SEW MOVIFIT SC series Operating Instructions Manual Download

Page: 143 / 148

Address List

11/2006

143

Poland

Assembly
Sales
Service

Lodz

SEW-EURODRIVE Polska Sp.z.o.o.
ul. Techniczna 5
PL-92-518 Lodz

Tel. +48 42 67710-90
Fax +48 42 67710-99
http://www.sew-eurodrive.pl
[email protected]

Portugal

Assembly
Sales
Service

Coimbra

SEW-EURODRIVE, LDA.
Apartado 15
P-3050-901 Mealhada

Tel. +351 231 20 9670
Fax +351 231 20 3685
http://www.sew-eurodrive.pt
[email protected]

Romania

Sales
Service

Bucuresti

Sialco Trading SRL
str. Madrid nr.4
011785 Bucuresti

Tel. +40 21 230-1328
Fax +40 21 230-7170
[email protected]

Russia

Assembly
Sales
Service

St. Petersburg

ZAO SEW-EURODRIVE
P.O. Box 36
195220 St. Petersburg Russia

Tel. +7 812 37 812 5357142
Fax +7 812 3332523
http://www.sew-eurodrive.ru
[email protected]

Senegal

Sales

Dakar

SENEMECA
Mécanique Générale
Km 8, Route de Rufisque
B.P. 3251, Dakar

Tel. +221 849 47-70
Fax +221 849 47-71
[email protected]

Serbia and Montenegro

Sales

Beograd

DIPAR d.o.o.
Ustanicka 128a
PC Košum, IV floor
SCG-11000 Beograd

Tel. +381 11 347 3244 /
+381 11 288 0393
Fax +381 11 347 1337
[email protected]

Singapore

Assembly
Sales
Service

Singapore

SEW-EURODRIVE PTE. LTD.
No 9, Tuas Drive 2
Jurong Industrial Estate
Singapore 638644

Tel. +65 68621701
Fax +65 68612827
http://www.sew-eurodrive.com.sg
[email protected]

Slovakia

Sales

Bratislava

SEW-Eurodrive SK s.r.o.
Rybnicna 40
SK-83107 Bratislava

Tel. +421 2 49595201
Fax +421 2 49595200
http://www.sew.sk
[email protected]

Zilina

SEW-Eurodrive SK s.r.o.
ul. Vojtecha Spanyola 33
SK-010 01 Zilina

Tel. +421 41 700 2513
Fax +421 41 700 2514
[email protected]

Banská Bystrica

SEW-Eurodrive SK s.r.o.
Rudlovská cesta 85
SK-97411 Banská Bystrica

Tel. +421 48 414 6564
Fax +421 48 414 6566
[email protected]

Slovenia

Sales
Service

Celje

Pakman - Pogonska Tehnika d.o.o.
UI. XIV. divizije 14
SLO - 3000 Celje

Tel. +386 3 490 83-20
Fax +386 3 490 83-21
[email protected]

Summary of Contents for MOVIFIT SC series

Page 1: ...Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services MOVIFIT SC Operating Instructions Edition 02 2007 11574615 EN ...

Page 2: ...SEW EURODRIVE Driving the world ...

Page 3: ...signation MOVIFIT SC 18 5 Mechanical Installation 20 5 1 Installation instructions 20 5 2 Approved installation position 20 5 3 Installation notes 21 5 4 Central opening closing mechanism 24 5 5 Tightening torques 26 5 6 Hygenicplus version 27 6 Electrical Installation 30 6 1 Installation planning with regard to EMC issues 30 6 2 Installation instructions all versions 31 6 3 ABOX with terminals an...

Page 4: ...0 Technical Data 120 10 1 CE marking UL approval and C Tick 120 10 2 General technical data 121 10 3 General electronics data 123 10 4 Digital inputs 123 10 5 Digital outputs DO00 DO03 124 10 6 Digital outputs DB00 DB01 124 10 7 Interfaces 125 10 8 Hybrid cable Cable type A 127 10 9 Hygenicplus version 129 10 10 Dimension drawings 132 ...

Page 5: ... the information contained in these operating instructions to ensure safe operation of MOVIFIT SC and to achieve the specified product and perfor mance features SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded Symbol SIGNAL WORD Type and sourc...

Page 6: ...group Only qualified personnel should perform installation startup fault repair and servicing observe IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines In the context of these basic safety notes electricians are persons familiar with installa tion assembly startup and operation of the product who possess the necessary quali...

Page 7: ...lowing applications are prohibited unless measures are expressly taken to make them possible Use in potentially explosive atmospheres Use in areas exposed to harmful oils acids gases vapors dust radiation etc Use in non stationary applications with strong mechanical oscillation and impact loads see section Technical Data 2 7 Electrical connection Observe applicable national accident prevention gui...

Page 8: ...he terminal box must be closed i e the MOVIFIT EBOX and any hybrid cable connector must be connected and screwed on The EBOX of the MOVIFIT SC and any power plug connectors may never be discon nected during operation Doing so can lead to dangerous electric arcs forming which can cause irreparable damage to the unit fire risk irreparable contacts Important The MOVIFIT maintenance switch only discon...

Page 9: ...rth leakage circuit breaker New subsection Definition PE FE New subsection Meaning of the 24V voltage levels New subsection Plug connector Changes to section ABOX with terminals and cable glands MTA S02 00 New subsection Pin assignment Ethernet New subsection Terminal pin assignment DeviceNet New section Hybrid ABOX MTA S12 00 and MTA S22 00 New section HanModular ABOX MTA H12 00 and MTA H22 00 Ne...

Page 10: ...aces New subsection PROFINET interface New subsection DeviceNet interface New section Cable type A hybrid cables New section Hygenicplus version Changes to the section MOVIFIT SC dimension drawings New subsection Dimension drawing in conjunction with Hybrid ABOX MTA S12 00 and MTA S22 00 New subsection Dimension drawing in conjunction with HanModular ABOX MTA H12 00 and MTA S22 00 ...

Page 11: ...0 D I1 1 D I1 2 D O 00 D I1 3 D O 01 D I1 4 D O 02 D I1 5 D o0 3 SY S F BU S F 24 V C 24 V S R U N R U N P S MOVIFIT EBOX active electronics unit MTA S02 00 Connection box with terminals and cable glands MTS 00 MOVIFIT SC with integrated motor starter MTA S12 00 MTA S22 00 Hybrid connection box with terminals and M12 plug connector ABOX passive connection unit MTA H12 00 MTA H22 00 HanModular conn...

Page 12: ... I Os can be labeled communication and unit status 3 Connection to connection box 4 DIP switch S10 for unit functions DI 03 DI 01 DI 02 DI 00 DI 04 DI 05 DI 06 DI 07 DI 08 DI 09 DI 11 DI 12 D O 00 DI 13 D O 01 DI 14 D O 02 DI 15 D o0 3 SY S F BU S F 24 V C 24 V S RU N RU N PS M O V IF IT X ON 1 2 3 4 5 6 S10 EBOX MTS 00 X DI03 DI01 DI02 DI00 DI04 DI05 DI06 DI07 DI08 DI09 DI10 DI11 DI12 DO00 DI13 D...

Page 13: ...lands 61091AXX 1 Mounting rail 2 Connection to EBOX 3 Protection cover 4 Maintenance switch 5 DIP switch S1 for bus termination PROFIBUS version only 6 DIP switch S3 for bus termination SBus 7 DIP switch S2 for bus address PROFIBUS and DeviceNet version only 8 Diagnostic interface under the screw fitting 9 Grounding screws 10 Micro style connector DeviceNet version only X ON 1 2 3 4 5 6 7 8 S2 S1 ...

Page 14: ...S version as an example For detailed information about additional variants refer to the section Instal lation 61092AXX 1 Mounting rail 2 Connection to EBOX 3 Protection cover 4 Maintenance switch 5 DIP switch S2 for bus address PROFIBUS and DeviceNet version only 6 Grounding screws 7 Diagnostic interface under the screw fitting 0 OFF X19 X25 X26 X27 X28 X44 X43 X42 X41 X12 X14 X50 0 OFF X19 X25 X2...

