Roland VersaUV LEJ-640 Service Notes Download

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7-14

Others

Lead to refer to the User's Manual when an error message is displayed. And also, explain to restart the

machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed, since it

occasionally solves the problem just by restarting.

Explain the procedure of capping the print heads referring to the User's Manual [Chapter 7 Read this chapter

whenever you face a problem. (FAQ) The Print Heads Stopped Moving]. When the print carriage does not

return to the standby position, capping needs to be done manually by user.

Consumable Parts and

Replacement Cycle

The dust becomes noticeable on the media if it is attached to the gloss ink due to the characteristics of the

gloss ink. Make sure to prevent the accumulation of dust on the media.

ECO-UV ink can come off easily of the PET fi lm media. We recommend performing a trial printing to check for

the compatibility of media before you carry out actual printing.

Compatibility of ECO-UV ink to the media

The gloss ink may bleed depending on the used media.

- The embossed-fi nish printing may solve this symptom when you use GlossVarnish(v) + PASS mode and set

the number of Overprint.

- When you use the bi-directional printing, bi-directional printing adjusmtemt may solve this symptom.

- Using another media may solve this symptom.

Cap top can not reach to the head depending on the height of the head carriage during the operation. Visit

the user as soon as possible in that case.

Parts Name

Replacement Cycle

UV LED Lamp

10,000 hours
* Life expectancy can be less depending on the ambient temperature.

Printing Head

6 billion shots / nozzle (6,000,000K shots)
* Damper needs to be replaced together with the Head replacement.

Wiper

6 months, Wiping 3000 times or Rubbing 100 times
* [TIME FOR WIPER REPLACE] appears when the number of Wiping
and Rubbing come to 3,000 times.

Scan Motor

1,500 hours

Cap Top

6 months

Ink Tube

3,000 hours

Sponge for Flushing

6 months

Sponge for Wiper

12 months

Lithium Battery

24 months

Pinch Roller

Replace it depending on the degree of wear of its rubber part.

UV Lamp Filter

Replace it when it is clogged.

Revised 13

Summary of Contents for VersaUV LEJ-640

Page 1: ... selling and providing to the customers maintenance service of LEJ 640 3 REUSE Authorized persons shall not disclose transfer rent or distribute this Service Note to or allow this Service Note to be used in any manner by any third party other than authorized persons 4 REPRODUCTION Authorized persons shall not copy change or alter this Service Note without permission of Roland DG Corporation 5 EFFE...

Page 2: ...PLACEMENT 3 119 3 20 LINEAR ENCODER BOARD REPLACEMENT 3 126 3 21 UV LAMP FILTER REPLACEMENT 3 133 4 Adjustment 4 1 SERVICE MODE 4 2 4 2 HOW TO UPGRADE FIRMWARE INSTALL FIRMWARE 4 17 4 3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER 4 24 4 4 HEAD ALIGNMENT 4 26 4 5 LIMIT POSITION CUT DOWN POSITION INITIALIZE 4 38 4 6 LINEAR ENCODER SETUP 4 41 4 7 CAP HEIGHT ADJUSTMENT 4 43 4 8 CALIBRATION FEEDI...

Page 3: ... 640 1 14 MB 640 5 1 SPECIAL TOOLS have been revised Hoshi Umemoto 7 2012 2 10 1 12 ACCESSORIES has been revised Hoshi Umemoto 8 2012 3 1 1 9 INK SYSTEM parts have been revised Hoshi Yuko 9 2012 5 25 1 4 DRIVE UNIT Parts have been revised Hoshi Yuko 10 2012 9 28 1 3 HEAD CARRIAGE has been revised added 1 9 INK SYSTEM parts has been revised Hoshi Yuko 11 2012 11 15 1 5 CHASSIS 4 1 SERVICE MODE 7 1 ...

Page 4: ...he specific meaning of the symbol is determined by the design contained within the triangle The symbol at left means anger of electrocution About the Symbols The symbol alerts the user to items that must never be carried out are forbidden The specific thing that must not be done is indicated by the design contained within the circle The symbol at left means not to touch The symbol alerts the user ...

Page 5: ... Light Never look directly from up close for a prolonged period Caution Moving Print Heads The print heads inside the cover move at high speed and pose a hazard Never insert the hand or fingers into the gap Caution Pinching Hazard Be careful not to allow the fingers to become pinched when loading media or closing covers Ink Is Toxic Ink and discharged fluid are toxic Avoid contact with the body Us...

Page 6: ...S4 S8 S8 S4 S5 S10 S9 S9 S11 S4 S5 S4 S4 S4 S4 S4 S6 S6 S1 S4 S4 S4 S4 S3 S4 S4 S4 S4 S4 S4 S2 S2 S2 S5 S4 S4 S4 S7 S6 S6 S10 S3 S3 8 24 6 34 18 37 53 7 31 21 3 56 32 13 18 18 16 23 52 48 41 43 12 17 19 5 22 38 51 55 54 S11 45 45 11 10 15 14 9 49 44 4 40 35 29 36 28 20 2 S2 28 30 33 ...

Page 7: ...96 6 4 19 1000001600 ESCUTCHEON XC 540 1 20 1000007903 GUIDE MEDIA LEJ 640 1 21 1000006588 HANDLE THA 216 1 1 22 1000004651 HOOK INT SW LEC 300 1 23 1000006687 HOOK INT SW LEC 330 1 24 1000004661 HOOK I S SW LEC 300 1 25 1000008100 HOOK SHIELD SW LEJ 640 1 26 1000001029 KEY TOP D14 DG FJ 74V8 9 27 1000000111 KEY TOP D14 WH FJ 74V8TL 4 28 1000005302 LABEL CAUTION UV LA1097 2 29 1000004160 LABEL REF...

Page 8: ...10 S10 S15 36 36 3 S7 S11 S11 S11 S11 S11 S11 S11 S2 21 S23 S23 S16 S16 S18 S18 S18 S17 S17 S16 S22 S22 S22 6 38 S9 S9 24 S18 S7 8 13 S21 7 12 11 S4 S7 S7 7 12 11 39 51 27 S14 50 S24 15 S6 16 33 S7 S7 S4 S4 S11 S11 S11 S3 S22 10 S17 40 25 29 45 S6 S7 49 14 S1 S1 41 41 S6 41 28 S6 17 S4 48 32 22 32 22 23 31 5 S20 S20 S20 1 37 46 S22 S7 19 S2 S7 S7 2 S6 S20 S20 S15 4 S25 23 ...

Page 9: ... 55ROL 2 S18 31049169AS SCREW SET CAP M4 8 3CBC PW 20PCS 20 19 12399352 FILTER E FRC 45 12 6 5 3 S19 31239103AS SCREW SET W SEMS M3 8 NI PW 50 PCS 13 20 1000004551 FRAME MIDDLE LEC 300 3 S20 31019703 SCREW BINDING P TIGHT M3 8 3C 100P 18 21 1000004550 FRAME SIDE BED L LEC 300 1 S21 3000000178 SCREW CAP M4 12 NI WSH 4 9 0 8 2 22 1000000387 GUIDE CABLE POM AJ 1000 2 S22 31069104 SCREW CAP M4 6 FL NI...

Page 10: ...5 S20 101 12 S15 S7 S12 S12 S13 S11 S6 S6 S21 S7 S31 S2 S7 S22 S7 S7 S8 S21 S19 S19 S7 S8 S7 S7 S4 S4 S8 S8 S8 S8 37 S8 S8 S8 S25 16 S29 S7 S10 S10 S8 85 86 86 S10 S25 84 S7 S25 S13 66 2 67 42 96 59 9 23 15 78 93 7 S16 S3 S1 S26 51 89 S17 S7 S32 S4 14 S7 S7 S7 36 S23 62 S32 S4 S4 S8 S7 S8 S8 S28 S24 S8 S24 S14 S31 S4 S8 3 S7 S8 105 Cut the Tube to the following length when using mm Ink Cartridge C...

Page 11: ...EJ 640 1 104 1000007542 FILTER FAN RX FIREFLY UV LAMP 2 32 1000007799 CABLE ASSY CAR U D SENS LEJ 640 1 105 1000009718 PLATE UV GUARD R LEJ 640 1 33 1000006935 CABLE ASSY LAMP IF LEC 540 2 PARTS LIST Supplemental Parts 34 1000006936 CABLE ASSY LAMP SLIDE MTR LEC 540 1 Parts No Parts Name qt 35 1000006937 CABLE ASSY LAMP SLIDE SENS LEC 540 1 S1 31029801AS BUSH SET ROLL 2 4 3C100PCS 1 36 1000007798 ...

Page 12: ...S12 53 12 12 25 S28 63 S30 28 S24 S17 16 40 S16 S14 S14 S30 64 S7 S7 5 S30 66 S5 14 22 35 S20 7 S30 58 46 11 S24 18 27 49 S24 S17 S18 S16 S14 S14 37 S24 65 S30 43 S24 3 34 S19 58 45 62 S24 47 50 26 S7 4 S7 S15 S24 S24 29 21 S17 S7 19 33 S7 17 23 20 15 33 S24 42 S9 S9 S4 48 S30 S24 S24 30 S17 S15 S3 S2 S29 S29 41 S24 68 S5 S5 54 69 S5 S5 S5 1 S25 32 56 56 55 S24 S30 S27 S27 S19 ...

Page 13: ...0 PCS 20 26 1000006980 COVER FEED MOTOR LEC 540 1 S8 31109601 NUT SET SQUARE M3 6 1 6 FE NI 100PCS 2 27 1000004640 COVER INT SW L LEC 300 1 S9 31119904 PIN SPRING 2 5 8 SUS STRAIGHT 50 PCS 4 28 1000004638 COVER INT SW LEC 300 1 S10 31129102 PIPE SET POLYCA 4 8 10 20PCS 2 29 1000004623 COVER I S SW LEC 300 1 S11 31149704AS RING SET E RING ETW 6 SUS 100 PCS 1 30 1000008099 COVER SHIELD SW LEJ 640 1 ...

Page 14: ...32 31 8 57 54 9 6 41 37 5 11 45 35 4 40 55 34 44 45 7 13 14 56 38 17 30 36 42 49 15 26 28 29 23 47 48 46 S5 16 43 43 43 43 S2 S1 S8 S7 S10 S6 S6 S5 S6 S9 S11 S11 S11 S5 S5 S6 S15 S14 S3 S3 S5 S6 S6 S13 S6 S6 S6 S6 S6 S6 S10 S10 S6 S12 S11 S4 S6 S16 S6 S6 S13 S6 S6 S11 S6 S2 S6 S6 S3 S5 S11 ...

Page 15: ...00007801 CABLE ASSY I S MTR JUNC LEJ 640 1 S7 31279116 LABEL EARTH MARK 1 NO E 580 1 17 1000006942 CABLE ASSY PINCH SENS LEC 540 1 S8 31279121 LABEL FLASH LIGHTING NO E 582 1 18 1000001671 CABLE ASSY POWER AC DC XC 540 1 S9 31279191 LABEL WARNING FUSE REPLACE 347 1 19 1000001668 CABLE ASSY POWER AC L XC 540 1 S10 31409702 SADDLE SET LOCKING WIRE LES 1010 20P 6 20 1000001669 CABLE ASSY POWER AC N X...

Page 16: ...ROLLER LEJ 640_01 1 S1 31119108 PIN PARALLEL 3 30 SUS H7 12 2 1000007819 CAM PINCH LEJ 640 1 3 1000007821 FRAME PINCH LEJ 640 1 4 1000007818 LEVER PINCH LEJ 640 1 5 1000007820 SPRING PINCH LEJ 640 1 qt indicates the number of parts that is described in the figure 6 1000007823 STAY SPRING PINCH LEJ 640 0 1 1 11 6 2 S1 3 1 5 4 Revised 5 ...

Page 17: ...5 48 49 50 52 57 58 59 S3 S9 S10 S11 S12 S13 6 S3 S3 S3 S13 20 S13 S3 S3 S3 S3 S3 S3 S3 1 19 15 S3 14 9 10 S3 26 S3 S3 S3 31 45 35 27 21 22 19 28 56 23 2 38 53 S3 17 46 46 7 S3 S3 51 51 51 51 54 S3 44 47 17 S5 32 36 S8 44 S3 S3 S3 55 S3 S3 S2 S4 S1 S4 S3 S3 4 S9 8 S3 S3 S7 S7 S6 S3 7 7 7 55 ...

Page 18: ... 540 1 S10 31049170AS SCREW SET CAP M3 8 NI 50 PCS 1 19 1000000415 FILTER M SERGE MIST 3 SJ 540 1 S11 31089110AS SCREW SET PAN M3 4 NI PW 100 PCS 4 20 21995104 FLANGE PULLEY STX 7 2 S12 31199701AS SCREW SET SET WP M3 3 NI 20 PCS 1 21 1000007838 FRAME FLUSH F LEJ 640 1 S13 31249952 WASHER SET POLYSLIDER 2 6 5 5 CUT 20PCS 3 22 1000007839 FRAME FLUSH R LEJ 640 1 qt indicates the number of parts that ...

Page 19: ...P MOTOR LEC 300 1 43 1000001434 TABLE CAP CASE XC 540 1 14 1000006306 CABLE ASSY PUMP MOTOR LEC 330 1 15 22335146 CAP TABLE SPRING FJ 540 3 PARTS LIST Supplemental Parts 16 21365121 CASE CAP TOP FJ 540 6 Parts No Parts Name qt 17 22025671 COVER CAP CASE FJ 540 6 S1 31029105 BUSH NB 8 6 18 22565406 DRIVE PULLEY 2 S2 31289111AS CUPSCREW SET M4 6 NI 100 PCS 8 19 1000001433 FRAME BACK UP XC 540 1 S3 3...

Page 20: ...nk Cartridge Y Joint 2 FAI Tube Joint Circulating Pum Cy 40 Mg 40 Ye 40 Bk 40 Gl 40 40 310 Wh 40 40 300 1 2 2 2 3 3 4 4 5 6 6 7 8 10 9 11 12 13 14 16 17 18 37 20 20 20 20 21 21 22 23 24 25 26 27 28 29 18 30 31 32 32 33 34 35 S10 2 S7 S8 S8 S9 S9 S3 S3 S3 S3 S3 S3 S8 S3 S3 S3 S3 S2 S2 S1 S1 S4 S2 S5 S3 S6 15 8 Revised 8 ...

Page 21: ...escribed in the figure 3000000113 TUBE INK BK 3FAI 100m 1000006439 ASSY TUBING 3 350MM BK LEC 330 2 3000000113 TUBE INK BK 3FAI 100m 11 22175815 BEARING F8 16ZZ 1 12 1000006305 CABLE ASSY INK CARTRIDGE LEC 330 1 13 1000001703 CABLE ASSY INK CARTRIDGE XC 540 1 14 1000001683 CABLE ASSY INK SERIAL XC 540 1 15 1000006307 CABLE ASSY MIX PUMP LEC 330 1 16 1000001899 CABLE CARD 6P1 420L BB HIGH V 1 17 10...

Page 22: ...S14 S14 S14 42 S14 S14 16 S11 S11 S11 S11 S11 S11 S16 S16 S5 S5 33 18 18 12 12 21 32 40 S9 S6 S10 1 4 3 2 8 39 S11 S1 S14 S14 S14 S14 S16 S16 S14 S14 S11 28 7 29 43 41 S1 S10 1 S3 S3 23 23 5 46 45 9 9 17 13 13 13 13 15 15 24 12 12 31 31 20 37 22 11 11 S4 S4 37 22 25 S12 S12 S15 S13 S12 S12 S12 S14 S14 S13 S13 34 34 ...

Page 23: ...W SET W SEMS M4 8 3CBC 50 PCS 70 15 1000004719 COVER FEEDER RS 540 2 S15 31019703 SCREW BINDING P TIGHT M3 8 3C 100P 2 16 1000001470 COVER TU L XC 540 1 S16 31249220AS WASHER SET PLAIN 6 5 16 1 NI 100PCS 8 17 1000004734 DAMPER FRT C2 301G1 1 18 1000001584 FLANGE GUIDE 3 XC 540 2 qt indicates the number of parts that is described in the figure 19 1000003679 STAND STAY XJ 640 1 20 1000004722 GEAR S3...

Page 24: ...C 540 1 S4 31289109AS CUPSCREW SET M3 4 NI 100 PCS 4 12 1000001443 FLANGE TU MOTOR XC 540 1 S5 31149705 RING SET E RING ETW 7 SUS 50PCS 1 13 1000001441 GEAR S14 4 B12M0 8 XC 540 1 S6 31409702 SADDLE SET LOCKING WIRE LES 1010 20P 4 14 1000001442 GEAR S96 B8M0 8 XC 540 1 S7 31049173AS SCREW SET CAP M4 10 NI 50 PCS 1 15 1000001592 HOUSING 80F 1620 XC 540 1 S8 31049137AS SCREW SET CAP M4 25 3CBC 20 PC...

