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Introduction 

 

1.4 Further Information 

 

FUP1010 IP67 Portable 

10

 

Operating Instructions, 03/2012, A5E02951522-02 

 

Edition 

Remarks 

2/2010 

First Edition 

3/2012 

Second Edition of Operating Instructions for the SITRANS FUP1010 IP67 portable flow 

meter. This document replaces all previous instructions for use. 
The most important changes are as follows: 

 

Updated "Forming the Internal Battery" procedure 

 

Removed all references to External Battery Pack and Charger 

 

Added Reflexor operating mode chapter 

 

Updated Sensor label and sensor selection procedures 

 

Added 2mA drop fault indication note 

 

Added DIN pipe size table 2448 reference note 

 

Added Empty Pipe Set procedure 

 

Updated Troubleshooting Table 

1.4

 

Further Information 

The contents of these Operating Instructions shall not become part of or modify any prior or 

existing agreement, commitment or legal relationship. All obligations on the part of Siemens 

AG are contained in the respective sales contract which also contains the complete and 

solely applicable warranty conditions. Any statements contained herein do not create new 

warranties or modify the existing warranty. 

Product information on the Internet  

The Operating Instructions are available on the CD-ROM shipped with the device, and on 

the Internet on the Siemens homepage, where further information on the range of SITRANS 

F flowmeters may also be found: 
Product information on the internet (

http://www.siemens.com/flow

)  

Worldwide contact person  

If you need more information or have particular problems not covered sufficiently by the 

operating instructions, please get in touch with your contact person. You can find contact 

information for your local contact person on the Internet:  
Local contact person (

http://www.automation.siemens.com/partner

)  

Summary of Contents for 7ME3510

Page 1: ...Ultrasonic flowmeters SITRANS FUP1010 IP67 7ME3510 Portable Flowmeter Operating Instructions March 2012 SITRANS F Answers for industry ...

Page 2: ......

Page 3: ...__________________ ___________________ ___________________ ___________________ Introduction 1 Safety notes 2 Description 3 SITRANS F Installing mounting 4 Ultrasonic Flowmeters FUP1010 IP67 Portable Connecting 5 Commissioning 6 Operating Instructions 7 Functions Alarm error and system messages 8 Maintenance and service 9 Troubleshooting 10 11 Technical data A Appendix Appendix B 03 2012 A5E0295152...

Page 4: ...levant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and i...

Page 5: ... 3 Application Guidelines 22 4 4 AC Battery Charger 22 5 Connecting 25 5 1 Transmitter Wiring 25 5 1 1 Forming the Internal Battery 25 5 1 2 Connecting AC Power Adapter Charger 27 5 2 Sensor Wiring 28 5 2 1 Preliminary Installation Procedures 28 5 2 2 Sensor Identification and Selection 31 5 2 3 Navigating the Menu 34 5 2 4 Setting the Parameters 36 5 2 5 Reflect Mount 41 5 2 6 Direct Mount 45 5 2...

Page 6: ... 100 7 11 Reflexor 103 8 Alarm error and system messages 115 8 1 Alarm Letter Codes 115 9 Maintenance and service 117 9 1 Maintenance 117 9 2 Technical support 117 9 3 Replacing the battery 118 9 4 Battery disposal 121 9 5 Disposal 122 9 6 Return procedures 122 10 Troubleshooting 123 10 1 Troubleshooting 123 10 2 F4 Reset Procedure 125 10 3 Test Facilities Graph Screen 126 10 4 Site Setup Data 136...

Page 7: ...gories 92 Table 7 8 Analog Out Trim Menu Structure 97 Table 7 9 RTD Calibrate Menu Structure 101 Table 7 10 Inline Metal and Plastic Pipe Cable Connections 105 Table 7 11 Cursor Definitions 110 Table 7 12 Diagnostic Data 112 Table 8 1 Alarm Codes and Descriptions 115 Table 10 1 Troubleshooting Tips 123 Table 10 2 Description of Graph Screen Text Display Parameters 134 Table 10 3 Hot Key Summary 13...

Page 8: ...5 17 E Z Clamp S Hook 46 Figure 5 18 Sensor 46 Figure 5 19 Wrapping the Mylar Spacing Guide around the pipe End View 48 Figure 5 20 Finding the Halfway Distance 49 Figure 5 21 Aligning the Sensors for Direct Mode End View 49 Figure 5 22 Connecting Sensors to Flow Meter 50 Figure 5 23 Reflect Mount with Model 1012TP Mounting Track Side View 52 Figure 5 24 Reflect Mode Chain Loop Front View 53 Figur...

Page 9: ...rtable Operating Instructions 03 2012 A5E02951522 02 7 Figure 10 1 Test Facilities Graph Screen 127 Figure 10 2 Setting Digital Damping Factor 130 Figure 10 3 Setting the MinDamp Factor 131 Figure 10 4 Envelope Threshold Adjustment 133 ...

Page 10: ...Table of contents FUP1010 IP67 Portable 8 Operating Instructions 03 2012 A5E02951522 02 ...

Page 11: ...pplied SITRANS F Transmitter SITRANS F literature CD For additional items refer to your packing slip Inspection 1 Check for mechanical damage due to possible improper handling during shipment All claims for damage are to be made promptly to the shipper 2 Make sure the scope of delivery and the information on the type plate corresponds to the ordering information 1 3 History The contents of these i...

Page 12: ...ome part of or modify any prior or existing agreement commitment or legal relationship All obligations on the part of Siemens AG are contained in the respective sales contract which also contains the complete and solely applicable warranty conditions Any statements contained herein do not create new warranties or modify the existing warranty Product information on the Internet The Operating Instru...

Page 13: ...lation of the equipment must comply with national regulations For example the National Electrical Codes Instrument safety standards The device has been tested at the factory based on the safety requirements In order to maintain this condition over the expected life of the device the requirements described in these Operating Instructions must be observed CAUTION Material compatibility Siemens can p...

Page 14: ...ly This is in most circumstances associated with the generation of excessive heat where internal pressure may cause the cell to rupture Thus the following basic precautions should be observed when handling and using lithium batteries Do not short circuit recharge or connect with false polarity Do not expose to temperature beyond the specified temperature range or incinerate the battery Do not crus...

Page 15: ...largest sizes very straight forward and easy The sensors deliver true multi parameter measurements i e volume flow and temperature The flow meter has a degree of protection of IP67 Note This operating Instructions manual applies to the following FUP1010 IP67 weather proof operating systems Version 3 02 00K and later and version 4 03 00 and later Portable Configurations The FUP1010 weatherproof sin...

Page 16: ...ntage of the volume This can cause difficulty in operation due to signal attenuation Liquid conditions that may be unsuitable for transit time operation can be measured using the Reflexor mode Dual channel portable systems allow operation with one transit time channel and one Reflexor channel measuring flow on the same pipe 3 2 Applications Measurement of Liquids SITRANS F flow meters are designed...

Page 17: ...d using a highly accurate and stable digital signal processing method Using this detection scheme the flow meter is capable of resolving the relative transit time difference dT to within 100 psec Considering typical liquid flow transit time differences ranging from 1x104 to 1x106 psec the flow meter is capable of providing an exceptional turn down ratio The flow meter also incorporates a correlati...

Page 18: ...de diameter TL Transit time in liquid VF Vphase DT 2 TL DT Measured Transit Time difference VF Flow Velocity Flow Profile Compensation Another important consideration is that the ultrasonic flow meter has to compensate for the flow profile to maintain calibration accuracy Shown below is a graphic of a fully developed flow profile Note that the fluid velocity increases toward the center axis of the...

Page 19: ...e expected for base temperature and pressure conditions i e 15 5 C and 1 bara or 60 F 14 7 psia This compensated Vos is called LiquIdent LiquIdent Vos TempSlope t base temp PresSlope p base pressure where t measured temperature oF TempSlope change in liquid sonic velocity per oF Linear for petroleum products PresSlope change in liquid sonic velocity per PSI Linear for petroleum products LiquIdent ...

Page 20: ...nal volume compensated flow rate is then Std Flow FLOWBULK VCF Flow meter Types The flow meter automatically conditions Installation Menu choices to suit the selected meter type The following illustrates the 2 Channel and 2 Path flow meter types 2 Channel Dual Channel provides two independent measurement channels that operate simultaneously Depending on the specific model Dual Channel supports Cla...

Page 21: ...ns over the receiving sensor The wide coverage of the receiver is necessary because the angle of the sonic beam is related to the liquid s sonic propagation velocity by Snell s Law HDP QJOH UF 6LQH 7UDQVGXFHU 3KDVH 9HORFLW LTXLG 6RQLF 3URSDJDWLRQ 9HORFLW According to this formula it can be stated that as the liquid sonic propagation velocity changes so will the angle between the sonic beam and the...