Page 15: ...following depicts the connection technology of the PROFIBUS version as an example For detailed information about additional variants refer to the section Instal lation 61043AXX 1 Mounting rail 2 Connection to EBOX 3 Protection cover 4 Maintenance switch 5 Grounding screws 6 DIP switch S2 for bus address PROFIBUS and DeviceNet version only 7 Diagnostic interface under the screw fitting ABOX MTA H12...

Page 16: ...surface against mechanical damage Compatibility with cleansing agents having the following properties Alkaline Acidic Disinfectant Do not mix cleaning and disinfecting agents under any circumstances Never mix acids and chloralkalis as poisonous chlorine gas will result Strictly observe the safety instructions of the cleaning agent manufacturer Resistant to temperature fluctuations Resistant to con...

Page 17: ...ne color 8 Connection board with increased resistance to moisture condensation with special surface treatment 9 ABOX with special surface treatment only available in one color 10 In conjunction with Hygenicplus version Generally without maintenance switch 11 Stainless steel screw plugs optionally available Y X DI 03 DI 01 DI 02 DI 00 DI 04 DI 05 DI 06 DI 07 DI 08 DI 09 DI 11 DI 12 D O 00 DI 13 D O...

Page 18: ...EBOX status field MT S 11 A 015 50 3 P1 0 A 00 EBOX version 00 Series A Version Function level 0 Classic 1 Technology 2 System Fieldbus P1 PROFIBUS D1 DeviceNet E2 PROFINET Connection type 3 3 phase Connection voltage 50 AC 380 500 V Unit power 015 1 5 kW 040 4 0 kW Version A Series 11 Standard 12 Hygenicplus version Unit type S MOVIFIT SC motor starter MT MOVIFIT unit series A B 1 1 ...

Page 19: ...ype D Switch disconnector Fieldbus 1 PROFIBUS 2 DeviceNet 3 Ethernet Connection configuration S02 Connection box with terminals and cable glands S12 S22 Hybrid connection box with terminals and M12 plug connector H12 H22 HanModular connection box with HanModular and M12 plug connector Connection type 3 3 phase AC Connection voltage 50 380 V to 500 V A Version Series 11 Standard 12 Hygenicplus vers...

Page 20: ...g versions you must use a suitable mating connector Use screw plugs to seal cable entries not in use Use protective caps to plug connectors not in use 5 2 Approved installation position The following figure depicts the approved installation position for MOVIFIT MOVIFIT is attached by means of a mounting platform using the four screws already installed in the mounting surface See page 21 for more i...

Page 21: ...g figure 1 We recommend screws of size M6 and dowel pins if necessary 61182AXX 66 334 5 303 5 280 37 9 min 40 15 min 50 1 2 NOTES 1 Note the minimum installation clearance so that the EBOX can be removed from the ABOX 2 Note the minimum installation clearance required to operate the maintenance switch and to ensure heat dissipation for the unit Refer to page 132 ff for detailed dimension drawings ...

Page 22: ...on notes 22 Operating Instructions MOVIFIT SC 2 Insert four screws into the mounting surface We recommend size M6 screws and depending on the base dowel pins if necessary 3 Mount ABOX with mounting platform on screws 57136AXX 61386AXX 1 2 ...

Page 23: ...tion notes Operating Instructions MOVIFIT SC 23 4 Tighten the screws CAUTION Hazard from falling load Minor injuries You will have to tighten at least the upper two of the four wall screws to ensure a secure fit after mounting 59559AXX ...

Page 24: ...h the central opening closing mechanism can be destroyed It is essential that you do not exceed a maximum torque of 7 Nm when closing The enclosure specified in the technical data only applies when a unit is mounted correctly The MOVIFIT may be damaged by moisture or dust when the EBOX is removed from the ABOX Protect ABOX and EBOX for when the unit is open Open Close 58936AXX 61071AXX EBOX ABOX 1...

Page 25: ...tral opening closing mechanism Operating Instructions MOVIFIT SC 25 5 4 2 Notes on closing the MOVIFIT The MOVIFIT is closed correctly when the redirector of the closing mechanism 2 is on the mounting plate 1 60932AXX 0 Z Z 1 1 2 2 ...

Page 26: ...ructions MOVIFIT SC 5 5 Tightening torques Ensure a tightening torque of 2 5 Nm for the blanking plugs 1 supplied by SEW EURODRIVE and the screw plug using the diagnostic interface 2 61148AXX 1 Blanking plug cable entry 2 Diagnostic interface screw plug 2 2 1 1 2 ...

Page 27: ...hen performing maintenance In case of damage contact SEW EURODRIVE Use only cable glands or screw plugs that correspond with the enclosure Glands and screw fittings available from SEW EURODRIVE can be found in the section Tech nical Data on page 131 Make sure to install the cable with a drip loop see the following figure You must seal unused cable glands and plug connectors with suitable screw plu...

Page 28: ...and must withstand the following removal force of the cable from the cable gland Cable with outer diameter 10 mm Ã 160 N Cable with outer diameter 10 mm 100 N 60904AXX DI03 DI01 DI02 DI00 DI04 DI05 DI06 DI07 DI08 DI09 DI10 DI11 DI12 DO00 DI13 DO01 DI14 DO02 DI15 Do0 3 SY S F BU S F 24 V C 24 V S RU N RU N PS MOVIFIT NOTE Also observe the notes in the section Central opening closing mechanism start...

Page 29: ...5 Mechanical Installation Hygenicplus version Operating Instructions MOVIFIT SC 29 Blanking plugs The permitted tightening torque for blanking plugs is 2 5 Nm 60902AXX ...

Page 30: ...face connection of metal system components Using flat grounding strips HF litz wire Do not use the cable shield of data cables for equipotential bonding Data cables and 24 V supply Must be routed separately from cables subject to interference e g control cables from solenoid valves motor cables Connection between MOVIFIT and motor We recommend using pre fabricated SEW hybrid cables especially desi...

Page 31: ... points of connection Leakage currents 3 5 mA may arise during operation Use contactor switch contacts in utilization category AC 3 according to IEC 158 to connect MOVIFIT drives 6 2 2 Earth leakage circuit breaker Conventional earth leakage circuit breakers are not permitted as a protection device Universal current sensitive earth leakage circuit breakers tripping current 300 mA are permitted as ...

Page 32: ...ith PE these are designed for the maximum permissible mains connection cross section FG refers to connections for functional ground You can connect any existing grounding conductor in the 24 V connection cable Caution Do not connect the mains side PE These connections are not designed for this purpose and so elec trical safety is not guaranteed DANGER Faulty PE connection Severe or fatal injuries ...

Page 33: ...he digital outputs DO and the actuators connected to them are supplied by 24V_S The sensor supply output VO24_IV is also supplied by 24V_S while the digital inputs DI12 DI15 are at the reference potential 0V24_S as these can be connected to the outputs on the same connections as an alternative Depending on the application the supply voltage can be switched off for operation specifically for deacti...

Page 34: ... kV phase to phase and phase to ground If safe electrical disconnection is required it must be implemented outside the device at altitudes of more than 2000 m 6 561 ft above sea level safe electrical discon nection in accordance with EN 61800 5 1 and EN 60204 Up to 2000 m 6 562 ft above sea level the permitted rated supply voltage is 3 x 500 V It is reduced by 6 V every 100 m to a maximum of 3 x 3...

Page 35: ...se conductor end sleeves without insulating shrouds for terminals X1 X20 X8 and X9 DIN 46228 part 1 material E CU 61095AXX MTA S02 00 Terminal data X1 X20 X8 X9 X25 X29 X30 X31 X35 X45 X81 X91 Connection cross section mm2 0 2 mm2 to 6 mm2 0 08 mm2 to 41 mm2 1 The maximum permitted cross section is reduced by one unit when using conductor end sleeves e g 2 5 mm2 Æ 1 5 mm2 0 08 mm2 to 2 51 mm2 Conne...

Page 36: ...ng a tool up to two cross section sizes below the rated cross section Connecting conductors with a screw driver2 2 You will need to firmly insert a screw driver into the activation opening to open the clamping spring and install untreated flexible conductors or those with a small cross section that cannot be installed directly 57975AXX 57977AXX Terminals X8 X81 X9 X91 X29 X45 X25 X30 X31 X351 1 Yo...