Page 25: ...28 32 21 37 38 9 11 49 13 18 55 42 52 56 17 56 61 11 60 S5 62 26 24 67 S3 66 46 47 45 43 12 16 58 57 48 14 59 15 19 10 53 53 39 40 64 S4 54 S1 65 63 33 33 34 51 55 50 41 25 S4 59 S6 68 69 70 71 Service Parts for Rigit Media Skewing Revised 6 The parts are not included in the machine from the factory Revised 7 ...

Page 26: ...CK TX712A 30 69 1000009366 TOOL PLATE A LEJ 640 ST 127 1 22 1000001535 COVER BOTTLE INK XC 540 1 70 1000009367 TOOL PLATE B LEJ 640 ST 128 1 23 1000001603 COVER INK TRASH XC 540 1 71 1000009390 KIT SIDE ROLLER LEJ 640 1 24 1000005301 FLANGE DUCT HOSE HOFM38 1 25 1000007904 GUIDE ALIGNMENT LEJ 640 2 PARTS LIST Supplemental Parts 26 22565682 HEXAGONAL WRENCH 5 1 Parts No Parts Name qt 27 1000001534 ...

Page 27: ...E MEDIA RU 640 5 Parts No Parts Name qt 7 1000008738 PLATE HOOK RU 640 2 S1 31799102 SCREW SET CAP M4 8 NI 20 PCS 64 8 1000008739 PLATE JOINT RU 640 8 S2 31199703 SCREW SET SET WP M3 6 NI 20 PCS 5 9 1000008750 SCREW PAN M3 16 NI 4 S3 31049142AS SCREW SET CAP M3 6 NI MEC 20 PCS 1 10 1000008746 STAY BRACKET RU 640 4 qt indicates the number of parts that is described in the figure 11 1000008748 STAY ...

Page 28: ...33 1000008752 WHEEL GUIDE MEDEIA ROLLER MB 640 30 12 1000008709 GUIDE MEDEIA ROLLER MB 640 30 34 1000008739 PLATE JOINT RU 640 4 13 1000008747 GUIDE MEDIA RU 640 5 35 14 1000008710 HINGE PLATE MB 640 3 PARTS LIST Supplemental Parts 15 1000008731 HINGE TH TM 91 3 Parts No Parts Name qt 16 1000008720 JOINT PIN L MB 640 1 S1 31799102 SCREW SET CAP M4 8 NI 20 PCS 72 17 1000008722 JOINT PIN R MB 640 1 ...

Page 29: ... CN16 CN6 CN7CN12 CN8 CN1 CN2 CN10 CN9 CN6 CN4 CN8 CN13 CN1 to CN3 CN5 CN6 CN8 CN408 CN413 CN403 CN405 CN406 CN209 CN208 CN206 CN701 CN702 CN50 CN57 CN53 CN56 CN48 CN59 CN51 CN44 CN47 CN46 CN901 CN907 CN902 CN19 CN24 CN25 CN3 CN4 CN6 CN23 CN42 CN37 CN34 CN33 CN204 CN21 CN1001 1 2 3 4 30 6 11 8 9 10 22 48 49 58 15 69 68 53 52 47 18 69 16 62 17 71 63 19 20 21 61 70 23 24 25 73 66 31 72 66 72 72 72 7...

Page 30: ...LE ASSY CAP M XC 540 35 1000007800 CABLE ASSY I S WIPER SENS LEJ 640 36 1000004697 CABLE ASSY WIPER MOTOR LEC 300 37 1000004698 CABLE ASSY PUMP MOTOR LEC 300 38 1000004699 CABLE ASSY C COVER SW LEC 300 39 23415133 ASSY THERMISTOR CABLE SP 300 40 1000007795 CABLE ASSY SW JUNCTION LEJ 640 Parts No Parts Name 41 1000005750 CABLE ASSY P SIDE SENS FB 740 42 1000007801 CABLE ASSY I S MTR JUNC LEJ 640 44...

Page 31: ...it 7 Bit 8 LEJ 640 OFF ON OFF OFF OFF OFF OFF OFF LEC 300 330 540 ON OFF OFF OFF OFF OFF OFF OFF XC 540 XJ 540 640 740 OFF OFF OFF OFF OFF OFF OFF OFF 2 2 MAIN BOARD MAIN BOARD_Arrangement Diagram Component Side It indicates the version of the Board ...

Page 32: ...2 4 MAIN BOARD_Arrangement Diagram Soldering Side ...

Page 33: ...1 2 CLKA2 3 CLKA3 14 CLKA4 15 CLBA1 6 CLKB2 7 CLKB3 10 CLKB4 11 IC20 CY2308 2 CLK120 R201 10K R206 10K CLK120_1 CLK120_2 CLK60_1 CLK60_2 R93 10K VCC3 VCC3 PC18 CE0 1u MRD MWE0 CS0 RESET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 CN15 PS 40PE D4T1 PN1 VCC3 VCC 1 2 3 JP2 JP3 MD 0 15 MA 0 25 D0 29 D1 31 D2 33 D3 35 D4 38 D5 40 D6 42 ...

Page 34: ...3 HB1 14 GND 15 HB2 16 HB3 17 VCC3 18 HB4 19 HB5 20 GND 21 HB6 22 HB7 23 HAB BA 24 HOE 25 HA7 26 HA6 27 GND 28 HA5 29 HA4 30 VCC3 31 HA3 32 HA2 33 GND 34 HA1 35 HA0 36 LA7 37 LA6 38 GND 39 LA5 40 LA4 41 VCC3 42 LA3 43 LA2 44 GND 45 LA1 46 LA0 47 LOE 48 IC23 SN74LVCH16245ADGG EL VCC3 VCC3 DD 0 63 MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7 MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15 WR2 MD 0 15 RA1 RA2 RA3 RA4 RA5 R...

Page 35: ...O P2 I O R1 I O L4 I O K5 I O N3 I O M4 I O L5 I O M3 I O N2 I O M2 I O N1 I O M1 I O L1 I O L2 I O K1 I O L3 I O PLL1_OUTn K2 I O PLL1_OUTp J1 I O ASDO K3 I O nCSO G4 I O H5 I O F1 I O G2 I O E1 I O F2 I O G3 I O F3 I O D1 I O E2 I O D2 I O E3 I O F5 I O E4 I O D3 I O F4 I O G5 I O B1 I O CLKUSR C2 I O C3 I O INIT_DONE D4 TDI H14 TDO H15 TMS J15 TCK J14 nSTATUS J13 IC18 EP1C6F256C8N CLK60_1 RESET...

Page 36: ...4 I O B5 I O C5 I O E5 I O E6 I O D5 I O D6 I O C6 I O B6 I O E7 I O A6 I O B7 I O C7 I O D7 I O B8 I O A8 I O D8 I O C8 I O E10 I O C9 I O D9 I O B9 I O A9 I O D10 I O C10 I O B10 I O A11 I O B11 I O C11 I O D11 I O D12 I O E9 I O E11 I O E12 I O C12 I O B12 I O A13 I O B13 I O C13 I O B14 I O A15 I O B15 I O D13 I O C14 I O C15 I O B16 I O G12 I O D14 I O H13 I O E13 I O F12 I O E14 I O D15 I O ...

Page 37: ...I O N14 I O L12 I O K14 I O K12 I O N16 I O N15 I O R16 I O P15 I O P14 I O N13 I O R15 I O T15 I O P13 I O R14 I O T13 I O R13 I O R12 I O P12 I O M12 I O M11 I O M9 I O N12 I O N11 I O P11 I O R11 I O P10 I O N10 I O T11 I O R10 I O N9 I O P9 I O T9 I O R9 I O M8 I O M10 I O P8 I O N8 I O T8 I O R8 I O N7 I O P7 I O R7 I O T6 I O M7 I O R6 I O P6 I O N6 I O N5 I O M6 I O M5 I O P5 I O R5 I O T4 ...

Page 38: ...10 TP11 TP12 TP13 TP14 TP15 TP16 TP17 TP20 TP21 TP22 TP23 RTC_WDATA TP139 TP140 TP141 TP142 MAINTENANCE_COVER L R146 33 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 CN6 52808 2490 DI 12 CLK 2 CE 7 DO 13 VDD 6 GND 11 TEST 5 INT 10 FOUT 3 NC 1 NC 4 NC 8 NC 9 NC 14 IC6 RX 4045SA R138 10K R242 100 1 R243 10 1 VCC1 5 VIN 1 VC 2 VO 3 VADJ 4 GND 5 IC46 PQ070XZ1HZ R306 120 1 R308 1 0K 1 ...

Page 39: ... SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15 SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31 A0 31 A1 26 A2 25 A3 24 A4 23 A5 22 A6 21 A7 20 A8 10 A9 9 A10 8 A11 7 A12 6 A13 5 A14 4 A15 3 A16 54 A17 ...

Page 40: ...38 L11 VSS39 L12 VSS40 L13 VSS41 M8 VSS42 M9 VSS43 M10 VSS44 M11 VSS45 M12 VSS46 M13 VSS47 M15 VSS48 N8 VSS49 N9 VSS50 N10 VSS51 N11 VSS52 N12 VSS53 N13 VSS54 N15 VSS55 N16 VSS56 P6 VSS57 R6 VSS58 R9 VSS59 R10 VSS60 R13 VSS61 R14 VSS62 T5 VSS63 T16 IC16C AU1100 400MBD Y3 FC 135 9pF 32 768KHz C11 CE8p C12 CE8p INH 1 GND 2 VDD 4 OUT 3 Y2 FXO 31FL 12 000MHz PC10 CE0 1u VCC3 R11 22 XPWR32 XAGND32 XPWR...

Page 41: ...15K R216 15K PR_RXD PR_RTS PR_CTS 1 2 3 4 5 CN13 53398 0590 VCC MDC 25 MDIO 26 TXD0 6 TXD1 5 TXD2 4 TXD3 3 TXEN 2 TXC 7 RXDV 22 RXD0 21 RXD1 20 RXD2 19 RXD3 18 RXC 16 COL 1 CRS 23 RXER FXEN 24 LED0 9 LED1 10 LED2 12 LED3 13 LED4 15 DVDD33 14 DVDD33 48 AVDD33 36 PWFBOUT 32 PWFBIN 8 TPRX 30 TPRX 31 TPTX 33 TPTX 34 NC 27 RESET 28 ANE 37 DUPLEX 38 SPEED 39 RPTR 40 LDPS 41 RESETB 42 ISOLATE 43 MII 44 X...

Page 42: ...2 14 2 3 HEAD BOARD HEAD BOARD_Arrangement Diagram Component Side It indicates the version of the Board ...

Page 43: ...2 15 HEAD BOARD_Arrangement Diagram Soldering Side ...

Page 44: ...7 F0_DAC_A9 F0_DAC_B0 F0_DAC_B2 F0_DAC_B4 F0_DAC_B6 F0_DAC_B8 F0_DAC_LAT1 F0_DAC_LAT3 F0_DAC_A0 F0_DAC_A2 F0_DAC_B1 F0_DAC_A4 F0_DAC_B3 F0_DAC_A6 F0_DAC_B5 F0_DAC_A8 F0_DAC_B7 F0_DAC_B9 F1_DAC_LAT0 F1_DAC_LAT2 F1_DAC_A1 F1_DAC_A3 F1_DAC_A5 F1_DAC_A7 F1_DAC_A9 F1_DAC_B0 F1_DAC_B2 F1_DAC_B4 F1_DAC_B6 F1_DAC_B8 C115 C_non C116 C_non C117 C_non C118 C_non C119 C_non C120 C_non C102 C_non C103 C_non C1...

Page 45: ...ZB SI0_YB SI0_ZB VHV0 HEAD_TH P_SIDE GND GND GND GND GND VCC GND LAT0 CH0 NCHG0 SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB FF0_DAC_RESET FF0_DAC_B0 FF0_DAC_B1 FF0_DAC_B2 FF0_DAC_B3 FF0_DAC_B4 FF0_DAC_B5 FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9 FF0_DAC_A0 FF0_DAC_A1 FF0_DAC_A2 FF0_DAC_A3 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7 FF0_DAC_A8 FF0_DAC_A9 HEAD0 D1 2 D2 3 D3 4 D4 5 ...

Page 46: ...DAC_A1 FF0_DAC_A2 FF0_DAC_A3 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7 FF0_DAC_A8 FF0_DAC_A9 C95 CE0 1u 41V PSFAN_ON SSI1_B SSI1_A SSCK1 VHV1 VHV2 VHV3 R198 10 R197 10 R184 10 R183 10 R199 10 R196 10 R182 10 R181 10 C21 CE220p C20 CE220p C17 CE220p C16 CE220p TP35 TP31 TP36 TP32 TP33 TP29 TP34 TP30 TP19 TP26 TP20 TP25 TP22 TP24 TP21 TP23 C14 CE0 1u HEAD_U D_L HEAD_U D_H TO Cooling FAN 1 2 CN11 5...

Page 47: ...YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB HEAD2 D1 2 D2 3 D3 4 D4 5 D5 6 D6 7 D7 8 D8 9 Q1 18 Q2 17 Q3 16 Q4 15 Q5 14 Q6 13 Q7 12 Q8 11 E1 1 E2 19 IC9 TC74VHCT541AFT LLAT2 CCH2 NNCHG2 LLAT4 CCH4 NNCHG4 SSI2_B SSI2_A SSCK2 R67 100 R61 100 R59 100 R54 100 R65 100 R63 100 C38 CE100p C35 CE100p C33 CE100p R207 0 R221 0 R214 0 R222 0 R220 0 R208 0 C32 CE100p C29 CE100p C27 CE100p R228 10 R225 10 R211 10 ...

Page 48: ... NON R303 NON C81 NON C80 NON C76 NON C75 NON 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 CN8 NON VHV3 VCC VHV3 GND GND GND GND GND GND GND VCC LAT3 CH3 NCHG3 SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK3_YB SCK3_ZB SI3_YB SI3_ZB GND LAT3 CH3 NCHG3 SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK3_YB SCK3_ZB SI3_YB SI3_ZB TP133 TP128 TP134 TP127 TP130 TP126 TP129 TP125...

Page 49: ...B SSI4_A SSCK4 R113 100 R106 100 R104 100 R90 100 R111 100 R108 100 C59 CE100p C56 CE100p C55 CE100p R252 0 R265 0 R262 0 R266 0 R264 0 R253 0 C54 CE100p C51 CE100p C50 CE100p R246 10 R245 10 R232 10 R231 10 R247 10 R244 10 R230 10 R229 10 C46 CE220p C45 CE220p C42 CE220p C41 CE220p 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 CN5 36FMN BTK VHV...

Page 50: ...FF1_DAC_A9 SSI5_B SSI5_A SSCK5 SSI5_B SSI5_A SSCK5 R272 10 R269 10 R256 10 R257 10 R271 10 R270 10 R254 10 R255 10 C58 CE220p C57 CE220p C53 CE220p C52 CE220p GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 CN6 36FMN BTK VHV2 VCC VHV2 GND GND GND GND GND GND GND VCC LAT5 CH5 NCHG5 SCK5_YA SCK5_ZA SI5_YA SI5_ZA SCK5_YB SCK5_ZB SI5_YB SI5_ZB TP8...

Page 51: ...2 Q8 11 E1 1 E2 19 IC25 NON LLAT3 CCH3 NNCHG3 LLAT7 CCH7 NNCHG7 SSI6_B SSI6_A SSCK6 R143 NON R137 NON R135 NON R133 NON R141 NON R139 NON C82 NON C79 NON C78 NON R300 NON R309 NON R306 NON R310 NON R308 NON R301 NON C77 NON C74 NON C72 NON R290 10 R289 10 R276 10 R275 10 R291 10 R288 10 R274 10 R273 10 C68 CE220p C67 CE220p C63 CE220p C62 CE220p 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2...

Page 52: ...3 FF1_DAC_B0 FF1_DAC_B1 FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9 FF1_DAC_A0 FF1_DAC_A1 FF1_DAC_A2 FF1_DAC_A3 FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7 FF1_DAC_A8 FF1_DAC_A9 SSI7_B SSI7_A SSCK7 SSI7_B SSI7_A SSCK7 R334 NON R333 NON R320 NON R319 NON R335 NON R332 NON R318 NON R317 NON C91 NON C90 NON C86 NON C85 NON TP150 TP145 TP149 TP146 TP147 TP14...

Page 53: ...2 25 2 4 SERVO BOARD SERVO BOARD_Arrangement Diagram Component Side It indicates the version of the Board ...

Page 54: ...2 26 SERVO BOARD_Arrangement Diagram Soldering Side ...

