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Chapter

8

Operating Instructions

CLV 480 Bar Code Scanner

8-4

©

SICK AG · Division Auto Ident · Germany · All rights reserved

8 010 080/O824/10-02-2005

Troubleshooting

4. When the device is

swiched on, the "Device
Ready" LED and "Read
Result" LEDs blink con-

tinuously

2)

.

– continued –

•

Start option: S

TART

WITH

C

OPY

I

NTERN

–> E

XTERN

.

The CLV was

not

able to copy

the internal parameter set to
the external memory.

It has loaded the internal pa-
rameter set to its RAM.

•

External parameter

memory is not connected.

•

Data transmission error.

•

Internal parameter set too large
to be copied to the external me-
mory (memory is full).

•

The external parameter memo-
ry is defective.

•

Ensure that the external pa-
rameter memory is connected
correctly (free wiring: check
wire assignment).

•

Repeat the startup procedure.
If the error is still present after
following

4.

Remedy

, 1st and

2nd paragraph

, contact the

SICK Service department.

•

Contact the SICK Service
department.

•

See

4 Remedy, 3rd paragraph

5. When the device is

switched on, the "Device
Ready" LED and "Read
Result" LEDs blink

alternately for approx.
10 s. The "Device Ready"
LED then lights up con-
stantly.

Start option: S

TART

WITH

C

OPY

I

NTERN

–> E

XTERN

.

The CLV has successfully
copied the internal parameter
set to the external memory

3)

and set the option for the next
start to S

TART

WITH

E

XTERNAL

P

ARAMETERS

. It has loaded the

internal parameter set to its
RAM.

Transfer ok.

Not applicable.

2) Flashing stops when the device switches from Reading mode to Parameter mode (e. g. during download from CLV-Setup).
3) The parameter set stored in the external memory is not checked automatically to determine whether it can be read. To check the parameter set, switch off the power

supply to the CLV briefly and monitor the "Device Ready" LED as described under

1.

LED behavior

Meaning

Possible cause

Remedy

Table 8-2: LED error messages for access to the external parameter memory (contd.)

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Summary of Contents for CLV 480

Page 1: ...O P E R A T I N G I N S T R U C T I O N S C L V 4 8 0 B a r C o d e S c a n n e r A d v a n c e d l i n e ...

Page 2: ...ks Windows 95TM 98TM Windows NTTM Windows 2000TM Windows XPTM and Internet ExplorerTM are registered trademarks or trademarks of the Microsoft Corporation in the USA and other countries Latest manual version For the latest version of this manual PDF see www sick com Software Tool Function Version CLV 480 0010 0011 Firmware From V 3 5 O824 CLV 480 1010 1011 Firmware From V 3 5 O824 CLV Setup User i...

Page 3: ...ts functions Chapter 3 Product description Page 3 1 Chapter 6 2 Default settings Page 6 1 Chapter 6 5 Operating modes and outputing the reading result Page 6 25 Chapter 9 Technical data Page 9 1 Chapter 10 3 Installing and operating the external parameter memory Page 10 22 Starting the device with the default settings Chapter 6 3 Quick start Page 6 3 Installing the CLV Setup program Chapter 10 6 I...

Page 4: ...e CLV deflects the scan line around the position CW 50 with a frequency of 1 Hz and an oscillating amplitude of max 20 40 CW 9 Switch on your PC and start WindowsTM minimum requirement Windows 95TM 10 Install the CLV Setup software and the online CLV Setup Help from the CD ROM Manuals Software on your PC 11 Connect the PC to the terminal interface of the CLV To do so connect a 3 core RS 232 data c...

Page 5: ...s for stand alone configuration 3 1 3 1 4 Product features and functions overview 3 3 3 1 5 Design 3 5 3 2 Method of operation 3 6 3 2 1 Event controlled dynamic focus control 3 7 3 2 2 Reading modes 3 7 3 2 3 Scan procedure variants 3 8 3 2 4 Additional components 3 9 3 3 Indicators and control elements 3 9 3 3 1 Control elements 3 9 3 3 2 Function of the LEDs 3 9 4 Installation 4 1 4 1 Installat...

Page 6: ... installation procedure 5 14 5 5 1 Individual steps 5 14 5 5 2 Tools 5 14 5 5 3 Connecting the supply voltage 5 14 5 5 4 Connecting the host interface 5 15 5 5 5 Connecting the CAN interface 5 16 5 5 6 Connecting the PC 5 16 5 5 7 Connecting the Sensor switching input 5 17 5 5 8 Connecting the IN 0 to IN 4 switching inputs 5 18 5 5 9 Connecting the Result 1 to Result 4 switching outputs 5 21 6 Ope...

Page 7: ...14 8 5 4 Malfunctions in Reading mode errors in the result status output 8 17 8 5 5 Malfunctions in Reading mode oscillating mirror errors 8 17 8 6 SICK Support 8 18 9 Technical data 9 1 9 1 Data sheet CLV 480 0010 bar code scanner 9 1 9 2 Data sheet CLV 480 1010 bar code scanner 9 2 9 3 Data sheet CLV 480 0011 bar code scanner 9 2 9 4 Data sheet CLV 480 1011 bar code scanner 9 3 9 5 Dimensioned d...

Page 8: ...on 10 43 10 8 3 Calculating the necessary bar code distance if several bar codes are read on each object 10 44 10 9 Tables 10 45 10 9 1 Calculating the code length of a bar code 10 45 10 10 Special applications and procedures 10 46 10 10 1 Auxiliary input via the terminal interface 10 46 10 10 2 Daisy chain configuration data forwarding or master slave arrangement 10 49 10 10 3 SICK network RS 485...

Page 9: ...e Scanner 8 010 080 O824 10 02 2005 SICK AG Division Auto Ident Germany All rights reserved I 9 Contents 10 14 1 CLV Connect 10 58 10 15 Glossary 10 59 10 16 EC Declaration of Conformity 10 67 10 17 Index 10 68 10 18 Bar code example 10 73 ...

Page 10: ... assignment of the 15 pin D Sub HD Host Term plug 5 7 Table 5 4 Pin assignment of the 15 pin D Sub HD I O socket 5 7 Table 5 5 Pin assignment of the 15 pin D Sub HD Host Term cable plug 5 8 Table 5 6 Pin assignment of the 15 pin D Sub HD I O cable socket 5 8 Table 5 7 Maximum cable lengths between the CLV and host 5 9 Table 5 8 Power consumption of the CLV 5 9 Table 5 9 Power up delay as a functio...

Page 11: ...for Object Tracking mode with OTC 400 6 22 Table 6 16 Guide Parameterizing Object Tracking mode in the OTC 400 6 22 Table 6 17 Guide Parameterizing the laser timeout 6 23 Table 6 18 Guide Parameterizing the separation of identical bar codes 6 23 Table 6 19 Monitor Host Interface function 6 37 Table 8 1 Error messages output on the terminal interface 8 2 Table 8 2 LED error messages for access to t...

Page 12: ...10 10 Communication parameter settings for the SICK Hand held Scanner from the IT 38xx 46xx 48xx 58xx series 10 48 Table 10 11 Accessories mounting accessories 10 52 Table 10 12 Accessories connection modules 10 52 Table 10 13 Accessories bus connection modules 10 53 Table 10 14 Accessories cables and connector covers for the CLV without heater 10 53 Table 10 15 Accessories cables and connector co...

Page 13: ...4 switching inputs 5 18 Fig 5 6 Connections of the Result 1 to Result 4 switching outputs 5 21 Fig 6 1 Bar code pattern Code 39 module width 0 35 mm 13 8 mil Print ratio 2 1 6 3 Fig 6 2 Oscillating mirror Oscillating with fixed amplitude mode 6 11 Fig 6 3 Oscillating mirror Oscillating with variable amplitude mode 6 12 Fig 6 4 One Shot Object tracking bar code read from front 6 13 Fig 6 5 CLV Setu...

Page 14: ...rture angle of 60 10 10 Fig 10 10 CLV 480 0010 0011 line scanner Min and Max radial reading distance as a function of the focus position at a resolution of 1 00 mm 39 4 mil and an aperture angle of 40 10 11 Fig 10 11 CLV 480 0010 0011 line scanner Min and Max radial reading distance as a function of the focus position at a resolution of 1 00 mm 39 4 mil and an aperture angle of 60 10 12 Fig 10 12 ...

Page 15: ...26 CLV Setup Result display of the AutoBaud Detect function 10 33 Fig 10 27 User interface of the CLV Setup software 10 34 Fig 10 28 CLV Setup entering commands in the Terminal Emulator 10 39 Fig 10 29 Line scanner calculating the number of scans for ladder type bar code arrangements 10 41 Fig 10 30 Line scanner calculating the number of scans for fence type bar code arrangements 10 41 Fig 10 31 L...

Page 16: ...Operating Instructions CLV 480 Bar Code Scanner Figures and tables I 16 SICK AG Division Auto Ident Germany All rights reserved 8 010 080 O824 10 02 2005 ...

Page 17: ...ry 1 2 Target audience This document is intended for persons who are responsible for the following activities 1 2 1 Mounting electrical installation maintenance and replacement Electricians and service technicians 1 2 2 Startup operation and configuration Technicians and engineers 1 3 Information content This document contains all the information required to mount install and start up the CLV with...

Page 18: ...ations help you carry out certain procedures more effectively Tip Tips explain settings in the user interface of the CLV Setup program Default Marks a section containing the factory defaults SCANNING FREQUENCY This typeface is used to refer to a term in the CLV Setup program Icons refer to buttons in the CLV Setup program Host receive fault This typeface is used for messages output via the termina...

Page 19: ...he devices in the relevant application e g conveyor belt Knowledge of the hardware and software environment of the relevant application e g conveyor belt Basic understanding of Windows 95TM 98TM Windows NT4 0TM Windows 2000TM or Windows XPTM Ability to use an HTML browser e g Internet ExplorerTM Basic understanding of data transfer methods Basic understanding of bar code technology 2 2 Intended us...

Page 20: ...red surfaces Do not open the housing Opening the housing does not deactivate the laser diode Observe the laser protection specifications latest version Laser power The laser operates at a wave length of λ 650 nm visible red light The power output at the reading window is max 2 8 mW The emitted radiation is not dangerous to human skin The product is classified in laser class 2 laser class II in acc...

Page 21: ... keep this product in compliance with laser class II Activation and deactivation of the laser diode is controlled by the reading pulse trigger A timer laser timeout automatically deactivates the laser diode in Reading mode Sensor input and Serial interface trigger mode if the reading interval has not ended after 10 minutes default setting However it does not end the reading interval In this case t...