Page 37: ...com Installation guidelines for PROFIBUS DP FMS order number 2 111 German or 2 112 English Installation recommendations for PROFIBUS order number 8 021 German or 8 022 English Apply the cable shield of the PROFIBUS cable as follows 60016AXX NOTES Note that the PROFIBUS connector cores inside the MOVIFIT must be kept as short as possible and are always of equal length for the incoming and outgoing ...

Page 38: ...ing the shielded and pre fabricated SEW hybrid cables specifi cally designed for connecting MOVIFIT and motor see page 87 The outer shield of the hybrid cable must be attached to the housing of the unit using a suitable EMC cable gland The inner shield of the hybrid cable must be connected across a shield plate in the MOVIFIT ABOX as follows 59596axx ABOX ...

Page 39: ...nding on the fieldbus system used The area dependent on the fieldbus is therefore represented as hatched and is described in the following sections X29 1 2 3 4 5 6 7 8 6 X20 1 2 3 4 5 6 11 12 13 14 15 16 5 6 7 2 1 1 2 3 4 3 4 5 6 7 2 1 3 4 X91 X81 X8 X9 1 4 2 3 X45 X25 11 12 13 14 11 12 13 14 15 16 17 18 21 22 23 24 31 32 33 34 1 1 2 3 4 2 3 4 5 6 7 8 21 22 23 24 25 26 27 28 31 32 33 34 35 36 37 3...

Page 40: ...potential switched IN 11 FE Functional ground OUT 12 24V_C 24V supply continuous voltage OUT 13 0V24_C 0V24 reference potential continuous voltage OUT 14 FE Functional ground OUT 15 24V_S 24V supply switched OUT 16 0V24_S 0V24 reference potential switched OUT X29 1 2 3 4 5 6 7 8 6 X1 1 2 3 4 11 12 13 14 X91 X81 X8 X9 2 1 3 4 5 6 7 2 1 3 4 4 3 2 1 7 6 5 1 2 3 4 X45 X25 11 12 13 14 11 12 13 14 15 16...

Page 41: ...n 2 2 U_M2 Output motor 2 phase U 3 V_M2 Output motor 2 phase V 4 W_M2 Output motor 2 phase W 5 15_M2 Connection for SEW brake motor 2 terminal 15 blue 6 14_M2 Connection for SEW brake motor 2 terminal 14 white 7 13_M2 Connection for SEW brake motor 2 terminal 13 red X91 1 TF _M2 Connection for temperature sensor TF TH motor 2 2 TF _M2 Connection for temperature sensor TF TH motor 2 3 DB01 Binary ...

Page 42: ...feed 8 0V24_O 0V24 reference potential for option card infeed X91 1 2 3 4 X1 5 6 7 2 1 1 2 3 4 3 4 5 6 7 2 1 3 4 X81 X8 X9 X20 1 2 3 4 1 2 3 4 11 12 13 14 5 6 11 12 13 14 15 16 X45 X25 11 12 13 14 11 12 13 14 15 16 17 18 21 22 23 24 31 32 33 34 1 1 2 3 4 2 3 4 5 6 7 8 21 22 23 24 25 26 27 28 31 32 33 34 35 36 37 38 15 25 35 5 S3 X50 1112 13 15 14 1 2 3 4 5 X35 X29 1 2 3 4 5 6 7 8 NOTES The termina...

Page 43: ...ary input DI120 or binary output DO00 switching signal DI06 DO00 Binary input DI060 or binary output DO00 switching signal 8 DI14 DO02 Binary input DI14 or binary output DO02 switching signal DI07 DO01 Binary input DI07 or binary output DO01 switching signal 11 DI01 Binary input DI01 switching signal Terminals X25 11 to X25 18 are reserved with function level Classic PROFIBUS or DeviceNet 12 DI03 ...

Page 44: ...rom 24V_C 26 VO24 III 24V sensor supply group III DI08 DI11 from 24V_C 24V sensor supply group III DI04 DI05 from 24V_C 27 VO24 IV 24V sensor supply group IV DI12 DI15 from 24V_S 24V sensor supply group IV DI06 DI07 from 24V_S 28 VO24 IV 24V sensor supply group IV DI12 DI15 from 24V_S 24V sensor supply group IV DI06 DI07 from 24V_S 31 0V24_C 0V24 reference potential for sensors 32 0V24_C 0V24 refe...

Page 45: ... 24V_C_PS 24V supply continuous voltage for peripheral devices 15 0V24_C 0V24 reference potential continuous voltage for peripheral devices jumpered with X20 3 1 Terminals X35 can only be used with function level Technology or System X29 1 2 3 4 5 6 7 8 6 X25 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 21 22 23 24 25 26 27 28 31 32 33 34 35 36 37 38 X20 X91 1 2 3 4 X1 X81 X8 X9 2 1 3 4 5 6 7 2 1 3 4 4...

Page 46: ... res Reserved 14 res Reserved 15 res Reserved 21 res Reserved 22 res Reserved 23 res Reserved 24 res Reserved 25 res Reserved 31 res Reserved 32 res Reserved 33 res Reserved 34 res Reserved 35 res Reserved X29 1 2 3 4 5 6 7 8 6 S3 X50 1112 13 1415 1 2 3 4 5 X35 X25 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 21 22 23 24 25 26 27 28 31 32 33 34 35 36 37 38 X20 X91 1 2 3 4 X1 5 6 7 2 1 1 2 3 4 3 4 5 6 7...

Page 47: ...e potential for PROFIBUS for measuring purposes only X31 1 A_OUT PROFIBUS cable A outgoing 2 B_OUT PROFIBUS cable B outgoing 3 5V_PB 5V output PROFIBUS for measuring purposes only X29 1 2 3 4 5 6 7 8 6 S3 X50 11 1213 14 15 1 2 3 4 5 X35 X25 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 21 22 23 24 25 26 27 28 31 32 33 34 35 36 37 38 X20 X91 1 2 3 4 X1 5 6 7 2 1 1 2 3 4 3 4 5 6 7 2 1 3 4 X81 X8 X9 1 2 3 ...

Page 48: ...es On 75 ohm lead X31 1 TX Transmission cable port 2 positive Ethernet port 2 2 TX Transmission cable port 2 negative 3 RX Receive cable port 2 positive 4 res On 75 ohm lead 5 res On 75 ohm lead 6 RX Receive cable port 2 negative 7 res On 75 ohm lead 8 res On 75 ohm lead X29 1 2 3 4 5 6 7 8 6 X50 1 2 3 4 5 11 1213 14 15 X35 X25 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 21 22 23 24 25 26 27 28 31 32 ...

Page 49: ...y 24V 3 V DeviceNet reference potential 0V24 4 CAND_H CAN_H data cable 5 CAND_L CAN_L data cable X29 1 2 3 4 5 6 7 8 6 S3 X50 11 1213 14 15 1 2 3 4 5 X35 X25 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 21 22 23 24 25 26 27 28 31 32 33 34 35 36 37 38 X20 X91 1 2 3 4 X1 X81 X8 X9 2 1 3 4 7 6 5 2 1 3 4 4 3 2 1 7 6 5 1 2 3 4 1 2 3 4 11 12 13 14 5 6 11 12 13 14 15 16 X45 11 12 13 14 21 22 23 24 31 32 33 34...

Page 50: ...t carrying capacity of the terminals Conductor end sleeves Use conductor end sleeves without insulating shrouds DIN 46228 part 1 material E CU for terminals X1 X20 X8 and X9 61106AXX MTA S12 00 MTA S22 00 Terminal data X1 X20 X8 X9 X81 X91 X29 Connection cross section mm2 0 2 mm2 to 4 mm2 0 2 mm2 to 2 5 mm2 0 2 mm2 to 1 5 mm2 Connection cross section AWG AWG 24 to AWG 12 AWG 24 to AWG 14 AWG 24 to...

Page 51: ... Strip the conductor to the specified length To open the clamping spring firmly insert a screw driver into the activation opening and insert the conductor into the conductor opening Remove the screw driver Operating the SPEEDCON M12 plug connectors Plug the connector into the socket and secure it with half a turn Observe the coding 60462AXX 2 1 61081AXX 180 1 2 ...

Page 52: ...the shielded and prefabricated SEW hybrid cables specifically designed for connecting MOVIFIT and motor see page 87 The outer shield of the hybrid cable must be attached to the housing of the unit using a suitable EMC cable gland The inner shield of the hybrid cable must be connected across a shield plate in the MOVIFIT ABOX as follows 61131AXX ABOX ...

