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SICK MITSUBISHI ELECTRIC MELSEC iQ-F FX5, User Manual

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SICK MITSUBISHI ELECTRIC MELSEC iQ-F FX5 User Manual Download Page 24

22

CHAPTER 8  PROGRAMMING

111

8.1

Programming Procedure  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

8.2

Programming Method (for FX5-SF-MU4T5/FX5-SF-8DI4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . 112

Applying a setting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

8.3

Programming Method (for FX5 CPU module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

CHAPTER 9  COMMISSIONING

114

9.1

Validation of Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

9.2

Considerations for Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

CHAPTER 10  TROUBLESHOOTING

116

10.1

Checking Errors with LEDs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

10.2

Checking Errors with an Engineering Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

10.3

Troubleshooting by Symptom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

POWER LED on a safety extension module turns OFF  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
ERROR LED on an FX5 CPU module flashes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
ERROR LED on a safety extension module flashes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

10.4

List of Error Codes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

APPENDIX

129

Appendix 1 External Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Appendix 2 Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Certification of UL, cUL standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Compliance with EC directive (CE marking) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Requirement for compliance with EMC directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Considerations for complying with EC directive  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Machinery directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
EC declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Appendix 3 Checklist for Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Appendix 4 Module Labels  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Appendix 5 Buffer Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

List of buffer memory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Details of buffer memory addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Appendix 6 How to Use MELSEC iQ-F Series Safety Extension Module Configuration Guide  . . . . . . . . . . . . . 151

Recommended browsers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Procedure to use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Screen configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

INDEX

168

REVISIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
WARRANTY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
TRADEMARKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172

Summary of Contents for MITSUBISHI ELECTRIC MELSEC iQ-F FX5

Page 1: ...y input expansion module FX5 SF 8DI4 This product was jointly developed and manufactured by Mitsubishi and SICK AG Industrial Safety Systems in Germany Note that the warranty on this product differs from that on other programmable controllers Refer to WARRANTY written in this manual ...

Page 2: ......

Page 3: ...wo levels WARNING and CAUTION Under some circumstances failure to observe the precautions given under CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference Item Safety extension module Other programmable cont...

Page 4: ...ut signals that may lead to serious accidents external circuits and mechanisms should be designed to ensure safe machinery operation in such a case In an output circuit when a load current exceeding a rated current or an over current caused by a load short circuit flows for a long time it may cause smoke and fire To prevent this configure an external safety circuit such as a fuse When changing dat...

Page 5: ...is supplied for a programmable controller and other devices from the same power supply system wire the system separately so that the programmable controller and the other devices can turn on and off individually When a connection error occurs check the error code turn OFF the power supply of the CPU module and the safety extension module once and then turn ON the power supplies simultaneously Ensu...

Page 6: ...sistance to a momentary power failure lasting 20 ms as specified in IEC 60204 1 7 The safety extension module conforms to Class A Group 1 in accordance with EN 55011 Group 1 encompasses all the ISM devices in which intentionally generated and or used conductor bound RF energy that is required for the inner function of the device itself occurs The safety extension module is complied with the Interf...

Page 7: ...thereby causing nonconformities Install the product securely using a DIN rail or mounting screws Work carefully when installing the product using a screwdriver Failure to do so may cause damage to the product or accidents Connect extension cables peripheral device cables input output cables and battery connecting cables securely to their designated connectors Loose connections may cause malfunctio...

Page 8: ...n modules with a wire 2 mm2 or thicker Connect power supply wiring to the dedicated terminals described in this manual If an AC power supply is connected to a DC input output terminal or DC power supply terminal the programmable controller will burn out Do not wire vacant terminals externally Doing so may damage the product Install modules so that excessive force will not be applied to terminal bl...

Page 9: ...ghten a terminal screw within the specified torque range Undertightening can cause short circuit fire or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction Mitsubishi safety extension module must be installed in control panels Connect the main power supply to the safety extension module through a relay terminal block Wiring and replacement ...

Page 10: ...fety related signals A function interruption of safety outputs results in a loss of the safety functions so that the risk of serious injury exists Do not connect any loads that exceed the rated values of the safety outputs Wire the safety extension module so that 24 VDC signals cannot unintentionally contact safety outputs Connect the GND wires ground cable of a power supply to earth so that the d...

Page 11: ...t after the first use of the product Exceeding the limit may cause malfunction Startup and maintenance of a control panel must be performed by qualified maintenance personnel who is familiar with protection against electric shock CAUTION When changing data of a running programmable controller configure an interlock circuit in the program to ensure that the entire system will always operate safely ...

Page 12: ... de sécurité sont regroupées en deux catégories AVERTISSEMENT et ATTENTION Dans certaines circonstances le non respect d une précaution de sécurité introduite sous le titre ATTENTION peut avoir des conséquences graves Les précautions de ces deux niveaux doivent être observées dans leur intégralité car elles ont trait à la sécurité des personnes et aussi du système Veiller à ce que les utilisateurs...

Page 13: ...des mécanismes externes doivent être conçus pour assurer le fonctionnement sûr des machines dans un tel cas Dans un circuit de sortie si le courant de charge excède la valeur nominale ou si une surintensité causée par un court circuit à la charge persiste longtemps il peut en résulter un dégagement de fumée avec départ de feu Pour éviter cela il faut configurer un circuit de sécurité externe tel q...

Page 14: ... il sera nécessaire de séparer le circuit afin de pouvoir mettre les appareils sous et hors tension indépendamment Si une erreur de connexion se produit vérifiez le code de l erreur puis mettez le module CPU et le module d extension de sécurité hors tension avant de remettre les deux modules sous tension en même temps La catégorie de sécurité est définie par l évaluation de l équipement dans son e...

Page 15: ...tation externe de l équipement doit pouvoir résister à une coupure de 20 ms 7 Le module d extension de sécurité est un appareil de classe A groupe 1 conformément à la norme EN 55011 Le groupe 1 inclut tous les appareils industriels scientifiques et médicaux ISM qui génèrent ou utilisent de façon délibérée des radiations électromagnétiques suffisantes pour utiliser les fonctions internes de l appar...

Page 16: ... une force excessive sera appliquée à la carte PC ce qui entraînera des non conformités Installez le produit solidement à l aide d un rail DIN ou de vis de montage Travailler soigneusement lorsque vous utilisez un tournevis comme pour l installation du produit Faute de quoi il y a risque d endommagement du produit ou des accidents Connectez les câbles d extension les câbles de périphériques les câ...

Page 17: ...tation aux bornes dédiées décrites dans ce manuel Quand l alimentation AC est connectée à une borne d E S ou à une borne d alimentation DC le contrôleur programmable s éteindra Ne pas câbler les bornes vides à l extérieur Cela pourrait endommager le produit Installer le module afin que la force excessive ne soit pas appliquée aux borniers aux connecteurs d alimentation aux connecteurs E S aux conn...

Page 18: ... de bornes mal serrées peuvent provoquer un court circuit un feu ou un dysfonctionnement Des vis de bornes trop serrées peuvent endommager les vis et le module et provoquer une chute un court circuit ou un dysfonctionnement Le module d extension de sécurité doit être installé et utilisé dans un boîtier de commutation Le câble d alimentation principal connecté au module d extension de sécurité inst...

Page 19: ...e sécurité Les problèmes dans les fonctions liées à la sortie de sécurité peuvent provoquer une perte des fonctions de sécurité et entraîner des blessures graves Ne connectez pas le produit à une charge supérieure aux valeurs nominales de la sortie de sécurité Branchez le module d extension de sécurité de manière à ce que le courant continu de 24 V n entre pas en contact par erreur avec la sortie ...

Page 20: ... ne déchargez pas cette électricité statique vous risquez de provoquer une panne ou un dysfonctionnement du module Après l utilisation du produit n installez pas et ne retirez pas le module ou le bornier plus de 50 fois Conformément aux normes JIS B 3502 et CEI 61131 2 Au delà de cette limite il y a un risque de dysfonctionnement Le produit doit être utilisé par un technicien de maintenance suffis...

Page 21: ...es spécifications générales mentionnées dans le Manuel de l Utilisateur Matériel du module CPU notamment en plaçant le contrôleur dans une boîte spéciale ou en utilisant une palette amortisseuse Faute de quoi il y a un risque de panne Après le transport vérifiez que le contrôleur programmable fonctionne correctement et que les pièces de montage ne sont pas endommagées ...