Page 22: ...s designed to cause minimum impact on the environment It does not contain any silicone based materials on the housing surface and therefore does not represent any pro blems for paint sprayers in paint shops for example 2 5 1 Power requirements The power requirements depend on the variants The line scanner has a typical power consumption of 11 W and max 16 W The line scanner with oscillating mirror...

Page 23: ...om www sick com Depending on the number of copies ordered the delivery includes optional CLV 480 Operating Instructions in English and or German printed edition Chapter 10 12 Accessories Page 10 52 contains an overview of the available mounting accessories bus connection modules external parameter memories cables connectors incremental encoder and network controller as well as sensors for generati...

Page 24: ...ia the Sensor switching input a suitable reading pulse sensor for signaling an object with a bar code e g a photoelectric reflex switch 5 With extended external clock pulse stop of reading interval supply via the IN 4 switching input a suitable reading pulse sensor for generating the end of reading intervall e g a photoelectric reflex switch 6 With object distance detection via the IN 0 to IN 4 sw...

Page 25: ...r 3 1 4 Product features and functions overview High performance laser scanner Line scanner front end reading window Scanner variant with oscillating mirror side reading window Dynamic focus Dynamic focus control with external or internal trigger Reading range 260 to 2 050 mm 10 2 to 80 7 in with oscillating mirror 220 to 1 950 mm 8 7 to 76 8 in Resolution 0 25 to 1 0 mm 9 8 to 39 4 mil with oscil...

Page 26: ...h OTS 400 Object Tracking System Electrical interfaces Serial host interface RS 422 485 or RS 232 with variable transfer rate and telegram structure Serial terminal interface RS 232 as auxiliary data interface with special diagnosis and statistics functions CAN interface for integration in the SICK CAN Scanner Network or a CANopen network and for OTS operation 6 switching inputs for external readi...

Page 27: ...Drilled hole Ø 3 6 mm 0 14 in 6 mm 0 24 in deep Laser warning labels Blind hole thread M6 7 mm 0 28 in deep for securing the device Blind hole thread M4 10 mm 0 39 in deep for the connector cover Host Term connector 15 pin D Sub HD plug I O connector 15 pin D Sub HD socket LEDs status indicators Reading window Mark for count direction of the code position deflection direction of the laser beam Lin...

Page 28: ...l in the CLV In the default configuration this trigger is supplied by an external reading pulse sensor Alternative trigger sources include Free running mode or a command via the host interface for more complex applications OTS trigger The current operating status is indicated by four LEDs If the trigger is supplied externally the Sensor switching input instructs the CLV to start the reading proces...

Page 29: ...cking System Alternatively the object height information from the OTS 400 or any other CLV via the CAN bus 3 2 2 Reading modes Start stop mode During the reading process only one object is located in the reading field in start stop mode i e all read bar codes can be clearly assigned to the object As default two reading pulse sensors at the beginning and at the end of the reading field control the ...

Page 30: ...plies a pulse at least every 10 mm 0 39 in of movement in conveying direction As a result the the distance between the reading pulse sensor and the object release point is clearly time mapped in the CLV Fluctuations when approaching the conveyor or decrea ses in speed due to heavy load with numerous conveyor obejcts are also recorded An in ternal clock in the CLV also allows operation at a constan...

Page 31: ...0 3 Installing and operating the external parameter memory Page 10 22 3 3 Indicators and control elements 3 3 1 Control elements The CLV is operated and configured via the terminal interface auxiliary interface using the CLV Setup program or using command strings sent via the host interface terminal inter face A variety of parameter options allow you to adapt the device to a wide range of appli ca...

Page 32: ...s active The laser diode is activated deactivated by reading pulse Lights up constantly in Free running mode since laser diode is always active Read Result Green LED is linked to the Result 2 switching output and indicates the selected result status for the defined pulse duration of the output Lights up after a successful read default Good Read Lights up if the match code comparison is active the ...

Page 33: ...ry and has reset the start option to START WITH EXTERNAL PARAMETERS CLV has loaded the internal parameter set Blinks constantly together with the Read Result LED2 The external parameter memory is either not connected or corrupt or the parameter set is too large to be copied CLV has loaded the internal parameter set Read Result Green Start option START WITH EXTERNAL PARAMETERS default Blinks for ap...

Page 34: ...valuation Read Result Green Behavior dependent on the reading quality Extinguishes if reading rate 30 Blinks twice a second if reading rate 30 to 70 Blinks five times a second if reading rate 70 to 90 Lights up constantly if reading rate 90 Adjusting mode Sensor Green Lights up constantly since Free running mode is active Show CP limits Sensor Green Blinks bright dark alternately in the frequency ...

Page 35: ...ely if the bracket is supplied by the user Stable mounting device that allows the alignment of the CLV to be varied in the x and y axes The weight of the CLV line scanner is 1 5 kg 3 3 lb and 2 2 kg 4 84 lb as a line scanner with oscillating mirror 2 screws M6 for the CLV The screw length depends on the wall thickness of the brak ket used Depth of engagement in CLV max 7 mm 0 28 in from housing su...

Page 36: ... the distance between the CLV and the host and between the CLV and the bar code are extremely important Distance between the CLV and the host The CLV can be mounted at a maximum distance of 1 200 m 3 937 ft from the host without a connection to the SICK network or a bus In practice however the distance de pends on the physical configuration of the host interface and the data transfer rate see Tabl...

Page 37: ...2 x mounting bracket single no 2 018 435 Quick clamping device no 2 016 110 The brackets are designed to support a variety of mounting positions and alignments in two planes Fig 4 3 shows two mounting examples The elongated holes in the mounting bracket no 2 013 824 and in the articulated bracket no 2 018 435 allow the CLV to be adjusted with a freedom of rotation of 15 The dimensions of the mount...

Page 38: ... shown as a function of the reading distance for various resolutions module widths depending on the CLV type in Chapter 10 2 Specification diagrams Page 10 1 Fig 4 5 shows the definition of the reading distance a radial measured from the reading window and of the aperture angle α each of the two scanning methods The useful aperture angle is typically 60 for the line scanner and max 50 for the line...

Page 39: ...ted in such a way that the emitted light is tilted slightly with respect to the vertical axis Fig 4 7 In the case of the line scanner with oscillating mirror the laser beam is emitted at an angle of 105 with respect to the housing as it passes through the neutral position CW 50 while oscillating The device can only be flush mounted with the conveyor belt with limited deflection ranges Otherwise th...

Page 40: ...ed by a small triangle above the reading window By determining this data the device can separate identical bar codes code type code length and data content identical and assign the bar code data in the reading result to its position on the object Tip In the default setting the CLV does not output the CP and CW values line scanner with oscillating mirror only in the reading result on the host inter...

Page 41: ...lmost parallel with the bar code surface All of the possible reading angles must be taken into consideration see Fig 4 6 Page 4 5 4 If it is relevant for the evaluation note the count direction of the code position and code angle see Fig 4 8 Page 4 6 5 Mount the CLV bracket on the base Risk of damage to the device The maximum depth of engagement of the two blind hole threads M6 is 7 mm 0 28 in Lon...

Page 42: ...hat matches the reading distance of the object default no 1 focus position F 1 200 mm 47 3 in 9 Confirm the dialog box with OK The Terminal Emulator is launched and displays the reading result continuously see Chapter 6 5 2 Percentage evaluation Page 6 28 Monitor the reading quality during each of the subsequent steps Line scanner with oscillating mirror In the Percent Evaluation mode the CLV beha...

Page 43: ...s mode or with distance configurations for event driven dynamic focus control Fig 4 9 shows the resulting position of the scan line line scanner Line scanner with oscillating mirror In Adjusting mode the oscillating mirror behaves in the same manner as within the Per cent Evaluation mode see Chapter Activating Percentage Evaluation mode Page 4 8 1 Activate the operating mode as described in Chapte...

Page 44: ...Module order no 8 008 296 4 4 2 Mounting the external reading pulse sensor If the CLV is triggered by an external reading pulse sensor the sensor must be mounted in the vicinity of the CLV The Sensor switching input is selected as the default trigger source for this trigger type The default debounce time of the input is 30 ms Fig 4 10 shows two examples of where a photoelectric reflex switch can b...

Page 45: ...Hz at a max angle of 20 40 CW 50 CW corresponds to an angle of emergence of 105 7 Move objects with bar codes into the CLV reading field manually under realistic conditi ons and check whether the reading result and trigger pulse are correct 8 Repeat the procedure with the conveyor switched on Check whether the reading procedure is synchronized with the objects Parameterizing an external sensor as ...

Page 46: ...ion diagrams Page 10 1 onwards Find and note sui table focus positions for overlapping reading ranges 2 Mount distance sensors e g photoelectric reflex switches one above the other in a row at the mounting location to measure the object distance see also assignment Table 5 20 Page 5 19 It is advisable to mount these distance sensors opposite the direction of motion of the conveyor belt at approx 1...

Page 47: ...SMART STANDARD option and perform a permanently download to the CLV Note The CLV can switch between a maximum of 8 distance ranges for slow search runs using the integrated timer or the oscillating mirror reversal points The CLV can be switched between a maximum of 8 distance ranges synchronously to the reading process using command strings 4 5 Dismantling the device 1 Switch off the power supply ...

Page 48: ...Chapter 4 Operating Instructions CLV 480 Bar Code Scanner 4 14 SICK AG Division Auto Ident Germany All rights reserved 8 010 080 O824 10 02 2005 Installation Notes ...

Page 49: ... Enclosure rating IP 30 max IP 54 5 2 3 AMV 100 Connecting one CLV Operating voltage 18 to 30 V DC Enclosure rating IP 52 with connector cover max IP 65 5 2 3 BMV BMH 10 Bus Connection Module Connecting one CLV to the Profibus DP DeviceNet or Ethernet Operating voltage 20 to 30 V DC Enclosure rating IP 52 with connector cover max IP 65 5 2 4 BMS 20 Interbus S Connecting one CLV to the Interbus S O...

Page 50: ...ith 2 cables plug socket BMV BMH 10 Bus Connec tion Module 1 x No 2 020 307 or 1 x No 2 021 298 3 m 9 84 in 3 m 9 84 in Ext parameter memory with 2 cables plug socket Connector cover to connector cover AMV 30 071 2 x No 2 020 302 or 1 x No 2 020 307 3 m 9 84 in 3 m 9 84 in Connecting cable plug socket Ext parameter memory with 2 cables plug socket BMS 20 Interbus S 1 x No 2 020 264 1 x No 2 020 26...