Page 53: ... M23 plug connector 12 pin for I O extension box 2 M12 plug connector for I Os 3 PROFIBUS IN Ethernet port 1 DeviceNet Micro style connector 4 PROFIBUS OUT or terminating resistor Ethernet port 2 5 SBus CAN 6 Diagnostics socket RJ10 under the screw plug 7 PE connection 8 M20 cable glands 9 M25 cable glands 10 M12 plug connector for optional I Os X21 X25 X41 X22 X26 X42 X23 X27 X43 X24 X28 X44 X11 ...

Page 54: ... L1 Mains connection phase L1 OUT 3 L2 Mains connection phase L2 IN 13 L2 Mains connection phase L2 OUT 4 L3 Mains connection phase L3 IN 14 L3 Mains connection phase L3 OUT 24 V supply terminal 24 V power bus No Name Function X20 1 FE Functional ground IN 11 FE Functional ground OUT 2 24V_C 24V continuous voltage supply IN 12 24V_C 24V continuous voltage supply OUT 3 0V24_C 0V24 reference potenti...

Page 55: ...and X81 In this case do not connect terminals X9 and X91 X9 1 PE Motor 2 PE connection 2 2 U_M2 Output motor 2 phase U 3 V_M2 Output motor 2 phase V 4 W_M2 Output motor 2 phase W 5 15_M2 Connection for SEW brake motor 2 terminal 15 blue 6 14_M2 Connection for SEW brake motor 2 terminal 14 white 7 13_M2 Connection for SEW brake motor 2 terminal 13 red X91 1 TF _M2 Connection for temperature sensor ...

Page 56: ...C 0V24 reference potential continuous voltage jumpered with X20 3 3 24V_S 24V supply switched jumpered with X20 5 4 0V24_S 0V24 reference potential switched jumpered with X20 6 5 res Reserved 15 res 6 res Reserved 16 res 7 24V_O 24V supply for option card infeed 8 0V24_O 0V24 reference potential for option card infeed 9 res Reserved 10 res Reserved X1 1 11 2 12 3 13 4 14 X20 1 11 2 12 13 3 4 14 5 ...

Page 57: ...ound X23 1 VO24 I 24V sensor supply group I from 24V C 2 res Reserved 3 0V24_C 0V24 reference potential for sensors 4 DI02 Binary input DI02 switching signal 5 FE Functional ground X24 1 VO24 II 24V sensor supply group II from 24V C 2 res Reserved 3 0V24_C 0V24 reference potential for sensors 4 DI03 Binary input DI03 switching signal 5 FE Functional ground X25 1 VO24 II 24V sensor supply group II ...

Page 58: ...t DI01 switching signal 3 0V24_C 0V24 reference potential for sensors 4 DI00 Binary input DI00 switching signal 5 FE Functional ground X22 1 VO24 I 24V sensor supply group I from 24V C 2 DI03 Binary input DI03 switching signal 3 0V24_C 0V24 reference potential for sensors 4 DI02 Binary input DI02 switching signal 5 FE Functional ground X23 1 VO24 I 24V sensor supply group I from 24V C 2 DI05 Binar...

Page 59: ...V24_S 0V24 reference potential for actuators or sensors group IV 4 DI12 DO0 Binary input DI120 or binary output DO00 switching signal 5 FE Functional ground X28 1 VO24 IV 24V sensor supply group IV from 24V S 2 DI15 DO3 Binary input DI15 and binary output DO3 switching signal 3 0V24_S 0V24 reference potential for actuators and sensors group IV 4 DI14 DO2 Binary input DI14 and binary output DO2 swi...

Page 60: ...ng signal 2 DI03 Binary input DI03 switching signal 3 DI05 Binary input DI05 switching signal 4 DI07 Binary input DI07 switching signal 5 DI09 Binary input DI09 switching signal 6 DI11 Binary input DI11 switching signal 7 DI13 DO1 Binary input DI13 or binary output DO01 switching signal 1 1 Important The reference potential is 0V24_S When you use the inputs DI13 and DI15 or the outputs DO01 and DO...

Page 61: ...E The M12 plug connector X14 for SBus connection CAN can only be used with the function level Technology or System 60565AXX M12 plug connector X14 for SBus connection CAN No Pin Name Function X14 1 0V24_C 0V24 reference potential continuous voltage for peripheral devices jumpered with X20 3 2 24V_C_PS 24V supply continuous voltage for peripheral devices 3 CAN_GND 0V reference potential for SBus CA...

Page 62: ...PROFIBUS OUT M12 plug connector B coding female 60566AXX 60567AXX M12 plug connectors X11 and X12 for fieldbus connection X11 PROFIBUS IN X12 PROFIBUS OUT Pin Name Function Name Function 1 n c 5V_PB 5V output PROFIBUS for measuring purposes only 2 A_IN PROFIBUS cable A incoming A_OUT PROFIBUS cable A outgoing 3 n c 0V5_PB 0V5 reference poten tial for PROFIBUS for measuring purposes only 4 B_IN PRO...

Page 63: ...Pin Name Function Name Function 1 TX Transmission cable port 1 positive TX Transmission cable port 2 positive 2 TX Transmission cable port 1 negative TX Transmission cable port 2 negative 3 RX Receive cable port 1 positive RX Receive cable port 2 positive 4 res On 75 ohm lead res On 75 ohm lead 5 res On 75 ohm lead res On 75 ohm lead 6 RX Receive cable port 1 negative RX Receive cable port 2 negat...

Page 64: ...OVIFIT SC 6 4 9 X50 diagnostic interface RJ10 socket The following figure depicts the X50 diagnostic interface 60611AXX Diagnostics RJ10 socket No Name Function X50 1 5V 5V supply 2 RS RS 485 diagnostic interface 3 RS RS 485 diagnostic interface 4 0V5 0V reference potential for RS 485 1 2 3 4 ...

Page 65: ...anModular ABOX MTA H12 00 and MTA H22 00 Operating Instructions MOVIFIT SC 65 6 5 HanModular ABOX MTA H12 00 and MTA H22 00 The following figure depicts the HanModular ABOX MTA H12 00 and MTA H22 00 61111AXX MTA H12 00 MTA H22 00 ...

Page 66: ...Bus CAN 4 PROFIBUS IN Ethernet port 1 DeviceNet Micro style connector 5 PROFIBUS OUT or terminating resistor Ethernet port 2 6 Diagnostics socket RJ10 under the fitting 7 Reserved HAN Q 5 0 plug connector 8 HanModular plug connector for motor connection 2 9 HanModular plug connector for motor connection 1 10 HanModular plug connector for power connection 11 PE connection 12 M12 plug connector for ...

Page 67: ...1 Mains phase L1 a 2 Mains phase L2 a 3 Mains phase L3 a 4 n c Module b Han EE b 1 24V C b 2 n c b 3 n c b 4 24V S b 5 0V24 C b 6 n c b 7 n c b 8 0V24 S Grounding pins PE PE housing 8 4 7 3 5 2 1 1 2 3 4 6 b a DANGER The maintenance switch only disconnects the integrated motor circuit breaker from the mains Voltage is still present on the plug connector X1 of the MOVIFIT Severe or fatal injuries f...

Page 68: ...e sensor 2 13_M1 13_M2 SEW motor brake terminal 13 3 U_M1 U_M2 Motor phase U 4 W_M1 W_M2 Motor phase W 5 TF _M1 TF _M2 Temperature sensor 6 14_M1 14_M2 SEW motor brake terminal 14 7 15_M1 15_M2 SEW motor brake terminal 15 8 V_M1 V_M2 Motor phase V PE PE_M1 PE_M2 PE Housing 3 4 8 6 1 2 3 4 5 6 7 8 STOP Important For operation with one motor use plug connector X8 Do not connect plug connector X9 NOT...

Page 69: ...MTA H22 00 Operating Instructions MOVIFIT SC 69 6 5 4 Plug connector X6 The following figure depicts the X6 plug connector Han Q5 0 socket insert female 61052AXX X6 Pin Assignment 1 Reserved 2 Reserved 3 Reserved 4 Reserved 5 Reserved PE Reserved PE 1 3 5 4 2 ...

