SDMO R33C3, User And Maintenance Manual

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CONTENTS
1.
Preface .................................................................................................................................................................................................. 4
1.1.
General recommendations ....................................................................................................................................................... 4
1.2.
Warnings .................................................................................................................................................................................. 4
1.3.
Pictograms and their meanings ................................................................................................................................................ 5
1.4.
Safety instructions .................................................................................................................................................................... 8
1.4.1
General guidelines .................................................................................................................................................................... 8
1.4.2
Electrical safety precautions ................................................................................................................................................... 10
1.4.3
Safety precautions in case of electrical shock ........................................................................................................................ 11
1.4.4
Safety precautions relating to fire, burns and explosions ....................................................................................................... 11
1.4.5
Toxic risk safety precautions .................................................................................................................................................. 13
1.4.6
Precautions for risks relating to handling phases ................................................................................................................... 14
1.4.7
Precautions for risks relating to noise ..................................................................................................................................... 14
2.
General description .............................................................................................................................................................................. 15
2.1.
Description ............................................................................................................................................................................. 15
2.2.
Technical specifications ......................................................................................................................................................... 18
2.3.
Identifying sets ....................................................................................................................................................................... 20
2.4.
Fluid retention ........................................................................................................................................................................ 21
2.5.
Fuels, lubricants and coolants ................................................................................................................................................ 22
2.5.1
Fuel specifications .................................................................................................................................................................. 22
2.5.2
Lubricant specifications .......................................................................................................................................................... 24
2.5.3
Coolant specifications ............................................................................................................................................................. 25
3.
Transporting the equipment ................................................................................................................................................................. 27
3.1.
Warnings concerning transport .............................................................................................................................................. 27
3.2.
Preparing for transport ........................................................................................................................................................... 27
3.3.
Road transport ....................................................................................................................................................................... 27
3.3.1
Generating sets with and without an enclosure ...................................................................................................................... 27
3.3.2
Generating sets on trailers...................................................................................................................................................... 28
3.3.2.1.
Hitching and unhitching the trailer ............................................................................................................................. 28
3.3.2.2.
Check before towing ................................................................................................................................................. 32
3.3.2.3.
Operation .................................................................................................................................................................. 32
3.4.
Rail transport .......................................................................................................................................................................... 33
3.4.1
Generating sets with and without an enclosure ...................................................................................................................... 33
3.5.
Shipping ................................................................................................................................................................................. 34
3.5.1
Generating sets with and without an enclosure ...................................................................................................................... 34
3.6.
Air transport ........................................................................................................................................................................... 34
4.
Installation - Connections .................................................................................................................................................................... 35
4.1.
Unloading the generating set ................................................................................................................................................. 35
4.1.1
Choosing the location ............................................................................................................................................................. 35
4.1.2
Safety during unloading .......................................................................................................................................................... 36
4.1.3
Unloading the generating set .................................................................................................................................................. 36
4.1.3.1.
Slings ........................................................................................................................................................................ 36
4.1.3.2.
Fork lift truck ............................................................................................................................................................. 37
4.1.4
Moving the generating set ...................................................................................................................................................... 37
4.2.
Connecting the generating set ............................................................................................................................................... 38
4.2.1
Connection summary .............................................................................................................................................................. 38
4.2.2
Protecting people and equipment ........................................................................................................................................... 39
4.2.2.1.
Earthing system principle .......................................................................................................................................... 39
4.2.2.2.
TT system ................................................................................................................................................................. 39
4.2.2.3.
Installing the differential protection ........................................................................................................................... 40
4.2.2.4.
Setting the generating set differential protection ....................................................................................................... 41
4.2.2.5.
Earthing the generating set ....................................................................................................................................... 43
4.2.3
Making the connections .......................................................................................................................................................... 44
4.2.3.1.
Connections - general information ............................................................................................................................ 44
4.2.3.2.
Selecting the power cables ....................................................................................................................................... 45
4.2.3.3.
Connecting the generating set to the installation ...................................................................................................... 46
4.2.3.4.
Connecting the battery or batteries to the generating set ......................................................................................... 48
4.2.4
Overvoltage ............................................................................................................................................................................ 48
5.
Installation............................................................................................................................................................................................ 48
5.1.
Warnings concerning commissioning ..................................................................................................................................... 48
5.2.
Checking the generating set installation ................................................................................................................................ 48
5.3.
Preparing for operation of the generating set ......................................................................................................................... 49
5.4.
Checking the generating set before startup ........................................................................................................................... 49
5.5.
Checking the generating set after startup .............................................................................................................................. 49
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