Page 51: ...er memory no 2 020 307 See Chapter 5 2 5 Connections cables for the external parameter memory connection to AMV S or BMV 10 BMS 20 Page 5 5 a CLV without heater Connection modules AMV S 60 and AMV 30 071 The cables no 2 020 302 can be extended to 10 m 32 8 ft terminal interface RS 232 b CLV with heater Connection modules AMV 100 and AMV 200 The cables no 2 020 302 must not be extended If longer ca...

Page 52: ...ions cables for the external parameter memory connection to AMV S or BMV 10 BMS 20 a CLV without heater Connection modules BMV 10 and BMS 20 The cables no 2 020 302 can be extended to 10 m 32 8 ft for CLVs without a heater host and terminal interface RS 232 b CLV with heater Connection module BMV 10 The BMV 10 may only be used if it is mounted outside the refrigeration area temperature range 0 to ...

Page 53: ... with the appropriate connections on the AMV S or BMV 10 Connection Module BMS 20 Cover the terminals on the CLVs with the connector cover parameter memory no 2 020 308 Connect the 9 pin plug Host Term connection to the socket on the BMS 20 Connect the wires of the free cable end I O terminal to the terminal strips in the BMS 20 Recommendation Use the external parameter memory no 2 020 981 open ca...

Page 54: ...ariants no 2 021 298 and no 2 021 267 can be used with tempe ratures up to max 50 C 58 F if the CLV is stationary and the cables are not moved If the cables are moved due to changes in the position of the CLV the temperature must not drop below max 40 C 40 F Recommendation Use the external parameter memory no 2 020 267 open cable ends for connecting the device to non Sick Power packs wiring config...

Page 55: ... interface 2 IN OUT 14 n c 15 CAN L CAN interface 1 IN OUT Housing Shield 1 Pin 1 is jumpered with Pin 1 of the I O connection in the CLV Table 5 3 Pin assignment of the 15 pin D Sub HD Host Term plug 1 10 15 6 11 5 Pin Pin Function 11 VS Supply voltage 2 IN 1 Switching input trigger for focus control 3 Sensor Switching input external reading pulse 4 Result 1 Switching output variable function 5 G...

Page 56: ... n c 15 CAN L2 CAN interface 1 IN OUT Housing Shield 1 Pin 1 is jumpered with Pin 1 of the I O connection in the CLV 2 not connected in no 2 021 689 no 2 021 298 and no 2 021 267 3 not connected in no 2 027 543 Table 5 5 Pin assignment of the 15 pin D Sub HD Host Term cable plug 1 10 15 6 11 5 Pin Signal Function 11 VS Supply voltage 2 IN 1 Switching input trigger for focus control 3 Sensor Switch...

Page 57: ...eful if a large number of CLVs e g in the SICK network are to be supplied from one power source Table 5 9 contains a list of the available intervals Pin Signal Function RS 232 Up to 19 200 bd 38 400 to 57 600 bd Max 10 m 32 8 ft Max 3 m 9 84 ft RS 422 4851 Max 38 400 bd Max 57 600 bd Max 1 200 m 3 936 ft Max 500 m 1 640 ft 1 with suitable line termination according to specifications Table 5 7 Maxi...

Page 58: ...section for the power supply Pin 1 Pin 5 should be at least 0 15 mm2 approx 26 AWG or 0 75 mm2 approx 20 AWG for CLVs with heater with a max length of 10 m 32 8 ft a Connecting the CLV without a connector cover external parameter memory The two cables no 2 020 303 and no 2 020 264 with open cable end on one side are required to connect the CLV The wire color assignments are shown in Table 5 10 and...

Page 59: ...ctor cover pa rameter memory no 2 020 981 Connect the free cable ends accordingly The wire color assignments are shown in Table 5 12 and Table 5 13 CLV with heater Available on request Pin Signal Wire color 11 VS Red 2 IN 1 White 3 Sensor Brown 4 Result 1 Violet 5 GND Blue 6 IN 0 Green 7 IN 2 Yellow 8 Result 2 Grey 9 INGND Black 10 Result 3 Grey pink 11 IN 3 Red blue 12 IN 4 White green 13 I2C SDA...

Page 60: ...Host Grey 9 TD RS 422 485 Host TxD RS 232 Host Black 10 CAN H Grey pink 11 n c Red blue 12 CAN2 H White green 13 CAN2 L Brown green 14 n c White yellow 15 CAN L Yellow brown Shield Orange 1 Pin 1 is jumpered with Pin 1 of the I O connection in the CLV Table 5 12 Wire color assignment of cable 1 for external parameter memory no 2 020 981 Pin Signal Wire color 1 1 VS Red and pink 2 IN 1 White 3 Sens...

Page 61: ... cover and open cable end Cable 2 data and function interfaces 15 pin D Sub HD socket plug in the connector cover and open cable end Pin Connector cover Signal Wire color 1 Socket VS Red 5 Socket GND Black Table 5 14 Wire color assignment cable 1 for connector cover no 2 021 267 Pin Connector cover Signal Wire color 2 Plug IN 1 White 3 Plug Sensor Brown 4 Plug Result 1 Green 6 Plug IN 0 Yellow 7 P...

Page 62: ...eter memory 1 Mount the connector cover with the external parameter memory no 2 020 307 on the Host Term and I O connections of the CLV and screw it tightly into position 2 Connect the two free plug connections on the cables to the corresponding connections on the Connection Module and secure them tightly The data and function interfaces of the CLV are connected to the Connection Module b Power su...

Page 63: ...bles EMC require ments Ensure that the maximum cable lengths are not exceeded see Table 5 7 Page 5 9 Default In the default setting the CLV communicates with the host via the host interface using the values shown in Table 5 16 Fig 5 2 Connecting the host interface AMV 60 011 AMS 60 012 013 RS 232 RS 422 9 pin D Sub connector at PC Terminal assignment 9 pin Sub D plug on PC RS 485 Connection diagra...

Page 64: ...he values under DATA FORMAT and INTERFACE PROTOCOL 5 5 5 Connecting the CAN interface Instructions for the connection of CAN interface 1 and for configuration of the CLV to use the device in the SICK specific CAN Scanner Network or in a CANopen network see the Operating Instructions Application of the CAN interface no 8 009 180 English edition 5 5 6 Connecting the PC The CLV is operated and config...

Page 65: ... the connections for the Sensor switching in put Table 5 17 contains the characteristic data for this input Connect the reading pulse sensor as shown in Fig 5 4 Tip You can change the switching mode polarity debouncing response for first pulse after po wer up of the SENSOR switching input on the DEVICE CONFIGURATION tab in the CLV Setup program Click the READING TRIGGER PARAMETERS button Enter the...

Page 66: ...ng mirror Additional function IN 4 The input IN 4 can also be used as A trigger source for the One Shot function of the oscillating mirror An input for a belt increment signal in reading mode for separating bar codes of the same symbology with identical content A trigger source for the end of reading interval In this case a maximum of 16 switching statuses can be used for dynamic focus control Fig...

Page 67: ...Switching mode Active when input energized high Properties Optodecoupled non interchangeable Can be connected to PNP output on a sensor Electrical values Low 30 V VI 2 V High 7 V VI 13 V Table 5 19 Characteristic data of the IN 0 to IN 4 switching inputs Switching inputs Content Assignment Table Distance Config 2 Logic state1 IN 4 to IN 0 inputs Assignment table index Default setting Example Photo...

Page 68: ...uts distance configuration assignment table contd Parameter settings of switching inputs Effects IN 3 IN 4 Focus control1 Focus control1 IN 3 switches the focus position in combination with IN 0 to IN 2 and IN 4 Focus control1 One shot IN 4 triggers the one shot IN 3 switches the focus position in combination with IN 0 to IN 2 Focus control1 Increment counter IN 4 receives increment signals IN 3 s...

Page 69: ...outputs as shown in Fig 5 6 Note If the Device Ready function is chosen the CLV outputs a static pulse in Reading mode Fig 5 6 Connections of the Result 1 to Result 4 switching outputs VS 18 to 30 V DC for CLV without heater 24 V DC 20 10 for CLV with heater Pin and terminal assignment for Result X see Table 5 22 Pulse duration depending on setting 10 ms to 900 ms 100 ms to 9 900 ms 00 static to t...

Page 70: ...Connection Module no 8 008 296 Tip The output function pulse duration timer and polarity of the signals can be changed on the DEVICE CONFIGURATION tab in the CLV Setup program Click the RESULT OUTPUTS PARAMETERS button Enter the values in the tab displayed Download all changes to CLV Recommendation To check the switching functions using a high impedance digital voltmeter connect a load to the outp...

Page 71: ... The default settings are stored permanently both in the ROM of the CLV and in the CLV Setup database They can be loaded to the RAM of the CLV at any time and displayed in the tabs of the CLV Setup program Displaying and printing out a complete set of default settings in CLV Setup 1 To save the current settings in the parameter set Choose FILE and SAVE AS and enter a file name in the dialog box th...

Page 72: ... duration 100 ms Status output function Result 1 Device Ready static Result 2 Good Read Result 3 No Read Result 4 Match 1 CLV arrangement Stand alone Read result output Host interface Device number 1 Start option Load the parameter set of the external parameter memory Host interface type RS 422 485 Protocol NAK start character STX stop character ETX Transmission rate 9 600 bd Data format 8 data bi...

Page 73: ...t to the external parameter memory Then the De vice Ready LED lights up The CLV is ready for operation Line scanner with oscillating mirror In the default setting the CLV deflects the scan line around the position CW 50 with a frequency of 1 Hz and an oscillating amplitude of 20 40 CW 50 CW correspond to a deflection angle below 105 4 Start the reading pulse block the light path of the photoelectr...

Page 74: ...many All rights reserved 8 010 080 O824 10 02 2005 Operation Device type Scanning method Reading distance CLV 480 all variants Line scanner approx 1 000 mm 39 4 in CLV 480 all variants Line scanner with oscillating mirror approx 1 000 mm 39 4 in Table 6 3 Reading distances for default settings ...

Page 75: ... be able to modify the current parameter set of the CLV this first has to be loaded to CLV Setup from the CLV This procedure is referred to as an upload Upload from CLV in the CLV 480 menu or F3 key during which CLV Setup always loads a complete copy of the current CLV parameter set This parameter set remains unchanged until it is overwritten by CLV Setup With the help of the context menu right mo...