Page 22: ...promised This most often occurs when the sensor mounting location is within close proximity of a bend or other pipe obstruction It is recommended that whenever possible mount sensors on the longest available straight run of pipe and also use Reflect Mode mounting as shown below Upstream Sensor Downstream Sensor Flow Direction WideBeam transmissions exchanged between the Upstream and Downstream sen...

Page 23: ...issioning and maintenance Operating pressure and temperature must be within the limits indicated on the product label Flow and density must be within the specified limits Do NOT Use the flow meter as elastic equalization in pipe systems to compensate for e g pipe displacement pipe vibration expansion etc Use the flow meter as footboard for installation purposes Use the flow meter as support of ext...

Page 24: ...t Avoid pressure reduction components upstream Avoid mounting on or near weld seams Pipe must be full to achieve proper operation 4 4 AC Battery Charger The flow meter has an optional battery charger that operates from a 100 110 or 220 VAC 50 Hz or 60 Hz power source It has a universal power input that requires no user switching Optional cords can be provided for connection to AC outlets in most c...

Page 25: ...UP1010 IP67 Portable Operating Instructions 03 2012 A5E02951522 02 23 PP ಯ PP ಯ PP ಯ IEC 320 Power Inlet Connector 0 9 meters minimum 3 ft NEMA 5 15P see Power Cord table IEC 320 Plug see Power Cord table Figure 4 1 Power Adapter Battery Charger ...

Page 26: ...Instructions 03 2012 A5E02951522 02 Table 4 1 Power Cord Codes POWER CORD Assembly P N Plug Std Rating 1015BCA 1 CEE 7 7 10A 230VAC 1015BCC 1 A5 3112 10A 250VAC 1015BCD 1 BS 1363 5A 240VAC 1015BCJ 1 JIS 8303 12A 125VAC 1015BCK 1 NEM 5 15P 10A 120VAC 1015BCL 1 SEV 1011 10A 250VAC ...

Page 27: ...the flow meter operation LED Battery Condition Green Trickle charge in progress Red Rapid Charge in progress flow meter must be off Forming the Internal Battery The flow meter uses an internal rechargeable battery pack designed for a rapid charge cycle NiMH 12 VDC 3200mAH The batteries have to be formed to deliver their optimum operating time which is approximately 7 hours This is accomplished by ...

Page 28: ...ours or more 3 Repeat the charge discharge cycle again The battery should now be formed to provide its maximum operating time To maintain the battery forming whenever possible discharge the battery completely before recharging If the operating time during battery use appears to be unusually short then a discharge charge cycle should lengthen the operating time If this does not correct a short oper...

Page 29: ...e Power Adapter Charger 2 Plug the Power Adapter Charger connector into the rear panel Auxiliary Power Battery Charger input connector 3 Plug the Power Adapter Charger AC plug into an AC power outlet AC Cord Input Input Output Connector Connect to Rear Panel Power Input Connector RS 232 Port Flow Sensor Channel 2 Battery Status Indicator Flow Sensor Channel 1 Auxiliary Power Battery Charger Input ...

Page 30: ...fter analyzing your pipe and liquid data entries However you can install clamp on sensors in the way that best suits your application and the sensor type you have purchased Upstream Sensor Sonic Path Flow Direction Pipe Downstream Sensor Figure 5 2 Reflect Mount Pipe shown from above in 12 o clock position Reflect mount is recommended whenever possible This is the simplest way to mount the sensors...

Page 31: ...ounting tracks Tape chalk and a ruler or measuring tape Spacer Bar Mounting Guide for Direct Mount Ultrasonic coupling compound and or coupling pads Sensors matched set Selecting a location for the sensors 1 Locate the sensors downstream from the center of the longest available straight run A location ten pipe diameters or greater downstream from the nearest bend will provide the best flow profile...

Page 32: ...at three o clock for Direct Mode Mounting on a vertical pipe is recommended only if flow is in the upward direction When mounting on a vertical pipe flowing in a downward direction make sure there is sufficient back pressure in the system to maintain a full pipe R Dual Path Reflect Mount Dual Path Direct Mount Figure 5 4 Sensor Alignment Horizontal Plane Preparing the Pipe 1 Pick a mounting locati...

Page 33: ...gure 5 5 Pipe Surface Preparation 4 Clean an area 13 mm 1 2 inch on either side of the sensors 5 Clean an additional 13 mm 1 2 inch along the length of the sensors 5 2 2 Sensor Identification and Selection Sensor identification The sensor part number located on the front face provides a detailed identification For example the Part Number 1011HNFS D1H UT1 S2 means 87 6 6 1 Model Size Hi Precision T...

Page 34: ...size C Green size D Black size E Note Check to make sure that the sensors are a matched set with the same serial numbers and marked with an A and B e g 19256A and 19256B Note Sensor Model names for Version 3 op systems are as follows 1011H Hi Precision 1011 Universal and 991 Universal Typical Sensor Labels 6LHPHQV QGXVWU QF 0DGH LQ 86 3 36 16 UHY 8QLYHUVDO Universal sensor model number Sensor size...

Page 35: ...HY L3UHFLVLRQ Hi Precision sensor model number Sensor size Figure 5 7 Hi Precision Sensor Label Sensor Selection Note The transmitter must be powered up before you can select a sensor model Refer to Transmitter Wiring Page 25 Before selecting sensors proceed to Setting the Parameters Page 36 and perform the preliminary programming procedures ...

Page 36: ...nu categories Level B list the menu cells associated with Level A You can enter data into Level B menu cells that are display parameters in a column at the right of the screen Level C lists the Level B data Level B Level C Recall Site Setup Pump 1 Pump 2 Channel Enable Level A Create Name Site Site Security Delete Site Setup Save Rename Site F1 F3 F2 F4 MENU CLR ENTER DATA LOG ALT CTRL HELP 1 2 3 ...

Page 37: ...4 function math operations in numeric entry cells F Keys 1 2 and 3 Used to start stop reset Totalizer F4 Caution used during power up for system reset CTRL and ALT Used as shift keys for alternative key functions DATALOG Triggers immediate Datalogger report Plus and Minus Changes the sign of numeric data 3LSH DWD 6LHPHQV XDO 3DWK 6 7 3LFN 3LSH ODVV 3LFN 3LSH ODVV 0DQXDO QWU 6HOHFW 3LSH 6L H 1 3LSH...

Page 38: ... Arrow to return to main menu Select a Meter Type 1 Press the MENU key and select the Meter Type 2 Press the Right Arrow and scroll to Dual Path Flow 3 Press ENTER to select The Dual Path Flow menu will appear 6HOHFW 0HWHU 7 SH 0HWHU 7 SH XDO 3DWK ORZ 0HWHU DFLOLWLHV DQJXDJH 6LHPHQV XDO 3DWK 3DWK 4 Press ENTER to select Press Right Arrow to select meter function Press ENTER Create a Site 1 Before ...

Page 39: ... Meter Type Menu scroll to Meter Facilities menu Press Right Arrow and select preferred units Press ENTER to select Press Left Arrow and Up Arrow to return to main menu 4 Scroll to Save Rename Site Press Right Arrow then press ENTER to save site 5 Press Left Arrow and return to the main menu Select Pipe Class 1 Press the Down Arrow and then Right Arrow to highlight Pipe Data 2 Press the Right Arro...

Page 40: ...t dimensions 5 Press the Left Arrow and return to the main menu Select a Liquid Class 1 Press the Down Arrow and scroll to Application Data 2 Press the Right Arrow to select Liquid Class 3 Press the Right Arrow again and scroll to desired liquid 4 Press ENTER to save selection 6HOHFW LTXLG ODVV IURP LTXLG 7DEOH LTXLG ODVV DWHU LTXLG 7DEOH 7DEOH FWLYH 7HPS 5DQJH WR 3LSH RQILJ XOO HYHORSHG QRPDO LDP...

Page 41: ...ns Fully Developed Fully developed flow as would be expected for very long straight pipe runs or installation downstream of a flow condition 1 Elbow Single 90 degree Elbow upstream of sensor installation Dble Elbow Double out of plane Elbows upstream of sensor installation Dble Elbow Double in plane Elbows upstream of sensor installation Valve Not available at this time Expander Pipe expansion ups...

Page 42: ...sor model that appears on the sensor label then press ENTER QVWDOO 6HQVRU 6LHPHQV KDQQHO 6FUROO LVW DQG VHOHFW GHVLUHG 0RGHO 6HQVRU 0RGHO 3 7 6HQVRU 6L H 6HQVRU 0RXQW 0RGH 5HIOHFW 6SDFLQJ 2IIVHW 1RPLQDO 1XPEHU QGH 6SDFLQJ 0HWKRG 6SDFHU DU 1 WQ 9DXH LQ QVWDOO RPSOHWH 1R PSW 3LSH 6HW 07 PDWLF HUR ORZ GMXVW FWXDO HUR Select based on type Select based on size After sensor is mounted select Install 7 T...