Page 55: ... VHWR VCS1 I O0 11 I O1 12 I O2 13 I O3 15 I O4 16 I O5 17 I O6 18 I O7 19 WE 27 CS 20 OE 22 A0 21 A1 23 A2 24 A3 25 A4 26 A5 1 A6 2 A7 3 A8 4 A9 5 A10 6 A11 7 A12 8 A13 9 A14 10 VCC3 28 GND 14 IC11 IC SRAM CY7C1399BN 12VXIT VD0 VD1 VD2 VD3 VD4 VD5 VD6 VD7 VA0 VRD VCS1 VHWR VD 0 15 VCC3 1 2 3 4 5 10 9 8 7 6 RA14 EXBA10E103J VCC3 1 2 3 4 5 10 9 8 7 6 RA13 EXBA10E103J VA14 VA13 VA12 VA11 VA10 VA9 VA...

Page 56: ... 28 R148 100 R97 100 Drain1 8 Drain1 7 Drain2 6 Drain2 5 Source1 1 Gate1 2 Source2 3 Gate2 4 NoMount IC29 UPA1759G E2 A Sol_ R134 100 R135 0 T8 NoMount D52 D1FL20U NoMount D71 D1FL20U 24 Sol_ Sol_ T2 1 2 3 4 5 6 7 NoMount CN3 53398 07 TP139 TP140 TP141 TP142 TP71 TP69 TP66 TP65 TP89 TP90 TP91 TP92 TP95 TP96 TP97 TP98 TP99 TP107 TP106 TP102 TP101 TP132 TP131 TP130 TP129 TP126 TP125 TP146 TP145 TP14...

Page 57: ...A2 24 A3 25 A4 26 A5 1 A6 2 A7 3 A8 4 A9 5 A10 6 A11 7 A12 8 A13 9 A14 10 VCC3 28 GND 14 IC13 IC SRAM CY7C1399BN 12VXIT CS1 CS1 LWR RD LWR HWR A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 D8 D9 D10 D11 D12 D13 D14 D15 HWR VCC3 VCC3 PC25 CE0 1u PC24 CE0 1u A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 LED1 SEL6410E 3 1 2 Q1 DTC114EK VCC R130 220 p_serial_Data Pump_Wr 1 2 3 4 5 10 9 8 7 6...

Page 58: ...Y 18 GND HS1 GND HS2 NC 2 NC 6 NC 9 NC 11 NC 13 IC6 MTD2005F R45 220 C44 CE820p VMTD R44 220 R47 1_1W C43 CE820p R57 10K VCC C48 CE3900p VCC R59 1 0K R56 3 3K C50 CE0 047u C49 CE0 047u R58 1 0K R55 3 3K MtrC1_0_ MtrC1_1_ MtrC1_PA MtrC1_PB MtrC1Dcy FL29 EXCML20A390U FL27 EXCML20A390U FL26 EXCML20A390U FL28 EXCML20A390U D44 D1FS6 MtrW_0_ MtrW_1_ MtrW_PA MtrW_PB MtrWDcy R29 220 C23 CE820p R28 0 68_1W...

Page 59: ...2 31 2 5 SUB BOARD SUB BOARD A_Arrangement Diagram Component Side It indicates the version of the Board ...

Page 60: ...oling FAN to UV JUNCTION BOARD DC JUNCTION BOARD 24FAN BOARD 1 2 CN24 5267 02 1 2 3 CN26 53398 03 1 2 CN25 5267 02 FAN JUNCTION BOARD Vacuum FAN 27 1 2 3 4 5 6 7 8 9 CN21 53014 09 1 2 CN20 B2P VH 1 2 3 4 5 6 7 8 9 CN23 53014 09 PC17 CE0 1u 27 TU JUNCTION BOARD F3 0154004DR from ZWS30PAF 5 JRDG from DC JUNCTION BOARD from MAIN BOARD to TAKEUP UNIT Vacuum FAN 27B 1 2 3 4 5 6 7 8 CN201 B8P VH 1 2 3 4...

Page 61: ...WS240PAF 36 J to PRINT CARRAIGE BOARD 3 1 2 Q1100 DTC114EK R1101 100 C1101 CE220p NoMount HEATSINK1100 AQ1801 NoMount CAP SCREW1100 CAP SCREW 3 6 3CBC NoMount CAP SCREW1101 CAP SCREW 3 6 3CBC LOAD1 1 LOAD2 2 INPUT 4 INPUT 3 SSR1100 RELAY SSR AQ1208 1 2 3 4 CN1101 B2 4 2 3 P VH to ZWS240PAF 24 J NoMount C1103 CE0 1u R1103 0 5 R1104 10K TP1100 3 1 2 Q1101 DTC114EK R1102 100 C1102 CE220p NoMount HEAT...

Page 62: ... 5Q 15 6Q 14 7Q 13 8Q 12 GND 10 VCC 20 IC9 TC74VHCT574AFT 1 2 3 IC6A TC74VHC32FT 7 14 11 12 13 IC6D TC74VHC32FT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CN18 MDF7 16P 2 54DSA 55 R30 10K Q7 2SK2796S TR 3 1 2 Q8 DTD113EK 1 2 7 14 IC7A TC74VHC14FT 5 5 5 5 5 5 R31 100 R32 10K R29 10K R28 470 5 7 4 8 3 9 2 10 6 1 RA1 EXBA10E103J 5 7 4 8 3 9 2 10 6 1 RA2 EXBA10E103J 5 7 4 8 3 9 2 10 6 1 RA3 EXBA10E103J No...

Page 63: ...2 35 SUB BOARD B_ Arrangement Diagram Component Side ...

Page 64: ...22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 CN3 36FMN BTK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 CN11 52808 21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 CN8 52808 21 TP1 TP2 TP7 TP8 TP32TP33TP34TP44 TP41 TP42 TP43 TP47 TP45 VHV0 VHV0 GND COM1_A GND COM1_A GND COM1_A GND COM1_B GND COM1_B GND COM1_B GND VCC P_SIDE_SENS GND HEAD_U D_H HD_SENS HEAD_U D_L GND LAT1 GND CH1 G...

Page 65: ...17 18 19 20 21 CN13 52808 21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 CN17 52808 21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 CN20 52808 21 TP3 TP13 TP14 TP15 TP16TP17TP18 TP46 TP48 TP49 TP50 TP59 TP60 TP61 TP66 TP67 TP68 TP69 TP70 TP71TP72TP73TP78 TP65 TP23 TP22 TP24 TP25 TP26 TP27 TP28 TP29 TP30TP31 TP36TP37TP38 TP39 TP40 P M C513 22u 16V PC501 CE0 1u PC502 CE0 1u 3 1 2 ...

Page 66: ...5 1 2 3 4 CN28 53398 04 5 5 5_out 5 C1 CE0 1u R2 1 0K C13 CE0 1u 5_out 5_out 5_out 5 5 S1 1 G1 2 S2 3 G2 4 D2 5 D2 6 D1 7 D1 8 IC2 UPA1774 R23 33 5 5_out C8 CE0 1u R17 10K R22 10K P M C12 22u 16V K A D3 1SS355 3 1 2 Q1 DTC114EK NoMount R26 0 5_out 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 CN205 36FMN BTK UV27A UV27B 5 A_I2 B_I2 A_I2 B_I2 A_C...

Page 67: ...Mount C603 CE0 1u to ENERGY to RELAY from UV JUNCTION BOARD to UV JUNCTION BOARD UV JUNCTION BOARD R415 10K_0 1 R422 47K_0 1 R411 0 1_1W R418 10K_0 1 R416 10K_0 1 R419 10K_0 1 R417 1 0K R410 0 1_1W R423 10K_0 1 R413 20K_0 1 R424 20K_0 1 27A C409 CE0 1u C403 CE1 0u K A D405 1SS355 Q407 2SJ553S R434 1 0K_0 5W R444 10K 3 1 2 Q409 DTC114EK UV27B C420 CE0 1u R445 1 0K_0 5W 3 1 2 Q410 DTC114EK R452 100 ...

Page 68: ...2 4 D2 5 D2 6 D1 7 D1 8 IC701 UPA1774 R713 33 5 5_out C701 CE0 1u R707 10K R712 10K P M C702 22u 16V K A D703 1SS355 3 1 2 Q702 DTC114EK sleep_signal A K D702 1SS355 5 A K D701 1SS355 5_out 5_out 5_out PAPERSIDE SENS BOARD 5 NoMount R704 10K NoMount R701 0 5 R702 0 NoMount R703 0 3 1 2 Q701 DTC114EK NoMount R714 47_1W 5_out NoMount R715 10K 5_out 1 2 4 3 U800 RPR 220 2 3 1 4 RELAY701 G5NB 1A DC5V ...

Page 69: ...A 11 RSB 17 PG 13 VSB 27 VMMA 8 VMMB 20 OUT1 10 OUT2 12 OUT3 14 OUT4 18 LG A 7 LG B 21 DECAY 24 NC 9 NC 15 NC 16 NoMount IC905 MTD2005 StepDriveEnable MTD_Decay 5_out NoMount R939 220 NoMount R936 1 0K NoMount R935 3 3K NoMount R938 3 3K NoMount R941 1 0K NoMount R937 10K NoMount R942 0 68_1W NoMount R940 220 NoMount R943 0 68_1W NoMount PC912 CE0 1u NoMount C930 CE0 047u NoMount C933 CE0 047u NoM...

Page 70: ...2 42 2 6 INK SYSTEM BOARD INK SYSTEM_Arrangement Diagram Component Side ...

Page 71: ...2 I O 93 I O 94 VCCO 95 GND 96 I O 97 I O 98 I O 99 I O 100 IC1 LC4128V TQFP100 4 1 6 2 COM 3 7 4 5 5 INH 6 GND 8 C 9 B 10 A 11 3 12 0 13 1 14 2 15 VCC 16 Vee 7 IC6 TC74HC4051AFT 4 1 6 2 COM 3 7 4 5 5 INH 6 GND 8 C 9 B 10 A 11 3 12 0 13 1 14 2 15 VCC 16 Vee 7 IC5 TC74HC4051AFT GND 1 1 W 2 NC 3 RXD 8 TXD 7 POL 6 VPP 5 VDD 4 IC4 DS2480B NON D2 UDZS 7 5B NON R15 0 VCC PC14 CE0 1u VCC VCC VCC R11 10K ...

Page 72: ...2 44 2 7 TAKEUP BOARD TAKEUP BOARD_Arrangement Diagram Component Side It indicates the version of the Board ...

Page 73: ...2 I O_B8 14 I O_B10 15 I O_B12 16 I O_B14 17 CLK1 I 18 CLK2 I 19 I O_C0 20 I O_C2 21 I O_C4 22 I O_C6 23 I O_C8 24 TMS 25 I O_C10 26 I O_C12 27 I O_C14 28 GND 29 VCCO 30 GND 13 I O_D0 31 I O_D2 32 I O_D4 33 I O_D6 34 TDO 35 VCC 36 GND 37 I O_D8 38 I O_D10 39 I O_D12 40 I O_D14 GOE1 41 CLK3 I 42 CLK0 I 43 I O_A0 GEO0 44 I O_A2 45 I O_A4 46 I O_A6 47 I O_A8 48 IC3 LC4064V 75NT48C 48PIN TQFP RESET D1...

Page 74: ... HEAD DRIVER GLOSS 15129122 TR 2SC4131 GB TR37 TR39 15129121 TR 2SA1746 OY TR41 TR43 TRANSISTOR for HEAD DRIVER WHITE 15129122 TR 2SC4131 GB TR42 TR44 1000001053 FUSE 04533 15MR F1 HEAD POWER FUSE CYAN MAGENTA F2 HEAD POWER FUSE YELLOW BLACK F3 HEAD POWER FUSE GLOSS WHITE 15119122 TR FET 2SJ535 TR66 HEAD POWER SUPPLY Parts No Parts Name Description Function 15019104 DI D5S6M 4000 D9 POWER SUPPLY 1...

Page 75: ...metal surface on the chassis You can also take the following steps to prevent damage from electrostatic discharge ESD z When unpacking a static sensitive device from its shipping carton do not remove the device from the antistatic packing material until you are ready to install the device to the machine Just before unwrapping the antistatic packaging be sure to discharge static electricity from yo...

Page 76: ...ate and time in the SUB MENU CLOCK Set the DATE in order of the Year Month Day 5 IP ADDRESS SETTING Start the machine with the Service Mode and set in the User Menu 6 FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 7 HEAD RANK SETTING 8 SERIAL NUMBER INPUT 9 INK TYPE SETTING 10 CAP WIPER CHECK It can be performed in the SERVICE MENU I S MENU I S CHECK 11 CAP HEIGHT CHECK It can be performed in...

Page 77: ...ING It can be performed in the MOTOR MENU AGING BOTH Adj Time 38min Total Time 50min CARRIAGE BELT REPLACEMENT 30min 1 BELT TENSION ADJUSTMENT 2 BELT POSITION ADJUSTMENT 3 LIMIT CUT DOWN POSITION INITIALIZE Adj Time 20min Total Time 50min ENCODER SCALE REPLACEMENT 25min 1 LINEAR ENCODER SETUP Adj Time 3min Total Time 28min FLEXIBLE CABLE REPLACEMENT 40min 1 LINEAR ENCODER SETUP Adj Time 3min Total...

Page 78: ... set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for the next time in service mode 1 Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press ENTER key to move down the Head Carriage 2 Select I S MENU I S CONTROL CAP CLOSE and press ENTER key to move the Capping Unit up1 step Then press t...

Page 79: ... settings The head number becomes HEAD1 HEAD2 HEAD3 from the Head at the left end in order 2 1 Turn on the Sub Power SW while pressing the Left Right and Down keys to enter the Service Mode 5CY2F2F HEAD RANK Right Inner Plate has a small hook on its right bottom and it is inserted to the lower cover Be careful when removing it MENU SERVICE MENU MENU HEAD RANK HEAD 1 PRINT MENU HEAD RANK HEAD RANK ...

Page 80: ...t is necessary to turn off the Main Power SW If not the Head or the Main Board could be broken We recommend re placing the Head with the power cord unplugged I S MENU I S CONTROL I S CONTROL CAP SERVICE MENU I S MENU CAP OPEN 4 Remove the 2 screws to remove the Carriage Cover Carriage Cover The screws for fixing the Carriage Cover are the screw with washer 7 Remove the Damper Plate Damper Plate Ma...

Page 81: ...f the Damper Shield when removing the Ink Damper Fix the Head Board Cover temporarily and remove the 2 Ink Dampers from the Head that will be replaced Head Board Cover Damper Shield 9 10 Remove the Head Board Cover and disconnect the 2 flexible cables from the Head Flexible Cable Make sure that LED on the Carriage Board is turned off when disconnecting the flexible cables Head Board Cover 11 Remov...

Page 82: ...by pressing it to the bottom left corner of the Adapter Use the 2kgf cm torque driver ST 056 to tighten up the screws Spring 1 2 3 When you replace the screws fixing HEAD 5 use any of a No 1 bit which length from 200mm to 300mm or TOOL BIT CROSS NO1 V17 7X207L ST 121 Place the driver to the cutout of the Motor Stay as shown in the figure When you replace the screws fixing HEAD 5 use any of a No 1 ...

Page 83: ...ers to the Head Gl W Sky blue Be sure to remove and fix the Ink Damper with the Head Board Cover fixed It prevents the ink from dropping on the Head Board If the ink drops on the Head Board Head or Head Driving IC will be damaged Ink Damper 15 Gl W 16 Remove the Head Board Cover and fix the Head Shield Insert the Head Shield between the board and Head Adapter and have the screw shown from the hole...

Page 84: ...rs Dampers could break Fix the screws at the bottom of the slotted hole 17 MENU SERVICE MENU MENU 20 Damper Plate Enter the Service Mode and perform the following adjustments 1 THERMISTOR CHECK It can be checked in SERVICE MODE THERMISTOR CHK 2 4 4 HEAD ALIGNMENT 3 HEAD INFORMATION CLEAR 4 4 7 CAP HEIGHT ADJUSTMENT Perform the Normal Cleaning for all the heads 2 times CLEANING CLEANING NORMAL NORM...

Page 85: ...e screws for fixing the Carriage Cover are the screw with washer HOW TO CLEAR THE HEAD INFORMATION After THERMISTOR CHECK and HEAD ALIGNMENT clear the HEAD INFORMATION from SERVICE MENU HISTORY MENU HEAD GROUP Select the Head that you replaced and press the ENTER key The Head No becomes HEAD 1 HEAD 2 HEAD 3 from the Head at the left end in order SERVICE MENU HISTORY MENU HISTORY MENU HEAD GROUP HE...