Page 76: ...torage option The Device Ready LED lights up again The new parameter set is stored in the CLV either permanently or temporarily dependent of the selected option CLV with external parameter memory If the parameter set was downloaded and stored permanently CLV Setup opens a further dialog box for adjusting the parameter set in the external memory if the start option is set to START WITH EXTERNAL PAR...

Page 77: ...hysical arrangement for data output via the host interface stand alone master slave Functional assignment of the IN 3 and IN 4 switching inputs Functional assignments of the Result 1 to Result 4 switching outputs Start option for accessing the parameter set Matchcode comparison Code Configuration This tab and further dialog boxes are used to set the following Type of active decoder SMART and or st...

Page 78: ...d as reading result Auxiliary Interface This tab and further dialog boxes are used to change the following Operating mode of the terminal interface CAN Interface This tab and the further dialog windows are used to change the following CAN interface operating mode Data transmission rate Type of logical data connection of the connected CLV Usage of the switch inputs outputs of the CLV as CANopen Dig...

Page 79: ...ne MIN AND MAX CODE POSITION can be checked in the SHOW CP LIMITS mode See Chapter 6 5 4 Show CP limits Page 6 30 a Parameterizing focus position switchover Action Settings in CLV Setup 1 Activate focus control func tion choose trigger source Ö READING CONFIGURATION tab Ö FOCUS CONTROL section Inputs Serial or Timer ÖTIMER or Static No Trigger Oscillating mirror additional Oscillating mirror extre...

Page 80: ...itude mode identical amplitude for all distance configurations or Ö OSCILLATING MIRROR tab Ö OSCILLATING MIRROR section Oscillating with fixed amplitude Ö OSCILLATING section Frequency 2 Choose Oscillating with variable amplitude mode amplitude can be chosen for each distance configuration or Ö OSCILLATING MIRROR tab Ö OSCILLATING MIRROR section Oscillating with variable amplitude Ö OSCILLATING se...

Page 81: ...a bar code is read from above 2 Oscillating with Variable Amplitude mode The deflection range can be parameterized separately for each of the maximum of 8 di stance configurations focus positions The minimum maximum values that can be set for the deflection range for fast applications ensure that the scan line only sweeps areas that 6 With One Shot and trigger source IN 3 or IN 4 Choose function f...

Page 82: ...n phase The start position of the scan line the mirror speed and the valid distance configuration can be parameterized separately for each phase The end position of the one phase forms the start position of the other phase Fig 6 4 illustrates this mode with object tracking During the forward phase the front of the object that moves towards the oscillating mirror is swept once by the scan line from...

Page 83: ...G Division Auto Ident Germany All rights reserved 6 13 Operation Fig 6 4 One Shot Object tracking bar code read from front t1 t0 Conventionally required reading range Reduced reading range through One Shot function Line scanner Line scanner with oscillating mirror Reading range Reading range ...

Page 84: ...lating mirror optional see Chapter c Optional Parameterizing oscillating mirror functions Page 6 10 Configuring no of bar codes to be read see Chapter f Parameterizing the evaluation characteristics Page 6 23 Note The size of the reading field is determined by the distance between the start and stop sen sors in conveying direction see Fig 3 4 Page 3 8 d Parameterizing the reading trigger Configura...

Page 85: ...e or Track contolled value with connected increment sensor Ö FIRST TRIGGER SENSOR section Edge or Level Stop Ö END OF READING INTERVAL section generated by Trigger Source or Timer Timeout referred to beginning of reading interval Output of reading result referred to beginning of reading interval Ö DEVICE CONFIGURATION tab Ö OUTPUT ON GOOD READ section End of reading gate or Immediate or End of Lab...

Page 86: ...OR section Edge or Level Stop sensor 2 Ö END OF READING INTERVAL section generated by IN 4 Ö DEVICE CONFIGURATION tab Ö ASSIGNMENT OF INPUTS section Ö IN 4 Reading Trigger Stop Active High or Reading Trigger Stop Active Low Output of reading result referred to beginning of reading interval Ö OUTPUT ON GOOD READ section End of reading gate or Immediate or End of Label Ö Using End of label READING T...

Page 87: ...NTERFACE section Standard Trigger or Single character Ö Using single character start and stop characters Ö Echo on off Output of reading result referred to beginning of reading interval Ö DEVICE CONFIGURATION tab Ö OUTPUT ON GOOD READ section End of reading gate or Immediate or End of Label Ö Using End of label READING TRIGGER PARAMETERS button Ö END OF LABEL FREE RUNNING section Timeout Parameter...

Page 88: ...scillating mirror optional see Chapter c Optional Parameterizing oscillating mirror functions Page 6 10 Configuring no of bar codes to be read see Chapter f Parameterizing the evaluation characteristics Page 6 23 Note To separate bar codes of the same type with identical contents connect an incremental encoder to the OTC 400 and activate the Compare Code Position function in the CLV See also Chapt...

Page 89: ...mni Tracking System Operatings Instructions no 8 008 869 English edition Action Settings in CLV Setup Choose reading trigger Ö DEVICE CONFIGURATION tab Ö READING TRIGGER SOURCE section OTS Trigger Table 6 9 Guide Parameterizing reading trigger mode in the CLV for master slave arrangement with OTC 400 Action Settings in CLV Setup 1 Enable slave mode in CLV for OTC 400 master Ö DEVICE CONFIGURATION ...

Page 90: ...ontrol according to application with OTS height information distance via CAN bus for reading from top one distance configuration fixed focus for e g reading from side and sufficient depth of field DOF Sensor for beginning of object and incremental encoder connected to the OTC 400 Master slave arrangement using the CAN interface Possible reading triggers via OTS trigger Further preparations for eac...

Page 91: ... for master slave arrangement with OTC 400 Action Settings in CLV Setup 1 Define position of CLV referred to conveyor belt Ö DEVICE CONFIGURATION tab Ö SCANNER POSITION PARAMETERS button Ö ANGLES section alpha beta and gamma Ö COORDINATS section x y and z coordinate 2 Parameterize scale factor for increment pulse Ö DEVICE CONFIGURATION tab Ö DISTANCE PER ENCODER PULSE section Value in agreement wi...

Page 92: ...h object relative to the output time in the reading procedure to the host The object enable point data output configured in the OTC 400 forms the end of the reading field The object enable point configured in the CLV must always be smaller than that in the OTC 400 The configured focus enable point depends on whether the device is used in a group and on the arrangement of the CLVs relative to the c...

Page 93: ...ance if several bar codes are read on each object Page 10 44 e Parameterizing the laser timeout for trigger source Sensor input Ser interface Action Settings in CLV Setup 1 Choose laser timeout duration or Ö DEVICE CONFIGURATION tab Ö READING TRIGGER PARAMETERS button Ö LASER TIMEOUT section Duration 2 Deactivate laser timeout The laser diode is always active indepen dent of the pulse duration Ö L...

Page 94: ...OST INTERFACE tab Ö DATA FORMAT section Protocol Ö HOST INTERFACE tab Ö INTERFACE PROTOCOL section Function of the CAN interface alternative See the Operating Instructions Application of the CAN interface no 8 009 180 Data output string of host interface Choose contents of Header Code Info Separator Splitter and Terminator blocks Ö DATA STRINGS tab Ö OUTPUT FORMAT section Position of Code Info Sep...

Page 95: ... Ready LED lights up In the default setting the Sensor switching input is the ex ternal trigger source of the reading pulse The reading result is output by the CLV at the end of the reading pulse via the host interface default setting and terminal interface Depending of the configuration the Result 1 to Result 4 switching outputs become live for the predefined pulse length when defined events occu...

Page 96: ...f the output of a reading result Good Read and No Read The reading result comprises the data contents of the bar code s and the reading diagnosis data Fig 6 6 explains the structure and function of the reading diagnosis data for Good Read and Fig 6 7 for No Read Note On the host interface the CLV only outputs several bar codes in the reading result if the parameterized minimum and maximum number o...

Page 97: ...ber of characters CP Code position CD Code distance radial measured mm CS Code reliability CA Scan effort CK Code continuity DI Decoding direction F in scanning direction R against scanning direction 5th line PO Exact code position 3 digit for tracking scale factor 0 1 OW Exact oscillating angle 3 digit for tracking scale factor 0 1 FC Current focus position 4 digit for tracking mm CX X coordinate...

Page 98: ...p command to the CLV The Sensor LED is extinguished The CLV switches off the laser diode The CLV displays the reading result in the output win dow of the Terminal Emulator The Read Result LED lights up for a duration of 100 ms default setting 6 5 2 Percentage evaluation In the Percentage evaluation mode the quality of the reading function is assessed no con veyor movement The CLV performs 100 scan...

Page 99: ...fault setting no 1 focus position F1 1 200 mm 47 3 in 7 Confirm the dialog box with OK The Device Ready LED is extinguished The CLV initiates the percentage evaluation and outputs the reading results continuously 8 Present the bar code pattern from Fig 6 1 Page 6 3 and monitor the reading results in the Terminal Emulator window An example of this can be seen in Fig 6 8 The Read Result LED also pro...

Page 100: ...e and the Device Ready LED lights up 6 5 4 Show CP limits In this mode the CLV blanks certain parts of the red scan line so that any limit values defined for the active evaluation range of the scan line can be checked directly during parameteri zation The restricted active evaluation range shortens the evaluation time for fast applica tions for example because the evaluation routine only has to ta...

Page 101: ...rm a download to the CLV 6 Choose READING MODE to exit the Show CP limits mode The CLV returns to the Reading mode and the Device Ready LED lights up Note In the Reading mode the CLV does not actually blank the scan line visually but instead takes the values specified for the restricted evaluation range into account when the data contents are decoded 6 5 5 I O monitor in increment trigger Function...

Page 102: ...ck the ADD button The previously selected entry appears at the end of the list in the SIGNALS TO PLOT field to the right 4 Repeat for other entries A signal cannot be selected twice 5 If necessary delete undesired inputs outputs or a data transfer direction from the list Select the relevant entry and click the REMOVE button Several entries can be chosen selectively by holding down the CTRL key and...

Page 103: ...ed signals and potentials 1 high 0 low are listed on the y axis and the current time down to the 10 ms is listed on the x axis When the recording reaches the right edge of the window the screen is scrolled to the right 30 The current increment status is located on the bottom left hand side next to the arrow buttons The time stamp of the last time at which an event occurred is located below this In...