Page 22: ...l industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life Before using the product for special purposes such as nuclear power electric power aerospace medical or passenger movement vehicles please contact Mitsubishi Electric sales office This product has been manufactured under strict quality control However when installi...

Page 23: ...st of Functions 39 4 2 Built In Program Selection Function 40 4 3 Off Delay Delay Setting Function 68 4 4 Muting Function 70 4 5 AND link 72 4 6 OR link 74 4 7 Bypass 76 4 8 Restart Interlock 77 4 9 External Device Monitoring EDM 78 4 10 Retriggering of the Delayed OSSDs 79 4 11 ENABLE Input XS0 Terminal 80 4 12 Two Hand Operation Jog Mode 81 4 13 Error History 82 4 14 Safety Information Monitorin...

Page 24: ...ule flashes 122 10 4 List of Error Codes 123 APPENDIX 129 Appendix 1 External Dimensions 129 Appendix 2 Standards 130 Certification of UL cUL standards 130 Compliance with EC directive CE marking 130 Requirement for compliance with EMC directive 130 Considerations for complying with EC directive 131 Machinery directive 131 EC declaration of conformity 132 Appendix 3 Checklist for Manufacturer 133 ...

Page 25: ...s Manual Ethernet Communication JY997D56201 Functions for built in Ethernet port communication MELSEC iQ F FX5 ENET User s Manual SH 082026ENG Ethernet modules MELSEC iQ F FX5 User s Manual SLMP JY997D56001 Methods for the device that is communicating with the CPU module by SLMP to read and write the data of the CPU module MELSEC iQ F FX5 User s Manual CC Link IE JY997D64201 CC Link IE Field Netwo...

Page 26: ...2078ENG This manual Safety extension modules GX Works3 Operating Manual SH 081215ENG System configuration parameter settings and online operations of GX Works3 Transition from MELSEC FX3U FX3UC Series to MELSEC iQ F Series Handbook JY997D66201 Transition from MELSEC FX3U FX3UC series to MELSEC iQ F series Manual name manual number Description ...

Page 27: ... intelligent function modules and FX3 intelligent function modules FX5 intelligent function module A generic term for FX5 4AD FX5 4DA FX5 8AD FX5 4LC FX5 20PG P FX5 20PG D FX5 40SSC S FX5 80SSC S FX5 ENET FX5 CCLIEF FX5 CCL MS FX5 ASL M and FX5 DP M Safety extension module A generic term for safety main modules and safety expansion modules Safety main module Another term for FX5 SF MU4T5 Safety ex...

Page 28: ...ty system without programming A safety control system can be constructed by selecting a built in program of a safety extension module No sequence program for the safety control is required Easy to troubleshoot When an error occurred on a safety control side the error status can be easily checked in the monitor of GX Works3 or the module diagnostic screen therefore troubleshooting can be done easil...

Page 29: ...1 OVERVIEW 27 1 MEMO ...

Page 30: ...erminals with caution since each terminal is not insulated 2 2 Safety Specifications The following shows the safety related parameters of a safety extension module Item Specification Electromagnetic Compatibility EMC EN 61000 6 2 EN 61131 2 DIN EN 61326 3 1 EN 55011 class A Between terminals Dielectric withstand voltage Insulation resistance Between the power supply terminal of safety extension mo...

Page 31: ...either through the power supply itself or a fuse 3 The maximum current supplied from the external power supply when using all output terminals in the maximum configuration that can be configured attaching FX5 SF MU4T5 one module and FX5 SF 8DI4 two modules Power supply specifications of an FX5 SF 8DI4 Item Specification Internal power supply 5 VDC 200 mA 24 VDC 5 mA External power supply 24 VDC 20...

Page 32: ... voltage OFF 5 VDC to 5 VDC Input current ON 3 mA 2 4 mA to 3 8 mA Input current OFF 2 5 mA to 2 1 mA Input response time filter delay 2 ms Indication of input operation LED lights when an input is ON Minimum switch off time 1 2 I0 I1 Program 1 2 4 5 6 and 9 24 ms Program 3 1 7 and 8 4 ms Program 3 2 76 ms 24 ms Minimum switch off time 1 2 I2 I3 Program 4 5 and 6 24 ms Program 1 2 3 7 8 and 9 4 ms...

Page 33: ...nts Output method Source output short circuit protection cross circuit detection 1 Output voltage 16 VDC to 30 VDC Output current 2 120 mA Test cycle T0 and T1 Program 1 2 4 5 6 and 9 40 ms Program 3 2 T0 400 ms T1 40 ms Item Specification Number of outputs 4 points Output method Source output short circuit protection cross circuit detection 1 Output voltage 18 4 VDC to 30 0 VDC Switching current ...

Page 34: ... to 5 VDC Input current ON 3 mA 2 4 mA to 3 8 mA Input current OFF 2 5 mA to 2 1 mA Indication of input operation LED lights when an input is ON Minimum switch off time Program 1 2 3 4 5 and 8 24 ms Program 6 and 7 4 ms Synchronous time monitoring Program 3 and 5 1500 ms Power up time 70 ms Item Specification Number of outputs 8 points Output method Source output short circuit protection cross cir...

Page 35: ...llowing Page 92 Terminal Arrangement 5 Direct mounting hole Screw holes 2 Φ4 5 mounting screw M4 screw for direct installation 6 Operations status display LEDs To indicate the operating status of the module Page 35 LED indication 7 Extension cable A cable for connecting a preceding module 8 Extension connector A connector for connecting the extension cable of an extension module 9 Name plate The p...

Page 36: ...ing screw M4 screw for direct installation 5 Operations status display LEDs To indicate the operating status of the module Page 35 LED indication 6 Extension cable A cable for connecting a preceding module 7 Extension connector A connector for connecting the extension cable of an extension module 8 Name plate The product model name and manufacturer s serial number are shown 9 DIN rail mounting gro...

Page 37: ...e error occurring Flashing I0 and I1 flash in phase A cross circuit occurred between I0 and I1 OFF Input OFF I1 LED Green Indicates the input status of I1 ON Input ON Flashing A process error or synchronization time concurrence error occurring Flashing I0 and I1 flash in phase A cross circuit occurred between I0 and I1 OFF Input OFF I2 LED Green Indicates the input status of I2 ON Input ON Flashin...

Page 38: ...een I0 and I1 OFF Input OFF I2 LED Green Indicates the input status of I2 ON Input ON Flashing A process error occurred or synchronous time 1500ms was exceeded Flashing I2 and I3 flash in phase A cross circuit occurred between I2 and I3 OFF Input OFF I3 LED Green Indicates the input status of I3 ON Input ON Flashing A process error occurred or synchronous time 1500ms was exceeded Flashing I2 and I...

Page 39: ...gram of the safety extension module Select a built in program using the rotary switch es Page 112 Programming Method for FX5 SF MU4T5 FX5 SF 8DI4 4 Wiring Wire external devices to the safety extension module 5 Programming for FX5 SF MU4T5 FX5 SF 8DI4 Apply the setting Page 112 Applying a setting 6 Adding a module Add a safety extension module to the module configuration in GX Works3 7 Setting para...

Page 40: ...38 3 PROCEDURES BEFORE OPERATION MEMO ...

Page 41: ...interlock To prevent a system from restarting until safety is verified and a reset signal is input after safety outputs are turned OFF Page 77 Restart Interlock External device monitoring EDM To monitor if a contactor is OFF when the module is reset Page 78 External Device Monitoring EDM Retriggering of the delayed OSSDs To reset a delay time to keep a machine operating when safety inputs are in t...

Page 42: ...ing method A built in program can be selected by the following rotary switch es FUNCTION FX5 SF MU4T5 INPUT A FX5 SF 8DI4 INPUT B FX5 SF 8DI4 After selecting a built in program the program runs by applying the settings For the method for applying the settings refer to the following Page 112 Applying a setting 1 FUNCTION rotary switch 2 INPUT A rotary switch 3 INPUT B rotary switch FX5 SF MU4T5 FX5...