Page 43: ...r installation diagram example below Sensor cable connection Customer s Pipe 1011HPS Series Sensor Sensor Index Screw Spring Clip Sensor Index Screws Storage Location Spacer Bar 1011PPS Series Sensor Figure 5 10 Reflect Mount with EZ Clamp and Spacer Bar Ltn Menu Cell This view only menu cell shows the distance in inches or millimeters between the front faces of the sensors along the axis of the p...

Page 44: ... index hole specified by the Number Index recorded in Step 1 Note In some cases the sensors may have two sets of securing holes When using the EZ Clamp assembly use the lower set of holes when attaching the spacer bar 5 Temporarily position the assembly in the 10 o clock position at the location where it will be mounted Ensure that this is a smooth area of the pipe without any raised spots seams e...

Page 45: ...d chain Figure 5 12 E Z Clamp S Hook 9 Take sensor and apply a continuous lengthwise 3 mm 1 8 inch bead of coupling compound across the center of the sensor emitting surface Cable Connector Front Edge Angled Edge Emitting Surface Sensor Coupling Compound Figure 5 13 Sensor 10 Place sensor in the middle of one of the areas you have cleaned Ensure that the cable connector is facing away from where t...

Page 46: ...he spacing bar to the previously mounted sensor by inserting the sensor index screw through the REF hole on the bar and into lowest hole on sensor i e for those sensors that have two holes 14 Sight along spacer bar to ensure axial alignment to the pipe Adjust if necessary Tighten both chains and ensure that sensors did not move while tightening Do not over tighten 15 Observing the upstream and dow...

Page 47: ...n various lengths and widths to accommodate most pipe sizes Spacing Guide Sizes 5 08cm x 66 04cm 2 x 26 5 08cm x 114 3cm 2 x 45 10 16 cm x 205 7cm 4 x 81 10 16cm x 393 7cm 4 x 155 15 2cm x 497 8cm 6 x 196 Figure 5 15 Mylar Spacing Guide Installation Procedure 1 Make a note of the Number Index displayed in the Install Sensor menu Check to ensure that you have a matched set of sensors They both shou...

Page 48: ...ing Nut E Z Clamp Chain Bit Snap Pipe Sensor Figure 5 16 EZ Clamping Sensor to Pipe Note To surround larger pipes link multiple lengths of chain together by mating the Bit Snap and S hook Mate Bit Snap and S Hook to extend chain Figure 5 17 E Z Clamp S Hook 5 Take sensor and apply a continuous lengthwise 3 mm 1 8 inch bead of coupling compound across the center of the sensor emitting surface Cable...

Page 49: ...ver tighten 10 Attach the second sensor to the spacer bar at the index hole Note In some cases the sensors may have two sets of holes for securing the spacer bar When using the EZ Clamp assembly use the lower set of holes when attaching the spacer bar 11 Do not apply any couplant to the second sensor First attach the spacer bar assembly with the second sensor attached to it to the mounted sensor b...

Page 50: ...cing guide around the pipe so that the left edge is against the sensor edge mark see C above Arrange so that one end overlaps the other by at least 8 cm 3 inches Trim to fit if necessary but in order to keep the end square be sure not to trim at the overlapping end Trim material from inner edge if necessary Mylar Spacing Guide 8 cm 3 inches Overlapping Edge Figure 5 19 Wrapping the Mylar Spacing G...

Page 51: ...edge in line with the dot now a line on the pipe see C above Tape it in this position on the pipe Take the second frame and place it against the edge of the guide with its tapered roller centered on the center mark on the guide 20 Temporarily position the sensor in the 3 o clock position opposite the mounted sensor see below where it will be mounted Ensure that this is a smooth area without any ra...

Page 52: ...s straight around the pipe and the sensor contacts the pipe at the white dot just under the front label Ensure that there is equal space on either side of the dot between the edges of the sensor and pipe Adjust if necessary 27 Tighten chain and ensure that the sensor does not move while tightening Do not over tighten 28 Observing the upstream and downstream orientation attach the UP upstream and D...

Page 53: ... pipe data entries Installing a 1012T Mounting Track in Reflect Mode The Sensor Installation procedures show how the automatic selection of sensors mounting mode and spacing method are established Examine the figure below which illustrates a typical Install Sensor menu screen Note the automatic assignment of mounting track part numbers plus the designation of the Number Index 6LHPHQV XDO 3DWK 6 7 ...

Page 54: ...stops against each sensor inserted at the reference hole for one sensor and the Number Index hole for the other sensor see in figure below Tension Screw Pipe To SITRANS F 1010 Flow meter Ultrasonic Couplant 1012C Series Cable Number Index hole pin Sensor Clamp 1012TP Series Mounting Track Upstream and Downstream Sensors Flow direction REF Hole Index Pin Figure 5 23 Reflect Mount with Model 1012TP ...

Page 55: ...greasing the surface if needed and removing any grit corrosion rust loose paint or surface irregularities with the abrasive pipe conditioning material provided Clean the pipe of all debris and abrasive particles 8 Rotate the track into the position that was just cleaned Insert the index pin into the REF hole 9 Select a sensor and apply a thin band of couplant compound to the sensor s emitting surf...

Page 56: ...U 6L H 6HQVRU 0RXQW 0RGH LUHFW 6SDFLQJ 2IIVHW 0LQLPXP 1XPEHU QGH 6SDFLQJ 0HWKRG 7UDFN 73 WQ 9DOXH LQ PSW 3LSH 6HW KDQQHO 1RW 6HWXS HUR ORZ GMXVW KDQQHO 1RW 6HWXS QVWDOO RPSOHWH 1R Automatic selection of mounting track part number mount mode and Number Index The combination of two Model 1012TP Mounting Tracks and a spacer guide is the recommended way to mount sensors in the Direct Mode This method ...

Page 57: ... Index hole for the other sensor see in figure below Tension Screw Pipe To SITRANS F 1010 Flow meter 1011PPS Series Sensor Downstream 1012C Series Cable Number Index pin hole Right Angle BNC Adapter Flow direction Sensor Clamp 1012TP Series Mounting Track D 1011PPS Series Sensor Upstream REF Hole Index Pin 1012TP Series Mounting Track R Ultrasonic Couplant Figure 5 25 Direct Mount 180 opposed with...

Page 58: ... B e g 100A and 100B Note Some sensors require a right angle adapter This adapter should be installed before placing the sensors in the tracks 3 Prepare pipe for the track mounts by degreasing the surface if needed and removing any grit corrosion rust loose paint or surface irregularities with the abrasive pipe conditioning material provided 4 If this is a horizontal pipe place the track rail asse...

Page 59: ... Chain Hook Sensor 1 and Clamping Screw Track Rail Assembly 1 Pipe Track Rail Assembly 2 Sensor 2 Figure 5 26 Direct Mount Roller Chain Note For a vertical pipe installation use a tie tape or bungee cord to hold the two tracks in place while chaining 6 Finger tighten the chain Tension Screw to secure the chain and tracks to the pipe ...

Page 60: ...8 cm 3 inches Trim to fit if necessary but in order to keep the end square be sure not to trim at the overlapping end Trim material from inner edge if necessary Mylar Spacing Guide 8 cm 3 inches Overlapping Edge Figure 5 27 Wrapping the Mylar Spacing Guide around pipe End View 2 Remove the spacer guide Measure or fold spacer guide to find its halfway distance Mark a center line and then tape space...

Page 61: ...acks with Spacer Guide edge Mylar Spacer Guide Halfway distance of Spacer Guide Figure 5 29 Track Rail Alignment 4 Loosen the chains enough to allow you to rotate the track assembly until the center of one track aligns with the center line on the Spacer Guide and the center of the other track aligns at the point where the Spacer Guide ends meet The tracks should now be 180 apart Tighten both chain...

Page 62: ...Index hole Figure 5 30 REF and Number Index Pin Locations 3 Insert the other index pin into the correct Number Index hole on the other track marked Direct Mode Spacing 4 Insert the second sensor into the track rail with its cable connector pointing away from the pin Move the sensor until it s stopped by the pin Move sensor clamping screw over the sensor and tighten Note Remember to install the sen...

Page 63: ...the other ends to the UP and DN terminals of the transmitter 13 Proceed to Commissioning Page 67 5 3 Zero Flow Adjust Menu Zero Flow Compensation Methods Unlike turbine flow meters ultrasonic transit time flow meters provide active flow measurement right down to zero flow however the measurement of the transit time delta is dependent on the similarity or match of the electronics cables and ultraso...