Page 104: ...x levels of magnification The signal names remain unchanged the colors can be used to differentiate between the conditions in the plot diagram 4 To reduce the zoom factor to the output level click the ZOOM OUT button as many times as is needed 5 Click the CURSOR OFF button to hide the XY cursor Calling up a specific event and accompanying data Clicking the left mouse button in the plot diagram cau...

Page 105: ...s point in time of the first measurement cursor is not permitted If this is attempted the first measurement cursor which was set and the table contents are cleared A cursor cannot be placed outside the visible range of the plot diagram An event which cannot be seen can appear in the measured value table however Printing contents of window This function enables the signal conditions which were just...

Page 106: ... bar codes that were read including those that according to the evaluation criteria were not read properly and were thus incorrect together with the associated reading diagnosis data via the terminal interface The number of bar codes output can therefore be higher than the parametrized number of those that were sent via the host interface in the reading result In the default setting this mode is s...

Page 107: ...ain Note For a Good Read the CLV only outputs via the host interface the maximum number of bar codes defined in the NUMBER OF CODES section on the CODE CONFIGURATION tab Displaying the data traffic of the host interface in the Terminal Emulator The data traffic of the host interface can be displayed in the Terminal Emulator of CLV Setup Fig 6 13 Page 6 38 shows an example of how the reading result...

Page 108: ...STRINGS tab Up to 10 elements consisting of constants letters digits control characters and or reading diagnosis data can be entered in the Header Code Info Separator Splitter und Terminator blocks Up to 5 elements consisting of constants letters digits control characters can be entered in the Splitter blocks The position of the Code Info Separator block can be choosen before or after the code 1 C...

Page 109: ... bar codes subsequently Chapter 10 10 1 Auxiliary input via the terminal interface Page 10 46 describes this function and the associated procedure in greater detail 6 5 10 Code statistics for RDT 400 Function of the terminal interface The CLV outputs a data string with statistic information of the reading situation in this mode For an deailed description of the functions and applications of the Re...

Page 110: ...oolbar The Terminal Emulator window is then displayed The CLV is in the Reading mode 2 In the DEVICE MODE section choose SELF TEST The Device Ready LED is extinguished The CLV cancels the Reading mode and starts the test routine After a few seconds the CLV outputs the encoded test result in the form of a code number Fig 6 14 3 To return to the Reading mode click READING MODE or close the Terminal ...

Page 111: ...ng functions are available Percentage evaluation Show CP limits Adjustment mode Copy parameter memory Analyze scanner network Activate factory defaults in the device Choose CLV 480 DEVICE FUNCTIONS and the desired function or press the F2 key The EXECUTE DEVICE FUNCTIONS dialog box is then displayed Choose the desired function in the EXECUTE menu in the menu CLV Setup starts the function and where...

Page 112: ...creen CLV Setup displays system and error messages that occur at the terminal interface of the CLV These are recorded in a file which is continuously updated The messages have the following format System message CLV SYS Message xxx Error message CLV SYS Failure xxx The additional system messages in plain text can be displayed in the terminal emulator if CLV Setup and the terminal emulator are star...

Page 113: ...ia context menu right mouse button the pa rameter set must be stored permanently in the CLV by choosing the PERMANENT storage option 2 Save the parameter set as a configuration file scl in CLV Setup 3 Switch off the power supply of the AMV S 60 or unplug both of the CLV s connecting cables from the connection module The last parameter set stored permanently in the CLV remains valid Archiving the p...

Page 114: ...Chapter 6 Operating Instructions CLV 480 Bar Code Scanner 6 44 SICK AG Division Auto Ident Germany All rights reserved 8 010 080 O824 10 02 2005 Operation Notes ...

Page 115: ...he path of the beam similar to sunlight Switch off the device while it is being cleaned Never look directly into the reading window while the device is in operation Damage on the reading window The reading window is made of glass Scratches and streaks on the window will reduce the reading performance Use a mild non scouring detergent Never use scratching or scouring motions to clean the reading wi...

Page 116: ...time The CLV indicates any faults or malfunctions by outputting coded system and error messa ges e g CLV SYS Failure 081 via its terminal interface The messages are displayed in the CLV Setup program window in the fourth field from the left on the bottom in the status line see also Chapter 8 3 Error messages Page 8 2 CLV Setup logs the messages in a file 7 3 Disposal Irreparable devices or devices...

Page 117: ...or hardware software 8 2 Monitoring error and malfunctions The CLV is self monitoring After the power supply has been switched on the CLV automatically carries out a self test in which it checks important hardware components before it is initialized parameter set loaded and device functions initialized The self test can be repeated at any time by cancelling Reading mode See Chapter 6 5 11 Self tes...

Page 118: ...ot light up or extinguishes The system is restarted Error key 1 011 Data error RAM 012 Address error RAM 013 RAM to small 051 Speed out of tolerance mirror wheel 061 Mirror interval out of tolerance 071 Error laser shutter 091 to 095 Error focus control 101 to 118 Error external parameter memory 130 Amplifier error 131 Background profile invalid 132 Center position CP 50 implausible 133 Brightness...

Page 119: ...al parameter memory is connect ed correctly free wiring check wire assignment None 4 When the device is switched on the Device Ready LED and Read Result LEDs blink conti nuously 2 Start option START WITH EX TERNAL PARAMETERS The CLV has not loaded the external parameter set In stead it has loaded the inter nal parameter set to its RAM The CLV however does not output data on the host interface Exte...

Page 120: ...nd 2nd paragraph contact the SICK Service department Contact the SICK Service department See 4 Remedy 3rd paragraph 5 When the device is switched on the Device Ready LED and Read Result LEDs blink alternately for approx 10 s The Device Ready LED then lights up con stantly Start option START WITH COPY INTERN EXTERN The CLV has successfully copied the internal parameter set to the external memory 3 ...

Page 121: ...rnalparameters not valid for device internal parameters loaded Error type 116 Start option START WITH EXTER NAL PARAMETERS The CLV has not loaded the external parameter set Instead it has loaded the internal pa rameter set to its RAM The CLV however does not out put data on the host interface The parameter set in the external memory is not from a CLV 480 Use the correct external para meter memory ...

Page 122: ...eter set in the external memory print out the parameter set using CLV Setup If necessary display the ID of the unknown errored command group s using the STX 8 ERR ETX command in the Terminal Emulator window of CLV Setup Decode the ID using the reference manual entitled Command Language of the CLV Bar Code Scanners on request and check the relevant parameter values in the tabs The software of the p...

Page 123: ...The data connection between the slaves and or the master has been interrupted Check the entered number of slaves Check the master timeout setting Check the cables between the slaves and the master 7 The source of the reading result is the auxiliary input via the terminal interface The bar code was not detected by the reading function of the CLV but was entered subsequently with the auxiliary funct...

Page 124: ...nder NUMBER OF CODES MINIMUM Instead of the code contents it outputs the defined error string in the quantity defined under NUMBER OF CODES MINIMUM One object in a set of objects with a constant number of codes for example contains fewer codes than defined in the application This message is used to indicate errors on the objects e g check whether objects are homogeneous mix with incorrect objects ...

Page 125: ...evice Ready LED is not lit The Result 1 output is not outputting a pulse default setting Device Ready After switching on the power supply The CLV has no power The CLV has diagnosed a device error during the self test During operation The CLV is not in Reading mode The CLV has deactivated the laser diode 10 min default setting after the start of the current reading pulse trigger mode sensor input s...

Page 126: ...ic proximity switch inductive sensor not dampened The object does not pass the reading pulse sensor for trigger start with the conveyor running Connect sensor to Sensor switching input Check sensor wiring see Fig 5 4 Page 5 17 Measure output signal on sensor Insert jumper between pin 5 and pin 15 AMV S 60 GND_SensGND jumper In the CLV Setup program choose the DEVICE CONFIGURATION tab READING TRIG ...

Page 127: ...ger type correct Use correct commands Standard trigger Start START 21 STOP Stop START 22 STOP or defined single characters DEVICE CONFI GURATION tab click the READING TRIGGER PARAMETERS button SERIAL INTERFACE sec tion Check data connection to host In the CLV Setup program choose the HOST INTERFACE tab In DATA FORMAT section are the correct interface type hardware and data for mat selected INTERFA...

Page 128: ...ION tab ASSIGNMENT OF INPUTS section is IN 4 selected active high or active low Click the READING TRIGGER PARAMETERS but ton END OF READING INTERVAL section is generated by IN 4 selected Install reading pulse sensor in front of the CLV in conveying direction See also Chapter 4 4 2 Mounting the ex ternal reading pulse sensor Page 4 10 See 2 Remedy See remedy in Table 8 5 Page 8 9 4 CLV does not ter...

Page 129: ...tion and parameterization of switching inputs see OTS 400 Opera ting Instructions no 8 008 869 English edition Check in OTC 400 with the CLV Setup program choose the DEVICE CONFIGURATION tab click the READING PARAMETERS tab OPERAT ING MODE section one of the two modes for master slave selected 2 Trigger mode OTS trigger Tracking mode in master slave arrangement with OTC 400 CLV not triggered by th...

Page 130: ...8 5 2 Malfunctions in Reading mode reading trigger errors Page 8 10 Align CLV Is bar code at center of scan line Check the reading quality with the CLV Setup software Choose PERCEN TAGE EVALUATION See Chapter 6 5 2 Per centage evaluation Page 6 28 Check whether reading distance of bar code is in the specified reading range Present a bar code with an acceptable module width See Chapter 9 Technical ...

Page 131: ...e Chapter 6 5 2 Percentage evaluation Page 6 28 In CLV Setup program choose the READING CONFIGURATION tab SYMBOLOGIES section Enable all code types set code lengths to FREE Download temporarily to CLV Start PERCENTAGE EVALUATION Code type and length are displayed in the reading result Enable recorded code type in the SYMBOLOGIES section and disable all other types Enter the code length under FIXED...

Page 132: ...ADING CONFIGURATION tab FOCUS CONTROL section is OTS height in formation selected Check FOCUS CONTROL section STATIC NO TRIGGER selected Click DISTANCE CONFIGURATION button Focus position correctly selected 2 OTS trigger Tracking mode in master slave arrangement with OTC 400 the Read Result LED on CLV default setting Good Read does not light up during reading process Incorrect focus position see a...