Page 43: ... Inactive FX5 SF MU4T5 is inactive A program is not executed 1 OR control 1 Programs to output Q0 to Q3 according to the input result of logic path A and B calculated by OR logic N C N C N C N C 2 OR control 2 N C N O N C N C 3 Muting control A program for muting control For details on the muting refer to the following Page 70 Muting Function N C N C For muting sensors 4 Two hand control 1 A progr...

Page 44: ...e output according to the input of logic path B N C N C N C N C 9 AND control 3 A program to output Q0 and Q1 according to the input of logic path A Additionally Q2 and Q3 are output according to the results of logic path A and B inputs calculated by AND logic N C N C N C N C Prog ram Overview Description Logic path A l0 l1 Logic path B l2 l3 Program overview Input device 1 2 Input device 1 2 A B ...

Page 45: ...link them to logic path A and B of an FX5 SF MU4T5 using AND logic Unused safety inputs are required to be connected to a plus terminal or T terminals N C N C 1 Connect logic path A with AND link 2 Connect logic path B with AND link 2 AND link dual channel 1 Connect four safety inputs of INPUT A or INPUT B in dual channel and link them to logic path A and B of an FX5 SF MU4T5 using AND logic Unuse...

Page 46: ...path B with bypass 9 All paths batch connection Centralize all safety inputs of INPUT A and INPUT B into one AND logic OR logic or bypass and connect it to either logic path A or B of an FX5 SF MU4T5 A program overview differs depending on the combination of INPUT A and INPUT B rotary switch settings For details refer to the following Page 45 Details of FX5 SF 8DI4 program 9 Prog ram Overview Desc...

Page 47: ...n single channel and link them to logic path A of an FX5 SF MU4T5 using AND logic 1 Connect logic path A with AND link 2 to 6 9 Connect eight inputs in dual channel and link them to logic path A of an FX5 SF MU4T5 using AND logic 1 Connect logic path A with AND link 7 9 Connect eight inputs in dual channel and link them to logic path A of an FX5 SF MU4T5 using OR logic 1 Connect logic path A with ...

Page 48: ...iguration error will occur 9 1 Connect eight inputs in single channel and link them to logic path B of an FX5 SF MU4T5 using AND logic 1 Connect logic path B with AND link 9 2 to 6 Connect eight inputs in dual channel and link them to logic path B of an FX5 SF MU4T5 using AND logic 1 Connect logic path B with AND link Rotary switch INPUT A Rotary switch INPUT B Description Program overview 1 I0 I1...

Page 49: ...MU4T5 using OR logic 1 Connect logic path B with OR link 9 8 Connect I0 I1 and I4 I5 in dual channel and link them to logic path B using AND logic as the trigger of a bypass function 1 Connect logic path B with bypass Rotary switch INPUT A Rotary switch INPUT B Description Program overview 1 I0 I1 I2 I3 I4 I5 I6 I7 1 I0 I1 I2 I3 I4 I5 I6 I7 ...

Page 50: ...tection 1 5 6 9 6 2 3 2 3 Potential free contact Dual channel complementary N C N O contact with cross circuit detection 4 4 Safety mat Pressure sensitive mat four wire system 1 2 2 Electro sensitive protective equipment ESPE Electro sensitive protective equipment ESPE with semiconductor output 3 7 8 1 2 7 8 9 6 7 6 7 Two hand control switches Two hand operation C 4 4 Two hand control switches Two...

Page 51: ...table devices and ladder symbols Link a sensor and logic path A or B as follows Input for logic path A Assignment Input for logic path B Assignment Dual channel equivalent N C contact cross circuit detection synchronous time monitoring 1500 ms T0 to I0 T1 to I1 Dual channel non isolated semiconductor to I2 to I3 Dual channel N C contact three wire to I2 to I3 Four wire cross circuit detection cros...

Page 52: ...Connection of X0 1 Q0 Q1 with restart interlock without EDM 2 Q0 Q1 without restart interlock without EDM 3 Q0 Q1 with restart interlock with EDM 4 Q0 Q1 without restart interlock with EDM Connection of X1 5 Do not connect X1 Bypass OR limited 60 seconds with FX5 SF 8DI4 switch position 8 ENABLE Always wire ENABLE XS0 24 VDC is required When the ENABLE is LOW Q0 to Q3 are always LOW Off delay Off ...

Page 53: ...adder symbols Link a sensor and logic path A or B as follows Input for logic path A Assignment Input for logic path B Assignment Dual channel complementary N C N O contact cross circuit detection synchronous time monitoring 1500 ms T0 to I0 T1 to I1 Dual channel non isolated semiconductor to I2 to I3 Dual channel N C contact three wire to I2 to I3 Dual channel complementary N C N O contact cross c...

Page 54: ...on of X0 1 Q0 Q1 with restart interlock without EDM 2 Q0 Q1 without restart interlock without EDM 3 Q0 Q1 with restart interlock with EDM 4 Q0 Q1 without restart interlock with EDM Connection of X1 5 Do not connect X1 Bypass OR limited 60 seconds with FX5 SF 8DI4 switch position 8 ENABLE Always wire ENABLE XS0 24 VDC is required When the ENABLE is LOW Q0 to Q3 are always LOW Off delay Off delay ac...

Page 55: ... B as follows Input for logic path A Assignment Input for logic path B Assignment Single channel N C contact to I0 to I1 Two muting sensors two single channel N C contacts or dual channel non isolated semiconductor to I2 to I3 Dual channel N C contact three wire to I0 to I1 Dual channel non isolated semiconductor to I0 to I1 Input for logic path A Assignment Input for logic path B Assignment ESPE ...

Page 56: ...0 Q1 with restart interlock without EDM 2 Q0 Q1 without restart interlock without EDM 3 Q0 Q1 with restart interlock with EDM 4 Q0 Q1 without restart interlock with EDM Test Connection of X1 5 Connect X1 to the plus terminal Connection of X1 6 Do not connect X1 Bypass OR limited 60 seconds with FX5 SF 8DI4 switch position 8 ENABLE Always wire ENABLE XS0 24 VDC is required When the ENABLE is LOW Q0...

Page 57: ...ices and ladder symbols in the program refer to the following Page 48 Connectable devices and ladder symbols Link a sensor and logic path A or B as follows Input for logic path A Assignment Input for logic path B Assignment Two hand control switches T0 to I0 with N O contact T0 to I1 with N C contact T0 to I0 T0 to I1 Two hand control switches T1 to I2 with N O contact T1 to I3 with N C contact T1...

Page 58: ...rt interlock with start up testing Two hand operation EN 574 C compliant 1 Q0 Q1 with EDM 2 Q0 Q1 without EDM Connection of X1 3 Do not connect X1 Bypass OR limited 60 seconds with FX5 SF 8DI4 switch position 8 ENABLE Always wire ENABLE XS0 24 VDC is required When the ENABLE is LOW Q0 to Q3 are always LOW Off delay No off delay DELAY is set to 0 Do not set an off delay Connection of X2 4 Q2 Q3 wit...

Page 59: ... the connectable devices and ladder symbols in the program refer to the following Page 48 Connectable devices and ladder symbols Link a sensor and logic path A or B as follows Input for logic path A Assignment Input for logic path B Assignment Dual channel equivalent N C contact cross circuit detection T0 to I0 T1 to I1 Two single channel N O contacts cross circuit detection T0 to I2 T1 to I3 ...

Page 60: ...rt interlock with EDM AND Jog mode Connection of X1 without restart interlock with start up testing two hand standard Acts only on Q2 Q3 Shutdown path B 5 Two hand operation EN 574 A compliant with jog mode Jog mode max five seconds Q2 Q3 remains ON for five seconds 6 Two hand operation EN 574 A compliant without jog mode Bypass OR limited 60 seconds with FX5 SF 8DI4 switch position 8 ENABLE Alway...

Page 61: ...he connectable devices and ladder symbols in the program refer to the following Page 48 Connectable devices and ladder symbols Link a sensor and logic path A or B as follows Input for logic path A Assignment Input for logic path B Assignment Dual channel equivalent N C contact cross circuit detection T0 to I0 T1 to I1 Dual channel equivalent N C contact cross circuit detection T0 to I2 T1 to I3 ...