Page 70: ...ion cards No Name Function X29 1 24V_C 24V supply continuous voltage jumpered with X20 2 2 0V24_C 0V24 reference potential continuous voltage jumpered with X20 3 3 24V_S 24V supply switched jumpered with X20 5 4 0V24_S 0V24 reference potential switched jumpered with X20 6 5 res Reserved 15 res 6 res Reserved 16 res 7 24V_O 24V supply for option card infeed 8 0V24_O 0V24 reference potential for opt...

Page 71: ...nal ground X23 1 V024 I 24V sensor supply group I from 24V C 2 res Reserved 3 0V24_C 0V24 reference potential for sensors 4 DI02 Binary input DI02 switching signal 5 FE Functional ground X24 1 V024 II 24V sensor supply group II from 24V C 2 res Reserved 3 0V24_C 0V24 reference potential for sensors 4 DI03 Binary input DI03 switching signal 5 FE Functional ground X25 1 V024 II 24V sensor supply gro...

Page 72: ...1 Binary input DI01 switching signal 3 0V24_C 0V24 reference potential for sensors 4 DI00 Binary input DI00 switching signal 5 FE Functional ground X22 1 V024 I 24V sensor supply group I from 24V C 2 DI03 Binary input DI03 switching signal 3 0V24_C 0V24 reference potential for sensors 4 DI02 Binary input DI02 switching signal 5 FE Functional ground X23 1 V024 I 24V sensor supply group I from 24V C...

Page 73: ... 0V24 reference potential for actuators or sensors group IV 4 DI12 DO00 Binary input DI12 or binary output DO00 switching signal 5 FE Functional ground X28 1 V024 IV 24V sensor supply group IV from 24V S 2 DI15 DO3 Binary input DI15 and binary output DO3 switching signal 3 0V24_S 0V24 reference potential for actuators and sensors group IV 4 DI14 DO2 Binary input DI14 and binary output DO2 switchin...

Page 74: ...itching signal 3 DI05 Binary input DI05 switching signal 4 DI07 Binary input DI07 switching signal 5 DI09 Binary input DI09 switching signal 6 DI11 Binary input DI11 switching signal 7 DI13 DO01 Binary input DI13 or binary output DO01 switching signal 1 1 Important The reference potential is 0V24_S When you use the inputs DI13 and DI15 or the outputs DO01 and DO03 via the X19 expansion connector t...

Page 75: ...OTES The M12 plug connector X14 for SBus connection CAN can only be used with the function level Technology or System 60565AXX M12 plug connector X14 for SBus connection CAN No Pin Name Function X14 1 0V24_C 0V24 reference potential continuous voltage for peripheral devices jumpered with X20 3 2 24V_C_PS 24V supply continuous voltage for peripheral devices 3 CAN_GND 0V reference potential for SBus...

Page 76: ...T M12 plug connector B coding female 60566AXX 60567AXX M12 plug connectors X11 and X12 for fieldbus connection X11 PROFIBUS IN male B coded X12 PROFIBUS OUT female B coded Pin Name Function Name Function 1 n c 5V_PB 5V output PROFIBUS for measuring purposes only 2 A_IN PROFIBUS cable A incoming A_OUT PROFIBUS cable A outgoing 3 n c 0V5_PB 0V5 reference poten tial for PROFIBUS for measuring purpose...

Page 77: ...2 Pin Name Function Name Function 1 TX Transmission cable port 1 positive TX Transmission cable port 2 positive 2 TX Transmission cable port 1 negative TX Transmission cable port 2 negative 3 RX Receive cable port 1 positive RX Receive cable port 2 positive 4 res On 75 ohm lead res On 75 ohm lead 5 res On 75 ohm lead res On 75 ohm lead 6 RX Receive cable port 1 negative RX Receive cable port 2 neg...

Page 78: ...MOVIFIT SC 6 5 11 X50 diagnostic interface RJ10 socket The following figure depicts the X50 diagnostic interface 60611AXX Diagnostics RJ10 socket No Name Function X50 1 5V 5V supply 2 RS RS 485 diagnostic interface 3 RS RS 485 diagnostic interface 4 0V5 0V reference potential for RS 485 1 2 3 4 ...

Page 79: ...wing figure depicts a basic connection example for the power bus with a common 24 V voltage circuit for sensor actuator supply NOTES The examples are valid for the following connection boxes ABOX with terminals and cable glands MTA S02 00 Hybrid ABOX MTA S12 00 and MTA S22 00 61133AXX 1 2 3 4 5 6 11 12 13 14 15 16 1 2 3 4 11 12 13 14 PE L1 L2 L3 PE L1 L2 L3 L3 L2 L1 PE L3 L2 L1 PE X1 1 2 3 4 5 6 7...

Page 80: ...The following figure depicts a basic connection example for the power bus with two separate 24 V voltage circuits for sensor actuator supply 61113AXX 1 2 3 4 5 6 11 12 13 14 15 16 1 2 3 4 11 12 13 14 PE L1 L2 L3 PE L1 L2 L3 L3 L2 L1 PE L3 L2 L1 PE FE 24V_C 0V24V_C 24V_S 0V24V_S FE FE 24V_C 0V24V_C 24V_S 0V24V_S FE X1 1 2 3 4 5 6 7 8 X29 X20 MOVIFIT SC ...

Page 81: ...TING Power S products for power bus project planning Two cables of max 6 mm2 can be routed in the AC 400 V 50 60 Hz and DC 24 V supply cable The spur lines that lead to the MOVIFIT have a cross section of 4 mm2 and are a maximum of 1 5 m long Power S products are available from Harting with part number 61 04 202 1069 NOTES This example is valid for the following connection box HanModular ABOX MTA ...

Page 82: ...PROFIBUS segment must be terminated at the first and last physical stations with bus termi nating resistors The bus terminating resistors are already installed in the MOVIFIT ABOX and they can be activated using the S1 switch NOTES The example is valid for the following connection box ABOX with terminals and cable glands MTA S02 00 60752AXX 1 DIP S1 switch for bus termination 2 Shield plate see pa...

Page 83: ...US directive No 2 141 Connec tion technology for Profibus To prevent malfunctions in the bus system due to reflections etc the PROFIBUS segment must be terminated at the first and last physical stations with bus termi nating resistors A plug in bus terminator M12 must be used for the last station in place of the outgoing bus connection NOTES The example is valid for the following connection boxes ...

Page 84: ...nnection topology for PROFINET using RJ 45 or AIDA plug connectors the example depicts a Hybrid ABOX NOTES The example is valid for the following connection boxes ABOX with terminals and cable glands MTA S02 00 Hybrid ABOX MTA S12 00 and MTA S22 00 HanModular ABOX MTA H12 00 and MTA H22 00 60802AXX MOVIFIT MOVIFIT MOVIFIT MOVIFIT MOVIFIT MOVIFIT PROFINET ...

Page 85: ...ant with DeviceNet specification 2 0 The DeviceNet segment must be terminated using bus terminating resistors at the first and last physical station to prevent malfunctions in the bus system due to reflec tions etc Use external bus terminating resistors NOTES The example is valid for the following connection boxes ABOX with terminals and cable glands MTA S02 00 Hybrid ABOX MTA S12 00 and MTA S22 0...

Page 86: ...rt number 0 824 831 1 Scope of delivery Interface adapter Cable with RJ10 plug connector Interface cable RS 232 UWS21B or USB USB11A 61114AXX X50 MTA S12 00 MTA S22 00 X50 MTA H12 00 MTA H22 00 X50 MTA S02 00 NOTES Depending on the function level used different functions are available These are described in the corresponding manuals Manual for MOVIFIT function level Classic Manual for MOVIFIT func...

Page 87: ... 90 star 0819 967 1 Part number DT71 90 delta 0819 969 8 Part number DV100 star 0819 970 1 Part number DV100 delta 0819 874 8 Variable A Motor with ISU4 plug connector Part number 0819 972 8 Variable A Motor with ASB4 plug connector Part number 0819 875 6 Variable A Motor with AMB4 plug connector Part number 0819 973 6 Variable A Motor with APG4 plug connector Part number 0819 975 2 Variable A Mot...

Page 88: ...e A Motor with ISU4 plug connector Part number 1810 331 6 Variable A Motor with ASB4 plug connector Part number 1810 332 4 Variable A Motor with AMB4 plug connector Part number 1810 333 2 Variable A Motor with APG4 plug connector Part number 1810 334 0 Variable A Motor with cable glands Part number 0818 736 3 hybrid cable roll 30 m A Motor with cable glands Part number 0818 739 8 hybrid cable roll...