Page 133: ...up program choose the OSCILLATING MIRROR tab OSCILLATING MIRROR section Is OSCILLATING WITH MAXIMUM AMPLITUDE or OSCILLATING WITH VARIABLE AMPLITUDE selected 2 The oscillating mirror oscillates with maximum deflection 40 CW even though a variable amplitude e g 10 CW is set in the distance configuration 1 OSCILLATING WITH MAXIMUM AMPLITUDE set on the CLV by mistake The oscillating amplitude is para...

Page 134: ...S Failure xxx xxx 000 to 299 or if you cannot correct an error using the above measures the CLV may be defective The CLV does not contain any components that can be repaired by the user Please contact your local SICK office or subsidiary The telephone numbers and email addresses are listed on the back page of this manual For postal adresses see also www sick com Please contact SICK before sending ...

Page 135: ...l indicators 4 x LEDs status indicators Reading pulse Sensor switching input additionally IN 4 Free running data interface OTS trigger Host data interface RS 232 or RS 422 485 variable data output format Data transmission rate 300 to 57 600 bd Protocols SICK Standard SICK Network and 3964 R Physical configurations Stand alone SICK Network Bus Daisy Chain Pass Through or Master Slave CAN data inter...

Page 136: ...rol also oscillating mirror reversal points Useful aperture angle max 50 Oscillating mirror functions permanent variable position oscillating amplitude per DC variable or fixed One Shot1 Oscillating frequency 0 2 to 4 Hz Max angle of deflection max 20 40 CW set with software Reading ranges see Page 10 13 Deflection ranges see Page 10 21 Operating voltage power consumption 18 to 30 V DC pursuant to...

Page 137: ...r Switching on function temperature graph see Chapter 10 4 Optional heating Page 10 26 Power on delay 35 to 40 min at 24 V DC and min ambient operating temperature 35 C 31 F Operating voltage 24 V DC 20 10 pursuant to ICE 364 4 41 Power consumption typically 75 W max 90 W Required cross section min 0 5 mm2 20 AWG for power supply Weight approx 2 2 kg approx 4 84 lb Ambient operating storage temper...

Page 138: ...uto Ident Germany All rights reserved 8 010 080 O824 10 02 2005 Technical data 9 5 2 Line scanner with oscillating mirror without with heater Fig 9 2 Dimensions of the CLV 480 line scanner with oscillating mirror side reading window All dimensions in mm in CLV 480 1010 CLV 480 1011 ...

Page 139: ...tions for the PC based CLV Setup program Configuring a CLV using command strings Parameter value calculations for configuring the CLV Tables Special applications and procedures Instructions for replacing a CLV copying the parameter set Accessories Dimensioned drawings of the accessories Notes on supplementary documentation Glossary Copy of the EC Declaration of Conformity Index Scannable sample ba...

Page 140: ...ance DOF for 0 50 mm 19 7 mil 60 10 10 CLV 480 0010 0011 Line scanner Min and max reading distance DOF for 1 00 mm 39 4 mil 40 10 11 CLV 480 0010 0011 Line scanner Min and max reading distance DOF for 1 00 mm 39 4 mil 60 10 12 Table 10 2 Overview of specification diagrams for the line scanner CLV Type Scanning method Diagram Page CLV 480 1010 1011 Line scanner with oscillating mirror Reading field...

Page 141: ...0 3 Appendix 10 2 3 Reading performance data of line scanner Fig 10 1 CLV 480 0010 0011 line scanner Reading field height as a function of the reading distance and resolution Reading conditions see Table 10 1 Page 10 1 Line scanner front reading window CLV 480 0010 0011 Reading field height Reading distance Resolution All dimensions in mm in ...

Page 142: ...ion at a resolution of 0 25 mm 9 8 mil and an aperture angle of 60 max reading distance Line scanner front reading window CLV 480 0010 0011 Radial reading distance Reading conditions Scanning frequency 1 000 Hz Tilt 45 See also Table 10 1 Page 10 1 Focus position min reading distance Resolution 0 25 mm 9 8 mil Aperture angle 40 All dimensions in mm in max reading distance Line scanner front readin...

Page 143: ... radial reading distance as a function of the focus position at a resolution of 0 30 mm 12 mil and an aperture angle of 40 Line scanner front reading window CLV 480 0010 0011 Radial reading distance Focus position min reading distance max reading distance Reading conditions Scanning frequency 1 000 Hz Tilt 45 See also Table 10 1 Page 10 1 All dimensions in mm in Resolution 0 30 mm 12 mil Aperture ...

Page 144: ... radial reading distance as a function of the focus position at a resolution of 0 30 mm 12 mil and an aperture angle of 60 Line scanner front reading window CLV 480 0010 0011 Radial reading distance Focus position min reading distance max reading distance Reading conditions Scanning frequency 1 000 Hz Tilt 45 See also Table 10 1 Page 10 1 All dimensions in mm in Resolution 0 30 mm 12 mil Aperture ...

Page 145: ...he focus position at a resolution of 0 35 mm 13 8 mil and an aperture angle of 40 Reading conditions Scanning frequency 1 000 Hz Tilt 45 up to focus position 900 mm 35 4 in Tilt 30 up to focus position 1 000 mm 39 4 in See also Table 10 1 Page 10 1 Line scanner front reading window CLV 480 0010 0011 Radial reading distance Focus position min reading distance max reading distance Resolution 0 35 mm...

Page 146: ...he focus position at a resolution of 0 35 mm 13 8 mil and an aperture angle of 60 Line scanner front reading window CLV 480 0010 0011 Radial reading distance Focus position min reading distance max reading distance Reading conditions Scanning frequency 1 000 Hz Tilt 45 up to focus position 900 mm 35 4 in Tilt 30 up to focus position 1 000 mm 39 4 in See also Table 10 1 Page 10 1 Resolution 0 35 mm...

Page 147: ...e focus position at a resolution of 0 5 mm 19 7 mil and an aperture angle of 40 Line scanner front reading window CLV 480 0010 0011 Radial reading distance Focus position min reading distance max reading distance Reading conditions Scanning frequency 1 000 Hz Tilt 45 up to focus position 1 200 mm 47 3 in Tilt 30 up to focus position 1 400 mm 55 1 in See also Table 10 1 Page 10 1 Resolution 0 50 mm...

Page 148: ...he focus position at a resolution of 0 5 mm 19 7 mil and an aperture angle of 60 Line scanner front reading window CLV 480 0010 0011 Radial reading distance Focus position max reading distance min reading distance Reading conditions Scanning frequency 1 000 Hz Tilt 45 up to focus position 1 200 mm 47 3 in Tilt 30 up to focus position 1 400 mm 55 1 in See also Table 10 1 Page 10 1 Resolution 0 50 m...

Page 149: ...s position at a resolution of 1 00 mm 39 4 mil and an aperture angle of 40 Line scanner front reading window CLV 480 0010 0011 Radial reading distance Focus position max reading distance min reading distance Reading conditions Scanning frequency 1 000 Hz Tilt 45 up to focus position 1 400 mm 55 1 in Tilt 30 up to focus position 1 600 mm 70 in See also Table 10 1 Page 10 1 Typical values Resolution...

Page 150: ...s position at a resolution of 1 00 mm 39 4 mil and an aperture angle of 60 Line scanner front reading window CLV 480 0010 0011 Radial reading distance Focus position max reading distance min reading distance Reading conditions Scanning frequency 1 000 Hz Tilt 45 up to focus position 1 400 mm 55 1 in Tilt 30 up to focus position 1 600 mm 70 in See also Table 10 1 Page 10 1 Typical values Resolution...

Page 151: ...ance data of line scanner with oscillating mirror Fig 10 12 CLV 480 1010 1011 line scanner with oscillating mirror Reading field height as a function of the reading distance and resolution Line scanner with oscillating mirror side reading window CLV 480 1010 1011 Reading conditions see Table 10 1 Page 10 1 Reading field height Reading distance Resolution All dimensions in mm in ...

Page 152: ...sition at a resolution of 0 30 mm 12 mil and an aperture angle of 50 max reading distance Line scanner with oscillating mirror side reading window CLV 480 1010 1011 Radial reading distance Reading conditions Scanning frequency 1 000 Hz Tilt 45 See also Table 10 1 Page 10 1 Focus position min reading distance Resolution 0 30 mm 12 mil Aperture angle 40 All dimensions in mm in max reading distance L...

Page 153: ...f the focus position at a resolution of 0 35 mm 13 8 mil and an aperture angle of 40 Line scanner with oscillating mirror side reading window CLV 480 1010 1011 Radial reading distance Focus position min reading distance max reading distance Reading conditions Scanning frequency 1 000 Hz Tilt 45 up to focus position 890 mm 35 in Tilt 30 up to focus position 960 mm 37 8 in See also Table 10 1 Page 1...

Page 154: ...f the focus position at a resolution of 0 35 mm 13 8 mil and an aperture angle of 50 Reading conditions Scanning frequency 1 000 Hz Tilt 45 up to focus position 890 mm 35 in Tilt 30 up to focus position 960 mm 37 8 in See also Table 10 1 Page 10 1 Line scanner with oscillating mirror side reading window CLV 480 1010 1011 Radial reading distance Focus position max reading distance min reading dista...

Page 155: ...he focus position at a resolution of 0 50 mm 19 7 mil and an aperture angle of 40 Line scanner with oscillating mirror side reading window CLV 480 1010 1011 Radial reading distance Focus position max reading distance min reading distance Reading conditions Scanning frequency 1 000 Hz Tilt 45 up to focus position 1 200 mm 47 3 in Tilt 30 up to focus position 1 360 mm 53 6 in See also Table 10 1 Pag...

Page 156: ...he focus position at a resolution of 0 50 mm 19 7 mil and an aperture angle of 50 Line scanner with oscillating mirror side reading window CLV 480 1010 1011 Radial reading distance Focus position max reading distance min reading distance Reading conditions Scanning frequency 1 000 Hz Tilt 45 up to focus position 1 200 mm 47 3 in Tilt 30 up to focus position 1 360 mm 53 6 in See also Table 10 1 Pag...

Page 157: ...s position at a resolution of 1 00 mm 39 4 mil and an aperture angle of 40 Line scanner with oscillating mirror side reading window CLV 480 1010 1011 Radial reading distance Focus position Reading conditions Scanning frequency 1 000 Hz Tilt 45 up to focus position 1 420 mm 55 9 in Tilt 30 up to focus position 1 560 mm 61 4 in See also Table 10 1 Page 10 1 min reading distance max reading distance ...