Page 62: ... without restart interlock with EDM AND Restart interlock Connection of X1 5 Q2 Q3 with restart interlock Q2 without EDM 6 Q2 Q3 without restart interlock Q2 without EDM 7 Q2 Q3 with restart interlock Q2 with EDM 8 Q2 Q3 without restart interlock Q2 with EDM Bypass OR limited 60 seconds with FX5 SF 8DI4 switch position 8 ENABLE Always wire ENABLE XS0 24 VDC is required When the ENABLE is LOW Q0 to...

Page 63: ...r to the following Page 48 Connectable devices and ladder symbols Link a sensor and logic path A or B as follows Input for logic path A Assignment Input for logic path B Assignment Dual channel non isolated semiconductor to I0 to I1 Dual channel non isolated semiconductor to I2 to I3 Dual channel N C contact three wire to I0 to I1 Dual channel N C contact three wire to I2 to I3 Single channel N C ...

Page 64: ...hout EDM 3 Q0 Q1 with restart interlock with EDM 4 Q0 Q1 without restart interlock with EDM AND Restart interlock Connection of X1 5 Q2 Q3 with restart interlock Q2 without EDM 6 Q2 Q3 without restart interlock Q2 without EDM 7 Q2 Q3 with restart interlock Q2 with EDM 8 Q2 Q3 without restart interlock Q2 with EDM Bypass OR limited 60 seconds with FX5 SF 8DI4 switch position 8 ENABLE Always wire EN...

Page 65: ...r to the following Page 48 Connectable devices and ladder symbols Link a sensor and logic path A or B as follows Input for logic path A Assignment Input for logic path B Assignment Dual channel non isolated semiconductor to I0 to I1 Dual channel non isolated semiconductor to I2 to I3 Dual channel N C contact three wire to I0 to I1 Dual channel N C contact three wire to I2 to I3 Single channel N C ...

Page 66: ...DM 3 Q0 Q1 with restart interlock with EDM 4 Q0 Q1 without restart interlock with EDM Restart interlock Connection of X1 5 Q2 Q3 with restart interlock Q2 without EDM 6 Q2 Q3 without restart interlock Q2 without EDM 7 Q2 Q3 with restart interlock Q2 with EDM 8 Q2 Q3 without restart interlock Q2 with EDM Bypass OR limited 60 seconds with FX5 SF 8DI4 switch position 8 ENABLE Always wire ENABLE XS0 2...

Page 67: ...er symbols in the program refer to the following Page 48 Connectable devices and ladder symbols Link a sensor and logic path A or B as follows Input for logic path A Assignment Input for logic path B Assignment Dual channel equivalent N C contact cross circuit detection T0 to I0 T1 to I1 Dual channel non isolated semiconductor to I2 to I3 Dual channel N C contact three wire to I2 to I3 Single chan...

Page 68: ...t interlock with EDM 4 Q0 Q1 without restart interlock with EDM AND Restart interlock Connection of X1 5 Q2 Q3 with restart interlock Q2 without EDM 6 Q2 Q3 without restart interlock Q2 without EDM 7 Q2 Q3 with restart interlock Q2 with EDM 8 Q2 Q3 without restart interlock Q2 with EDM Bypass OR limited 60 seconds with FX5 SF 8DI4 switch position 8 ENABLE Always wire ENABLE XS0 24 VDC is required ...

Page 69: ...ing Page 112 Applying a setting Rearranging the wiring of X0 X1 and X2 after the settings have been applied will cause an error Setting a control function Depending on the wiring status of X0 X1 and X2 set an appropriate control function restart interlock external device monitoring EDM or retriggering of the delayed OSSDs Inspection of the connected device Before changing the program check if the ...

Page 70: ...ng the setting after off delay is set For the procedure for applying the settings refer to the following Page 112 Applying a setting Operation Depending on the program set with the FUNCTION rotary switch an output to which the off delay is applied differs The relationship among a program an output to which off delay is applied and settable delay time is as follows 1 Set the DELAY rotary switch to ...

Page 71: ...wing Page 112 Applying a setting Rearranging the wiring of X0 X1 and X2 after the settings have been applied will cause an error Setting a control function Depending on the wiring status of X0 X1 and X2 set an appropriate control function restart interlock external device monitoring EDM or retriggering of the delayed OSSDs Inspection of the connected device Before changing the program check if the...

Page 72: ...to I2 and I3 of an FX5 SF MU4T5 Connect a muting lamp to Q2 of an FX5 SF MU4T5 For details of the installation method of muting sensors refer to the following Page 106 Installation of Muting Sensors For wiring muting sensors with a safety extension module refer to the following section or MELSEC iQ F Series Safety Extension Module Configuration Guide Page 95 External Wiring Example Operation The f...

Page 73: ... distance to the protective equipment is observed For details on the minimum distance refer to the following Page 106 Minimum distance to the light beams on the ESPE To prevent unintentional triggering of the muting function by a person install sensors in the appropriate position The outputs on the muting sensors should be OFF when powering an FX5 SF MU4T5 otherwise an error occurs The duration of...

Page 74: ...contact Single beam photoelectric safety sensor Dual channel equivalent N C contact with cross circuit detection 7 Potential free contact Emergency stop button Safety door switch Single channel N C contact Potential free contact Emergency stop button Safety door switch Dual channel equivalent N C contact Electro sensitive protective equipment ESPE Electro sensitive protective equipment ESPE with s...

Page 75: ...rgency stop button Safety door switch Dual channel equivalent N C contact with cross circuit detection Safety mat Pressure sensitive mat four wire system Non contact safety switch Dual channel equivalent N C contact Single beam photoelectric safety sensor Dual channel equivalent N C contact with cross circuit detection 3 Potential free contact Dual channel equivalent N C contact with cross circuit...

Page 76: ...ss circuit detection Safety mat Pressure sensitive mat four wire system Electro sensitive protective equipment ESPE Electro sensitive protective equipment ESPE with semiconductor output Non contact safety switch Dual channel equivalent N C contact Inductive switch Sensor with semiconductor output OSSD output Single beam photoelectric safety sensor Dual channel equivalent N C contact Single beam ph...

Page 77: ...utput of the FX5 SF MU4T5 is kept ON while the OR function is enabled and any of the safety inputs are turned ON During the OR function is active make sure that there is no danger to people or parts of the machine by using other protective equipments For example when using the OR function for a setup mode make sure that the protective equipments such as a safety setup mode of a machine are forcibl...

Page 78: ...ld only be activated by a key switch with an automatic reset with two levels or by two input signals that are independent of each other such as two position switches Using organizational measures ensure that a key switch for the bypass function is actuated one time in a certain interval This is necessary so that the FX5 SF MU4T5 can identify an error condition of the key switch for the bypass func...

Page 79: ...ock current should be applied for all the connected terminals within X0 X1 and X2 after the reset button is pressed For an operation with no restart interlock when logic in a logic path are all 1 outputs turn ON immediately Precautions Always connect X0 and X2 Connect X1 depending on the program Rearranging the wiring of X0 X1 and X2 after the settings have been applied will cause an error When wi...

Page 80: ...to Q0 to Q3 are monitored When the contactors are ON no input for X0 X1 and X2 are detected When they are OFF inputs for X0 X1 and X2 are detected Precautions Always connect X0 and X2 when using this function Connect X1 depending on the program Rearranging the wiring of X0 X1 and X2 after the settings have been applied will cause an error When wiring the reset button to reset manually the correspo...

Page 81: ...chart Description ON With without restart interlock 1 Input 2 Output Qx 3 Output delay can be set up to x seconds When all the inputs are turned ON before the lapse of off delay time the output is not turned OFF OFF With restart interlock 1 Input 2 Reset button 3 Output Qx 4 Output delay can be set up to x seconds The output turns OFF when the delay time elapsed after the input was turned OFF Pres...

Page 82: ...lus terminal Operation When the XS0 terminal goes LOW 0 V the safety outputs Q0 to Q3 always go LOW The input signals such as a reset and muting are not detected until the XS0 terminal goes HIGH again Precautions When the XS0 terminal goes LOW the corresponding module does not need to be reset for switching the XS0 terminal to HIGH again If off delay has been set on Q2 and Q3 the delay time is cou...

Page 83: ...de Settings 4 Unavailable A two hand control device two dual channel complementary N C N O contacts which complies with EN 574 C is connected as follows Cross circuit detecting control signals l0 to l1 and T0 l2 to l3 and T1 5 Disabled A two hand control device two single channel N C contacts which complies with EN 574 A is connected as follows Additionally X1 is connected to a plus terminal Cross...