Page 89: ...T SC HanModular ABOX MTA H12 00 and MTA H22 00 Part number1810 096 1 Variable A Motor with ASB4 plug connector Part number 1810 098 8 Variable A Motor with AMB4 plug connector Part number 1810 099 6 Variable A Motor with APG4 plug connector MOVIFIT Hybrid cable Length Cable type Drive ...

Page 90: ...umber 0819 972 8 1810 331 6 Part number 0819 875 6 1810 332 4 Part number 0819 973 6 1810 333 2 MOVIFIT SC connecting terminal Hybrid cable Motor 1 Motor 2 for dual motor operation Color coding Marking X8 1 X9 1 Green yellow X8 2 X9 2 Black U1 X8 3 X9 3 Black V1 X8 4 X9 4 Black W1 X8 5 X9 5 Blue 15 X8 6 X9 6 White 14 X8 7 X9 7 Red 13 X81 1 X91 1 Black 1 X81 2 X91 2 Black 2 The inner shield is appl...

Page 91: ... for dual motor operation Color coding Marking Motor X8 1 X9 1 Green yellow PE terminal X8 2 X9 2 Black U1 U1 X8 3 X9 3 Black V1 V1 X8 4 X9 4 Black W1 W1 X8 5 X9 5 Blue 15 5a X8 6 X9 6 White 14 3a X8 7 X9 7 Red 13 4a X81 1 X91 1 Black 1 1a X81 2 X91 2 Black 2 2a The inner shield is applied across a shield plate and the overall shield is applied with a EMC cable gland on the housing of the MOVIFIT ...

Page 92: ...al discon necting device and secure it against unintentional reconnection to the voltage supply Then wait at least one minute WARNING The surface temperature of the MOVIFIT can be very high during operation Danger of burns Touch the MOVIFIT only when it has sufficiently cooled STOP Never remove the MOVIFIT SC EBOX during operation Doing so can lead to dangerous electric arcs forming between the EB...

Page 93: ...ors must also be connected correctly in accor dance with the motor connection terminals in MOVIFIT at the terminals X8 X81 motor 1 or X9 X91 motor 2 so that the motor turns clockwise in dual motor oper ation STOP Important For operation with only one motor use X8 and X81 terminals or the X8 plug connector Do not connect the X9 and X91 terminals or the X9 plug connector NOTES You can deactivate the...

Page 94: ...mbinations MOVIFIT SC is available in the unit power ratings 1 5 kW and 4 kW The unit is equipped with an overcurrent protection device that is designed for the corresponding unit power and triggers at 180 of the rated unit current DANGER If the binary outputs DB00 or DB01 are used to control the brake do not change the parameters of the functions of the binary outputs Severe or fatal injuries Bef...

Page 95: ...ameter setting1 1 You only have to set parameters when Expert mode is activated 4 Fieldbus configuration Classic Please observe the operating instructions DR DV DT DTE DVE AC Motors CT CV Asynchronous Servo motors Startup notes see page 92 Startup MOVIFIT SC see page 96 Startup MOVIFIT motor starter see page 100 Manual MOVIFIT Function Level Classic Technology Manual MOVIFIT Function Level Technol...

Page 96: ... the PROFIBUS mains by the incoming PROFIBUS cable To prevent malfunctions in the bus system due to reflections etc the PROFIBUS segment must be terminated using bus terminating resistors at the first and last physical stations 57952AXX 1 Example Address 17 2 Switch 8 reserved Addresses 1 through 125 valid addresses Addresses 0 126 127 are not supported Calculation Remainder DIP switch setting Sig...

Page 97: ...ch Æ page 13 and following See the following table The following table shows the operating principle of the bus termination switch Bus termination ON on Bus termination OFF off factory setting Bus termination switch S1 Bus termination ON on Bus termination OFF off 57271AEN 57272AEN ON S1 ON S1 ON OFF Bus termination Incoming cable Outgoing cable Switch ON OFF Bus termination Incoming cable Outgoin...

Page 98: ...3 Mount MOVIFIT EBOX on the ABOX and connect 4 Switch on supply voltage s 24V C and 24V S The associated control LEDs should now light up green NOTES In conjunction with PROFINET you do not have to make any settings on the MOVIFIT for fieldbus startup The entire fieldbus startup is carried out via Software Tools and is described in the applicable manuals Manual for MOVIFIT function level Classic M...

Page 99: ...ess is set using DIP switches S2 1 to S2 6 The baud rate is set using DIP switches S2 7 and S2 8 The following table uses address 9 as an example to show how to determine the DIP switch settings for any bus address The following table shows how to set the baud rate using DIP switches S2 7 and S2 8 61441AXX 1 Baud rate setting 2 DeviceNet address setting Calculation Remainder DIP switch setting Sig...

Page 100: ... is changed after the Expert mode has been activated will no longer be evaluated Unit behavior during transition from Easy mode to Expert mode If Expert mode is activated all the parameters that have a factory setting and that cannot be set using DIP switch S10 are set initially to their factory setting value For parameters that can be set using DIP switch S10 the DIP switch setting remains in eff...

Page 101: ...es S10 2 to S10 5 In Easy mode the unit parameters are set using the DIP switches S10 2 to S10 6 The following section describes the setting options 59569AXX 1 2 S10 ON 61135AXX S10 1 2 3 4 5 6 Meaning Startup mode Operating mode Rated supply voltage Rated brake voltage drive 1 2 Reserved 20 21 ON Expert mode Dual motor operation 500 V 1 1 OFF Easy mode Single motor operation 400 V 0 0 1 6 5 4 3 2...

Page 102: ...AC 460 V 3 x AC 480 V or 3 x AC 500 V DIP switch S10 4 S10 5 Selecting the rated brake voltage for SEW three wire brakes If you use motors with SEW three wire brakes the rated brake voltage must be selected via DIP switches S10 4 and S10 5 in accordance with the following table STOP Important For operation with one motor use X8 and X81 terminals or the X8 plug connector Do not connect the X9 and X...

Page 103: ...and shown in the following illustration 3 The remaining procedure for startup parameter setting in Expert mode differs depending on the MOVIFIT function level selected See the following manuals for more information MOVIFIT function level Classic MOVIFIT function level Technology MOVIFIT function level System 57958AXX 59730AXX 61114AXX 1 2 S10 ON DI0 1 DI0 0 DI0 2 DI0 3 DI0 4 DI0 5 DI0 6 D O0 0 DI0...

Page 104: ...chnology or System with PROFIBUS DeviceNet or PROFINET Function level Classic with PROFINET 61118AXX D I 0 2 D I 0 1 D I 0 0 D I 0 3 D I 0 4 D I 0 6 D O 0 0 D I 0 7 D O 0 1 S Y S F B U S F 2 4 V C 2 4 V S R U N D I 0 5 R U N P S MOVIFIT D I 0 3 D I 0 1 D I 0 2 D I 0 0 D I 0 4 D I 0 5 D I 0 6 D I 0 7 D I 0 8 D I 0 9 D I 1 0 D I 1 1 D I 1 2 D O 0 0 D I 1 3 D O 0 1 D I 1 4 D O 0 2 D I 1 5 D o 0 3 S Y...

Page 105: ...ange data with integrated motor starter Check the DC 24 V voltage supply of the integrated motor starter MOVIFIT indicates a fault status Eliminate the cause of the fault and acknowledge via PROFIBUS Detailed fault diagnostics with MOVIVISION Red Off Off MOVIFIT initialization fault Incorrect card ID Switch MOVIFIT on again Exchange EBOX if problem occurs repeatedly Flashing red x x No PLC applica...

Page 106: ...P connection of MOVIFIT Check the DP master Check ppp all cables in your PROFIBUS DP network X Any state Valid for selected function level C Function level Classic T Function level Technology S Function level System SYS F BUS F RUN Function level Meaning Troubleshooting C T S x x Off MOVIFIT not ready for operation DC 24 V power supply is not present Check DC 24 V voltage supply Switch MOVIFIT on ...