Page 86: ...gure appears Open the I S Cover 3 2 WIPER REPLACEMENT The screen shown in the figure appears Screw Screw Hook MENU SUB MENU SUB MENU MAINTENANCE MAINTENANCE REPLACE WIPER FINISHED OPEN SIDE COVER UV protection sheet Parts NO 1000005829 Parts Name TOOL VINYL YE UV RESISTANT ST 113 Always use the UV protection sheet during this replacement or ink will harden and clog inside the ink line I S Cover ...

Page 87: ...use Close the Front Cover and press the ENTER key The Head Carriage moves back to the standby position and the head cleaning starts automatically When the head cleaning finishes the screen shown in the figure appears 4 Using tweezers grasp the bottom part of the Wiper and take it off the hook Clean the Wiper Carriage and Scraper using the Cleaning stick if they need to be cleaned Wiper Carriage Sc...

Page 88: ... top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for the next time in service mode 1 Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press ENTER key to mov...

Page 89: ...MENU 3 Select I S MENU I S CONTROL CAP OPEN and press the ENTER key The Capping Unit moves down and allows you to move the Head Carriage by hand I S MENU I S CONTROL I S CONTROL CAP SERVICE MENU I S MENU CAP OPEN 4 Move the Head Carriage by hand slowly leftwards to the po sition where it is not above the Capping Unit Screw Screw Hook I S Cover ...

Page 90: ...ower SW and then turn off the Main Power SW 5 6 Remove the 5 screws as shown in the figure to remove the Pump Cover together with the Right Inner Plate Select I S MENU I S CONTROL CAP CLOSE and press the ENTER key The Capping Unit moves up Press the ENTER key 3 times The Capping Unit moves up in 3 steps Pump Cover Inner Plate Guide Guide Main Power SW Rear side Sub Power SW ...

Page 91: ...p will jump out unless you hold the cap frame when removing it Remove the Cap Top together with the tube Cap Top Cap Frame Hook 11 Fix the new Cap Top Fix it so that the tube side faces the front Note the following 1 Do not touch the tip of rubber 2 The Spring is properly fixed under the Cap Top 3 Do not bend the tubes Cap Top 12 Fix the Cap Frame Cap Frame ...

Page 92: ...CONTROL CAP SERVICE MENU I S MENU CAP OPEN 14 13 Connect the tube of the Cap Top to the joint part of the Pump And then replace other Cap Tops in the same way Turn on the Main Power SW then turn on the Sub Power SW while pressing the Left Right and Down keys to enter the Service Mode You can connect either tube to the either joint part Fix the tubes firmly MENU SERVICE MENU MENU ...

Page 93: ...mp Cover Inner Plate Select I S MENU I S CONTROL CAP CLOSE and press the ENTER key to move the Capping Unit up 1 step Align the Guides at the two ends of the Capping Unit with the Guides at the two ends of the Head Carriage by moving the Head Carriage by hand Then press the ENTER key 2 times to Cap the Heads with adjusting the position of the Head Carriage ...

Page 94: ...ery top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for the next time in service mode 1 Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press ENTER key to ...

Page 95: ...t Right and Down keys to enter the Service Mode MENU SERVICE MENU MENU Select I S MENU I S CONTROL CAP OPEN and press the ENTER key The Capping Unit moves down and allows you to move the Head Carriage by hand I S MENU I S CONTROL I S CONTROL CAP SERVICE MENU I S MENU CAP OPEN Remove the I S Cover and Right Top Cover Screw Screw Hook I S Cover Right Top Cover ...

Page 96: ...e the 2 screws to remove the Carriage Cover Carriage Cover The screws for fixing the Carriage Cover are the screw with washer Loosen the 2 screws fixing the Motor Stay Screw Remove the spring Spring Remove the belt Belt ...

Page 97: ...sconnect the connector of the motor cable Connector Be sure that the motor do not hit against Ink Tube and Flexible Cable Remove the 2 screws to remove the motor from the stay Fix the new motor to the stay Screw Install the new motor together with the stay to the Head Carriage with the 2 screws temporarily Screws Saddle ...

Page 98: ...ector of the motor cable and bundle it by the Wire Saddle Connector Replace the belt as shown in the figure Belt Hook up the spring Spring Tighten up the screws as shown in the figure to fix the Motor Stay Screw 15 16 Wire Saddle ...

Page 99: ... 2 screws as shown in the figure And tighten them without distorting the Cover Be careful not to distort the Carriage Cover The Carriage can be distorted and it may cause the head position problem The screws for fixing the Carriage Cover are the screw with washer Carriage Cover Screw Hook 20 Select I S MENU I S CHECK and press the ENTER key to check the motors and sensors of Cap Up Down Wipers Up ...

Page 100: ... 21 SERVICE MENU I S MENU I S MENU HEAD U D CHECK HEAD U D CHECK COMPLETED 22 Move the Head Carriage by hand to the capping position SERVICE MENU I S MENU I S MENU HEAD U D AGING HEAD U D AGING COMPLETED Select I S MENU HEAD U D AGING and press the ENTER key to check the motors of HEAD UP DOWN 23 ...

Page 101: ...ery top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for the next time in service mode 1 Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press ENTER key to ...

Page 102: ...ng Unit moves down and allows you to move the Head Carriage by hand I S MENU I S CONTROL I S CONTROL CAP SERVICE MENU I S MENU CAP OPEN Main Power SW Rear side Sub Power SW 1 Remove the I S Cover 2 Turn on the Sub Power SW while pressing the Left Right and Down keys to enter the Service Mode MENU SERVICE MENU MENU Screw Screw Hook I S Cover ...

Page 103: ...ght Top Cover Flexible Cable is connected to the Panel Board Do not disconnect the Flexible Cable Panel 5 Remove the Right Inner Plate and Panel Cover Right Inner Plate Panel Board 7 Remove the spring Spring Front view Right Top Cover Panel Cover ...

Page 104: ...ove the Motor from the Flange Fix the Motor Cable of a new Motor using a cable tie without bending the cable root and then fix the new Motor to the Flange Flange Flange 8 9 Disconnect the connector of the motor cable Remove the 4 screws fixing the Flange to remove the Motor together with the Flange Connector Flange ...

Page 105: ...the Head Carriage left and right to check if the gears mesh to gether Spring 1 2 3 4 Flange 14 Tighten up the screws to fix the Flange in the order as shown in the figure 15 Turn the Drive Gear by hand little by little and check there is no backlash If there is backlash fix the motor again Top view Drive Gear ...

Page 106: ...ile pressing the Left Right and Down keys to enter the Service Mode MENU SERVICE MENU MENU Fix the panel Panel 18 16 Connect the connector of the motor cable 17 Connector Apply a proper quantity of grease P 21675102 GREASE FLOIL GE 676 BLACK 10ML between Drive Gear and Motor Gear Top view Drive Gear ...

Page 107: ... ENTER 22 Check the AGING Go back to the MOTOR MENU and select AGING SCAN and press the ENTER key Make sure the machine carries out the AGING and finish it Do the AGING with the Head Height set at the HIGH position for its safety Do not load the media when performing AGING SERVICE MENU MOTOR MENU AGING SCAN MOTOR MENU AGING Clear the motor working hours Go back to the Service Menu and select HISTO...

Page 108: ...top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for the next time in service mode 1 Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press ENTER key to move...

Page 109: ...I S Cover MENU SERVICE MENU MENU 3 Select I S MENU I S CONTROL CAP OPEN and press the ENTER key The Capping Unit moves down and allows you to move the Head Carriage by hand I S MENU I S CONTROL I S CONTROL CAP SERVICE MENU I S MENU CAP OPEN 4 Move the Head Carriage slowly leftwards by hand Screw Screw Hook I S Cover ...

Page 110: ...ump Motor Connector Replace the Cap Top one by one to avoid the mis take that the tubes are connected to the wrong pump 5 6 Turn off the Sub Power SW and then turn off the Main Power SW Remove the 5 screws shown in the figure to remove the Pump Cover together with the Right Inner Plate Pump Cover Right Inner Plate Main Power SW Rear side Sub Power SW ...

Page 111: ...11 Fix the Pump Unit with the 2 screws as shown in the figure 12 Tube Cap Top side Tube Drain side Connect the tube of the Cap Top and the tube of the Drain Then replace other Pumps in the same way Connect the tubes of Cap Top side to the left joint and connect the tubes of Drain side to the right joint Fix the tubes firmly Make sure that the tubes at the Drain side are in serted to the Ink trash ...

Page 112: ... moving the Head Carriage by hand Then press the ENTER key twice more to Cap the Heads with adjusting the position of the Head Carriage Guide Guide After turning on the Main power SW turn on the Sub Power SW while pressing the Left Right and Down keys to enter the Service Mode 15 MENU SERVICE MENU MENU 13 14 Connect the connector of the Pump Motor Move the Head Carriage to the capping position by ...

Page 113: ...TORY MENU HITORY MENU MOTOR GROUP MOTOR HOURS F 3 hours PUMP TIMES A 9134 times PUMP TIMES A CLEAR Select SERVICE MENU I S MENU PUMP CHECK and perform PUMP SUCTION and PUMP RELEASE for visually checking that the Pumps work correctly PUMP CHECK PUMP SUCTION SERVICE MENU I S MENU I S MENU PUMP CHECK PUMP SUCTION ABC 19 Pump Cover Inner Plate Fix the Pump Cover with the 5 screws shown in the figure ...

Page 114: ...enu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for the next time in service mode 1 Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press ENTER key to move down the Head Carriage ...

Page 115: ...ct the connector of the Circulating Pump Motor Inside the Cartridge Cover 5 4 Remove the 2 screws as shown in the figure to remove the Pump Unit Disconnect the tubes from the Circulating Pumps Inside the Cartridge Cover From front view Inside the Cartridge Cover Pump Unit ...

Page 116: ...ure to remove the gear and bearing from the Shaft 1 Remove the 3 screws as shown in the figure to remove the pump from the motor Fix the new pump to the motor 2 Bearing Setscrew Shaft Gear Motor Pump 6 Remove the 4 screws shown in the figure to remove the Pump Unit Stay Pump Unit Stay Separate the 2 pumps 7 ...

Page 117: ...ring Gear Shaft Fix the setscrew at the D cut part by pushing the gear against the bearing 4 Gear Setscrew D cut part Bearing Gear Setscrew 9 Assemble the 2 pumps Procedure for pump without the motor Remove the 3 screws as shown in the figure to remove the plate from the pump and fix it to the new pump 1 Plate ...

Page 118: ...irculate the ink correctly As indicated in rear and top view connect the tube from the Ink Cartridge to the right connector of the pump and the tube from the Cableveyor to the left connector of the pump Connect the tube of slot 5 of the Ink Cartridge to the upper pump and the tube of slot 6 to the lower pump Ink Cartridge 12 Fix the Pump Unit with the 2 screws as shown in the figure Inside the Car...

Page 119: ...ENU I S MENU PUMP CHECK PUMP SUCTION CIR PUMP Select SERVICE MENU I S MENU PUMP CHECK PUMP SUCTION CIR PUMP and press the ENTER key Check visually the Pumps work correctly After turning on the Main power SW turn on the Sub Power SW while pressing the Left Right and Down keys to enter the Service Mode 14 15 MENU SERVICE MENU MENU ...

Page 120: ...ther By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for the next time in service mode 1 Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press ENTER key to move down the Head Carriage 2 Select I S MENU I S CONTRO...

Page 121: ... Cover Front Cover Front Rail Cover Top Cover Front Rail Cover Front Cover I S Cover Right Top Cover Left Side Cover Cartridge Cover Rear side 2 1 Turn on the Sub power SW while pressing the Left Right and Down keys to enter the Service Mode Select SERVICE MENU SUB MENU HEAD WASH and select the group of the target tube MENU SERVICE MENU MENU HEAD WASH ABC SUB MENU HEAD WASH SERVICE MENU SUB MENU ...

Page 122: ...e 6 flexible cables that are coming from the Cableveyor Handle the Filters with care The Filters may break when dropped Carriage Board Cover Filters Flexible Cables Nylon Rivet 6 Remove the Carriage Board Cover Remove the Carriage Board Cover by pushing the part indicated by the arrows because the top part of the support is easy to break 5 Remove the 2 screws as shown in the figure to remove the C...

Page 123: ...g Ink Catridge Ink Cartridge Ink Tube Nut O ring Be sure that the ink does not come out from the tube The nut and O ring removed in this step will be reused later Loosen the nut from the current Ink Tube which will be replaced Disconnect the O ring fixing the Tube Adapter Tube Adapter Pull the Ink Tube from the Tube Adapter Tube Adapter Take out the nut and O ring from the Ink Tube which will be r...

Page 124: ...Y tube joint You don t need to pull the Ink tube connected to circulating pump Rear side 5 6 Secure the tips of the new Ink Tube and the current Ink Tube with tape firmly Be sure that the current Ink Tube and the new Ink Tube curve the same way OK NG Current Ink Tube New Ink Tube Current Ink Tube New Ink Tube Secure tubes with tape Check the curve of tubes 5 6 Ink Cartridge Circulating Pump Y tube...

Page 125: ... 11 through the new Ink Tube New Ink Tube O ring Ink Cartridge Push the O ring and Ink tube to the Tube Adapter 1 2 3 4 5 6 Rear side 1 2 3 4 5 6 Cableveyor Pump Upper Rear view From top Pump Lower Connect the tubes as shown in the right figure Wrongly connected tube does not circulate the ink correctly As indicated in rear and top view connect the tube from the Ink Cartridge to the right connecto...

Page 126: ...Guide Plate Rear view 17 Fix the Carriage Board Cover Carriage Board Cover 16 Connect the 6 Flexible Cables to the Carriage Board and fix the Nylon Rivets to fix the Clear Plates Be careful not to forget to fix the Filters Filters Flexible Cables Nylon Rivet 15 Connect the Ink Tube to the Y tube joint Head side Y Tube Joint Connect the Ink Tube to the joint so that they do not bend 14 ...

Page 127: ... INK FILL INK ABC Cable Guides are fixed next to the Tube Guides Tube Guide Cable Guide Rear view Note for fixing the Carriage Cover Fix the Carriage Cover temporarily with the 2 screws as shown in the figure And tighten them without distorting the Cover Be careful not to distort the Carriage Cover The Carriage can be distorted and it may cause the head position problem The screws for fixing the C...

Page 128: ...en the Board Cover is opened 2 When the Board Stay is removed Board Stay TU Junction Board UV Junction Board Head Board Main Board Servo Board Step Drive Board UV Relay Board DC Junction Board SW Power Supply 41V SW Power Supply 27V SW Power Supply 27V AC Junction Board SW Power Supply 5V ...

Page 129: ...ut the power cord Board Cover CLEANING CLEANING MEDIUM MEDIUM AB Rear view Main Power SW Rear side Sub Power SW Finish the replacement within 20 minutes If 20 minutes pass es perform the Medium Cleaning for all heads Because the light that slightly entered can harden ink ...

Page 130: ...3 56 2 Remove the screws as shown in the figure to replace to the new Head Board 1 HEAD BOARD REPLACEMENT Disconnect all the Cables from the Head Board HEAD BOARD CONNECTOR LAYOUT CN9 CN11 CN13 CN1 7 ...

Page 131: ...d Board 3 Perform the following checks 1 THERMISTOR CHECK It can be performed in the SERVICE MENU THERMISTOR CHK 2 FAN ON THE HEAD BOARD It can be checked whether the fan connected to the Head Board work correctly when turning on the power SW ...

Page 132: ...l the Cables from the Servo Board SERVO BOARD REPLACEMENT SERVO BOARD CONNECTOR LAYOUT 2 Remove the screws as shown in the figure to replace with the new Servo Board CN16 CN15 CN17 CN18 CN10 CN8 CN12 CN11 CN6 CN7 CN4 CN1 2 ...

Page 133: ...the cables to the Servo Board 4 Perform the following adjustments and settings 1 PINCH ROLLER SENSOR CHECK It can be checked in the SERVICE MENU SENSOR CHECK 2 AGING It can be checked in the SERVICE MENU MOTOR MENU AGING ...

Page 134: ...3 60 MAIN BOARD REPLACEMENT MAIN BOARD CONNECTOR LAYOUT 1 2 Start Peck Turn on the Main Power SW Main Power SW Rear view CN8 CN10 CN11 CN9 CN4 CN6 ...

Page 135: ...cted to the Main Board Servo Board and Head Board 5 3 Perform Get Report and Get Parameters and save them 4 Turn off the Main Power SW and pull out the AC cord Main Power SW Rear view Switch the DIP SW No 2 to ON on the new Main Board 6 DIP SW No 2 ...