Page 64: ...topped and the sensors cannot be mounted in the Reflect Mode configuration Flow must be stable during the entire process ZeroMatic When ZeroMatic is invoked the flow meter first performs the same analysis as described above in the AutoZero routine However after this analysis is complete the flow meter continues to interrogate the pipe wall signal and update the zero offset value under normal opera...

Page 65: ...ou can use the ReversaMatic routine to establish the zero flow level You should perform the ReversaMatic procedure as quickly as possible to ensure that the flow rate remains constant throughout the procedure To invoke ReversaMatic 1 To access the Zero Flow Adjust option list press Right Arrow 2 Move the cursor to ReversaMatic Press ENTER to invoke the routine 3 The flow meter begins to measure th...

Page 66: ...elocities it may be necessary to move the upper and lower flow limits out of the way until the reversal zero is completed Moreover pipes of this size frequently have excellent intrinsic zero performance and may not even need zeroing ZeroMatic optional function Note ZeroMatic is used in the Reflect Mode only Invoking ZeroMatic clears any existing fixed zero offset Use this menu cell to select the Z...

Page 67: ...ero Flow Adjust menu cell by pressing Up Down Arrow Note The highlighted ZeroMatic menu item is the only indication that ZeroMatic is functioning 3 Invoke the ZeroMatic initial makeup procedure as previously described above 4 While ZeroMatic initial makeup is running press Left Arrow to abort the process thereby disabling the function 5 The screen will return to the Dual Path Flow menu and highlig...

Page 68: ...Connecting 5 3 Zero Flow Adjust Menu FUP1010 IP67 Portable 66 Operating Instructions 03 2012 A5E02951522 02 ...

Page 69: ...e the transmitter carry dangerous high voltage CAUTION Confirm that one of the following power sources is connected internal battery pack or Power Adapter Battery Charger 1 Apply power 2 Within 10 seconds of power up the main display will become active and a typical Siemens graphic will appear briefly The screen also identifies the software version of the unit as shown below YHU Software operating...

Page 70: ...ity measurement if known 5 Press the Down Arrow to accept sound velocity value 6 The flow meter is ready to report flow Press the MENU key again to display flow 0 7 8 7 63 0 83 6LHPHQV KDQQHO 8QLW 2 0 1 727 9V 14 35 354 6597 14 27 100 0 0 0 31 74 9IR 6 3 Empty Pipe Set The flow meter performs the MTYmatic routine automatically during its Initial Make up to establish a standard setting for the Empt...

Page 71: ...he Down Arrow to Actual MTY then press ENTER Empty Pipe Press ENT appears on the menu prompt line 6LHPHQV KDQQHO PSW 3LSH 3UHVV 17 QVWDOO 6HQVRU 6HQVRU 0RGHO 3 7 6HQVRU 6L H 6HQVRU 0RXQW 0RGH 5HIOHFW 6SDFLQJ 2IIVHW 1RUPDO 1XPEHU QGH 6SDFLQJ 0HWKRG 6SDFHU DU 1 WQ 9DOXH LQ PSW 3LSH 6HW 07 PDWLF HUR ORZ GMXVW FWXDO 07 QVWDOO RPSOHWH 6HW PSW 4 Empty the pipe completely then press ENTER Fill Pipe Press...

Page 72: ... 6SDFLQJ 0HWKRG 6SDFHU DU 1 WQ 9DOXH LQ PSW 3LSH 6HW 07 PDWLF HUR ORZ GMXVW FWXDO 07 QVWDOO RPSOHWH 6HW PSW 3 Move the cursor next to MTYmatic press the Right Arrow 4 To invoke MTYmatic press ENTER Using the Set Empty command Use Set Empty to enter a number that represents the signal strength level consistent with an empty pipe Set Empty uses non linear scaling There is no direct correlation betwe...

Page 73: ...DOO 6HQVRU 6HQVRU 0RGHO 3 7 6HQVRU 6L H 6HQVRU 0RXQW 0RG 6SDFLQJ 2IIVHW 1XPEHU QGH 6SDFLQJ 0HWKRG 6SDFHU DU 1 WQ 9DOXH LQ PSW 3LSH 6HW 07 PDWLF HUR ORZ GMXVW FWXDO 07 QVWDOO RPSOHWH 6HW PSW 4 Press ENTER The current empty threshold number appears in a pop up window 5 Use the numeric keys to type a new Set Empty number 6 To store the Set Empty number press ENTER ...

Page 74: ...Enter From List Number Index View Only Spacing Method View Only Ltn Value in View Only Install Complete No Install Empty Pipe Set Enter From List Zero Flow Adjust Enter From List Full Site Setup Channel Setup Recall Site Enter From List Channel Enable Enter From List Create Name Site Enter From List Site Security On Off Delete Site Enter Clear Site Name Save Rename Site Enter From List Pipe Data P...

Page 75: ...From List Zero Flow Adjust Enter From List Operation Adjust Damping Control Time Average SmartSlew Deadband Control Numeric Entry Memory Fault Set Fault Memory Memory Delay s N A Flow Total Units Flow Vol Units Enter From List Flow Time Units Enter From List Flow Disp Range Enter From List Flow Disp Scale Enter From List Total Vol Units Enter From List Totalizer Scale Enter From List Total Resolut...

Page 76: ...ter From List Application Info Enter From List Liquid Data Enter From List Site Setup Data Enter From List Test Facilities Enter From List Print Site Setup No Yes Site Created View Only Meter Facilities Preferred Units English Metric Table Setups Pipe Table Create Edit Pipe Enter From List Delete Pipe Enter From List Sensor Type Enter From List Logger Control Display Logger Enter From List Output ...

Page 77: ... Operate Trim 1Khz RTD Calibrate RTD1 Factory User Cal RTD2 Factory User Cal Clock Set Date MM DD YY Edit Date Time HH MM Edit Time RS 232 Setup Baud Rate Enter From List Parity Enter From List Data Bits 7 8 Line Feed Yes No Network ID Numeric Entry RTS Key Time Enter From List Backlight Enter From List System Info Version View Only Battery Capacity View Only Reset Data Time View Only mm dd yy hh ...

Page 78: ... Installation Menus FUP1010 IP67 Portable 76 Operating Instructions 03 2012 A5E02951522 02 Level A Level B Level C Level D Level E Level F Level G Level H System Time View Only mm dd yy hh mm ss Language Enter From List ...

Page 79: ...f you select mass units the flow meter uses the specific gravity parameter to convert volumetric flow to mass flow The default in English Units for liquid is Gallons To select a Volumetric or Mass unit 1 Press the MENU key and Meter Type will be highlighted 2 Press the Right Arrow to Dual Path Flow and then press ENTER 3 The Dual Path Flow menu with appear with Chan Path Setup menu item highlighte...

Page 80: ...y of the modes listed below Table 7 1 Totalizer Modes Mode Flow Direction Notes POSFLOW positive flow Accumulates flow in positive direction only NEGFLOW negative flow Accumulates flow in reverse direction only NETFLOW positive or negative flow Adds to positive total subtracts from reverse total Note NETFLOW default is best for applications where there may be zero flow for long periods It minimize...

Page 81: ... keys via VT100 terminal key emulation Note Si Ware or HyperTerminal should be in the Data Display mode when invoking the function keys referenced in the table below Use the key sequence Ctrl L to display the Data Display mode Communications Setup Connect the flow meter to your PC Refer to Appendix A Site Setup for SITRANS F Page 145 if needed 1 Access Si Ware or if using a PC access HyperTerminal...

Page 82: ...izer F1 F2 F3 F4 LAPTOT Totalizer snapshot The LAPTOT command freezes the Totalizer screen display However the flow meter will continue to update its internal registers The flow meter will show the current total when you repeat the F1 3 key sequence When you activate LAPTOT an L precedes the TOTAL symbol i e LTOTAL on the HyperTerminal screen F1 F2 F3 F4 CLEAR Batch Tot register Clears the Batch S...

Page 83: ...30 GPM to 10 GPM the 4mA span will be 30 GPM and the 20mA span will be 10 GPM Vfab Spanned Absolute Volumetric Flow Rate Vfab is the absolute magnitude of the volumetric flow rate Vfo There are no menu cells provided to span this output Vfab shares the Vfo span entries The Vfab minimum span is always zero The maximum span for Vfab is the largest absolute value of either the min or the max flow rat...

Page 84: ... 6SDQ DWD 6HW ODUP HYHOV DOLEUDWH ORZUDWH QWULQVLF 4 Highlight Max Flow and press Right Arrow to Input 100 flow rate numeric data for 20mA Press ENTER to store data 5 Scroll down to Min Flow Press Right Arrow to input 0 flow rate numeric data for 4mA Press ENTER to store data 6SDQ DWD 6LHPHQV XDO 3DWK 6HW P IORZ UDWH 0D ORZ 0 1 0LQ ORZ 0 1 0D 0 6 0LQ 0 6 0D 7HPS 0LQ 7HPS Input numeric flow data he...