Page 84: ...Tuesday January 31st 2017 Item Description Storage example 1 First two digits of the year Last two digits of the year A value is stored in BCD code 2017H Month Day 0131H Hour Minute 1035H Second 40H Day of the week One of the following values is stored in BCD code Sunday 0 Monday 1 Tuesday 2 Wednesday 3 Thursday 4 Friday 5 Saturday 6 2H Millisecond upper A value is stored in BCD code 6H Millisecon...

Page 85: ...e third error occurred The third error is stored in an error history No 3 and 720 start address of the error history No 3 is stored in Latest address of error history Un G1 Error history No 1 Error history No 2 Error history No 3 Error history No 16 Empty Empty New Un G700 Un G710 Un G720 Un G850 1st error 2nd error 3rd error Latest address of error history Un G1 720 ...

Page 86: ...rror history storage area becomes full the existing data is overwritten in order starting with Error history No 1 Un G700 The overwritten history is deleted The recorded error history is cleared by turning OFF the power Error history No 1 Error history No 2 Error history No 3 Error history No 16 New Un G700 Un G710 Un G720 Un G850 1st error 2nd error 17th error Latest address of error history Un G...

Page 87: ...error Monitor 105 69H 1st Module Error code 1 Monitor 106 6AH 1st Module Error code 2 Monitor 108 6CH 1st Module Lower Rotary Switch state Monitor 109 6DH 1st Module Upper Rotary Switch state Monitor 110 6EH 1st Module X0 terminal state Monitor 111 6FH 1st Module X1 terminal state Monitor 112 70H 1st Module X2 terminal state Monitor 113 71H 1st Module Module name identifier Monitor 115 73H 1st Mod...

Page 88: ...h state Monitor 189 BDH 3rd Module Upper Rotary Switch state Monitor 190 BEH 3rd Module X0 terminal state Monitor 191 BFH 3rd Module X1 terminal state Monitor 192 C0H 3rd Module X2 terminal state Monitor 193 C1H 3rd Module Module name identifier Monitor 195 C3H 3rd Module Lower Rotary Switch startup state Monitor 196 C4H 3rd Module Upper Rotary Switch startup state Monitor 197 C5H 3rd Module X0 te...

Page 89: ...ed in the system configuration where a bus conversion module is used Additionally a bus conversion module cannot be used in a system where a safety extension module is used 1 FX5 CPU module 2 Input output module powered input output module and intelligent function module 3 Safety main module FX5 SF MU4T5 4 Safety input expansion module FX5 SF 8DI4 Safety extension module Max number of connectable ...

Page 90: ...88 5 SYSTEM CONFIGURATION MEMO ...

Page 91: ...e spring clamp terminal Depending on the thickness of a sheath it may be difficult to insert into an insulation sleeve Select the wires by referring to the external dimensions The following table shows wire ferrules and tools for the wire ferrules that are suitable for terminal blocks If the items other than those are used the wire ferrule may not be able to remove Before using a wire ferrule chec...

Page 92: ...le and the terminal block is engaged with the module After inserting the terminal block check that the lever is at the lock position Precautions When installing the terminal block check that the lever is in the release position If installation is performed while the lever is in the lock position it may cause damage to the lever 1 Lever position to release Lever position to release The figure left ...

Page 93: ... open close button insert the wire securely until it reaches the end After the wire is fully inserted to the end release the open close button Reference Precautions After wiring pull the wire slightly to check that the wire is securely clamped Disconnection of a wire Using a flathead screwdriver push the open close button of the wire to be disconnected While pushing the open close button pull out ...

Page 94: ...ations of output terminals should be considered when wiring output terminals redundantly Q0 terminal and Q1 terminal Q2 terminal and Q3 terminal Left side of terminal arrangement Right side of terminal arrangement Name Description Name Description I0 Safety input 0 Q0 Safety output 0 I1 Safety input 1 Q1 Safety output 1 I2 Safety input 2 Q2 Safety output 2 I3 Safety input 3 Q3 Safety output 3 X0 G...

Page 95: ... I4 terminal and I5 terminal I6 terminal and I7 terminal Left side of terminal arrangement Right side of terminal arrangement Name Description Name Description I0 Safety input 0 T0 Test output 0 I1 Safety input 1 T1 Test output 1 I2 Safety input 2 T2 Test output 2 I3 Safety input 3 T3 Test output 3 I4 Safety input 4 T4 Test output 4 I5 Safety input 5 T5 Test output 5 I6 Safety input 6 T6 Test outp...

Page 96: ...ared grounding shown below Bring the grounding point close to the programmable controller as much as possible so that the ground cable can be shortened 1 Independent grounding Recommended 2 Shared grounding Allowed 3 Common grounding Not allowed 1 2 3 Programmable controller Equipment Programmable controller Equipment Programmable controller Equipment Ground resistance of 100Ω or less Ground resis...

Page 97: ...ple including an FX5 SF 8DI4 in MELSEC iQ F Series Safety Extension Module Configuration Guide For details on MELSEC iQ F Series Safety Extension Module Configuration Guide refer to the following Page 151 How to Use MELSEC iQ F Series Safety Extension Module Configuration Guide Wiring devices Preparation of the following safety devices to connect with a safety extension module is required Single b...

Page 98: ... The following shows an example of the program 1 with a restart interlock and EDM 1 Reset switch start switch 2 Contactor contact point 3 An emergency stop button 4 Contactor I0 I1 I2 I3 X0 X1 X2 FG Q0 Q1 Q2 Q3 T0 T1 XS0 FG FX5 SF MU4T5 FUNCTION 1 PELV 24V 0V 1 2 2 3 4 1 4 ...

Page 99: ...ch The following shows an example of the program 2 with a restart interlock and EDM 1 Reset switch start switch 2 Contactor contact point 3 Contactor SICK RE300 DA BL YE GR RD I0 I1 I2 I3 X0 X1 X2 FG Q0 Q1 Q2 Q3 T0 T1 XS0 FG FX5 SF MU4T5 FUNCTION 2 PELV 24V 0V 1 2 2 3 1 3 ...

Page 100: ... C4000 FE must be grounded 1 Reset switch start switch 2 Contactor contact point 3 Contactor 4 Muting lamp PELV 24V 0V 3 3 I0 I1 I2 I3 X0 X1 X2 FG Q0 Q1 Q2 Q3 T0 T1 XS0 FG FX5 SF MU4T5 FUNCTION 3 2 2 1 24V Test n c n c n c FE GND 24V RES EDM OSSD1 OSSD2 FE GND C4000S C4000R 1 5 6 3 4 2 FE 1 3 4 5 6 2 FE 24V 0V TE 24V 0V TE WS 27 2 WS 27 2 WE 27 2 WE 27 2 24V 0V Q 24V 0V Q 4 ...

Page 101: ...ing shows an example of the program 3 2 with a restart interlock and EDM 1 Reset switch start switch 2 Contactor contact point 3 Contactor PELV 24V 0V I0 I1 I2 I3 X0 X1 X2 FG Q0 Q1 Q2 Q3 T0 T1 XS0 FG FX5 SF MU4T5 FUNCTION 3 3 3 BN WH BU BK SICK IN40 D BN WH BU BK SICK IN40 D 2 2 1 ...

Page 102: ...le The following shows an example of the program 3 2 with a restart interlock and EDM 1 Switch I0 I1 I2 I3 X0 X1 X2 FG Q0 Q1 Q2 Q3 T0 T1 XS0 FG FX5 SF MU4T5 FUNCTION SICK UE10 30S B1 B2 B3 B4 Y1 13 23 33 41 Y2 14 24 34 42 L21S L21E L21E L21E L21S L21S 24V 24V 24V 24V 24V 24V 0V Q 0V TE 0V Q 0V TE 0V TE 0V Q 24V 0V 2 PELV 1 ...

Page 103: ... hand control The following shows an example of the program 4 without a restart interlock and with EDM 1 Contactor contact point 2 Two hand switches C 3 Contactor I0 I1 I2 I3 X0 X1 X2 FG Q0 Q1 Q2 Q3 T0 T1 XS0 FG FX5 SF MU4T5 FUNCTION 4 PELV 24V 0V 1 1 2 3 3 ...

