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 184: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Select PC format on the PCIN software a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Data_in PC format a a a a a a a a a a a...

Page 185: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Cursor to any directory e g LOCAL a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Select a workpiece a a a a a a a a a a a ...

Page 186: ... a a a a a a a a a a a a a a a a a a a a a a a Select window standard a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 187: ...RMAT on PCIN software a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Enter a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 188: ...d ask you to inform us accordingly using this form We would also welcome any sugges tions you may have in the way of improve ment Suggestions Corrections For Publication Manual SINUMERIK 840C SIMODRIVE 611 D Installation Lists Service Documentation Siemens AG A D MC BMS P O Box 31 80 D 91050 Erlangen Federal Republic of Germany Tel 49 180 5050 222 Hotline Fax 49 9131 98 2176 email motioncontrol do...

Page 189: ...ntation SINUMERIK SINUMERIK 840C SINUMERIK Interface Signals Connection Conditions SINUMERIK WS 800A CL 800 Cycle Language User s Guide SINUMERIK Function Block Packages Function Macros SINUMERIK Planning Guide Graphic Programming System User s Guide OEM Version for Windows SINUMERIK PLC 135 WB WB2d WD Quick Reference Planning S5 HLL 840 840C 880 880 GA2 840C 840C 840C 840 840C 880 880 GA2 SINUMER...

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