Page 136: ...rt the machine with the Service Mode and set in the User Menu 5 PUT PARAMETER Refer to 4 2 HOW TO UPGRADE INSTALL FIRMWARE 6 TIME AND DATE SETTING Set the date and time in the SERVICE MENU SUB MENU CLOCK Set DATE in order of Year Month Day 7 FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER Refer to 4 3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER 8 SENSOR CHECK It can be performed in the S...

Page 137: ...PGRADE FIRMWARE OF THE NETWORK CONTROLLER 7 HEAD RANK SETTING It can be set in PRINT MENU HEAD RANK 8 SERIAL NUMBER INPUT It can be set in SUB MENU SERIAL NO 9 INK TYPE SETTING It can be set in SUB MENU CHANGE INKTYPE 10 CAP WIPER CHECK It can be performed in SERVICE MENU I S MENU I S CHECK 11 CAP HEIGHT CHECK It can be performed in SERVICE MENU I S MENU CAP ADJUST CHECK GAP 12 SENSOR CHECK It can...

Page 138: ...ve Board Servo Board Main Board Head Board UV Junction Board TU Junction Board Necessary special tool 1000007423 CABLE ASSY JIG POWER LEC 540 ST 119 Necessary device Digital Multi Meter capable of measuring the direct voltage 36V Be careful not to fix the wrong voltage of the SW board It can damage the UV Lamp or board Remove the Right Top Cover Right Top Cover Rear side TU Junction Board UV Junct...

Page 139: ...eplace with the new SW Power Supply 41V Connect all the Cables DC Junction Board CN204 CN36 CN37 CN42 4 5 3 Disconnect 4 connectors as shown in the figure from the DC Junction Board 6 Do not connect the disconnected cables until setting and checking of the output voltage is completed UV lamp or board can be broken ...

Page 140: ... few minutes Measure the voltage some time later again 10 Vout pin 5 8pin orange Special Tool Cable Rear side Main Power CN1001 AC Junction Board SW Power Supply 5V CN2 Probe GND pin 1 4pin black Volume Disconnect the connector of the CN1001 on the AC Junction Board and CN2 on the SW supply 5V and connect them with the special tool cable 8 Turn on the main power SW Special tool cable 1000007423 CA...

Page 141: ...ctor of CN204 on the DC Junction Board Rear side Main Power Turn on the main power SW 13 Put the black probe into CN204 8pin on the DC Junction Board and the red probe into CN204 7pin to confirm that out put voltage value is 41V 0 1 14 Confirm that the opposite connector of the cable connected to CN204 is not connected ...

Page 142: ...in power SW 16 Special tool cable CN1001 AC Junction Board SW Power supply 5V CN2 Disconnect the special tool cable And connect the connector of the CN1001 on the AC Junc tion Board and CN2 on the SW supply 5V DC Junction Board CN36 CN37 CN42 17 Connect 3 connectors on the DC Junction Board 18 TU Junction Board UV Junction Board Head Board Main Board Servo Board Step Drive Board ...

Page 143: ... the CN201 on the DC Junction Board Connected to the CN1100 on the AC Junction Board Necessary special tool 1000007423 CABLE ASSY JIG POWER LEC 540 ST 119 Necessary device Digital Multi Meter capable of measuring the direct voltage 1 Remove the Right Top Cover Right Top Cover Rear side Be careful not to fix the wrong voltage of the SW board It can damage the UV Lamp or board 24V ...

Page 144: ... Main Board Head Board UV Junction Board TU Junction Board Disconnect all the cables which are connected to the SW Power Supply Remove the 4 screws as shown in the figure and replace the new SW Power Supply 27V Connect all the Cables 3 2 TU Junction Board UV Junction Board Head Board Main Board Servo Board Step Drive Board 4 5 ...

Page 145: ...p or board may be broken 6 7 Put the black probe into CN51 GND pin 1 4 pin black and the red probe into Vout pin 5 8 pin yellow Vout pin 5 8pin orange Special Tool Cable Rear side Main Power CN1001 AC Junction Board SW Power supply 5V CN2 Probe GND pin 1 4pin black Disconnect the connector of the CN1001 on the AC Junction Board and CN2 on the SW supply 5V and connect them with the special tool cab...

Page 146: ... on it In this case SW Power Supply will output the volt age by rotating the volume counterclockwise When the protection circuit works SW Power Sup ply may not output for a few minutes Measure the voltage some time later again Volume Rear side Main Power 11 Turn off the main power SW DC Junction Board CN204 12 Connect the connector of CN204 on the DC Junction Board Rear side Main Power Turn on the...

Page 147: ...14 SW supply 27V A Probe 2 pin 8 pin Probe 4 pin 8 pin SW supply 27V B Rear side Main power 15 Turn off the main power SW 16 Special tool cable CN1001 AC Junction Board SW Power supply 5V CN2 Disconnect the special tool cable And connect the connector of the CN1001 on the AC Junc tion Board and CN2 on the SW supply 5V Confirm that the opposite connector of the cable connected to CN204 is not conne...

Page 148: ...ectors on the DC Junction Board 18 Fix the following boards Connect all the cables Step Drive Board Servo Board Main Board Head Board UV Junction Board TU Junction Board TU Junction Board UV Junction Board Head Board Main Board Servo Board Step Drive Board ...

Page 149: ... Board UV Junction Board TU Junction Board SW POWER SUPPLY REPLACEMENT 5V SW POWER SUPPLY CONNECTOR LAYOUT Connected to the CN14 on the AC Junction Board Connected to the CN203 on the DC Junction Board 1 2 Remove the Right Top Cover Right Top Cover Rear side TU Junction Board UV Junction Board Head Board Main Board Servo Board Step Drive Board ...

Page 150: ... UV Junction Board TU Junction Board 3 Remove the 4 screws as shown in the figure and replace the new SW Power Supply 5V Connect all the Cables 4 Disconnect all the cables which are connected to the SW Power Supply 6 TU Junction Board UV Junction Board Head Board Main Board Servo Board Step Drive Board 5 ...

Page 151: ...nto fire It may cause heat explosion and fire Put tape around the lithium battery for insulation for disposal or preservation It may cause heat explosion and fire 2 Remove the Board Cover Board Cover Turn off the Sub Power SW and then turn off the Main Power SW Rear view Main Power SW Rear side Sub Power SW ...

Page 152: ...y 3 4 Remove the Battery on the Main Board by pushing it down and tilting towards right Socket Main Board Replace the Battery with new one Socket Battery Main Board Be careful with the direction of the Battery 5 6 The display of B which shows a battery exhaus tion disappears by this step MENU SERVICE MENU MENU TIME 00 00 59 B SERVICE MENU SUB MENU SUB MENU CLOCK CLOCK TIME TIME 13 01 59 B ENTER ...

Page 153: ... set the date and press the ENTER key Dispose the Battery 10 Turn off the Sub Power SW and then turn off the Main Power SW Board Cover Rear view DATE 00 00 00 SERVICE MENU SUB MENU SUB MENU CLOCK CLOCK DATE DATE 09 01 13 ENTER Main Power SW Rear side Sub Power SW ...

Page 154: ...very top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for the next time in service mode 1 Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press ENTER key to...

Page 155: ...Unit MENU SERVICE MENU MENU I S MENU I S CONTROL I S CONTROL CAP SERVICE MENU I S MENU CAP OPEN 2 1 Turn off the Main Power SW Main Power SW Rear view Remove the following covers I S Cover Front Cover Right Top Cover Panel Cover Top Cover Left Side Cover Front Rail Cover Front Cover I S Cover Top Cover Front Rail Cover Right Top Cover Panel Cover Flexible Cable is connected to the Panel Board Do n...

Page 156: ...arriage Cover The screws for fixing the Carriage Cover are the screw with washer Remove the Damper Plate Damper Plate Turn off the Sub Power SW and then turn off the Main Power SW Main Power SW Rear side Sub Power SW 5 6 Remove the Ink Dampers from head 3 and 4 ...

Page 157: ... the Belt from the Carriage or moving the Belt Holder For working easily and safely it is recommended to remove the encoder encoder scale if it is difficult to remove or move the Belt Holder Remove the 2 screws fixing the Belt Holder to the Head Carriage The screws fixing the Belt Holder are lock screws You can not reuse them Change the Head U D Height by moving the Head U D Belt by hand so that t...

Page 158: ...e Belt Holder Screw Metal Plate Carriage Belt Screw Metal Plate Plastic Plate Belt Holder Carriage Belt Be careful with fixing direction of the Plastic Plate and fixing order of the Plates Cross section diagram Replace with the new Carriage Belt Put adequate quantity of grease P 21675102 GREASE FLOIL G 902Y 10ML between pulleys Check that the Belt is not twisted Left side Right side Loosen the 4 s...

Page 159: ...the Belt Holder to the Head Carriage with the screws Fix the Ink Dampers to the head 3 and 4 Tighten the Adjustment Screw to have tension on the Belt And tighten the 2 Fixingscrews as shown in the figure Do not tighten the Screws too hard FIxingscrew Top view Leftside of the Belt Adjustment Screw Use the new locked screws ...

Page 160: ... Carriage After turning on the Main Power SW turn on the Sub Power SW while pressing the Left Right and Down keys to enter the Service Mode MENU SERVICE MENU MENU Guide Guide 21 20 22 Note for fixing the Carriage Cover Fix the Carriage Cover temporarily with the 2 screws as shown in the figure And tighten them without distorting the Cover Be careful not to distort the Carriage Cover The Carriage c...

Page 161: ...very top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for the next time in service mode 1 Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press ENTER key to...

Page 162: ...ing Unit moves down and allows you to move the Head Carriage by hand I S MENU I S CONTROL I S CONTROL CAP SERVICE MENU I S MENU CAP OPEN 2 1 Remove the following covers I S Cover Front Rail Cover Front Cover Front Cover I S Cover Front Rail Cover Turn on the Sub Power while pressing the Left Right and Down keys to enter the Service Mode MENU SERVICE MENU MENU ...

Page 163: ...ting 4 6 LINEAR ENCODER SETUP Spring Encoder Scale Plate Screw 8 Fix the right end with the Plate and hook up the Spring on the left end Make sure that the Encoder Scale fits in place 5 6 Remove the Encoder Scale by removing the Plate fixing the Encoder Scale at its right end and the Spring on its left end Remove the Spring Plate from the Encoder Scale and fix it to the Encoder Scale where there i...

Page 164: ...EPLACEMENT 2 Remove the Pinch Roller from the Pinch Lever Fix the new Pinch Roller to the Pinch Lever Make sure that the Pinch Roller is fixed firmly at the 3 points and the hook Pinch Lever Pinch Roller Pinch Lever Pinch Roller ...

Page 165: ...y top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for the next time in service mode 1 Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press ENTER key to mo...

Page 166: ...L I S CONTROL HEAD UP DOWN SERVICE MENU I S MENU HEAD UP DOWN MIDDLE Front Rail Cover 1 2 Remove the following covers I S Cover Right Top Cover Front Rail Cover Right Top Cover I S Cover Turn on the Sub Power while pressing the Left Right and Down keys to enter the Service mode MENU SERVICE MENU MENU Turn off the Sub Power SW and Main Power SW Main Power SW Rear side Sub Power SW ...

Page 167: ...ead Carriage 7 Hold the UV Lamp by hand when removing it Move the Head Carriage slowly leftwards so that it is not above the Capping Unit Right UV Lamp 6 5 3 2 1 Remove the plate And fix the plate to the new UV Lamp in the order as shown in the figure Do not touch the Light emitting face light emitting face Bottom view Plate ...

Page 168: ...n the UV Lamp and bed is not 7mm to 7 5mm go back to the step 6 and fix the UV Lamp again Enter the Service Mode and perform the following check 1 4 13 UV LAMP CHECK 7mm 7 5mm Fix the UV Lamp together with the plate to the Head Car riage Hook the UV Lamp to the tab of the stay when fixing it to the Head Carriage 1 2 Carriage Cover Tab 9 Wrap the cable around the Wire Saddle ...

Page 169: ...Mount 15 Remove the Cable Cover Cable Cover 13 Disconnect the Motor Cable and Sensor Cable from the Car riage Board Left UV Lamp Release the cables from the Wire Saddles Motor Cable Sensor Cable Carriage Board 12 Disconnect the cable Cable The Push Mount will be reused ...

Page 170: ...ews as shown in the figure 18 Remove the spring 19 Slider Cover Remove the Slider Cover Slider Remove the 2 screws for removing the UV Lamp together with the slider from the Head Carriage Hold the UV Lamp by hand when removing it 16 ...

Page 171: ...ate from the frame Plate Belt Pulley Remove the plate And fix the new UV Lamp to the plate in the order as shown in the figure Do not touch the Light Emitting face Light Emitting face Bottom view 21 Fix the belt to the pulley 22 23 1 2 3 Pulley Belt Shaft Holder Remove the Shaft Holder and Shaft 20 Shaft ...

Page 172: ...g in the order as shown in the figure 25 Tighten up the screws of the stay 26 27 Shaft Holder Fix the Shaft Holder to the frame 1 2 Frame Shaft Holder Shaft Set the Shaft Holder to the frame and set the shaft to the Shaft Holder 24 ...

Page 173: ...ether with the slider Hook the UV Lamp to the tab of the stay and push it the upwards when fixing it to the Head Carriage Fix the PushiMount and connect the UV Lamp Cable 29 30 Slider Cover Fix the Slider Cover 28 Push Mount Cable ...

Page 174: ...ensor Cable to the Carriage Board Slide the UV Lamp to the front and bundle the cables with the Wire Saddles 32 Cable Cover Fix the Cable Cover 33 Motor Cable Sensor Cable Carriage Board Push Mount Fix the Push Mount removed at the step 14 ...

Page 175: ...he Left Right and Down keys to enter the Service mode MENU SERVICE MENU MENU Turn off the Sub Power SW and Main Power SW Main Power SW Rear side Sub Power SW Move the Head Carriage to the right edge of the bed And check that the space between the UV Lamp and bed is 7mm to 7 5mm If the space between the UV Lamp and bed is not 7mm to 7 5mm go back to the step 29 and fix the UV Lamp again Enter the S...

Page 176: ...very top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for the next time in service mode 1 Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press ENTER key to...

Page 177: ...nd Down keys to enter the Service mode MENU SERVICE MENU MENU Front Cover Shield Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press the ENTER key The Capping Unit moves down and the Head Carriage moves to the Middle po sition I S MENU I S CONTROL I S CONTROL HEAD UP DOWN SERVICE MENU I S MENU HEAD UP DOWN MIDDLE Main Power SW Rear side Turn off the Sub Power SW and Main Power SW Sub Power S...

Page 178: ...der from the Head Carriage Hold the UV Lamp by hand when removing it Slider 6 Disconnect the UV Lamp Cable Motor Cable and Sensor Cable from the Carriage Board Release the cables from the Wire Saddles Motor Cable Sensor Cable Carriage Board UV Lamp Cable Remove the motor from the frame and replace with the new motor Flame ...

Page 179: ...oving the UV lamp left and right to confirm the gears mesh without the backlash 11 9 Connect the connector of the Motor Cable Tab Fix the UV lamp together with the slider Hook the UV Lamp to the tab of the stay and push it the upwards when fixing it to the Head Carriage ...

Page 180: ... mode MENU SERVICE MENU MENU Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press the ENTER key The Capping Unit moves down and the Head Carriage moves to the Middle po sition I S MENU I S CONTROL I S CONTROL HEAD UP DOWN SERVICE MENU I S MENU HEAD UP DOWN MIDDLE Main Power SW Rear side Turn off the Sub Power SW and Main Power SW Sub Power SW 14 15 Slide the UV Lamp to the front and bundle th...

Page 181: ...check that the space between the UV Lamp and bed is 7mm to 7 5mm If the space between the UV Lamp and bed is not 7mm to 7 5mm go back to the step 12 and fix the UV Lamp again Enter the Service Mode and perform the following check 1 4 13 UV LAMP CHECK 7mm 7 5mm 16 ...

Page 182: ...OARD REPLACEMENT 2 Remove the 2 screws as shown in the figure to remove the Plate fixing the Board 3 Remove all the cables that are connected to the Board 4 Remove the 4 screws to remove the Board from the Plate Replace it with the new Board TU Cover Screw ...

Page 183: ...3 109 5 Connect all the cables to the Board 6 Fix the Plate 7 Fix the TU Cover 8 Check the following 1 4 11 TAKE UP UNIT OPERATION CHECK TU Cover Board Plate Screw ...

Page 184: ...ink from hardening When 20 minutes passes per form the Medium Cleaning CLEANING CLEANING MEDIUM MEDIUM AB UV protection sheet Parts NO 1000005829 Parts Name TOOL VINYL YE UV RESISTANT ST 113 Main Power SW Rear side Sub Power SW Always use the UV protection sheet during this replacement or ink will harden and clog inside the ink line I S Cover Hook Screw Screw ...