Page 85: ... hours and minutes of logging time remaining For convenience sake the Display Logger command is essentially a duplicate of the menu cell in Logger Setup It sends Logger data to the graphic screen with or without line wrapping The Output Logger command sends data to an external device via the RS 232 serial port The Clear Logger command erases the entire Logger file 1 From the Meter Facilities menu ...

Page 86: ...row 3 To view Logger contents press ENTER 4 To return to Logger Control press MENU Output Logger This menu cell allows you to send the Logger contents to an external device usually a computer or printer via the flow meter s RS 232 Serial I O port This command is effective only after a successful install In addition you have to enable datalogging and select data items in the Logger Setup menu The f...

Page 87: ...menu must be disabled To disable active channels select the Channel Enable menu cell and then No 4 In the Logger Control menu select Circular Memory 5 Press Right Arrow to access the Circular Memory option list 6 Move the cursor to Yes by pressing Up Down Arrow 7 To store selection press ENTER 8 Lastly re enable the channels paths that you disabled earlier to begin logging Est LogTime Left Est Log...

Page 88: ...ow which the flow output will be forced to zero You can also select the flow meter response to a continuous Fault condition Damping Control The flow meter provides two different data output filter types Time Average and SmartSlew Time Average recommended integrates the instantaneous flow rate over a selectable time period Use the Time Average function when stability in flow reading is essential A ...

Page 89: ...red choice by pressing Up Down Arrow 5 To register the new value press ENTER Deadband Control Use the Deadband Control to instruct the flow meter to report zero flow if the flow rate falls below a specified level usually a very low rate It will prevent the possibility of data scatter a natural result of digital computation from causing false Totalizer accumulation during long non flowing periods I...

Page 90: ...lect any duration from 3 to 604 800 seconds one week Selecting Memory Mode 1 From the Dual Path Flow menu scroll to the Operation Adjust menu and press Right Arrow 2 Scroll to the Memory Fault Set and press Right Arrow to access option list 3 Move the cursor down to Memory by pressing Up Down Arrow 4 To make selection press ENTER 5 This moves the highlight to Memory Delay s Memory Delay s Selectin...

Page 91: ...roximately 200 ms maximum activation rate is 2 5 pulses per sec If Totalizer pulses exceed this rate excess pulses are stored in an overflow register This allows the relay to catch up when flow decreases enough Note Using the F1 key Totalizer clear command also clears all channel Totalizers plus the overflow register described in the last paragraph Relay 1 and 2 Function Assignments The flow meter...

Page 92: ...low menu scroll down and highlight I O Data Control 2 Press Right Arrow and scroll down to Relay Setup 2 DWD RQWURO 6LHPHQV XDO 3DWK 3DWK VVLJQ ODUP DWD IXQFWLRQ WR UHOD V QDORJ 2XW 6HWXS 5HOD 6HWXS QDORJ QS 6HWXS 3 To access the Relay Setup option list press Right Arrow 4 Move the cursor to the desired Relay assignment by pressing Up Down Arrow 5HOD 6HWXS 6LHPHQV XDO 3DWK 3DWK 6HOHFW D XQFWLRQ IR...

Page 93: ...ailable for Datalogger and site storage When the Datalogger is enabled for circular mode the meter allocates all memory left except for two conventional empty sites required for Datalogger use To view the amount of data memory bytes available press Right Arrow Memory Map Selecting YES for this item enables a snapshot display of current memory usage In this display the asterisk indicates a used mem...

Page 94: ...alog output terminals Table 7 6 Analog Outputs Io Isolated Current 4 to 20mA varies in proportion to an assigned data function Vo DC Voltage 0 to 10 VDC varies in proportion to an assigned data function Pgen TTl Logic 0 to 5000 Hz varies in proportion to an assigned data function Table 7 7 Analog Out Setup Data Categories Vfo Spanned volumetric mass flow Vfab Spanned unsigned flow magnitude Vs Spa...

Page 95: ...al Path Flow menu scroll to I O Data Control 2 Press Right Arrow to highlight the Analog Out Setup menu 2 DWD RQWURO 6LHPHQV XDO 3DWK 3DWK VVLJQ DWD WR QDORJ 2XWSXWV QDORJ 2XW 6HWXS 5HOD 6HWXS QDORJ QS 6HWXS 3 Press Right Arrow twice to access the Io1 option list 4 Move the cursor to the desired data function by pressing Up Down Arrow QDORJ 2XW 6HWXS 6LHPHQV XDO 3DWK 3DWK VVLJQ DWD WR WKH WR P RXW...

Page 96: ...tion Assigning a function to the Pgen output 1 From the Analog Out Setup menu press Right Arrow to access the Pgen option list 2 Move the cursor to the desired data function by pressing Up Down Arrow 3 To store selection press ENTER 7 8 Analog Input Setup Analog Input Setup Note Some versions of the FUP1010 portable flow meter have the ability to read analog input signals The Analog Inp Setup menu...

Page 97: ...analog input only acts as a convenient feed through to add data to Datalogger reports Note There will be no numeric units shown next to the output data Be aware of the appropriate units when entering scaling data and when viewing the resultant output on the Datalogger report Note Refer to the Installation Drawings or I O Module markings for the locations of these inputs and wiring procedures Input...

Page 98: ...QWURO 6LHPHQV XDO 3DWK 3DWK QDORJ QSXW 6HWXS QDORJ 2XW 6HWXS 5HOD 6HWXS QDORJ QS 6HWXS 1 Access the Iin1 option list by pressing the Right Arrow twice QDORJ QS 6HWXS 6LHPHQV XDO 3DWK 3DWK QDEOH 6SDQ DQDORJ LQSXW FXUUHQW LQ 2II 9LQ X 2 Move the cursor down to Aux by pressing the Down Arrow and then press ENTER This enables the port to receive an input current The cursor moves to 4 mA LQ 6LHPHQV XDO...

Page 99: ...eter connected to the output under test In addition you can use a frequency counter to fine tune the flow meter s pulse rate output Note The current voltage and Pgen trimming will be limited by the 12 bit resolution of the flow meter s D A Convertor DAC 1 From the Meter Facilities menu scroll to the Analog OutTrim menu 2 Press the Right Arrow to access the option list 0HWHU DFLOLWLHV 6LHPHQV XDO 3...

Page 100: ...sor to Trim 4mA QDORJ 2XW 7ULP 6LHPHQV XDO 3DWK 3DWK 7ULP P RXWSXW 7ULP R 2SHUDWH 7ULP R 7ULP P 7ULP 9R 2SHUDWH 7ULP 9R 2SHUDWH 7ULP 3JHQ 2SHUDWH 7ULP 3JHQ 2SHUDWH 3 Press ENTER This triggers a 4 00mA pop up window The ammeter should now be reading 4 00mA 4 If the ammeter reading does not match use the numeric keys to type in the reading 5 Pres ENTER to register setting This adjusts the meter s DA...

Page 101: ...ading does not match use the numeric keys to type in the multi meter reading 5 Press ENTER to register setting This adjusts the meter s DAC digital to analog converter so that a 2 00 Volts output corresponds with 2 00 Volts on the multi meter 6 Re check the multi meter to make sure that it is now reading 2 00 Volts Pgen Output Trim Note Can be trimmed to within 1 25 Hz of nominal To calibrate a pu...

Page 102: ...not even need to calibrate the sensor In any case make sure that the temperature reading stabilizes before proceeding further The RTD Calibrate menu allows you to perform an external calibration which can be accomplished either by data entry of the current RTD temperature or by a 0 C 32 F Ice Bath procedure You can switch between the intrinsic and external calibration modes at any time Note If you...

Page 103: ...eading Only perform this procedure while the RTD under test is installed and currently measuring temperature To enter the current RTD temperature 1 From the RTD Calibrate menu press Right Arrow to access the RTD option list 2 Press Right Arrow to highlight the RTD you want to calibrate RTD 1 or RTD 2 3 Move the highlight to Factory or User Cal then press ENTER 57 DOLEUDWH 6LHPHQV XDO 3DWK 3DWK 3LF...

Page 104: ...for an ice bath Ensure temperature with a reference thermometer Siemens can not assume responsibility for the incorrect design construction or operation of an Ice Bath CAUTION Do not allow an RTD sensor to make direct contact with ice during an ice bath calibration procedure To perform a 0 C 32 F calibration 1 Immerse RTD sensor in deionized water and ice mixture Stir the mixture constantly 2 In t...