Page 158: ...s position at a resolution of 1 00 mm 39 4 mil and an aperture angle of 50 Line scanner with oscillating mirror side reading window CLV 480 1010 1011 Radial reading distance Focus position max reading distance min reading distance Reading conditions Scanning frequency 1 000 Hz Tilt 45 up to focus position 1 420 mm 55 9 in Tilt 30 up to focus position 1 560 mm 61 4 in See also Table 10 1 Page 10 1 ...

Page 159: ...dix Fig 10 21 CLV 480 1010 1011 line scanner with oscillating mirror deflection range as a function of radial reading distance deflection angle and resolution Line scanner with oscillating mirror side reading window CLV 480 1010 1011 Reading conditions See Table 10 1 Page 10 1 Resolution Radial reading distance Deflection range All dimensions in mm in ...

Page 160: ... ea sily The replacement device therefore does not have to be configured manually Instead it accesses the external parameter memory automatically assuming that the correct start option has been selected It then imports the parameter set to its RAM This option is set by default The Device Ready and Read Result LEDs indicate whether the external me mory was accessed successfully The CLV also outputs...

Page 161: ...bles to the external power supply 10 3 3 Operation The parameter memory connected to the CLV is accessed using the selected CLV start option after the parameters have been downloaded to the CLV with the permanent storage function and the START WITH EXTERNAL PARAMETERS option The start option is set at the bottom right of the DEVICE CONFIGURATION tab as shown in Fig 10 23 grey frame The START WITH ...

Page 162: ...he external parameter memory Then the Device Ready LED lights up The CLV is ready for operation If an external parameter memory containing a corresponding parameter set is connected to the CLV the Device Ready LED blinks for 10 s when the device starts up correctly and then lights up constantly 10 3 5 Adjusting the parameter set in the external parameter memory after it has been downloaded to the ...

Page 163: ...nd open the Terminal Emulator 4 Switch on the power supply for the AMV S 60 The CLV starts and loads the parameter set from the external memory 5 Monitor the messages in the Terminal Emulator Table 8 3 Page 8 5 lists the error messages with the appropriate troubleshooting measu res 10 3 8 Replacing a CLV The device is replaced by starting the new CLV with the START WITH EXTERNAL PARAMETERS op tion...

Page 164: ... When the 24 V DC supply voltage is applied a temperature switch first supplies electric current to the heater only This switch enables the supply voltage for the CLV when the in ternal temperature rises above 7 C 44 6 F during the warm up phase approx 35 min The device then performs a self test and switches to Reading mode The Device Rea dy LED lights up to indicate that the device is ready When ...

Page 165: ...d max 90 W Line scanner with oscillating mirror and heater typically 75 W and max 100 W These values apply to operation without the switching outputs connected AMV S 60 Connection Module The AMV S 60 Connection Module is not suitable to power the CLV with heater An external power supply pack with a higher power output should be used for this purpose See Chapter 3 1 3 System requirements for stand ...

Page 166: ...es default setting after a reading pulse has begun The reading interval is still active even though the CLV is no longer reading The reading interval has to be terminated by a corresponding pulse signal The laser diode is activated again with the next reading pulse no code In Reading Percentage Evaluation mode the CLV indicates that no codes matching the parameterized evaluation conditions were de...

Page 167: ...ct the PC to the internal 9 pin Service plug See Chapter 5 5 5 Connecting the CAN interface Page 5 16 4 Switch on the power supply to the AMV S 60 Once the CLV has started the Device Ready LED lights up 5 Switch on the PC and start Windows 10 6 2 Installing the software The CLV Setup installation program creates a directory CLV a series of subdirectories and the necessary links A deinstaller is al...

Page 168: ... Software 2 Select CLV CLV HELP SOFTWARE in the listing A table with CLV Help information is displayed 3 Select DOWNLOAD under SOFTWARE FILE 4 In the FILE DOWNLOAD dialog box select the option to install directly from the CD ROM Confirm with OK The software is automatically saved in the Programs CLV directory on your hard disk or Select the option to save the software locally on your local hard di...

Page 169: ...xception of the configuration files scl scanner configuration npj network project opj OTS project or rpj redundant OTS project They contain the CLV parameter sets as well as project data if serveal scanners had been organized logically by projects The deinstaller of the old version removes the program files You can use the deinstaller to remove all of the files with the exception of the configurat...

Page 170: ...eter set on the tabs The default values are displayed when the device is used for the first time Troubleshooting If the program cannot establish communication it outputs a timeout warning and displays No Connection in the status field This may be because the CLV is not connected or be cause the communication parameters on the CLV do not match those on the PC In this ca se CLV Setup enters the CLV ...

Page 171: ... the detected CLV type in a separate dialog box and asks you whether you want to upload the current parameter set from the CLV 4 Confirm the dialog box with Yes CLV Setup uploads the current parameter set from the RAM of the CLV to its database and displays the values on the tabs You can edit the current parameter set on the tabs or 2 Choose OPTIONS SERIAL INTERFACE from the menu bar CLV Setup dis...

Page 172: ... menus Toolbar with buttons for triggering various functions Drop down list top right for selecting the device type Frame for displaying the navigation tree of the tabs on left hand side Frame for displaying the tabs for CLV 480 Reading Configuration Device Configuration etc on right hand side The numbers of displayed tabs depends on the selected items in the navigation tree on the left side The p...

Page 173: ...ode start operating functions log file for communication between the CLV and CLV Setup extended Terminal mode e g for displaying CLV messages AutoBaud Detect for automatic communication setup with the CLV Selecting the COM port of the PC for adapting the data transfer parameters Monitoring the data communication of the CLV host interface Selecting language setting Selecting units of measure Displa...

Page 174: ...e dialog in the context menu using the right mouse button In the frame for displaying tabs Opening Click on the desired mark on the top of the tab If neccessary scroll the tabs Closing To close the tab in the fore ground click on the red cross at the left corner on the top Pressing the left mouse button the left frame with the navigation tree can be move from the program window to a seperate posit...

Page 175: ...with CLV Setup it outputs a separate warning for each parameter on the screen This could be due to the fact that the version of the CLV Setup software is newer than the software version on the CLV and therefore contains new parameters and para meter values that are not implemented in the older software version We recommend that you check the effects of warnings in the CLV as follows 1 Check whethe...

Page 176: ...log file 4 To deactivate the log function click the checkbox in front of the WRITE LOGFILE option again or close the Terminal Emulator window 10 6 12 Starting CLV Setup with an INI file as an argument When the program is started CLV Setup can also be transferred the name of an INI file as a parameter To do so enter INI in front of the file Example CLVmain32 exe data Set1_CLV 480 scl INI user ini C...

Page 177: ...s RAM The altered parameter values must be saved to non volatile memory in the EEPROM after the changes are made using a special command If the values are not saved they will be lost when the voltage supply is cut off The CLV Setup Terminal Emulator s online mode makes it possible to parameterize the CLV with command strings directly Fig 10 28 shows a view of the Terminal Emulator with command lin...

Page 178: ...t of all the parameter settings configured with CLV Setup in ASCII format To do so proceed as follows 1 In the menu bar choose EXPORT PARAMETERS under CLV 480 Starting from the default settings CLV Setup collects all the command strings required to parameterize the default configuration and customized settings The SELECT FILE NAME FOR PARAMETER EXPORT dialog box is displayed 2 Enter a file name an...

Page 179: ...ject v s t v ls n f v ls n tscan tscan 1 f n ls v f n 0 02 m 1 5 m s 600 s n 8 Calculation for standard decoder Specified values Number of scans n Convoyer velocity v 1 5 m s 295 2 ft min Bar length lS 20 mm 0 8 in Scanning frequency f 600 Hz Bar code 100 readable Is Fig 10 30 Line scanner calculating the number of scans for fence type bar code arrangements v ILH Ic Line scanner lateral reading on...

Page 180: ...or side read on object Calculation for standard decoder Specified values Number of scans n Conveyer velocity v 0 5 m s Code length with blanc zone lC 100 mm 3 94 in Code length under 10 Reading field height lLH 500 mm 19 7 in Scanning frequency f 600 Hz Bar code 100 readable all scans on the code Code windows lLH lC 1 Dwell time of the bar code in the reading area lCW 100 mm cos 10 102 mm 4 in t s...

Page 181: ... ϕ γ hs h0 d cos ϕ arc cos hs h0 d γ StartPos 1 50 CW ϕ 2 1 CW 0 5 sin α hs d d hs α sin StartPos 2 50 CW ϕ 2 1 CW 0 5 2 Oscillating angle ϕ When entering the values note the following Debouncing time of the IN 3 or IN 4 switching input One Shot trigger Start time of the oscillating mirror inertia Select the mirror speed of the return phase in accordance with the distances between the objects so t...

Page 182: ... 17 5 mm 0 7 in Standard Decoder The above distances are also required for reading bar codes with identical names identical data content and code types Prerequisite for separating bar codes with identical names 1 The CODE DISTANCE between the bar codes must be parameterized correctly DEVICE CONFIGURATION tab TRACKING PARAMETERS button 2 The code position comparison must be activated CODE CONFIGURA...

Page 183: ...ICode 2 Calculated code length EAN Not applicable 13 characters normal version 8 characters short version Activate 13 digit Activate 8 digit UPC Not applicable 12 characters UPC A normal version 6 characters UPC E short version Activate Version A Activate version E Codabar Number of bars Number 8 ICode 4 Calculated code length Code 128 character set A Number of bars Number 10 ICode 3 Calculated co...

Page 184: ...s on the host interface Each string can contain the data from a bar code with a maximum length of 50 characters The CLV au tomatically enters the status ST 7 if the error status has been enabled for transmission The values of the other reading diagnosis data in the data string do not have any signifi cance To enable the CLV to receive the data content of the bar code on the terminal interface you ...

Page 185: ... field Fig 10 35 shows the Terminal Emulator window in extended mode 3 Use the drop down lists to set the start and stop characters to NUL 4 Enter the data content of the bar code character string on the keyboard Use the backspace key to correct any input errors The data content must not contain control characters 5 Press the RETURN or ENTER key The CLV then interprets all further characters as a ...

Page 186: ...he host interface Entering bar codes using a hand held scanner with integrated decoder 1 Connect the hand held scanner with decoder to the terminal interface of the CLV via AMV S 60 For the pin assignment see Chapter 5 5 5 Connecting the CAN interface Page 5 16 2 Set the data format and communication parameters on the hand held scanner as shown in Table 10 9 3 Read the bar code with the hand held ...