Page 107: ... data with the PROFINET master data exchange and all subordinate drive systems Off x x MOVIFIT not ready for operation DC 24 V power supply is not present Check DC 24 V voltage supply Switch MOVIFIT on again Exchange EBOX if problem occurs repeatedly Red x x Fault in MOVIFIT components hardware Switch MOVIFIT on again Exchange EBOX if problem occurs repeatedly Flashing green x x MOVIFIT components...

Page 108: ...your PROFINET mains X Any state Valid for selected function level C Function level Classic T Function level Technology S Function level System RUN BF SF Function level Meaning Troubleshooting C T S x x Off Normal operating state MOVIFIT is exchanging data with the connected drive systems MOVIMOT integrated FC SC x x Red MOVIFIT FC SC cannot exchange data with the inte grated FC SC Check the DC 24 ...

Page 109: ... 109 States of the link act 1 and link act 2 LEDs LED State Meaning link act 1 Ethernet port 1 link green act yellow link Ethernet cable connects device with other Ethernet stations act active Ethernet communication active link act 2 Ethernet port 2 link green act yellow 0 0 I ...

Page 110: ...een established DUP MAC check performed successfully A connection has not yet been established with a master Missing incorrect or incomplete configuration The station must be included in the master s scan list and communica tion must be started in the master Online operational mode and connected Green Online connection has been established with a master Connection is active established state Minor...

Page 111: ...ssfully A PIO connection is being established with a master configuring state Missing incorrect or incom plete configuration The current station has been detected by the master but a different unit type was expected Re perform the configura tion in the master Online operational mode and connected Green Online A PIO connection has been established established state Minor fault or connec tion timeou...

Page 112: ...BIO connection is being established with a master configuring state Missing incorrect or incom plete configuration The current station has been detected by the master but a different unit type was expected Re perform the configura tion in the master Online operational mode and connected Green Online A BIO connection has been established established state Minor fault or connection timeout Flashing ...

Page 113: ...error passive state Switch on at least one more station if no other stations are switched on Error passive state Flashing red 1 s cycle The number of physical bus errors is too high No more error telegrams are actively written to the bus error passive state Check the wiring and the terminating resistors if this error occurs during opera tion i e during ongoing communication Bus Off state Red Bus O...

Page 114: ... x flash break Normal operation enable for dual motor operation Motor starter ready for operation 24 V electronics power supply and mains voltage present Drive 1 enabled Green 2 x flash pause Normal operation enable for dual motor operation Motor starter ready for operation 24 V electronics power supply and mains voltage present Drive 2 enabled Yellow Steady flashing 24 V electronics power supply ...

Page 115: ... or drive 2 can cause the fault Fault 84 Fault 84 cyclical monitoring of drive 1 or drive 2 UL Protective functions for motor 1 or motor 2 Motor temperature simulation motor 1 or motor 2 Red 5 x flash pause Error 89 brake cyclical monitoring of drive 1 or drive 2 Red 6 x flash pause Error 6 mains phase failure Unit status LED LED color LED status Operating status MOVIFIT motor starter power sectio...

Page 116: ...he termi nals provided for drive 1 Important As this monitoring function is only activated when the output current of drive 2 exceeds 10 IN unit an error in the winding can cause the drive to rotate in the wrong direction or the second drive to turn without control Startup fault Mains phase sequence 9 99 3 In the dual motor operation oper ating mode the mains input phases L1 L2 and L3 must be conn...

Page 117: ...current in drive 2 1 4 4 The measured output current of drive 2 exceeds the configured cut off current for the duration of the delay time specified in the parameters Check configuration Reduce the load on the drive TF message for motor 1 31 100 2 Triggering the temperature sensor in drive 1 Check that the temperature sensor is connected correctly Reduce the load on the drive lower ambient temperat...

Page 118: ...own before resetting the fault Motor temper ature simula tion motor 2 84 10 6 When motor 2 reaches a thermal utilization of 110 the unit shuts down Reduce the load on the drive Lower ambient temperature Prevent heat build up Note You must let the drive cool down before resetting the fault Cyclical moni toring for brake release without drive enable for brake 1 89 2 1 Cyclical monitoring has trigger...

Page 119: ...tion Unit designation 1 Serial number 2 Digits in the status field 3 Brief description of the application Nature of the fault Accompanying circumstances e g initial startup Your own assumptions as to what has happened Any unusual events preceding the problem etc 9 3 Disposal This product consists of Iron Aluminum Copper Plastics Electronic components Dispose of all components in accordance with ap...

Page 120: ...allation instructions are complied with the requirements for CE marking of the entire machine system in which they are installed are satisfied on the basis of the EMC directive 89 336 EEC For detailed information on EMC compliant installation refer to the publication Electromagnetic Compatibility in Drive Engineering from SEW EURODRIVE The CE mark on the nameplate indicates conformity with the Low...

Page 121: ...y SEW EURODRIVE is authorized to carry out repairs Cable length between MOVIFIT and motor Max 15 m with SEW hybrid cable type A Hybrid cable shielding Apply outer shield with EMC cable gland and apply inner shield with EMC shield clamp see section Installation instructions Interference immunity Meets EN 60947 4 2 Interference emission with EMC compliant installation According to class A limit to E...

Page 122: ...icts the maximum starting frequency of the MOVIFIT SC unit Note also the specifications for starting frequencies for the connected motor The maximum starting frequency only applies to the motor starter 61476AXX 1 Current in A 2 switching cycles h 0 1 2 3 4 5 6 7 8 9 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 2 1 P i f kVA Hz n ...

Page 123: ...interface X50 and digital inputs DI groups I to III 24V S for digital outputs DO and digital inputs DI group IV Shielding of bus cables Apply with EMC metal cable glands and fittings or EMC shield clamp see section Installation instructions Digital inputs Function level Classic with PROFI BUS or DeviceNet Function level Technology or System with PROFIBUS DeviceNet or PROFINET Function level Classi...

Page 124: ...r of outputs 2 4 Output type Rated current Permitted total current Leakage current Internal voltage drop PLC compatible according to EN 61131 2 interference voltage proof and short circuit proof 500 mA 2 A 1 A at ambient temperatures above 30 C Max 0 2 mA Max 2 V Potential reference 24V S Digital output Output type Rated current Leakage current Internal voltage drop PLC compatible according to EN ...

Page 125: ...a the switch according to IEC 61158 With all other ABOX versions you must use an external terminating resistor Permitted cable length for PROFIBUS 9 6 kbaud 1200 m 19 2 kBaud 1200 m 93 75 kBaud 1200 m 187 5 kBaud 1000 m 500 kBaud 400 m 1 5 MBaud 200 m 12 Mbaud 100 m To extend the length several segments can be coupled using repeaters The max expansion cascading depth can be found in the manuals fo...

Page 126: ...kBaud 250 kBaud 125 kBaud DeviceNet cable length 500 kBaud 250 kBaud 125 kBaud See DeviceNet specification V 2 0 100 m 200 m 400 m Bus termination 120 Ê external connection Process data configuration See manual MOVIFIT Classic function level Bit strobe response Checkback signal of the device status via bit strobe I O data Address setting DIP switch Name of EDS files MOVIFIT_Classic eds Name of ico...

Page 127: ...with individual wire Â 0 1 mm Shield Tinned E Cu wire Overall diameter 13 2 15 9 mm Color of outer cable sheath Black Electrical properties Conductor resistance for 1 5 mm2 at 20 C max 13 Ê km Conductor resistance for 0 75 mm2 at 20 C max 26 Ê km Operating voltage for 1 5 mm2 core max 750 V 600 V Operating voltage for 0 75 mm2 core max 350 V 600 V Insulation resistance at 20 C min 20 MÊ x km 55292...

Page 128: ...Wiring Flame Test VW1 Flame retardant according to CSA C22 2 Vertical Flame Test Chemical properties Oil resistant according to VDE 0472 part 803 method B General resistance to fuels such as diesel gasoline according to ISO 6722 parts 1 and 2 General resistance to acids alkalis cleaning agents General resistance to dust such as bauxite magnesite Insulation and cable jacket material is halogen free...

Page 129: ...o 130 C Hot water Very good Lye Very good Carbonic acid Very good Methanol Very good Sodium chloride Very good Oil vegetable ethereal Good to medium Oil and grease resistance Low Ozone resistance Very good Phosphoric acid 50 Very good Nitric acid 40 Good Hydrochloric acid 38 Very good Acid resistance Very good Sulfuric acid 30 Very good Silicone oils and greases Very good Drinking water Very good ...