Page 185: ...fix the Ink Damper with the Head Board Cover fixed It prevents the ink from dropping on the Head Board If the ink drops on the Head Board Head or Head Driving IC will be damaged Remove the Ink Damper with pulling the upper end of the Damper Shield when removing the Ink Damper Fix the Head Board Cover temporarily and remove the 2 Ink Dampers from the Head which will be replaced Head Board Cover Dam...

Page 186: ...d and Head Adapter and have the screw shown from the hole Head Adapter Head Board Cross section Head Board Hole Head Shield Gl W Sky blue How to set the Damper Shield Ink Damper Damper Shield Cover part should be outside 1 Put the Ink Damper into the Damper Shield 2 Fold the cover part to wrap the Ink Damper 3 Fold the other side 4 Close the 2 gaps with the tape P 3000000129 TAPE AL 3M 425 19 55M ...

Page 187: ...ge Cover temporarily with the 2 screws shown in the figure And tighten them without distorting the Cover Be careful not to distort the Carriage Cover when tight ening the 2 screws The Carriage can be distorted and it may cause the head position problem The screws for fixing the Carriage Cover are the screw with washer 11 Damper Plate Carriage Cover Screw Hook ...

Page 188: ...e very top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for the next time in service mode 1 Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press ENTER key ...

Page 189: ...ows you to move the Head Carriage by hand I S MENU I S CONTROL I S CONTROL CAP SERVICE MENU I S MENU CAP OPEN Turn on the Sub Power while pressing the Left Right and Down keys to enter the Service mode MENU SERVICE MENU MENU Turn off the Sub Power SW and Main Power SW Main Power SW Rear side Sub Power SW I S Cover Hook Screw Screw ...

Page 190: ...e Wire Saddle for bundling the Paper Side Sensor Cable and Media Thisckness Checking Sensor Cable 7 8 Remove the 2 screws as shown in the figure to remove the Carriage Cover Carriage Cover The screws for fixing the Carriage Cover are the screw with washer 5 Disconnect the Paper Side Sensor Cable and the Media Thickness Checking Sensor Cable from the Print Carriage Board CN21 CN14 ...

Page 191: ... screws to remove the Paper Side Sensor together with the unit Support the Unit when you remove it to keep the unit from falling 9 Fix the new Paper Side Sensor and Media Thickness Checking Sensor to the unit using a insulock The knot of the insulock sholud be back of the Stay Paper Side Sensor Fix the unit with 2 screws temporality ...

Page 192: ...APER SIDE SENSOR ADJUSTMENT 2 4 15 MEDIA THICKNESS CHECKING SENSOR ADJUSTMENT 3 SENSOR CHECK Right Top Cover 15 Fix the Right Top Cover CN21 CN14 Connect the Paper Side Sensor Cable and the Media Thickness Checking Sensor Cable fto the Print Carriage Board ...

Page 193: ...e at the very top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for the next time in service mode 1 Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press ENT...

Page 194: ...TER key The Capping Unit moves down and allows you to move the Head Carriage by hand I S MENU I S CONTROL I S CONTROL CAP SERVICE MENU I S MENU CAP OPEN Turn on the Sub Power while pressing the Left Right and Down keys to enter the Service mode MENU SERVICE MENU MENU Turn off the Sub Power SW and Main Power SW Main Power SW Rear side Sub Power SW ...

Page 195: ...pen the Wire Saddle for bundling the Paper Side Sensor Cable and Media Thisckness Checking Sensor Cable Disconnect the Paper Side Sensor Cable and the Media Thickness Checking Sensor Cable from the Print Carriage Board CN21 Remove the 2 screws as shown in the figure to remove the Carriage Cover Carriage Cover The screws for fixing the Carriage Cover are the screw with washer CN14 ...

Page 196: ... the figure Screw Botomm side Remove the Push Mount shown in the figure with pliers Push Mount Remove the screw to remove the Paper Side Sensor from the unit Remove the 2 screws to remove the Paper Side Sensor together with the unit Support the Unit when you remove it to keep the unit from falling Paper Side Sensor ...

Page 197: ...Connector Fix the connector to the Media Thickness Checking Sensor Remove the Media Thickness Checking Sensor from the stay Fix the new sensor to the stay Tab 15 16 Be careful with the fixing direction of the sensor Fix the Push Mount as shown in the figure Push Mount Connector ...

Page 198: ...to the unit Screw 17 18 19 20 Fix the Paper Side Sensor to the unit Fix the new Paper Side Sensor and Media Thickness Checking Sensor to the unit using a insulock The knot of the insulock sholud be back of the Stay Paper Side Sensor Fix the unit with 2 screws temporarily ...

Page 199: ...er Side Sensor Cable and the Media Thickness Checking Sensor Cable fto the Print Carriage Board CN21 Perform the following Adjustments 1 4 14 PAPER SIDE SENSOR ADJUSTMENT 2 4 15 MEDIA THICKNESS CHECKING SENSOR ADJUSTMENT 3 SENSOR CHECK CN14 Right Top Cover ...

Page 200: ...the very top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for the next time in service mode 1 Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press ENTER ke...

Page 201: ...TER key The Capping Unit moves down and allows you to move the Head Carriage by hand I S MENU I S CONTROL I S CONTROL CAP SERVICE MENU I S MENU CAP OPEN Turn on the Sub Power while pressing the Left Right and Down keys to enter the Service mode MENU SERVICE MENU MENU Turn off the Sub Power SW and Main Power SW Main Power SW Rear side Sub Power SW ...

Page 202: ...oard together with the stay Remove the 2 screws as shown in the figure to remove the Carriage Cover Carriage Cover The screws for fixing the Carriage Cover are the screw with washer Open the Wire Saddle for bundling the Linear Encoder Board Disconnect the Paper Side Sensor Cable from the Print Carriage Board CN22 ...

Page 203: ...r Scale is between the slit of the Encoder Module Connect the Linear Encoder Board Cable to the Print Carriage Board Module Encoder Scale CN22 9 10 Remove the 2 screws to remove the Linear Encoder Board from the stay Fix the new Linear Encoder Board to the stay Screw Fix the Linear Encoder Board Cable with the Wire Saddles as shown in the figure Wire Saddle ...

Page 204: ...Module Carry out the 4 6 LINEAR ENCODER SETUP Fix the Carriage Cover temporarily with the 2 screws shown in the figure And tighten them without distorting the Cover Be careful not to distort the Carriage Cover when tight ening the 2 screws The Carriage can be distorted and it may cause the head position problem The screws for fixing the Carriage Cover are the screw with washer Carriage Cover Screw...

Page 205: ...top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for the next time in service mode 1 Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press ENTER key to move...

Page 206: ...Right and Down keys to enter the Service mode MENU SERVICE MENU MENU Front Cover Shield Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press the ENTER key The Capping Unit moves down and the Head Carriage moves to the Middle po sition I S MENU I S CONTROL I S CONTROL HEAD UP DOWN SERVICE MENU I S MENU HEAD UP DOWN MIDDLE Main Power SW Rear side Turn off the Sub Power SW and Main Power SW ...

Page 207: ...ilter of the left UV Lamp Move the Head Carriage slowly leftwards so that it is not above the Capping Unit 5 6 8 7 Remove the Filter Cover of the UV Lamp Filter Cover Fix the Filter Cover Remove the UV Lamp Filter and install the new one Filter Cover Filter ...

Page 208: ...TER key twice more to Cap the Heads with adjusting the position of the Head Carriage Guide Guide After turning on the Main power SW turn on the Sub Power SW while pressing the Left Right and Down keys to enter the Service Mode MENU SERVICE MENU MENU Move the Head Carriage to the capping position by hand 10 11 12 9 Front Rail Cover Fix the following covers I S Cover Right Top Cover Front Rail Cover...

Page 209: ... surface on the chassis You can also take the following steps to prevent damage from electrostatic discharge ESD z When unpacking a static sensitive device from its shipping carton do not remove the device from the antistatic packing material until you are ready to install the device to the machine Just before unwrapping the antistatic packaging be sure to discharge static electricity from your bo...

Page 210: ...eeds media for visual check of the test pattern by pressing up or down keys while in TEST PRINT menu Also by pressing up or down keys again after feeding media returns to the original position Cursor can be moved with left and right keys and value can be selected with up and down keys The value being selected is marked with an under bar It returns to the former menu by pressing left key when the c...

Page 211: ...ad height to LOW Head height is set to LOW MIDDLE and HIGH automatically for printing Set the head height to LOW or MIDDLE Head height is set to MIDDLE automatically for printing This print pattern is for checking a shifting error in Bidirection and also for confirming the mechanical tendency I S MENU I S CHECK I S CHECK ERROR CAP SERVICE MENU I S MENU I S CHECK COMPLETED NOW PROCESSING Checking N...

Page 212: ...osition when media is set to ROLL and head height is set to HIGH MIDDLE and LOW PUMP SUCTION ABC PUMP SUCTION CIR PUMP NOW PROCESSING PUMP RELEASE ABC PUMP RELEASE CIR PUMP NOW PROCESSING This is for adjusting and checking the height of the cap Refer to 4 7 CAP HEIGHT ADJUSTMENT I S CONTROL HEAD UP DOWN HEAD UP DOWN TOP Be sure the head height is MIDDLE before performing CLOSE I S MENU WIPER H ADJ...

Page 213: ...er When checking SLOT6 is completed the following message is displayed It returns to IC CHECK menu by pressing ENTER key When communication is failed it displays as below It returns to IC CHECK menu by pressing ENTER key Any cartridge can be used for this check as long as it has IC chip on it No information is written on IC chip during this check Normally the count of the cartridge installation is...

Page 214: ...u is used for checking Thermistor It displays the temperatures read from the thermistor placed on the leftmost head HEAD and the thermistor placed on the Head Board BOARD The temperature on the left is in Celsius and the right is in Fahrenheit Since the temperature of the device on the Head Board may rise HEAD and BOARD shows higher temperature than the room temperature Confirm that the temperatur...

Page 215: ...ved Fills Ink to each print head A to C shown on the lower LCD are the head groups Cursor can be moved with left and right keys Use up and down keys for ON OFF By pressing ENTER key it starts to fill ink for the selected head groups To exit the menu press left key when the cursor is on A NOTE Normally FILL INK is to be performed on the three groups together Performing this on individual head group...

Page 216: ...This means that if a buzzer does not go off when exiting all keys are checked properly The power cannot be turned off with the sub power key while performing this menu This menu is to check LCD LED and buzzer When this menu is selected it sequentially performs the functions of LCD LED and buzzer The functions are the followings LCD back light ON OFF of buzzer and display of all LCD dots available ...

Page 217: ...tory Report can be sent to RS 232C Serial using special tool 9600bps N81 X ON OFF Required Printing Area SERVICE W350 L410mm HISTORY W250 L210mm CARTRIDGE W250 L85mm EVENT LOG 100 LOGS W350 L200mm EVENT LOG 200 LOGS W350 L330mm EVENT LOG ALL LOGS W350 L590mm SERVICE MENU UV LAMP MENU UV LAMP MENU SVC MODE LAMP UV LAMP MENU CONNECT CHECK SVC MODE LAMP ON OFF CONNECT CHECK NOT CONNECTED UV LAMP MENU...

Page 218: ...times the Rubbing has been performed H6 times AUTO CL H1 Number of times the Automatic Cleaning has been performed H1 times AUTO CL H2 Number of times the Automatic Cleaning has been performed H2 times AUTO CL H3 Number of times the Automatic Cleaning has been performed H3 times AUTO CL H4 Number of times the Automatic Cleaning has been performed H4 times AUTO CL H5 Number of times the Automatic C...

Page 219: ...culated and discharged medium amount of dischage times CMYKGlW Mode and White Ink Mode only INK DISCHARGE 3 Number of times the Ink has been circulated and discharged large amount of dischage times CMYKGlW Mode and White Ink Mode only CLEAR ALL Clear all the value in the INK GROUP ERROR GROUP Item Contents Unit Reference SERVICE CALL Number of times the Service Call has occurred times S CALL HISTO...

Page 220: ... 1 3 1 2 5 Preset name PRESETTING3 No 2 2 5 1 1 2 3 1 No 4 2 1 1 2 3 1 Preset name PRESETTING4 No 2 No 4 0 0 0 0 0 0 0 0 0 0 0 0 Preset name PRESETTING5 Bi dir adjust No 1 No 2 No 3 No 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Preset name PRESETTING8 Bi dir adjust No 1 No 2 No 3 No 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Ambience Temperature F 82 4 28 C Sheet Width Sheet Position...

Page 221: ...ce Count 3 times 134 hours 10 hours 42 times 0 times 1 times 4 277 4 277 times 0 Wiping count for head H1 H2 H3 Rubbing count for head Auto cleaning count Normal cleaning count Medium cleaning count Powerful cleaning count 62 62 times times times times times times times 6 6 10 4 2 6 6 10 4 2 Printing time Print pages 2 hours 39 pages Ink group Cartridge change 1 6 Change ink type 0 0 0 0 0 1 0 tim...

Page 222: ...06 Job done 11 02 24 14 06 Print done 11 02 24 14 05 Print start 11 02 24 14 05 Job start 23 C Testpattern 11 02 24 14 04 Setup done Width 410mm Env 0 000 11 02 24 13 59 Cleaning Medium cleaning 11 02 24 13 58 Sub power on Service mode 11 02 24 13 58 Main power on Normal 11 02 24 13 58 Internal error 11 02 24 13 58 Temperature 24 C 11 02 24 13 56 Sub power on Service mode 11 02 24 13 56 Main power...

Page 223: ... after the initialization The error message SERVICE CALL 0101 is displayed and the machine will not start before the LIMIT POSITION is set up DISPLAYED LANGUAGE SERVICE REPORT PRINTING Turn on the sub power SW while pressing the Down key to start the machine in the SERVICE REPORT PRINTING mode SERVICE REPORT is displayed and it returns to the normal mode after printing It starts printing automatic...

Page 224: ...ENTER to upgrade F W System Parameter Initialize All parameters will be initialized Press ENTER to start initializing Limit Cut Down Position Press while aligning Carriage to cap Heads and press ENTER Set up Cut Down Pos and press ENTER Service Report Service Report Adjustment value will be printed Function for Users Combination Key Selection Comments Language Press and to select language Installi...

Page 225: ...LEJ 640 to PC directly Confirm that main power of the printer is turned ON and sub power of the printer is turned OFF Check the IP address of the machine Turn on the main power SW and sub power SW then press the MENU key Select IP ADDRESS under NETWORK menu in SYSTEM INFO HOW TO UPGRADE FIRMWARE Referential Time 5 min Rear side Main Power SW Sub Power SW MENU SYSTEM INFO SYSTEM INFO NETWORK NETWOR...

Page 226: ...ct the firmware file and click Open It starts to send the firmware to the machine 3 4 Start the Peck on PC When Peck screen is displayed click Select Port Select Type 3 from Product And select Via Network from Select port and input the printer IP address Click OK ...

Page 227: ...re Upgrade mode automatically When upgrade is completed the sub power SW turns off automatically FIRMWARE V1 00 ERASING WRITING VERIFYING NG COMPLETE DATA ERROR DEVICE ERROR NG NG NG DEVICE ERROR DEVICE ERROR HOW TO INSTALL FIRMWARE Referential Time 5 min This is required when a new Main Board without the firmware is installed UPDATE FIRMWARE WAITING 000 000 000 000 UPDATE FIRMWARE ...

Page 228: ... the wait ing mode for receiving the firmware when the ENTER key is pressed 4 5 3 The setting made here is only temporary for the firmware installation and it is not saved Start the Peck on PC When Peck screen is displayed click Select Port Select Type 3 from Product And select Via Network from Select port and input printer IP address Click OK WAITING 000 000 000 000 IP ADDRESS 192 168 000 003 MEN...

Page 229: ...tarts to send the firmware to the machine 8 It starts loading the firmware The firmware installation is done when COMPLETE message is displayed Turn off the sub power SW when it is completed FIRMWARE V1 00 ERASING WRITING VERIFYING NG COMPLETE DATA ERROR DEVICE ERROR NG NG NG DEVICE ERROR DEVICE ERROR ...

Page 230: ...automatically when it is completed 10 11 9 Enter the NETWORK menu and input IP ADDRESS SUBNET MASK and GATEWAY ADDR Turn off the sub power SW when the network setting is completed SELECT MODEL LEJ 640 INITIALIZE ALL SYS PARAMETER INITIALIZATION COMPLETED ENTER MENU SERVICE MENU MENU MENU SERVICE MENU MENU SYSTEM INFO SYSTEM INFO NEETWORK NETWORK IP ADDRESS NETWORK SUBNET MASK IP ADDRESS 192 168 00...