Page 187: ...sh edition 10 10 4 Connection to Profibus DP See Operating Instructions BMV BMH 10 for Profibus DP no 8 008 825 10 10 5 Connection to the DeviceNet See Operating Instructions BMV BMH 10 for DeviceNet no 8 008 972 10 10 6 Connection to Interbus S See Technical Information BMS 10 20 for Interbus S no 8 007 546 10 10 7 Connection to Ethernet TCP IP See Operating Instructions BMV BMH 10 for Ethernet n...

Page 188: ...ee Chapter 5 5 5 Connecting the CAN interface Page 5 16 6 Switch on the power supply to the AMV S 60 Once the CLV has started the Device Ready LED lights up 7 Switch on your PC and start Windows 8 Start CLV Setup If the communication parameters on the PC and CLV are identical CLV Setup uploads the parameter set from the CLV and displays the values on the tabs 9 Open the archived parameter set as a...

Page 189: ...onnector cover containing the parameter memory from the CLV 3 Remove the CLV from the bracket Mark the position and alignment of the CLV on the bracket station 4 Mount the connector cover on the terminals correctly and screw it into place 5 Mount and align the replacement device 6 Switch on the power supply to the AMV S 60 The CLV starts and loads the parameter set from the external memory to the ...

Page 190: ...91 AMV 30 071 Connection Module with two CLV 480 without heater with 2 x 15 pin D Sub HD device socket plug terminal strips signal distributor for connecting the data and function interfaces two 9 pin D Sub Service plugs strain relief clamps polycarbonate housing enclosure rating IP 30 max IP 54 operating voltage 18 to 30 V DC operating temperature 0 to 40 C 32 to 104 F 1 019 592 AMV 71 081 Connec...

Page 191: ...rfaces internal 9 pin D Sub Service plug integrated power pack 230 V AC 50 Hz 24 V DC strain relief clamps enclosure rating IP 30 max IP 54 operating temperature 0 to 40 C 32 to 104 F 1 012 684 BMS 20 0112 As BMS 20 0113 with integrated power pack 115 V AC 50 to 60 Hz 24 V DC 6 025 757 BMV 10 0411 Bus connection module for the connection of one CLV 480 with without heater to Ethernet TCP IP Data t...

Page 192: ... O connection not connected Required 1 per CLV each 18 x 0 14 mm2 26 AWG 3 m 9 84 ft CLV 480 to AMV S 60 AMV 30 071 BMV 10 2 020 981 Connector cover with parameter memory EEPROM enclosure rating IP 65 with two connection cables each 8 mm dia 0 32 in shielded two open ends stripped All pins of each cable connected however pin 13 and pin 14 of I O con nection not connected Required 1 per CLV each 18...

Page 193: ...s 1 and 2 of Host Term connection not connected pin 13 and pin 14 of I O connection not connected Required 1 per CLV each 18 x 0 14 mm2 26 AWG 2 x 1 5 mm2 16 AWG 3 m 9 84 ft CLV 480 to AMV 100 200 2 021 299 As for 2 021 298 however longer cables As for 2 021 298 10 m 32 8 ft As for 2 021 298 2 021 267 Connector cover enclosure rating IP 65 with 2 connection cables each 6 7 mm 0 26 in shielded two ...

Page 194: ...10 mm 0 39 in per pulse max 100 KHz operating voltage 18 to 28 V DC operating temperature 0 to 70 C 32 to 158 F With mounting bracket and accessories connection cable 10 m 32 8 ft with M12 socket and open end Table 10 17 Accessories incremental encoder Order No Type Description On request CLX 200 Network controller with LCD touch sensitive keypad integrated power pack and 9 pin D Sub connections f...

Page 195: ...6 ø 6 5 26 6 5 26 6 5 26 56 2 20 15 59 30 1 18 7 5 29 97 5 3 84 25 98 50 1 97 45 1 77 Enclosed to securing the CLV 2 x cylinder head screws M6 x 10 mm 0 39 in self locking All dimensions in mm in Fig 10 37 Dimensions of the articulated bracket No 2 018 435 68 2 68 Enclosed to securing the CLV 2 x cylinder head screws M6 x 10 mm 0 39 in self locking All dimensions in mm in Fig 10 38 Front view of q...

Page 196: ...0 Connection Module 8 007 675 Master Slave with CLV Bar Code Scan ners Technical Information Description of building a daisy chain configuration master slave or data forwarding 8 007 157 CLX 200 Network Controller Technical Description Description of building a SICK Network RS 485 with CLV bar code scanners 8 008 825 BMV BMH 10 for Profibus DP Operating Instructions Description for connecting the ...

Page 197: ...e range Zone around a moving bar code created by the CLV using the increment management and code position comparison functions Enables bar codes with identical contents and code type to be separated Christmas tree effect Effect caused by limiting the active scan line range CP values and oscillating amplitude CW values on the Ö line scanner with oscillating mirror In this way a uniform sharply defi...

Page 198: ...uctured command language for modifying the CLV parameter sets online Accesses the CLV command interpreter directly Special programming activities are required to use the command strings from the host Configuration file File in the CLV Setup program that archives the entire Ö parameter set of the CLV Can also be printed out in tabular form Data forwarding Option of forwarding data sent by the host ...

Page 199: ...ctric reflex switches above one another beside the conveyor belt Together with the combination of IN 0 to IN 4 switching inputs and the assignment table for the Ö distance configurations the ranges for Ö dynamic focus control are defined Download Method of transferring the Ö parameter set that was modified with the Ö CLV Setup pro gram offline from the PC to the CLV CLV Setup either always transfe...

Page 200: ...aster slave arrangement Physically switchable to RS 232 or RS 422 485 It supports various transmission protocols Increment management Used in certain applications to separate bar codes with identical contents that move during the reading procedure and assign them to the objects Line scanner Scanner that uses a polygon mirror wheel with paraxial mirrors to deflect a focused laser beam extremely fas...

Page 201: ...mode Parameter set Data record used to initialize and activate the functions implemented in the CLV With Ö downloading and Ö uploading the parameter set is transferred form CLV Setup to the CLV or from the CLV to CLV Setup Parameter memory external Optional accessory containing an integrated connector cover Enables devices to be conve niently replaced by storing a copy of the CLV parameter set EEP...

Page 202: ...command from the host on the serial inter face Reading range DOF Depth of field about the focal point of the laser beam on two sides The extent of the reading range depends on the resolution and reading distance Reading result Electronic representation of the data content of the read bar code together with the Ö read ing diagnosis data in one Ö data output string that is generated after the readin...

Page 203: ... In this case the size of the reading field is determined by the dis tance between the two external sensors for starting start of reading field and stopping end of reading field the reading pulse The minimum reading distance between two objects must always be greater than the size of the reading field The devices are connected via the CAN interface Storage in the CLV The application specific Ö par...

Page 204: ...nal 3 side reading The CLV receives pulse signals and increment values via the OTC 400 In this case the size of the reading field is determined by the distance be tween the external sensor for the start end of the object at the start of the reading field and the object enable point data output of the OTC 400 in the conveyor direction at the end of the reading field The devices are connected via th...

Page 205: ...ision Auto Ident Germany All rights reserved 10 67 Appendix 10 16 EC Declaration of Conformity Fig 10 39 shows the scaled down copy of the EC Declaration of Conformity page 1 Complete copy of EC Declaration of Conformity on request Fig 10 39 Copy of the Declaration of Conformity Page 1 scaled down ...

Page 206: ...on the PC 10 29 Log file for serial communication 10 38 Starting 10 32 Tabs overview 6 7 Unknown parameters 10 37 Upload 6 5 User interface 10 34 CLV Setup Help 10 36 Code angle CW Count direction 4 6 Output in the data string host interface 4 6 Code Info Separator 6 38 Code position CP Count direction within the scanline 4 6 Output in the data string host interface 4 6 Command strings Function 10...

Page 207: ...rameterizise the evaluation 6 23 Separation 4 6 IN 0 IN 4 switching inputs Assignment table 5 19 Caracteristic data 5 19 Functions 3 6 Incremental encoder Application 3 2 Electrical connecting 5 18 Function 3 8 Installation 4 11 Indicators 3 9 Installation Electrical installation 5 14 Mounting 4 7 Overview I 4 Intended use of CLV 2 1 Interbus S 10 49 Interfaces of CLV Functions 3 6 Overview 5 2 Pi...

Page 208: ...after download 6 6 Startup first time 10 24 Troubleshooting 8 3 Wire colors 5 11 Parameter set Download 6 6 Function 6 5 Upload 6 5 Parameterization Calculating parameter values 10 41 CLV Setup 6 5 Command strings 10 39 Function 6 5 Guide 6 9 Replacing a CLV 10 50 Percentage evaluation Function 6 28 Function of Read Result LED 3 10 Read result output 6 29 Start the mode 6 28 Pin assignment of CLV ...

Page 209: ... CP limits Function 6 30 Starting the mode 6 31 SICK Homepage www 1 1 SICK network RS 485 10 49 SICK Support 8 18 Skew Definition 4 5 Limit values 4 5 SMART decoder 3 6 Software versions I 2 Specification diagrams 10 1 Splitter 6 38 Start stop mode Function 3 7 Parameterization 6 14 Start up 6 3 Supply voltage 5 9 Connecting 5 14 Surface reflection Avoiding reflection 4 5 Switching off the CLV 6 4...

Page 210: ...10 72 SICK AG Division Auto Ident Germany All rights reserved 8 010 080 O824 10 02 2005 Chapter 10 Operating Instructions CLV 480 Bar Code Scanner Appendix ...

Page 211: ...ons Chapter 10 CLV 480 Bar Code Scanner Appendix 10 18 Bar code example Fig 10 40 Scannable bar codes with various module widths print ratio 2 1 9 8 7 6 5 4 3 2 1 0 C L V 4 8 0 2 5 Interleaved Code 39 Module width 0 35 mm 13 8 mil Module width 0 5 mm 19 7 mil Module width 1 0 mm 39 4 mil A 1 2 3 4 A Codabar ...

Page 212: ...e r l a n d s Phone 31 0 30 229 25 44 E Mail info sick nl N o r g e Phone 47 67 81 50 00 E Mail austefjord sick no Ö s t e r r e i c h Phone 43 0 22 36 62 28 8 0 E Mail office sick at P o l s k a Phone 48 22 837 40 50 E Mail info sick pl S c h w e i z Phone 41 41 619 29 39 E Mail contact sick ch S i n g a p o r e Phone 65 6744 3732 E Mail admin sicksgp com sg S u o m i Phone 358 9 25 15 800 E Mail...

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