Page 105: ... data pipe and liquid data part numbers etc 2 Choose a mounting location for the flow sensors 3 Prepare the pipe for sensor s mounting 4 Access the Installation Menu and create a site 5 Enter the pipe parameters 6 Mount flow sensors on pipe and connect to flow meter 7 Invoke the sensor installation procedure 8 Optimize installation through use of the Spectra Display and diagnostic data Almost all ...

Page 106: ...unting location that has a fully developed flow profile Do not locate the sensor so that sonic energy enters a region that is not representative of the flow velocities at the measuring location Use the figure below as a guide to select the proper mounting location Elbow Valve Expansion or Contraction Orifice Plate Figure 7 1 Sensor Mounting Examples ...

Page 107: ...ter Flow Direction Connect to UP on flow meter Figure 7 2 Adjacent Sensor Mounting On inline mounted metal pipes the Receive Sensor is always located downstream of the Transmit Sensor On plastic pipes the Transmit Sensor is always located downstream of the Receive Sensor Table 7 10 Inline Metal and Plastic Pipe Cable Connections Sensor Metal Pipe Plastic Pipe C2 Sensor A DN UP C2 Sensor B UP DN In...

Page 108: ... Sensor Mounting Connecting Sensor Cables Connect sensor cables between the sensors and the flow meter The XMIT transmit sensor is connected to the Up cable connection and RCV receive sensor is connected to the Down cable connection The UP DN orientation is important for the in line sensor configuration It is not a factor for the adjacent configuration Select Reflexor Operating Mode Select Meter T...

Page 109: ... Recall Site Note If a previous Saved Site is recalled and the same sensor and location is used then no other installation steps are required 5 Press the Left Arrow and scroll to Pipe Data and enter the required pipe data Sensor Selection 1 From Pipe Data scroll to the Install Sensor menu and press the Right Arrow 2 At Sensor Model press the Right Arrow and select the proper group of sensors that ...

Page 110: ...ter is now operational and the display will show flow by pressing the MENU key The Spectra Graph The Spectra Graph provides a powerful tool to determine if the installation has achieved an adequate margin of operation It also eliminates the possible effects of mechanical vibration and external RFI Radio Frequency Interference Mechanical vibration and external RFI can cause other types of Doppler f...

Page 111: ... RPSOHWH HV 6SHFWUD UDSK 1R HV The Spectra Graph display shows the results of the Fast Fourier Transform FFT performed by the flow meter The horizontal scale represents flow velocity with the higher velocities on the right and lower velocities on the left The vertical axis is relative amplitude or magnitude each bar shows the relative amplitude for a velocity range QVWDOO GFU 6LHPHQV KDQQHO 9HORFL...

Page 112: ...itrarily placed at one half the minimum flow expected Noise Level Set Cursor This cursor appears as a horizontal line on the Spectra Graph All signals below this line will be excluded from the flow calculation Position the cursor approximately one quarter the height of the FFT peak Using Spectra Graph Data and Controls When the Spectra Graph is first displayed The data shown on the top highlighted...

Page 113: ...and keys are active in this position 7 Press the Down Arrow from Carrier FX to advance to the Diagnostic Data Display The and keys are active in this position 8 To exit the Spectra Graph press the MENU key 9 To display the Digital Flow Display press the MENU key from any Installation Menu location Available Spectra Graph Adjustments Adjustment Function Notes Noise Level Set Noise Filter Set to app...

Page 114: ...above 35 the use of Liquid is recommended For applications that continuously have Deviation between 25 and 35 proper selection of either Liquid or Slurry can be confirmed by comparison to a known flow reference Signal Peak to Peak mV Peak to Peak demodulation signal amplitude The acceptable range is between 100 and 3200 mV during typical flow conditions If less than 100 mV check Sensor type used a...

Page 115: ...gy into the flow stream The Deviation is a measure of the width of the Spectra and is representative of the penetration of the sonic beam into the liquid Select Slurry in the Application Data menu for better flow rate indication accuracy when the Deviation is less than 25 with typical flow conditions For Deviations above 35 select Liquid For applications that continuously have Deviations between 2...

Page 116: ...Functions 7 11 Reflexor FUP1010 IP67 Portable 114 Operating Instructions 03 2012 A5E02951522 02 ...

Page 117: ...rcentage exceeds the alarm set point MEMRY Memory Last valid reading for a selected interval during Fault condition MAKUP Makeup In Process Makeup occurred The following alarm codes appear in the Datalogger status messages I Interface Liquid Vs exceeds interface alarm set point P Pig Pig passage detected optional Z ZeroMatic ZeroMatic signal occurred The displays shown below indicate where the Ala...

Page 118: ...or and system messages 8 1 Alarm Letter Codes FUP1010 IP67 Portable 116 Operating Instructions 03 2012 A5E02951522 02 9 26 12 45 68 10112 38 30 0 30 0 9V 5 9V 0 1727 5 2 6LHPHQV KDQQHO 8QLW 2 0 1 8 7 Alarm Codes ...

Page 119: ... 5710 1 800 333 7421 Asia Pacific 86 10 6475 7575 Further information about our technical support is available on the Internet at Technical support http support automation siemens com WW view en 16604318 Service Support on the Internet In addition to our documentation we offer a comprehensive knowledge base online on the Internet at Service and support http www siemens com automation service suppo...

Page 120: ...mation siemens com partner See also Local contact person http www automation siemens com partner 9 3 Replacing the battery The internal battery pack used with SITRANS F 1010 portable flow meters may be removed and replaced when needed Battery Pack Removal Replacement 1 Disconnect power to the unit 2 Open the flow meter cover by releasing the two side cover latches 3 Make sure power to unit is turn...

Page 121: ...attery FUP1010 IP67 Portable Operating Instructions 03 2012 A5E02951522 02 119 Top cover release latch Faceplate screws 12 Pry open faceplate here Figure 9 1 Faceplate Removal CAUTION When lifting faceplate make sure not to damage wire harnesses ...

Page 122: ...ly so that the inside of the flow meter is accessible but that there is no pressure on the wiring harnesses Faceplate tilted up and back Battery Cover Plate Battery Connector P2 Battery Cover Screws 8 Figure 9 2 Battery Cover Removal 6 Remove 8 screws securing the battery cover Set aside screws 7 Disconnect pendant battery connector J2 Note that it is a keyed type plug 8 Remove battery cover from ...

Page 123: ...ctor is placed properly in the cover 11 Reconnect battery power connector to P2 12 Reverse the installation procedure to reassemble 9 4 Battery disposal In accordance with EU directive 2006 66 EC batteries are not to be disposed of using municipal waste disposal services Waste industrial batteries are accepted back by Siemens or by the local Siemens representative Please talk to your local Siemens...

Page 124: ...16604370 product ordering number number of devices or spare parts returned reason for the return Declaration of Decontamination Declaration of Decontamination http pia khe siemens com efiles feldg files Service declaration_of_decontamination_en pdf With this declaration you certify that the returned products spare parts have been carefully cleaned and are free from any residues If the device has b...

Page 125: ... to pressing and holding the F4 key during power up Use the F4 key function to restore operation if a severe event e g a violent power surge disrupts system operation Clr Saved Data Clr Saved Data only appears after pressing the Down Arrow in response to Clr Active Memory Answering Yes to Clr Saved Data will erase ALL saved data To invoke in RS 232 serial mode type and then press ENTER key EOT Res...

Page 126: ... anticipation of resolving the difficulty later Call technical support for help if necessary Low Signal Press ENTER During the Initial Makeup the flow meter decides that the level of the receive signal is insufficient for proper operation Some reasons for low signal are Invoking Install Complete on an empty pipe Coupling compound insufficient not applied or evaporated Reapply couplant A disconnect...

Page 127: ...ed Memory If the first sequence fails then you have to resort to the second level of the F4 sequence which allows you to clear ALL Saved Memory Be aware that this erases all saved Site Setups including flow calibrated sites Datalogger Data and user defined pipe and sensor tables This will require you to completely re install the system and repeat all desired default settings custom pipe tables etc...

Page 128: ...r sensor tables plus all desired Meter Facilities menu entries 4 To clear all Saved Memory press ENTER 5 Create a Site Setup before attempting to access other menu items 6 To restore operation press MENU to access the installation menu Create a new site setup and complete the installation procedure 7 Re select desired Meter Facilities menu items e g RS 232 setup parameters 10 3 Test Facilities Gra...

Page 129: ... Press the Right Arrow to enter the Graph menu and scroll to highlight the Yes item in the option list 3 Now press the ENTER key to access the Graph Screen 4 To exit the Graph Screen and return to the main menu press the MENU key once Diagnostic Text Display The text to the upper left hand corner of the screen represents diagnostic items which can be individually turned on or off to reduce unneces...

Page 130: ...ating the up and down stream receive signals select the Correlated Plot option from the display menu list Return to the graph screen and observe the relative position of the up and down waveforms In a properly correlated receive signal the two images should be nearly superimposed on top of each other even during high flow conditions In the unlikely situation where the two images appear to be offse...