Page 104: ... switch start switch 2 Contactor contact point 3 An emergency stop button 4 Contactor I0 I1 I2 I3 X0 X1 X2 FG Q0 Q1 Q2 Q3 T0 T1 XS0 FG FX5 SF MU4T5 FUNCTION 7 PELV 24V 0V 1 2 2 1 Sel1 24V Sel2 n c Test GND n c Shield Sel1 24V Sel2 n c OSSD1 GND OSSD2 Shield C2000S C2000R WH BN GN YE GY PK BU WH BN GN GY BU 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 3 4 4 4 4 2 2 ...

Page 105: ...ng shows an example of the program 8 with a restart interlock and EDM 1 Reset switch start switch 2 Contactor contact point 3 Contactor PELV 24V 0V 3 3 3 3 I0 I1 I2 I3 X0 X1 X2 FG Q0 Q1 Q2 Q3 T0 T1 XS0 FG FX5 SF MU4T5 FUNCTION 8 1 31 32 21 22 13 14 31 32 21 22 13 14 2 2 1 2 2 ...

Page 106: ...mode disturbances according to IEC 61000 4 16 in the frequency range from 0 Hz to 150 kHz When using the safety extension modules under the severe noise environment attach a ferrite core to the cable of a safety extension module and make 3 turns around the ferrite core Ferrite core used in our test E04SR401938 manufactured by SEIWA ELECTRIC MFG CO LTD The features of the ferrite core E04SR401938 A...

Page 107: ...ponse times may increase depending on the type of protective element The wiring of single channel safety outputs as well as the external device monitoring EDM and XS0 ENABLE input must be performed inside the control panel The possibility of an external error cross circuit between a safety extension module and an external device in a safety control system has to be excluded by means of appropriate...

Page 108: ...ted Minimum distance to the light beams on the ESPE Always install muting sensors such that on the detection of a material a minimum distance to the light beams on the protective equipment ESPE is maintained The minimum distance provides the processing time necessary until muting is activated The minimum distance can be obtained by the following formula S v 61 ms S Minimum distance mm v Velocity o...

Page 109: ...Velocity of the material conveyor m s In order for materials to be conveyed in both directions place the muting sensors so that the intersection of the muting sensors is exactly on the course of the light beams on the protective equipment ESPE In order for materials to be conveyed in only one direction place the muting sensors so that the intersection of the muting sensors is behind the light beam...

Page 110: ...muting sensors connect two muting sensors each to an input of the FX5 SF MU4T5 Take into account that the muting sensors are combined as follows A1 and B2 A2 and B1 Only high side switching sensors can be used for four muting sensors Check that HIGH always overwrites LOW Additionally use the muting sensors after analyzing risks and errors properly 1 Hazardous area S1 Distance between internal sens...

Page 111: ...tension module for refreshing the area automatically By configuring the refresh setting reading writing data from to the buffer memory by a program becomes unnecessary Setting method 1 Set the module parameter in GX Works3 Navigation window Parameter Module Information target module Module Parameter Refresh 2 Double click an item to be set and enter a refresh target device ...

Page 112: ...110 7 PARAMETER SETTINGS 7 1 Refresh Setting MEMO ...

Page 113: ...iguration are explained 8 1 Programming Procedure The following shows the procedure for creating programs for running a safety control system 1 Select a program to run on the safety extension module using a rotary switch 2 Create a sequential program to run on the CPU module 1 CPU module FX5U CPU module 2 Safety main module FX5 SF MU4T5 3 Safety input expansion module FX5 SF 8DI4 4 Safety input ex...

Page 114: ...n the powers ON again simultaneously Confirm that no error occurs When an error occurs check the wiring and apply the setting again The setting can be applied by turning ON an external power supply of the safety extension module When an error occurred by turning ON the power supply of an FX5 CPU module and the safety extension module simultaneously the error details can be checked in the GX Works3...

Page 115: ...general control that manages safety output status with an annunciator F If the FX5 SF MU4T5 detects a danger and any of the safety outputs are turned OFF the annunciator number 5 turns ON in the ladder program When all the safety outputs are turned ON the annunciator number 5 is turned OFF Precautions When starting the safety extension module a CPU module program may start before the safety output...

Page 116: ...X5 SF MU4T5 FX5 SF 8DI4 are instructed by the qualified safety personnel of the machine owner before beginning work Instructing the operating personnel is the responsibility of the machine owner Regular testing In order to reach SILCL3 in accordance with EN 62061 the following test must be made at least every 365 days Turn OFF the power of the FX5 SF MU4T5 FX5 SF 8DI4 Turn ON the power of the FX5 ...

Page 117: ...9 COMMISSIONING 9 2 Considerations for Inspection 115 9 MEMO ...

Page 118: ...cates an error status ON An error occurred in any one of the safety extension modules Flashing two times Failed to apply the settings to the safety extension module Flashing three times The rotary switch setting was changed during operation Flashing four times Any of the following errors occurred The input statuses of any of X0 X1 or X2 are incorrect The module was powered ON after the rotary swit...

Page 119: ...h setting has been changed in the power OFF state The ENTER button is pressed for three seconds or more A setting was not applied after changing the position of a module Flashing five times A power supply error occurred Flashing six times A self monitoring error or an internal error occurred OFF No error I0 LED Green Indicates the input status of I0 ON Input ON Flashing A process error occurred or...

Page 120: ...s time 1500ms was exceeded Flashing I6 and I7 flash in phase A cross circuit occurred between I6 and I7 OFF Input OFF I7 LED Green Indicates the input status of I7 ON Input ON Flashing A process error occurred or synchronous time 1500ms was exceeded Flashing I6 and I7 flash in phase A cross circuit occurred between I6 and I7 OFF Input OFF QA LED Green Indicates if the input conditions of INPUT A f...

Page 121: ...ails on an engineering tool refer to the following GX Works3 Operating Manual Module diagnostics The module information of a safety main module can be checked in the module diagnostic screen of an engineering tool The statuses of all the safety extension modules attached after an FX5 SF MU4T5 can be checked in the module diagnostics screen displayed by selecting an FX5 SF MU4T5 Diagnostics System ...

Page 122: ...e FX5 SF MU4T5 Product No Hidden F W Version To display the firmware version Booter F W Version Hidden H W version Hidden Item Description Occurrence Date To display the occurrence date and time Status To display the error level with an icon Error Code To display the error number of each module Overview To display the error overview Clear Error No correspondence Error Jump No correspondence Event ...

Page 123: ...from l0 to l3 of an FX5 SF MU4T5 Input signal XS0 To display the status of the input XS0 of an FX5 SF MU4T5 Input signals X0 to X2 To display the status of inputs from X0 to X2 of an FX5 SF MU4T5 Output signals Q0 to Q3 To display the status of outputs from Q0 to Q3 of an FX5 SF MU4T5 X0 restart interlock reset request To display the X0 restart interlock reset request status of an FX5 SF MU4T5 X1 ...

Page 124: ...xtension module is within the rated range Other than above Reset the power of the whole system and check if the POWER LED on the FX5 SF MU4T5 turns ON If the POWER LED does not turn ON it is possible that the module is malfunctioning Please contact your local Mitsubishi Electric sales office or representative Check item Corrective action Check if the modules are attached properly Check the conditi...

Page 125: ...ring operation check if the POWER LED on the safety extension module turns ON If the LED does not turn ON reset the power of the whole system If the error is not resolved there is a possibility that the module is malfunctioning Please contact your local Mitsubishi Electric sales office or representative 3053H Number of connectable safety extension modules excess error The number of connected safet...

Page 126: ...set the power of the whole system If the problem is not resolved there is a possibility that the module is malfunctioning Please contact your local Mitsubishi Electric sales office or representative 3110H Bus error A bus error occurred Remove dirt and dust on the connector and check if there is poor contact of the cable Check the setting and wiring and reset the power of the whole system If the er...

Page 127: ...e is a cross circuit 3702H T1 unstoppable error Unable to turn OFF the test output T1 Check the wiring of I Os if there is a cross circuit 3703H Qx cross circuit error A cross circuit was detected among Q0 to Q3 Check the wiring of I Os if there is a cross circuit 3704H T2 unstoppable error Unable to turn OFF the test output T2 Check the wiring of I Os if there is a cross circuit 3705H to 3707H Sh...