Page 130: ...s poisonous chlorine gas will result You must strictly observe the safety instructions of the cleaning agent manu facturer Resistance to materials at installation location Grease Mineral oils Edible oils Gasoline Alcohol Solvent Resilient against shock and impact load Impact resistant Resistant to temperature change 25 C to 60 C Increased temperature for cleaning processes 80 C Water jet resistant...

Page 131: ...ttings Type Illustration Contents Dimensions Part number Blanking plug cable entries made of stainless steel 10 pc M16 x 1 5 1820 223 3 10 pc M20 x 1 5 1820 224 1 10 pc M25 x 1 5 1820 226 8 EMC cable gland 10 pc M16 x 1 5 1820 478 3 10 pc M20 x 1 5 1820 479 1 10 pc M25 x 1 5 1820 480 5 P i f kVA Hz n ...

Page 132: ... SC 10 10 Dimension drawings 10 10 1 Dimension drawing in conjunction with ABOX with cable glands and fittings MTA S02 00 61184AXX 1 Diagnostics socket RJ10 below screw fitting 328 8 302 8 min 40 min 50 M25 M16 M20 M20 M16 1 12 334 4 66 179 7 25 6 317 3 280 P i f kVA Hz n ...

Page 133: ...n drawings Operating Instructions MOVIFIT SC 133 10 10 2 Dimension drawing in conjunction with hybrid ABOX MTA S12 00 and MTA S22 00 61087AXX min 40 337 5 359 2 25 6 280 317 3 179 7 189 2 66 1 334 4 M25 M20 min 50 P i f kVA Hz n ...

Page 134: ...ion drawings 134 Operating Instructions MOVIFIT SC 10 10 3 Dimension drawing in conjunction with HanModular ABOX MTA H12 00 and MTA S22 00 61062AXX 66 334 4 min 100 357 5 332 4 316 6 25 6 280 min 40 188 8 min 50 P i f kVA Hz n ...

Page 135: ...ar ABOX MTA H12 00 and MTA H22 00 65 Hybrid ABOX MTA S12 00 and MTA S22 00 50 hybrid cable 87 installation instructions all versions 31 installation planning with regard to EMC issues 30 PC connection 86 power bus connection examples 79 Exclusion of liability 5 F Fieldbus systems 82 Fieldbus systems connection examples 82 DeviceNet 85 Profibus 82 PROFINET 84 G General information 5 exclusion of li...

Page 136: ...d sleeves 50 connecting the MOVIMOT hybrid cable 52 operating the SPEEDCON M12 plug connectors 51 permitted connection cross section and current carrying capacity of the terminals 50 terminal activation 51 Installation instructions mechanical installation 20 Installation notes 21 Installation planning with regard to EMC issues 30 Installation position approved 20 L LED displays bus specific LEDs f...

Page 137: ... procedure for MOVIFIT SC 95 Startup of MOVIFIT 96 startup in conjunction with DeviceNet 99 startup in conjunction with PROFIBUS 96 startup in conjunction with PROFINET 98 T Target group 6 Technical data 120 CE marking UL approval and C Tick 120 digital inputs 123 digital outputs DB00 DB01 124 digital outputs DO00 DO03 124 dimension drawings 132 general electronics data 123 general technical data ...

Page 138: ...DRIVE GmbH Co KG Siemensstraße 1 D 40764 Langenfeld near Düsseldorf Tel 49 2173 8507 30 Fax 49 2173 8507 55 sc west sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Sales Service Haguenau SEW USOCOME 48 54 route de Soufflenheim B P 20185 F 67506 Haguenau Cedex Tel 33 3 88 73 67...

Page 139: ... 07251 250 Tel 55 11 6489 9133 Fax 55 11 6480 3328 http www sew com br sew sew com br Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GmbH Bogdanovetz Str 1 BG 1606 Sofia Tel 359 2 9151160 Fax 359 2 9151166 bever fastbg net Cameroon Sales Douala Electro Services Rue Drouot Akwa B P 2024 Douala Tel 237 4322 99 Fax 237 4277 03 Canada Assembly Sales Ser...

Page 140: ...m Praha Lužná 591 CZ 16000 Praha 6 Vokovice Tel 420 220121234 Fax 420 220121237 http www sew eurodrive cz sew sew eurodrive cz Denmark Assembly Sales Service Kopenhagen SEW EURODRIVEA S Geminivej 28 30 P O Box 100 DK 2670 Greve Tel 45 43 9585 00 Fax 45 43 9585 09 http www sew eurodrive dk sew sew eurodrive dk Estonia Sales Tallin ALAS KUUL AS Mustamäe tee 24 EE 10620 Tallin Tel 372 6593230 Fax 372...

Page 141: ...e Glasnevin Dublin 11 Tel 353 1 830 6277 Fax 353 1 830 6458 Israel Sales Tel Aviv Liraz Handasa Ltd Ahofer Str 34B 228 58858 Holon Tel 972 3 5599511 Fax 972 3 5599512 lirazhandasa barak online net Italy Assembly Sales Service Milano SEW EURODRIVE di R Blickle Co s a s Via Bernini 14 I 20020 Solaro Milano Tel 39 02 96 9801 Fax 39 02 96 799781 http www sew eurodrive it sewit sew eurodrive it Ivory C...

Page 142: ...eurodrive com mx Morocco Sales Casablanca Afit 5 rue Emir Abdelkader MA 20300 Casablanca Tel 212 22618372 Fax 212 22618351 richard miekisiak premium net ma Netherlands Assembly Sales Service Rotterdam VECTOR Aandrijftechniek B V Industrieweg 175 NL 3044 AS Rotterdam Postbus 10085 NL 3004 AB Rotterdam Tel 31 10 4463 700 Fax 31 10 4155 552 http www vector nu info vector nu New Zealand Assembly Sales...

Page 143: ...1 849 47 70 Fax 221 849 47 71 senemeca sentoo sn Serbia and Montenegro Sales Beograd DIPAR d o o Ustanicka 128a PC Košum IV floor SCG 11000 Beograd Tel 381 11 347 3244 381 11 288 0393 Fax 381 11 347 1337 dipar yubc net Singapore Assembly Sales Service Singapore SEW EURODRIVE PTE LTD No 9 Tuas Drive 2 Jurong Industrial Estate Singapore 638644 Tel 65 68621701 Fax 65 68612827 http www sew eurodrive c...

Page 144: ...VE AB Gnejsvägen 6 8 S 55303 Jönköping Box 3100 S 55003 Jönköping Tel 46 36 3442 00 Fax 46 36 3442 80 http www sew eurodrive se info sew eurodrive se Switzerland Assembly Sales Service Basel Alfred lmhof A G Jurastrasse 10 CH 4142 Münchenstein bei Basel Tel 41 61 417 1717 Fax 41 61 417 1700 http www imhof sew ch info imhof sew ch Thailand Assembly Sales Service Chon Buri SEW EURODRIVE Thailand Ltd...

Page 145: ...d Complex 2107 High Hill Road P O Box 481 Bridgeport New Jersey 08014 Tel 1 856 467 2277 Fax 1 856 845 3179 csbridgeport seweurodrive com Dayton SEW EURODRIVE INC 2001 West Main Street Troy Ohio 45373 Tel 1 937 335 0036 Fax 1 937 440 3799 cstroy seweurodrive com Dallas SEW EURODRIVE INC 3950 Platinum Way Dallas Texas 75237 Tel 1 214 330 4824 Fax 1 214 330 4724 csdallas seweurodrive com Additional ...

Page 146: ......

Page 147: ... 24 V C 24 V S R U N R U N P S MOVIFIT EBOX active electronics unit MTA S02 00 Connection box with terminals and cable glands MTS 00 MOVIFIT SC with integrated motor starter MTA S12 00 MTA S22 00 Hybrid connection box with terminals and M12 plug connector ABOX passive connection unit MTA H12 00 MTA H22 00 HanModular connection box with HanModular plug connector and M12 plug connector ...

Page 148: ...s the cost and complexity of daily operations With a global presence that offers responsive and reliable solutions Anywhere With innovative technology that solves tomorrow s problems today With online information and software updates via the Internet available around the clock Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services SEW EURODRIVE Driving the world SEW EURODRIVE...

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