Page 131: ...Damp command described above however the two parameters interact in the following manner The MinDamp value must not exceed the MaxDamp value therefore increasing the MinDamp value above the previous MaxDamp value will set both parameters to the same value In most cases it is preferred that both damping parameters be set to the same value however in cases where rapid response to changes in liquid s...

Page 132: ...ise Figure 10 2 Setting Digital Damping Factor Setting the Digital Damping Factor to a value HIGHER than the default value of 4 may be necessary in cases where the signal to noise ratio SN is found to be unacceptably low 15 1 but only if the noise is determined to be asynchronous i e not associated with the transmit or flow meter timing circuitry as shown in the signal example above where the base...

Page 133: ...amping Factor Figure 10 3 Setting the MinDamp Factor The above example shows that increasing the Digital Damping reduces asynchronous noise Setting the Digital Damping factor to a value LOWER than the default value of 4 may be justified in cases where pulsating flow is present such as from a reciprocating pump or for the purpose of diagnosing transient signal behavior A pulsating flow condition th...

Page 134: ...g the or keys will cause the Tn marker to move later or earlier respectively As you adjust the Tn marker both Tn and Vs liquid sound velocity will change accordingly 3 To exit this mode press the 0 key on the keypad Zero Crossover Adjustment Hot Key 4 Observe the small X mark located on the zero crossing line near the middle of the receive signal in the Graph Screen above This X indicates the cent...

Page 135: ...nvelope which may be causing the Tn detection problem 96 7Q G7 6 61 L6HW Envelope Signal Crossover Marker HiSet Envelope Threshold TN Marker LoSet Envelope Threshold Zero Baseline Figure 10 4 Envelope Threshold Adjustment 1 If it appears that the default placement of the Tn marker is incorrect or unstable it can be adjusted by pressing the 5 key on the keypad to invoke the Hi Set command or by pre...

Page 136: ...Graph Screen Text Display Parameters Screen Text Parameters Menu List Item Description F Flow Measured flow rate in selected flow units VS Vs m s Sound Velocity in meters per second Display Metrics Represents the digital sample position of the receive window Correlated plot Displays the receive waveform in its proper superposition or registration The true delta time will be displayed by NOT select...

Page 137: ...in menu 1 MinDamp Minimum damping exponent control or to increase or decrease 2 MaxDamp Maximum damping exponent control or to increase or decrease 3 TnSet Transit time adjustment use or to move Tn marker 4 ZCOSet Zero Crossover adjustment use or to move crossover marker 5 HiSet Signal envelope threshold level use or to move threshold 6 LoSet Signal envelope threshold level use or to move threshol...

Page 138: ...Initial Makeup To change N count press Right Arrow At equal sign enter numeric value 1 to 9 only Ltn mm in Spacing distance between the sensors It will be in inches or millimeters depending on default units Vf max The flow velocity in selected units corresponding to one whole cycle offset between upstream and downstream receive signals Vs max M S Maximum Vs for current sensor spacing Vs min M S Mi...

Page 139: ...HF parameter if the flow rate is insufficient too low to accurately measure the required correction If the maximum flow rate for the application is relatively low then this correction is not be required If the flow rate is very high and the flow meter is reporting erroneous or unstable flow then the flow meter may already be having trouble resolving the upstream and downstream signals In this even...

Page 140: ...Note Press the Up Down Arrow to select Automatic if desired 2 Use the numerical keys to input the desired correction value Press ENTER to input value I GULYH 1 EXUVW OHQJWK WQ 9I PD 9V PD 0 6 9V PLQ 0 6 PSW 6DPSOHV FOH 0D DPSLQJ 0LQ DPSLQJ 6LWH 6HWXS DWD 6LHPHQV XDO 3DWK GMXVWPHQW 0DQXDO I GULYH 1 EXUVW OHQJWK WQ 9I PD 9V PD 0 6 9V PLQ 0 6 PSW 6DPSOHV FOH 0D DPSLQJ 0LQ DPSLQJ 6LWH 6HWXS DWD 6LHPHQ...

Page 141: ...HPHQV XDO 3DWK Automatic Adjustment Procedure 1 In the Site Setup Data Menu press the Down Arrow and scroll to the HF menu cell Press the Right Arrow and a pop up Manual prompt will appear 2 Press the Up or Down Arrow to select Automatic then press ENTER 3 The current measured correction value is displayed see below 4 Press ENTER again to install this correction value which will now appear next to...

Page 142: ...r information only I GULYH 1 EXUVW OHQJWK WQ 9I PD 9V PD 0 6 9V PLQ 0 6 PSW 6DPSOHV FOH 0D DPSLQJ 0LQ DPSLQJ 6LWH 6HWXS DWD 6LHPHQV XDO 3DWK GMXVWPHQW XWRPDWLF I GULYH 1 EXUVW OHQJWK WQ 9I PD 9V PD 0 6 9V PLQ 0 6 PSW 6DPSOHV FOH 0D DPSLQJ 0LQ DPSLQJ 6LWH 6HWXS DWD 6LHPHQV XDO 3DWK XWRPDWLF 5 If you decide not to use the Automatic selection press any key other than ENTER to abort the operation ...

Page 143: ...2000 or 10000 Table 11 1 Performance Specifications Transit Time Accuracy At least 1 to 2 of indicated flow better than 0 5 possible with calibration Flow Sensitivity 0 0003 m s 0 001 fps even at zero flow Zero Drift Stability Less than 0 005 m s 0 015 fps Repeatability small volume Better than 0 5 Response Rate Damping SmartSlew effective from 0 2 seconds to 5 minutes Flow Velocity Range Min 12 m...

Page 144: ...Technical data 11 1 Technical Data FUP1010 IP67 Portable 142 Operating Instructions 03 2012 A5E02951522 02 ...

Page 145: ...nstrumentation catalogs A 2 I O Connections and Wiring Terminal Block Wiring FUP1010 IP67 Battery Powered 2 Channel 2 Path Weatherproof Flow Meter Wiring Refer to manual drawing 1010WDP 7 sheet 2 of 2 Note Single Channel flow meters have the same terminal pin numbers and signals The terminal block wiring table applies to the part numbers listed below Table A 1 Part Numbers and Connection Data 1010...

Page 146: ...nable 0 to 10 VDC Min load 5k ohms P Io1 Current Output 1 Assignable 4 to 20mA output 4 20mA outputs also provide a fault indication by dropping to 2mA if assigned to flow rate and under fault conditions R Io2 Current Output 2 Assignable 4 to 20mA output 4 20mA outputs also provide a fault indication by dropping to 2mA if assigned to flow rate and under fault conditions S Io PWR External Current L...

Page 147: ...hin the HyperTerminal window move the mouse pointer down to Hyperterm exe and then double click the left mouse button 4 This selects the Connection Description dialog box Enter a name for your connection e g 1010N You can optionally select an icon for this connection by clicking on one of the icons displayed in the scrolling frame at the bottom of the window Click OK 5 This selects the Phone Numbe...

Page 148: ...ng dialog box make sure that both send line ends with line feeds and Echo Typed characters locally are UNCHECKED In the ASCII Receiving dialog box left click to place a check mark before the Append line feeds to incoming line ends dialog When your screen looks like the example below left click the OK button 9 You are now ready to communicate with the 1010 flow meter But first save your settings by...

Page 149: ...are set HyperTerminal automatically initiates Command mode You will see a blank screen 1 Press Enter key a few times until you see For Help on the screen 2 Type question mark and then press Enter key to see a list of the available commands Use the MENU command type Menu and then press Enter key to access the top level of the Installation Menu You will see a screen similar to the example below 6HOH...

Page 150: ...iew the data display screens you will see the same data in alphanumeric form only as shown below You can still use the Up Arrow and Down Arrow to switch between available display screens 6LHPHQV Current active site setup name The 1 indicates that the measurement channel is active The flow Total display The current measured sonic velocity The current flow reading and flow units Navigating through t...

Page 151: ...h Change numeric sign Can also type key ENTER Carriage Return Enter Key Digits Digits Numerals 0 through 9 Divide by X shift upper case 8 Multiply by Plus Minus Equals Decimal Point Terminal Mode Menu Commands In addition to Menu the following commands followed by the ENTER key can be used to control the flow meter while in Terminal Mode Note The n refers to the flow meter Channel number For a dua...

Page 152: ... at the end of any text string sent by the flow meter Provides a list of available Terminal Mode flow meter commands Transferring information from a 1010 Flow Meter to the PC With HyperTerminal active 1 Point to Transfers and click 2 Select Capture Text 3 Select desired drive path or directory enter a file name and click the Start button 4 Use the following conventions for data file names For site...