Page 231: ...that was saved be fore the main board replacement Click Open It starts to send the System Parameter to the machine Click Get Report to import the System Report file Confirm that the System Parameter is reloaded prop erly The addresses set at the step 11 are re placed with the addresses saved in the System Parameter when Put Parameter is executed ...

Page 232: ... address which was set at 1 Current firmware version appears The Internet Explorer is recommended Click Update Specify the target file for upgrade and click Update Cancel the RIP if the RIP is running 1 2 3 4 4 3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER Referential Time 5min MENU SYSTEM INFO SYSTEM INFO NETWORK NETWORK IP ADDRESS IP ADDRESS 192 168 000 003 MENU ...

Page 233: ... shown in percentage while upgrading Do not turn off the power or press any keys during the upgrade When upgrading is completed the version of upgraded firmware appears Turn off the sub power SW and main power SW once 5 6 ...

Page 234: ...hen 20 minutes passes per form the Medium Cleaning CLEANING CLEANING MEDIUM MEDIUM AB Always use the UV protection sheet during this alignment or ink will harden and clog inside the ink line UV protection sheet Parts NO 1000005829 Parts Name TOOL VINYL YE UV RESISTANT ST 113 Remove I S Cover and Right Inner Plate Right Inner Plate has a small hook on its right bottom and it is inserted to the lowe...

Page 235: ... Put back the I S Cover temporarily to prevent the ink from hardening I S Cover Hook There is no need to fix the screws Select MENU HEAD HEIGHT LOW and click ENTER key HEAD HEIGHT LOW MENU HEAD HEIGHT Remove the Damper Plate Damper Plate Remove the 2 screws to remove the Carriage Cover Carriage Cover The screws for fixing the Carriage Cover are the screw with washer ...

Page 236: ...e test pattern can be moved by and keys C M Y K Gl W K C K M K Y K Gl K W K Right Top Cover When you adjust HEAD 5 fix the Right Top Cover Select PRINT MENU HEAD ADJUST BIAS VERTICAL and press the ENTER key PRINT MENU HEAD ADJUST HEAD ADJUST BIAS VERTICAL BIAS VERTICAL TEST PRINT SERVICE MENU PRINT MENU ...

Page 237: ... of each color in the test pattern straight Reference Position of the printing moves 1 line by turning the screw approximately 3 4 turn When you loosen the screws fixing HEAD 5 use any of a No 1 bit which length from 200mm to 300mm or TOOL BIT CROSS NO1 V17 7X207L ST 121 Place the driver to the cutout of the Motor Stay as shown in the figure Loosen the 3 screws fixing the Head in order as shown in...

Page 238: ...ghten the screws fixing the Head in the reverse order of loosening using the TORQUE DRIVER ST 056 1 2 3 When you tighten the screws fixing HEAD 5 use any of a No 1 bit which length from 200mm to 300mm or TOOL BIT CROSS NO1 V17 7X207L ST 121 Place the driver to the cutout of the Motor Stay as shown in the figure When you loosen the screws fixing HEAD 5 use any of a No 1 bit which length from 200mm ...

Page 239: ...the Head in the reverse order of loosening using the TORQUE DRIVER ST 056 Torque for tightening is 2kgf cm 20cNm Make sure not to tighten the screws firmly 1 2 3 Turn the Adjustment Screw to make the lines of each color in the test pattern straight Adjustment Screw Position of the printing moves 1 2 line by turning the screw 30 degrees When you tighten the screws fixing HEAD 5 use any of a No 1 bi...

Page 240: ...If the VERTICAL test print result is satisfactory select HEAD ADJUST BIAS VERTICAL TEST PRINT and print the test pattern again If the BIAS test print result is not satisfactory repeat BIAS ADJUSTMENT The shifting of lines should be less than 1 2 dot PRINT MENU HEAD ADJUST HEAD ADJUST BIAS VERTICAL BIAS VERTICAL TEST PRINT SERVICE MENU PRINT MENU Right Top Cover When you adjust HEAD 5 fix the Right...

Page 241: ...r with is the current setting Head Position High Head Position Middle 2 1 0 1 2 3 4 5 6 20 3 4 5 6 20 H6 H5 H3 H2 H1 DT3 Mid 2 1 0 1 2 3 4 5 6 20 3 4 5 6 20 H6 H5 H3 H2 H1 DT1 Mid 2 1 0 1 2 3 4 5 6 20 3 4 5 6 20 H6 H5 H3 H2 H1 DT3 High 2 1 0 1 2 3 4 5 6 20 3 4 5 6 20 H6 H5 H3 H2 H1 DT1 High 2 1 0 1 2 3 4 5 6 20 3 4 5 6 20 H6 H5 H3 H2 H1 DT1 Low 2 1 0 1 2 3 4 5 6 20 3 4 5 6 20 H6 H5 H3 H2 H1 DT3 Lo...

Page 242: ...DT3 Low DT1 High and DT3 High in the HEAD ADJUST menu and enter the pa rameters checked at 19 with the Up and Down keys Press the ENTER key to save the settings Parameters can be entered with an increment of 1 2 20 H1 H2 H3 2 1 3 HORIZONTAL TEST PRINT H1 H2 H3 2 1 3 H1 H2 H3 2 1 3 HORIZONTAL DT1 Middle HORIZONTAL DT3 Middle HORIZONTAL DT1 Low H1 H2 H3 2 1 3 HORIZONTAL DT3 Low H5 H6 2 1 H5 H6 2 1 H...

Page 243: ... 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 H5 H4 H2 DT3 Low H1 H6 H3 H5 H4 H2 DT1 Low H1 H6 H3 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Head Position ...

Page 244: ...parameters checked at 22 with the Up and Down keys Press the ENTER key to save the settings Parameters can be entered with an increment of 1 2 H1 H2 H3 2 1 3 BI DIR DEFAULT TEST PRINT H1 H2 H3 2 1 3 H1 H2 H3 2 1 3 BI DIR DEFAULT DT1 Middle BI DIR DEFAULT DT3 Middle BI DIR DEFAULT DT1 Low H1 H2 H3 2 1 3 BI DIR DEFAULT DT3 Low H5 H6 2 1 H5 H6 2 1 H5 H6 2 1 H5 H6 2 1 H1 H2 H3 2 1 3 H1 H2 H3 2 1 3 BI ...

Page 245: ...d tighten them without distorting the Cover Be careful not to distort the Carriage Cover when tight ening the 2 screws The Carriage can be distorted and it may cause the head position problem The screws for fixing the Carriage Cover are the screw with washer Carriage Cover Screw 26 ...

Page 246: ... ST 113 While in service mode the menu which involves a motion of Head UP DOWN holds and keeps the head carriage at the very top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must...

Page 247: ...apping Unit Guide 3 Remove the I S Cover SETTING UP HEAD HEIGHT MOVE THE HEAD TO THE HOME NOW PROCESSING NOW PROCESSING SETTING UP AUTOCUT HEIGHT NOW PROCESSING MOVE THE HEAD TO THE HOME NOW PROCESSING MOVE TO CAP POS LIMIT INITIALIZE MENU SUB POWER ON NOW PROCESSING Turn on the Sub Power SW while pressing Left Up and Right keys for LIMIT INITIALIZE mode Click ENTER key 4 times to skip the HEAD HE...

Page 248: ...the message as shown in the figure is displayed Carry out the Limit Position Initialize by pressing the ENTER key again After the limit Position Initialize is completed the mes sage appears as shown in the figure DETECTING SETTING UP CUTTER DOWN POS SETTING UP THE LIMIT DETECTING INITIALIZATION COMPLETED SETTING UP CUTTER DOWN POS MOVE TO CAP POS Press the ENTER key to cap the heads 5 4 CUTTER POS...

Page 249: ...nu which involves a motion of Head UP DOWN holds and keeps the head carriage at the very top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for the next time in s...

Page 250: ...er Module 4 Backlash of the Carriage Motor Gear and the Drive Gear 5 Fixation between the Carriage and the Carriage Belt 6 Bad connection of the cables LINEAR ENCODER SETUP COMPLETED LINEAR ENCODER SETUP FAILED LINEAR ENCODER HEADBOARD FAILED 3 2 Lower the Pinch Rollers Make sure to unload the media when it is set on the machine Also the media clamps must be removed Select PRINT MENU LINEAR ENCODE...

Page 251: ...arts NO 1000005829 Parts Name TOOL VINYL YE UV RESISTANT ST 113 While in service mode the menu which involves a motion of Head UP DOWN holds and keeps the head carriage at the very top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but ...

Page 252: ...r and Right Inner Plate Right Inner Plate has a small hook on its right bottom and it is inserted to the lower cover Be cautious when removing it MENU SERVICE MENU MENU Select I S MENU CAP ADJUST ADJUST POS menu in the SERVICE MENU The cap move down to the lowest position 2 00mm 3 SERVICE MENU I S MENU I S MENU CAP ADJUST CAP ADJUST ADJUST POS I S Cover Right Inner Plate Hook Screw Screw ...

Page 253: ...ap Evac uation Confirm that there is a gap between the Cap and all Heads CHECK GAP menu is for checking the gap between the Cap and Head For ad justment use the ADJUST POS menu GAP 4 If it is difficult to see whether Head makes contact with Cap irradiate the plate behind the Head Carriage with a penlight Move the cap upward and when the light on the back plate cannot be seen through the gap betwee...

Page 254: ...enter the Service Mode MENU SERVICE MENU MENU While in service mode the menu which involves a motion of Head UP DOWN holds and keeps the head carriage at the very top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service m...

Page 255: ...own keys Press the ENTER key to save the setting Parameters can be entered with an incre ment of 0 01 MAX 2 00 to MIN 2 00 FORMULA CA CL ML ML x 100 The test pattern is always printed with off set 0 00 Even if a correction is made in the SETTING menu the test pattern is not changed Scan Feed 500mm 400mm SERVICE MENU PRINT MENU PRINT MENU CALIB DEFAULT CALIB DEFAULT SETTING SETTING 0 00 0 15 Select...

Page 256: ...he very top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for the next time in service mode 1 Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press ENTER key...

Page 257: ...nd Top Cover 5 Measure the tension of the belt at the position above the center of the 9th grit roller from the left using TEN SION GAUGE ST 001 Press the upper belt downward with the gauge to make slight contact with the lower belt The tension is proper when the measured value is 0 7kgf to 0 94kgf When the tension is not proper move on to the next step and adjust the belt tension Upper Belt Lower...

Page 258: ... Pulley Holder 3mm Fixing Screw Left end of the belt Top view Loosen the 2 fixing screws that is located on the left end of the belt halfway round Be careful with the sharp edges around the belt when loosening the screws It can cause injury Turn the adjustment screw shown in the figure to ad just the value of the tension gauge to be around 0 8kgf with the procedure of 5 Fixing Screw Tighten the 2 ...

Page 259: ...2 screws shown in the figure to slightly contact with Idle Pulley Holder Screw Move on to 4 10 BELT POSITION ADJUSTMENT Be sure not to tighten the screws too tight The fixed Idle Pulley Holder can be moved accidentally 10 ...

Page 260: ...e the menu which involves a motion of Head UP DOWN holds and keeps the head carriage at the very top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for the next t...

Page 261: ...is proper when the belt is not touching the flanges of the Drive Pulley excessively If the position is proper skip this adjustment and go to ADJUSTMENT ON THE IDLE PULLEY SIDE described in the later step of this adjustment leaving the belt aging on When the position is improper make adjustment as follows Drive Pulley Belt Flange Belt partly touching the flange is acceptable 4 Carry out the AGING t...

Page 262: ...chanical parts around it You need to work carefully with your tool not to touch them 8 Press the ENTER key to restart AGING AGING SCAN 6 Press the ENTER key to cancel AGING SCAN NOW AGING Stay Screw 7 Loosen the 2 fixing screws located on the right end of the belt Fixing Screw Stay Loosen the screws about 3 rounds so that the bottom of the screw head not to contact with the Stay ...

Page 263: ... 11 Confirm that the belt is not touching the pulley flanges excessively while the carriages are in the printing area When the belt is in improper position adjust it again When it is proper leave the belt aging on and go to the following ADJUSTMENT ON THE IDLE PULLEY SIDE Pulley Flange 10 Tighten the 2 fixing screws for the bottom of the screw head to slightly contact with the Stay Be sure not to ...

Page 264: ...gap of 3mm between the tip of the screw and Idle Pulley Holder The gap between the screws and Idle Pul ley can be seen from both front side and rear side of the machine 3mm Fixing Screw Screw Left end of the belt Idle Pulley Flange 12 Confirm the position of the belt The position is proper when the belt is not touching the flanges excessively When the position is proper finish this Belt Position A...

Page 265: ...elt leans to the front side of the machine Turn the screw 1 carefully in CW to press it to the Idle Pulley Holder Make sure to have a gap of 3mm between screw 2 and Idle Pulley Holder when turning screw 1 Belt leans to the rear side of the machine Turn the screw 2 carefully in CW to press it to the Idle Pulley Holder Make sure to have a gap of 3mm between the screw 1 and Idle Pulley Holder when tu...

Page 266: ...hten one of the screws that has no contact with the Idle Pulley Holder to slightly touch the Idle Pulley Hold er Screw The one with no contact with Idle Pulley Holder 19 Fixing Screw Tighten the 2 fixing screws shown in the figure Be careful with the moving Carriages and Cableveyor during this procedure and also with the sharp edges of the mechanical parts around it Be sure not to tighten the scre...

Page 267: ...and keeps the head carriage at the very top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for the next time in service mode 1 Select I S MENU I S CONTROL HEAD UP...

Page 268: ...irmed also on the LCD is displayed on the right side of upper LCD while taking up and not displayed while not taking up TU START START Drive Part Dancer Roller 5 Set the AUTO switch of the Take up Unit to either FOR WARD or BACKWARD Make sure that the rotation direction of the drive part is the same as the setting at 5 TU START START TU menu supports the connector marked TAKE UP Although OPTION TU...

Page 269: ...onfirm that the drive part does not rotate Drive Part The setting of STOP is canceled when ex iting the menu The initial setting is START every time entering TU menu Dancer Roller 7 Select STOP with the Up and Down keys and press the ENTER key TU START STOP ...

Page 270: ...1000005829 Parts Name TOOL VINYL YE UV RESISTANT ST 113 While in service mode the menu which involves a motion of Head UP DOWN holds and keeps the head carriage at the very top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the...

Page 271: ...S CONTROL I S CONTROL CAP SERVICE MENU I S MENU CAP OPEN 3 Turn on the sub power SW while pressing the Left Down and Right keys to enter the Service Mode MENU SERVICE MENU MENU 1 Remove the I S Cover 2 Remove the 5 screws shown in the figure to remove the Pump Cover together with the Right Inner Plate Pump Cover Right Inner Plate Screw Screw Hook I S Cover ...

Page 272: ...ver at the position and mark a line on the Wiper Cover to the Wiper Unit with a marker pen Marking 5 6 Loosen the screw shown in the figure and slide the Wiper Cover to the front end by hand Careful handling is required the Wiper Cover can be deformed easily Wiper Unit Move the Head Carriage to the position where the 2 Heads from the left can be wiped Fully slide Screw ...

Page 273: ...twice to cap the Heads because the Capping Unit moves up in 3 steps 11 Move the Head Carriage to lock it by hand to the lock position 1mm 9 10 Move the Wiper Cover 1mm to the front by checking the mark Then tighten the screw Move 1mm Move the Head Carriage left and right slowly and make sure the Wiper Cover never touches the Heads ...

Page 274: ...4 66 13 Pump Cover Right Inner Plate Fix the Pump Cover together with the Right Inner Plate 14 Fix the I S Cover I S Cover Hook Screw Screw ...

Page 275: ...By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for the next time in service mode 1 Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press ENTER key to move down the Head Carriage 2 Select I S MENU I S CONTROL CAP...

Page 276: ...MP MENU LAMP ON CHECK Left lamp Remove the Cable Cover to check the cable Cable Cover 2 Select SERVICE MENU UV LAMP MENU CON NECT CHECK and press the ENTER key Check that the screen shown in the figure is displayed UV LAMP MENU CONNECT CHECK CONNECT CHECK CONNECTED SERVICE MENU UV LAMP MENU Check that the UV Lamps are connected properly if the screen shown in the figure is displayed CONNECT CHECK ...

Page 277: ...UV Lamp while the cover is closed Check that the UV Lamps are turned ON OFF when opening and closing the cover When the right Lamp turns on When the cover is closed UV Lamp ON When the cover is opened UV Lamp OFF 6 Go back to UV LAMP MENU and select SVC MODE LAMP and set it to ON 7 Go back to UV LAMP MENU and select LAMP ON AGING and press the ENTER key to check that the carriage moves to the SCAN...