Page 128: ...ction error The module cannot be detected Review the system configuration and reset the power of the whole system If the error occurs after the power of the whole system is reset review the configuration of the safety extension module If the error is not resolved there is a possibility that the module is malfunctioning Please contact your local Mitsubishi Electric sales office or representative 39...

Page 129: ... X1 3985H X2 wiring error Invalid jumper is detected in X2 Check the wiring of the X2 3986H Configuration error The configuration of the module is incorrect Check the setting of the rotary switch and wiring 3987H Rotary switch change error The rotary switch setting was changed during operation Return the rotary switch to the original setting and then cycle the power of the module or apply the sett...

Page 130: ...ected in the double input state Turn the input signals I4 I5 OFF and ON again If the error is not resolved check the wiring of the corresponding input terminals 3B0AH I6 I7 synchronization time concurrence error A synchronization time concurrence error occurred in I6 I7 Inconsistency in the double input state is detected Turn the input signals I6 I7 OFF and ON again If the error is not resolved ch...

Page 131: ...External Dimensions The following figure shows the external dimensions of a safety extension module FX5 SF MU4T5 Unit mm Mass weight 0 3 kg FX5 SF 8DI4 Unit mm Mass weight 0 25 kg 50 90 8 19 2 83 16 80 mounting hole pitch 90 50 19 2 83 8 16 80 mounting hole pitch ...

Page 132: ... sales office Requirement for compliance with EMC directive The following products have shown compliance through direct testing of the identified standards below and design analysis through the creation of a technical construction file to the European Directive for Electromagnetic Compatibility 2014 30 EU when used as directed by the appropriate documentation Considerations This product is designe...

Page 133: ...andards However they do not guarantee that the entire machinery constructed according to the descriptions complies with the Machinery Directive The manufacturer of the machinery must determine the testing method for compliance and declare conformity to the Machinery Directive Machinery Directive related standards Immunity requirements Standard EN61326 3 1 2008 Test item Test description Value spec...

Page 134: ... 1s 150 180 Hz 10 V continuous Test item Test description Value specified in standard We Manufacturer MITSUBISHI ELECTRIC CORPORATION Address Place of Declare TOKYO 100 8310 JAPAN Brand Name declare under our sole responsibility that the product Description Programmable Controller Type of Model MELSEC iQ F Series FX5 Notice Refer to next page about each type name to which this declaration relates ...

Page 135: ... 1 Have the safety rules and regulations been observed in compliance with the directives standards applicable to the machine Yes No 2 Are the applied directives and standards listed in the declaration of conformity Yes No 3 Does the protective equipment comply with the required category Yes No 4 Are the required protective measures against electric shock in effect protection class Yes No 5 Has the...

Page 136: ...e number of modules The buffer memory values in safety expansion modules are centralized to a safety main module Only one safety main module can be connected in each system therefore the number of modules is fixed to one Even if the two safety expansion modules are connected the number of modules will be equal to that of the safety main modules Data type It indicates a data size of the buffer memo...

Page 137: ... one safety main module can be connected in each system therefore the number of modules is fixed to one Even if the two safety expansion modules are connected the number of modules will be equal to that of the safety main modules Construction name It indicates a unique construction name for each module Structure number It indicates the structure number Data type It indicates a data size of the buf...

Page 138: ... area 30 1E Module information Monitor 31 1F Firmware version Monitor 32 to 68 20 to 44 System area 69 45 Input signals Monitor 70 46 System area 71 47 Number of units connected Monitor 72 to 99 48 to 63 System area 100 64 1st Module Input signal Monitor 101 65 1st Module Output signal and Module state Monitor 102 66 1st Module Output signal and Internal error Monitor 103 67 1st Module System CRC ...

Page 139: ...9 9F 2nd Module X2 terminal startup state Monitor 160 A0 2nd Module Off delay time Monitor 161 to 179 A1 to B3 System area 180 B4 3rd Module Input signal Monitor 181 B5 3rd Module Output signal Monitor 182 to 183 B6 to B7 System area 184 B8 3rd Module Input terminal error Monitor 185 B9 3rd Module Error code 1 Monitor 186 BA 3rd Module Error code 2 Monitor 187 BB System area 188 BC 3rd Module Lowe...

Page 140: ...2F3 Error history 6 Same as error history 1 Monitor 756 to 759 2F4 to 2F7 System area 760 to 765 2F8 to 2FD Error history 7 Same as error history 1 Monitor 766 to 769 2FE to 301 System area 770 to 775 302 to 307 Error history 8 Same as error history 1 Monitor 776 to 779 308 to 30B System area 780 to 785 30C to 311 Error history 9 Same as error history 1 Monitor 786 to 789 312 to 315 System area 79...

Page 141: ... code has been stored is stored Buffer memory address The buffer memory address of this area is as follows Module information The module information of a safety extension module is stored 7FE9H fixed hexadecimal value is stored Buffer memory address The buffer memory address of this area is as follows Firmware version A firmware version is stored It is stored in four digit decimal number Buffer me...

Page 142: ...wer of the module is turned ON or reset When the safety control diagnostic information is not updated correctly Module READY is turned OFF Error flag It turns ON when an error occurs in a safety extension module including a safety expansion module Safety control Number of units connected The number of connected safety extension modules is stored Buffer memory address The buffer memory address of t...

Page 143: ... signal 140 3rd Module Input signal 180 Bit Input terminal of FX5 SF MU4T5 Operation b0 Input signal I0 0 No input 1 Input b1 Input signal I1 b2 Input signal I2 b3 Input signal I3 b4 Input signal XS0 b5 Input signal X0 b6 Input signal X1 b7 Input signal X2 b8 to b15 Fixed to 0 Bit Input terminal of FX5 SF 8DI4 Operation b0 Input signal I0 0 No input 1 Input b1 Input signal I1 b2 Input signal I2 b3...

Page 144: ... Output signal 141 3rd Module Output signal 181 Bit Output terminal or function of FX5 SF MU4T5 Operation b0 Output signal Q0 0 No output 1 Output b1 Output signal Q1 b2 Output signal Q2 b3 Output signal Q3 b4 X0 restart interlock reset request 0 No reset request 1 Reset request b5 X1 restart interlock reset request b6 Muting function 0 Inactive 1 Active b7 Bypass function 0 Inactive 1 Active b8 t...

Page 145: ...tput status or input error Operation b0 Output signals Q2 3 0 No output 1 Output b1 Output signals Q0 1 b2 Status change of a rotary switch 0 Not changed 1 Changed b3 External device monitoring connection open 0 Not detected 1 Detected b4 Input concurrence error 0 Not detected 1 Detected b5 Input process error 0 Not detected 1 Detected b6 Input cross circuit error 0 Not detected 1 Detected b7 Inte...

Page 146: ...dule Input terminal error 184 Bit Input terminal of FX5 SF MU4T5 Operation b0 Input terminals I0 I1 00 No error 01 Synchronization time concurrence error 10 Process error 11 Cross circuit error b1 b2 Input terminals I2 I3 b3 b4 b5 Input terminal X0 0 Open circuit connected to X terminal not detected 1 Open circuit connected to X terminal detected b6 Input terminal X1 b7 Input terminal X2 b8 to b15...

Page 147: ...f the rotary switches are stored Buffer memory address The buffer memory address of this area is as follows Switch status Buffer memory name Address 1st Module Error code 2 106 2nd Module Error code 2 146 3rd Module Error code 2 186 Buffer memory name Address 1st Module Lower Rotary Switch state 108 2nd Module Lower Rotary Switch state 148 3rd Module Lower Rotary Switch state 188 Bit Name Descript...

Page 148: ...ss 1st Module X0 terminal state 110 2nd module X0 terminal state 150 3rd module X0 terminal state 190 Bit Name Description b0 X0 state 00 Open 01 Connected to T0 10 Connected to T1 11 Connected to plus terminal b1 b2 to b15 Fixed to 0 Buffer memory name Address 1st Module X1 terminal state 111 2nd module X1 terminal state 151 3rd module X1 terminal state 191 Bit Name Description b0 X1 state 00 Ope...