Page 153: ...ears at the top of the screen 2 Press the Right Arrow and then the Down Arrow to switch the option list to Clr Active Memory Yes Press ENTER to clear all Active Site Data but not saved site setups 3 To restore operation press MENU to access the Installation Menu Create a new site setup or recall a stored site setup Re select any Meter Facilities items e g RS 232 setup parameters To Clear All Saved...

Page 154: ... Output data is still zeroed and corrected for Reynolds number but no slope adjustment is imposed on the flow meter s flow register Some applications may require an output adjustment to match an official external reference The Calibrate Flowrate menu allows you to select a calibration mode The right hand column shows the active calibration mode You can select Intrinsic factory and Kc Slope Correct...

Page 155: ...output Output data is zeroed and corrected for the Reynolds number flow profile compensated however a percent change in the rate output is imposed based on the data entered in this cell The number entered by the user is evaluated into a slope correction factor by dividing it by 100 and algebraically adding it to 1 The resulting factor is used as a multiplier on the rate register of the instrument ...

Page 156: ... the range of system operation Remember the tables created do not extrapolate beyond their end points they clip 3 A calibration factor a number usually close to 1 00 is entered as a positive and a negative flow rate correction factor termed PosFlow Corr and NegFlow Corr for each of the desired index points The table may contain up to 32 pairs of these slope correction factors Note that the Kc fact...

Page 157: ... 1011HNFS Series Plastic Transducers 1012ML 8 Installation Outline Dimensions Ladder Chain Mounting Kit 1012TP 7 Installation Drawing 1010 Series Transducers and Mounting Tracks 1012TP 8 Outline Dimensions 1012TP Series Mounting Tracks 1012TPH 7 Installation Drawing 1010 Series Transducer and Mounting Tracks 1012TPH 8 Outline Dimensions 1012TPH Series Mounting Tracks 1015BC 1W 8 Installation Outli...

Page 158: ...rs Tracks Very High Temp Reflect Mode 990TRMVH 7B Installation Drawing 990 Series Transducers Assembly Very High Temp Reflect Mode 191P1 7 Installation Drawing 191P1 Portable Transducer 191P1 8 Outline Dimensions 191P1 Portable Transducer 991TP 7 Installation Outline 991T Temperature Sensor Portable 991TP 7A Installation Outline 991T Temperature Sensor Pipe Tube OD Range1 2 inch to 2 inches 991TW ...

Page 159: ...1010WP 7 21614 C ...

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Page 194: ...USE OF COUPLANT COMPOUND DUAL HEAD CONFIGURATION FLOW IN LINE CONFIGURATION C 21614 PIPE PREPARATION DUAL HEAD IN LINE IN LINE CONFIGURATION ...

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Page 198: ...L TEMPERATURE BELOW 225 F ONLY SUITABLE FOR AMBIENT TEMPERATURE GLAND SUPPLIED WITH CABLE IS 21614 C PART No L ...

Page 199: ... 18 20 24 30 36 42 48 54 60 72 84 3 80 0 39 3 02 4 80 0 42 3 96 6 90 0 44 6 02 9 05 0 46 8 13 11 10 0 50 10 10 13 20 0 54 12 12 15 30 0 57 14 16 17 40 0 60 16 20 19 50 0 64 18 22 21 60 0 67 20 26 25 80 0 76 24 28 31 74 0 88 29 98 37 96 0 99 35 98 44 20 1 10 42 00 50 50 1 26 47 98 56 66 1 35 53 96 62 80 1 39 60 02 75 34 1 62 72 10 87 54 1 72 84 10 O D Wall I D CLASS B 3 96 0 42 3 12 5 00 0 45 4 10 ...

Page 200: ...0 0 109 9 9 9 9 9 0 113 9 9 9 9 9 0 133 9 9 9 9 9 0 140 9 9 9 9 9 0 145 9 9 9 9 9 0 154 9 9 9 9 9 0 203 9 9 9 9 9 0 216 9 9 9 9 9 0 226 9 9 9 9 9 0 237 9 9 9 9 9 0 258 9 9 9 9 9 0 280 9 9 9 9 9 0 322 9 9 9 9 9 0 365 9 9 9 9 9 0 406 0 438 500 0 562 0 593 0 687 0 250 0 250 0 250 0 312 0 312 0 312 0 375 9 9 9 9 9 0 375 9 9 9 9 9 0 375 9 9 9 9 9 500 500 500 500 500 500 500 1 1 4 2 3 3 1 2 5 8 10 12 14...

Page 201: ...0 63 3 1552 74 246 0 118 9 1521 29 48 0 8 89 1442 80 148 0 64 4 1553 22 248 0 120 0 1519 73 50 0 10 0 1447 27 150 0 65 6 1553 64 250 0 121 1 1518 14 52 0 11 11 1451 62 152 0 66 7 1554 01 260 0 126 7 1507 00 54 0 12 22 1455 85 154 0 67 8 1554 32 270 0 132 2 1497 00 56 0 13 33 1459 97 156 0 68 9 1554 59 280 0 137 8 1487 00 58 0 14 44 1463 97 158 0 70 0 1554 80 290 0 143 3 1476 00 60 0 15 56 1467 86 ...

Page 202: ...Ethylene Glycol 1450 1500 1550 1600 1650 1700 1750 1800 40 20 0 20 40 60 80 100 Temperature Degrees F Sonic Velocity m s 20 25 30 35 40 45 50 55 ...

Page 203: ... you can move the asterisk with the Up or Down Arrows to a new selection then press ENTER to select the item CLR Clear Key Use the CLR key to erase a numeric value or clear a selection from a multiple select option list Cursor This refers to the highlighted text and the arrow cursor that you move via the arrow direction when navigating through menus or menu cells Data Entry Refers to data entered ...

Page 204: ...re the flow meter recovers its Initial Makeup parameters after a fault condition interrupts operation Installation Menu The flow meter s overall menu structure It allows you to define all aspects of operation for the flow meter Interface m s Refers to an alarm function that declares the passage of a liquid or gas interface by a comparison analysis of the relative sonic velocities of the two liquid...

Page 205: ... based on the estimated sonic velocity measurement This Index can not be overridden by installer Numeric Data Refers to a value entered into a menu cell An example would be the pipe outer diameter Numeric Entry Refers to a number you type into menu cell that stores numeric data Numeric Keys Use the Numeric keys to type a numeric value where appropriate Op Sys ROM The Read Only Memory that stores t...

Page 206: ...ection of parameters used by the flow meter to service a specific site or location The flow meter allows you to store several independent Site Setups Site Storage Memory Section of RAM allocated for permanent data storage This memory segment stores inactive site setups including a backup of active site The flow meter s Site Setup storage capacity depends on the dynamic memory allocation as dictate...

Page 207: ...r offset assigned by the flow meter This can be overridden by the installer TOTCNT A Totalizer pulse count function used for Batching or Sampling Transducer Also known as sensor Vaer The flow meter s aeration percent output Vps The sonic propagation velocity of a pipe Vs The sonic velocity of a liquid or gas ...

Page 208: ...Glossary FUP1010 IP67 Portable 162 Operating Instructions 03 2012 A5E02951522 02 ...

Page 209: ...mping Control 86 Data Output Filters SmartSlew Time Average 86 Datalogger Circular Memory 85 Clear Logger data 85 Control menu 83 Display screen setup 84 Est LogTime Left 85 RS 232 output 84 Deadband Control 87 Decontamination 122 Device inspection 9 Digital Damping Control Hot Key 1 and 2 128 Digitally Coded MultiPulse 15 Direct Mount EZ Clamp 45 Drawings Installation Outline 155 E Empty Pipe Set...

Page 210: ...s 24 Pressure Safety instructions 21 R Reflect Mount EZ Clamp 41 Reflexor Diagnostic Data 111 Operating Mode and Installation 103 Spectra Graph 108 Zero Fault Option 88 Relay Functions 89 Return procedures 122 ReversaMatic 62 RTD Calibration 100 By Entry Data 101 Ice Bath Calibration 102 S Safety Sensor installation 21 Safety notes 11 Sensor Direct Mount Installation 45 Identification 31 Installat...

Page 211: ...Index FUP1010 IP67 Portable Operating Instructions 03 2012 A5E02951522 02 165 I O Terminal Block 143 Z Zero Flow Compensation Methods 61 ZeroMatic 62 ...

Page 212: ...Index FUP1010 IP67 Portable 166 Operating Instructions 03 2012 A5E02951522 02 ...

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Page 214: ...low www siemens com processautomation Subject to change without prior notice Order No A5E02951522 Revision 02 Printed in the USA Siemens AG 03 2012 Siemens Industry Inc Industry Automation Division CoC Ultrasonic Flow Hauppauge NY 11788 USA ...

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