Page 278: ...p moves to the Home position And then select FRONT and press the ENTER key to check that the UV Lamp moves to the Front position SLIDE CONTROL HOME SLIDE SLIDE CONTROL SLIDE CONTROL FRONT 8 Go back to UV LAMP MENU and select SLIDE SLIDE CHECK and press the ENTER key When the Slide Check is completed properly COM PLETED is displayed If FAILED is displayed check the following Slide Limit Sensor Cabl...

Page 279: ...vice mode the menu which involves a motion of Head UP DOWN holds and keeps the head carriage at the very top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but once the service mode finishes it is released So it must be set again for th...

Page 280: ...iage Cover are the screw with washer Select SUB MENU PAPER SIDE SENSE OUTPUT LEVEL menu and press the key SERVICE MENU SUB MENU PAPERSIDE SENS OUTPUT LEVEL OUTPUT LEVEL 0 7V SUB MENU PAPERSIDE SENSE 2 1 3 Remove the I S Cover Lower the Sheet Loading Lever Sheet Loading Lever I S Cover Hook Screw Screw ...

Page 281: ...h new one in case of scratch If adhesion of a tape remains on the Bed or the dust sticks on the reverse side of a tape when you replace reflective tape a sensor cannot read correctly 5 6 Adjust the VR on the Carriage Board so that the OUTPUT LEVEL will be 0 5 0 7V VR Carriage Board SUB MENU PAPERSIDE SENSE PAPERSIDE SENS SENSOR AUTOTEST SENSOR AUTOTEST 0 5V NOISE 0 SERVICE MENU SUB MENU 7 8 Fix th...

Page 282: ...4 74 9 Fix the I S Cover I S Cover Hook Screw Screw ...

Page 283: ... as below and Thickness Gauge are necessary for this adjustment While in service mode the menu which involves a motion of Head UP DOWN holds and keeps the head carriage at the very top position where the menu does not proceed any further By following the below steps the base height position for service menu is set so that the menu can proceed The base height is preserved while in service mode but ...

Page 284: ...covers FRONT RAIL COVER FRONT COVER SHIELD Turn on the sub power while pressing the Left Right and Down keys to enter the Service Mode Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press the ENTER key to set the head height to MIDDLE Turn off the sub power SW and main power SW Rear side Main Power SW Sub Power SW Lower the Sheet Loading Lever Sheet Loading Lever 5 Revised 1 ...

Page 285: ...osition where the space between the Head and Bed is the smallest H Top Cover Rail Belt 6 7 8 The cables will be tied by insulock instead of the Push Mount later Cut the Push Mount fixing the Paper Side Sensor Cable and Media Thickness Checking Sensor Cable Open the Wire Saddle which bundles the Paper Side Sensor Cable and Media Thisckness Checking Sensor Cable Loosen the 2 screws fixing the Media ...

Page 286: ...he unit Adjust the position of the Unit by pushing downward the blue colored area of the Unit as shown in the figure Fix the 2 screws in order as shown in the figure while holding the adjusted position Media Thickness Checking Sensor Unit Block 2 Block Projection 10 Above view Side view 11 Remove the block by sliding it to the left Block MENU SERVICE MENU MENU Turn on the sub power while pressing ...

Page 287: ...m gauge go through the sensor Confirm that the 2 1mm gauge hit the sensor From 1 8mm to 2 1mm 14 I S MENU I S CONTROL I S CONTROL HEAD UP DOWN SERVICE MENU I S MENU HEAD UP DOWN MIDDLE Select I S MENU I S CONTROL HEAD UP DOWN MIDDLE and press the ENTER key to set the head height to MIDDLE Turn off the sub power SW and main power SW Rear side Main Power SW Sub Power SW 15 ...

Page 288: ...e figure Fix the Media thickness Checking Sensor Cable and the Paper Side Sensor Cable using a insulock tie Slack the cables between the insulock and pushmount off so that the cables are not plucked I S MENU I S CONTROL I S CONTROL HEAD UP DOWN SERVICE MENU I S MENU HEAD UP DOWN LOW Select I S MENU I S CONTROL HEAD UP DOWN LOW and press the ENTER key to set the head height to LOW 19 ...

Page 289: ...ove the Capping Unit up 1 step Align the Guides at the two ends of the Capping Unit with the Guides at the two ends of the Head Carriage by moving the Head Carriage by hand Then press the ENTER key 2 times more to Cap the Heads with adjusting the position of the Head Carriage 20 21 22 Front Rail Cover Front Cover Shield Screw 23 Carry out the following adjustment 1 4 5 LIMIT POSITION CUT DOWN POSI...

Page 290: ...s Name TOOL BIT CROSS NO1 V17 7X207L ST 121 Purpose HEAD ALIGNMENT Parts No ST 002 Parts Name TENSION GAUGE 300g 3N Purpose TOOL PRESSURE ADJUSTMENT Parts No ST 006 Parts Name WHITE DUMMY PEN Purpose TOOL HEIGHT ADJUSTMENT TOOL PRESSURE ADJUSTMENT Parts No ST 013 Parts Name DIAL TENSION METER DT 100 100G 1N Purpose TOOL PRESSURE ADJUSTMENT Parts No ST 001 Parts Name TENSION GAUGE 2000GF 2000CN Pur...

Page 291: ...CTIVATED CARBON MASK Parts No 1000005829 Parts Name TOOL VINYL YE UV RESISTANT ST 113 Purpose REPLACEMENT WHEN THE INK LINE IS EXPOSED TO THE OUTSIDE LIGHT Parts No 1000008363 Parts Name TOOL BLOCK LEJ 640 ST 122 Purpose MEDIA THICKNESS CHECKING SENSOR ADJUSTMENT Parts No 1000009366 Parts Name TOOL PLATE A LEJ 640 ST 127 Purpose LEVELING ADJUSTMENT FOR RIGID MEDIA SKEWING Parts No 1000009367 Parts...

Page 292: ...ER SENSOR It detects whether the IS Cover is opened or closed FRONT SENSOR It detects whether the Front Cover is opened or closed AMBIENCE THERMISTOR It measures the temperature of the ambiente air FRONT PAPER SENSOR It detects the front edge of the media Right side of the machine Front side of the machine MAINTENANCE COVER SENSOR It detects whether the Maintenance Cover is set or not FEED ENCODER...

Page 293: ...also generates the print signal HEAD UP DOWN SENSOR It detects the position of the Head Height Lever THERMISTOR It takes the temperature around the Head The leftmost head is used for the measurement PAPER SIDE SENSOR It detects width of the media MEDIA THICKNESS CHECKING SENSOR It detects the media thickness is not greater than the entered value Rear side of the machine Front side of the machine R...

Page 294: ...nicates with the IC chip of the InkCartridge INK EMPTY SENSOR It detects whether the Ink Cartridge is empty or not INK CARTRIDGE SENSOR It detects whether the Ink Cartridge is installed or not DANCER ROLLER SENSOR It measure the Dancer angle carries out the weight control and then adjusts media tension ...

Page 295: ... for Bidirectional Printing User s Manual 7 FEED CALIBRATION is not correct Apply Calibration User s Manual If the calibration is not correct white fine lines caused by gaps or dark lines caused by overlaps appear 8 Scanning distance of the Head Carriage Set the FULL WIDTH S to FULL User s Manual Set FULL WIDTH S to FULL to uniform the heating time on each pass This may improve printing quality 9 ...

Page 296: ...iscosity is considerably high 20 Head nozzle is clogged Clean the head surface using the cleaning stick Manual Cleaning User s Manual Generally it is not recommend to wipe the nozzle surface of Head with a cleaning stick However it s worth trying before replacing the Head Soak the cleaning stick in cleaning liquid fully and then tap and scrub the surface of Head with it 21 Wiper wears out Wiper Re...

Page 297: ...f Ink Cartridge is installed and uninstalled so many times The air bubbles inside the lines can be removed by performing the powerful cleaning or using a syringe Eliminate the looseness of the tube joint If the tube has air due to the looseness of the tube joint fix the joint and remove the air 7 Ink in Damper is cured Damper Replacement 3 17 INK DAMPER REPLACEMENT Ink in the damper might be cured...

Page 298: ...e ink flows through it and results in ink dropping 5 Broken Ink Tube Ink Tube Replacement 3 7 INK TUBE REPLACEMENT When the Ink Tube is broken it is not possible to keep the ink line air tight and results in ink dropping 6 Broken Head Head Replacement 3 1 HEAD REPLACEMENT When a head is broken mechanically such as a crack it is not possible to keep the ink line air tight and results in the ink dro...

Page 299: ... rollers are not set correctly rigid media Reset the media User s Manual If the pinch roller at the edge of the media is not fully placed on the media the media will not feed properly 3 Warped media rigid media Change the media If the media is severely warped media is not fed smoothly 4 Grit Roller is dirty Clean the Grit Roller When dust such as pieces of vinyl is stuck to the Grit Roller ability...

Page 300: ...d it results in the Motor Error ERROR DESCRIPTION NO 0001 0004 0008 000C 0005 0009 0010 0040 0080 00C0 0050 0090 00CC 6 6 0010 and 0080 occurred simultaneously 0004 and 0008 occurred simultaneously Feed Motor Overcurrent Error 2 A little load is put on the motor movement for a long time 0001 and 0004 occurred simultaneously 0040 and 0080 occurred simultaneously 0001 and 0008 occurred simultaneousl...

Page 301: ...rough LAN It can be identified whether the problem is on the printer or the network by connecting the PC and the printer directly with a crossover cable 4 Main board is damaged Replace the Main board Main board may be damaged if the problem is not solved by the measures above 6 12 SHEET CUTTER DOES NOT OPERATE NO CHECKING POINT ACTION REFERENCE OUTLINE Perform Limit Position Cut Down Position Init...

Page 302: ...a Limitr does not work correctly or is broken Limit Sensor replacement Check the mechanical backlash or looseness fixity with the scan axis related parts 0104 Capping unit does not work correctly Capping Motor does not work correctly or is broken Capping Unit does not work correctly or is broken Capping Sensor does not work correctly or is broken Wiring or Flexible Cable has short circuited or cut...

Page 303: ...There is a bad connection between Step Drive Board and Servo Board The filter of the UV Lamp is clogged The UV Lamp is broken Check the lighting of DC OK LED on the UV device while the IS Cover Sensor Front Cover Sensor and Maintenance Cover Sensor is turned on If it does not light the UV device itself could be broken Check cable connection between Print Carriage Board and UV Junction Board Check ...

Page 304: ...ement UV Lamp Sensor replacement UV Lamp Unit replacement Check cable connection between UV Lamp Unit and Print Carriage Board Check cable connection between Print Carriage Board and UV Junction Board Check cable connection between UV Junction Board and Signal Junction Board Regarding Service Call 0210 and 0211 refer to the following cable connection diagram Service Call 0210 and 0211 Cable Connec...

Page 305: ...osition so that the power plug is within immediate reach at all times This is to enable quick disconnection of the power plug in the event of an emergency Install the machine next to an electrical outlet Also provide enough empty space to allow immediate access to the electrical outlet Ensure adequate ventilation for the work area Failing to perform ventilation may result in a health hazard or dan...

Page 306: ...7 2 Unpacking ...

Page 307: ...t tool 1 Front cover 2 retaining screws 2 Replacement blades for separating knife 1 SOL INK cleaning car tridge 4 Head unit tool 1 Software RIP 1 User s Manual 1 Setup guide 1 Maintenance Kit 1 Cleaning sticks 10 Cleaning liquid 1 Cleaning Guide 1 Cleaning sticks 30 Replacement wipers 6 White and Gloss Ink Guide 1 Media holder Media holder retaining screw 1 of each for right and left 1 set Shaft c...

Page 308: ...e Take up Unit Connect the Power Cord and the Network Cable Install the Ink Cartridges Ink Mode Fill with Ink for the First Time Af x the Cartridge slot Labels Select the Ink Mode Install the Ink Cartridges IMPORTANT Shake the Ink Cartridges gently before installing them to the machine Alignment guide 2 Install the Drain Bottle Remove the Packing Materials Attach the Front Cover 2 Attach the Media...

Page 309: ...d Operating system OS Windows 7 Professional Ultimate 32 bit edition Windows Vista Business Ultimate Service Pack 1 32 bit edition Windows Vista Business Ultimate 32 bit edition Windows XP Professional Service Pack 2 or later Windows 2000 Service Pack 4 Processor 2 0 GHz or faster Pentium 4 2 0 GHz or faster Core 2 Duo recommended Memory RAM 512 MB of RAM 1 GB or more recommended For Windows Vista...

Page 310: ... mail address is required When you make the management settings you will be able to use OnSupport Mail function and the Device Firmware Update function To update the rmware you need to log in OnSupport with the computer with which you made the management settings Operating system OS Windows 7 Professional Ultimate 32 bit edition Windows Vista Business Ultimate Service Pack 1 32 bit edition Windows...

Page 311: ...te the eye nose and throat Be sure to wear the UV proof goggles and antibromic mask if you replace the head wearing the light shielding curtain It is recommended to wear the goggles and antibromic mask because the symptoms vary between individuals and work hours The in uence of the volatilized UV ink on the eye nose and throat The in uence of UV ink on the skin IMPORTANT It is recommended to wear ...

Page 312: ... and clog in the ink line And it results in a serious in uence to a machine The light means the light which includes the ultraviolet light The light of uorescent has the ultraviolet light Therefore consider that most of the light includes the ultraviolet light UV proof sheet IMPORTANT Be sure to detach the media clamps Performing cut off with the media clamps remaining attached may cause the opera...

Page 313: ...d location Take advantage of re ected light to enable visual checking We recommend performing the printing test on transparent or silver colored media Job outputting from Roland VersaWorks Basic Operation Explain the printing procedure in reference to Roland VersaWorks Quick Start Guide section 2 Printing Setup of Media About Media Setting menu Setup of Media Media Setting menu Media Take up Syste...

Page 314: ... the connection part of the ink cartridge to harden When you open the ink cartridge cover and leave the machine the ink cartridges are exposed to direcrt sunlight or strong illumination If the ink cartridges are exposed to them the ink inside the cartridges will be hardened After you change the ink cartridges be sure to close the ink cartridge cover Maintenance Explain the following items referrin...

Page 315: ...ared White Ink Replacement Ink Renewal When the precipitation of the white ink hardens perform the INK RENEWAL in the Users Menu This maintenance requires two cleaning cartridges Replacing Consumable Parts Replacing the Wiper Replacing the Separating Knife When Not in Use for a Prolonged Period Keep Performing Maintenance Alarm Feature Important Note on Draining Ink Temperature and humidity Specif...

Page 316: ...nting with Crop Marks IMPORTANT These adjustments are required for each Media If you are setting Feed Calibration on your machine check in advance that Use Printer Settings is set on Roland VersaWorks These adjustments are required for each media and also when the head height is changed Output Operation Management Printing a System Report Determining What Happens When Ink Runs Out IMPORTANT The re...

Page 317: ...YK Color Inks Printing White and CMYK Color Inks in a Single Pass Printing Using Only White Ink Printing Using Only CMYK Inks Printing Using Gloss Ink Gloss nish Printing White or CMYK Colors Gloss Matte nish Printing White or CMYK Colors Gloss Matte nish Printing Single pass Printing Using Gloss and CMYK Color Inks Embossed nish Printing White or CMYK Colors Gloss Printing Using Only Gloss Ink Mo...

Page 318: ... of ECO UV ink to the media The gloss ink may bleed depending on the used media The embossed finish printing may solve this symptom when you use GlossVarnish v PASS mode and set the number of Overprint When you use the bi directional printing bi directional printing adjusmtemt may solve this symptom Using another media may solve this symptom Cap top can not reach to the head depending on the heigh...

Page 319: ...nt Cap Top Determine if it should be replaced based on the performance of the cleaning or the time period from the last replacement If replacement is unnecessary clean them manually using the Roland cleaning stick and cleaning liquid Replacement Cycle 6 months Sponge under Wipers Determine if it should be replaced based on its appearance or the time period from the last replacement Replacement Cyc...

Page 320: ...ng take up Maximum 210 mm 8 3 in Weight allowing take up Maximum 40 kg 88 lb Interface Ethernet 10BASE T 100BASE TX automatic switching Power saving function Automatic sleep feature Power requirements AC 100 to 240 V 10 5 7 A 50 60 Hz Power con sumption During operation 500 W Sleep mode 15 2 W Acoustic noise level During operation 64 dB A or less During standby 40 dB A or less Dimensions with stan...

Page 321: ...itations of the program 3 Temperature 25 C 77 F humidity 50 RH Roll media must be loaded correctly Excluding expansion contraction of the media All correction or adjustment function of this machine has been made properly The grit rollers are positioned correctly on top of the media When not using table unit 4 Use in an operat ing environment within this range ...

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Roland VersaUV LEJ-640, Service Notes

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