Page 149: ...st Module Module name identifier 113 2nd Module Module name identifier 153 3rd Module Module name identifier 193 Bit Name Description b0 Module name identifier 1 FX5 SF MU4T5 3 FX5 SF 8DI4 b1 b2 b3 b4 b5 b6 b7 b8 to b15 Fixed to 0 Buffer memory name Address 1st Module Lower Rotary Switch startup state 115 2nd Module Lower Rotary Switch startup state 155 3rd Module Lower Rotary Switch startup state...

Page 150: ...s 1st Module Upper Rotary Switch startup state 116 2nd Module Upper Rotary Switch startup state 156 3rd Module Upper Rotary Switch startup state 196 Bit Name Description b0 FUNCTION setting 0 Disabled 1 to 9 program 1 to 9 b1 b2 b3 b4 to b15 Fixed to 0 Bit Name Description b0 INPUT A 0 Disabled Input signals are ignored 1 to 9 1 to 9 logic b1 b2 b3 b4 to b15 Fixed to 0 Buffer memory name Address 1...

Page 151: ...I4 Buffer memory name Address 1st Module X1 terminal startup state 118 2nd Module X1 terminal startup state 158 3rd Module X1 terminal startup state 198 Bit Name Description b0 X1 state 00 Open 01 Connected to T0 10 Connected to T1 11 Connected to plus terminal b1 b2 to b15 Fixed to 0 Bit Name Description b0 to b15 Fixed to 0 Buffer memory name Address 1st Module X2 terminal startup state 119 2nd ...

Page 152: ...o 0 Bit Name Description b0 to b15 Fixed to 0 Buffer memory name Address No 1 to No 16 Error history 700 to 859 Item Description Storage example 1 First two digits of the year Last two digits of the year A value is stored in BCD code 2017H Month Day 0131H Hour Minute 1035H Second 40H Day of the week One of the following values is stored in BCD code Sunday 0 Monday 1 Tuesday 2 Wednesday 3 Thursday ...

Page 153: ...double click START html or drag and drop it onto the Internet Explorer 11 When MELSEC iQ F Series Safety Extension Module Configuration Guide does not start normally refer to the following Page 165 Troubleshooting When the message Internet Explorer restricted this webpage from running scripts or ActiveX controls is displayed in the lower side of the screen at the Internet Explorer 11 startup click...

Page 154: ...ries Safety Extension Module Configuration Guide and store to a local folder Save destination example C 3 Creating configurations For the operation method refer to the following Page 160 Operation 4 Printing Created module configurations and their wiring diagrams can be printed By printing the wiring diagrams devices can be connected while checking the diagrams For the printing methods refer to th...

Page 155: ...ety Extension Module Configuration Guide 153 A Screen configuration The following explains the screen configuration when starting MELSEC iQ F Series Safety Extension Module Configuration Guide Window 1 Toolbar 2 Menu 3 Module configuration area 1 2 3 ...

Page 156: ...onfiguration To check and print the set configuration For the detail screen refer to the following Page 155 Configuration screen 5 General input settings To set a restart interlock and an external device monitoring EDM The following shows the display example Example When the program 1 is set for an FX5 SF MU4T5 By clicking Setting the setting screen of a restart interlock and an external device mo...

Page 157: ...Safety Extension Module Configuration Guide Window Click the Configuration on the toolbar Displayed items No Item Description 1 Project To enter a project name 2 Notes To enter notes 3 Print button To display the print screen of a browser 4 To display the created module configurations 5 To display the details of a safety extension module placed in the module configuration area 1 2 3 4 5 ...

Page 158: ...guration Guide Window Click the Wiring on the toolbar Displayed items No Item Details 1 Project To enter a project name 2 Notes To enter notes 3 button To zoom out the display 4 button To zoom in the display 5 Reset button To restore the display to its original size 6 Print button To display the print screen of a browser 7 To display the wiring diagrams of created module configurations 1 2 7 3 4 5...

Page 159: ...w Displayed items No Item Description 1 Input Devices To display the list of input or output devices which can be connected to a safety extension module The device connection destination selection screen is displayed by clicking each device 2 Output Devices 3 Safety Extension Modules To place a selected safety extension module to the module configuration area 1 2 3 ...

Page 160: ... selected in the device connection destination selection screen are displayed 2 FUNCTION details To check the program description of each rotary switch The following shows the display example Example When the program 2 is set for an FX5 SF MU4T5 3 FUNCTION setting To set a program number 4 DELAY setting To set a delay time 5 DELAY details To set a delay time and retriggering 1 The following shows ...

Page 161: ...program To display program numbers that can be connected to a safety extension module 3 Select To register a device to the select area of the module configuration area 4 Delete To remove a device from the module configuration area 5 Device connection destination To display the terminal s of a safety extension module which can be connected to a device By clicking a connection destination the device...

Page 162: ...ng procedure Changing a program number The following shows the procedure for changing a program number of a safety extension module displayed in the module configuration area Operating procedure Safety extension module Program number rotary switch setting FX5 SF MU4T5 FUNCTION rotary switch 2 FX5 SF 8DI4 INPUT A rotary switch 3 INPUT B rotary switch 6 1 Select Safety Extension Modules in the menu ...

Page 163: ... device to a safety extension module displayed in the module configuration area Operating procedure 1 Click Input Devices on the menu and select a device from the list The device connection destination selection screen is displayed 2 Select an arbitrary terminal s from the device connection destination The selected input device connected to the safety extension module is displayed 1 Click Output D...

Page 164: ...tension module and removing the device from the module When changing a device placement When removing a device 1 Click a device to change a placement in the module configuration area 2 Select an arbitrary terminal s from the device connection destination in the device connection destination selection screen 1 Click a device to be removed in the module configuration area The device connection desti...

Page 165: ...tting a restart interlock and EDM Operating procedure 1 Click the Configuration on the toolbar The configuration screen is displayed 2 Click the Print button The print screen of the browser is displayed 3 Click the Print button 1 Click the General input settings on the toolbar General input settings are displayed in the module configuration area 2 Click the Setting The setting screen of a restart ...

Page 166: ...wiring diagrams The following shows the procedure for displaying and printing the wiring diagram of the created module diagram Operating procedure 1 Click the Wiring on the toolbar Wiring diagrams are displayed 2 Click the Print button The print screen of the browser is displayed 3 Click the Print button ...

Page 167: ...n Internet Explorer 11 1 Start Windows Explorer and open the folder where MELSEC iQ F Series Safety Extension Module Configuration Guide is stored 2 Right click START html and select Properties from the shortcut menu 3 Open the General tab of the property screen 4 Click the Unblock button in Security 1 5 Click the OK button 6 Execute START html again 2 1 The Security section may not be displayed d...

Page 168: ...n Internet Explorer 11 1 Click the Tools of Internet Explorer 11 2 Select Compatibility View settings from the displayed menu 3 Unselect the checkbox of Display intranet sites in Compatibility View in the Compatibility View Settings screen 4 Click the Close button 5 Execute START html again 1 1 When the message Internet Explorer restricted this webpage from running scripts or ActiveX controls is d...

Page 169: ...APPX Appendix 6 How to Use MELSEC iQ F Series Safety Extension Module Configuration Guide 167 A MEMO ...

Page 170: ...T 25 GX Works3 25 I IEC 61508 28 IEC 62061 104 ISO 13849 1 28 J Jog Mode 81 M Muting Function 70 N NC 25 NO 25 O Off Delay Delay Setting Function 68 OR Function 74 OSSD 25 P Performance level 28 Peripheral device 25 PFHd 25 R Restart Interlock 77 Retriggering of the Delayed OSSDs 79 S Safety expansion module 25 Safety extension module 26 Safety Information Monitoring Function 85 Safety main module...

Page 171: ...I 169 MEMO ...

Page 172: ...ate Manual number Description October 2019 SH 082078ENG A First edition This manual confers no industrial property rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual ...

Page 173: ...tions in which the public could be affected such as in nuclear power plants and other power plants operated by respective power companies and applications in which a special quality assurance system is required such as for railway companies or public service purposes shall be excluded from the programmable controller applications In addition applications in which human life or property that could ...

Page 174: ...company names system names and product names mentioned in this manual are either registered trademarks or trademarks of their respective companies In some cases trademark symbols such as or are not specified in the manual ...

Page 175: ......

Page 176: ...ions subject to change without notice When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN ...

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