RKS H-PCP-J Instruction Manual Download Page 192

Page: 192 / 196

9. TROUBLESHOOTING

IMS01J02-E4

184



PLC communication

Problem Probable

cause Solution

TX1 (data transmission) lamp

does not flash

RX1 (data reception) lamp does

not flash

Wrong connection, no

connection or disconnection of

the communication cable

Confirm the connection method

or condition and connect

correctly

Breakage, wrong wiring, or

imperfect contact of the

communication cable

Confirm the wiring or connector

and repair or replace the wrong

one

Mismatch of the setting data of

communication speed, data bit

configuration and protocol with

those of the PLC

Confirm the H-PCP-J module

settings and set them correctly

TX1 (data transmission) lamp

flashes

RX1 (data reception) lamp does

not flash (is extinguished)

Wrong connection, no

connection or disconnection of

the communication cable

Confirm the connection method

or condition and connect

correctly

Breakage, wrong wiring, or

imperfect contact of the

communication cable

Confirm the wiring or connector

and repair or replace the wrong

one

Wrong setting of PLC

communication data

Confirm the PLC communication

settings and set them correctly

Setting of termination resistor in

accordance with PLC or the

insertion is done

RX1 (data reception) lamp always

light up

Wrong connection, no

connection or disconnection of

the communication cable

Confirm the connection method

or condition and connect

correctly

Breakage, wrong wiring, or

imperfect contact of the

communication cable

Confirm the wiring or connector

and repair or replace the wrong

one

Continued on the next page.

Summary of Contents for H-PCP-J

Page 1: ...SR Mini HG SYSTEM IMS01J02 E4 H PCP J Instruction Manual RKC INSTRUMENT INC Power Supply CPU Module...

Page 2: ...s is a registered trademark of Schneider Electric The name of each programmable controller PLC means the products of each manufacturer Company names and product names used in this manual are the trade...

Page 3: ...electric shock fire or damage to instrument and equipment This instrument must be used in accordance with the specifications to prevent fire or damage to instrument and equipment This instrument is no...

Page 4: ...Tighten each terminal screw to the specified torque found in the manual to avoid electric shock fire or malfunction For proper operation of this instrument provide adequate ventilation for heat dispen...

Page 5: ...ock 22 3 4 Mounting the Module Mainframe 24 3 5 Removing the Module Mainframe 24 4 WIRING 25 4 1 Wiring 25 4 2 Connections 27 4 2 1 DO connector connection 28 4 2 2 Connection to the host computer 30...

Page 6: ...g CRC 16 108 7 2 Message Format 111 7 2 1 Read holding registers 03H 111 7 2 2 Preset single register 06H 112 7 2 3 Diagnostics Loopback test 08H 113 7 2 4 Preset multiple registers 10H 114 7 3 Commun...

Page 7: ...IMS01J02 E4 i 5 Page 8 2 6 Scale correction 175 8 2 7 Output change rate limiter 177 8 2 8 Alarm hold function 178 8 2 9 Assignment of channels 179 9 TROUBLESHOOTING 180 10 ASCII 7 BIT CODE TABLE 186...

Page 8: ...i 6 IMS01J02 E4 MEMO...

Page 9: ...ocol RKC communication protocol Modbus protocol The protocol corresponding to each PLC Any can be selected with switch Connected equipment Host computer Touch panel Operation panel PLC SR Mini HG SYST...

Page 10: ...P 41 See PLC Communication Instruction Manual For MITSUBISHI PLC IMS01J03 E PLC communication RKC and MODBUS communication Unit Address Setting Protocol Selection and Host Communication Setting SHARP...

Page 11: ...lips per unit H PCP J Instruction Manual IMS01J02 E4 1 copy PLC Communication Instruction Manual IMS01J0 E 1 copy The specified PLC Communication Instruction Manual is attached PLC Communication Instr...

Page 12: ...rface COM PORT3 1 RS 232C 4 RS 422A 5 RS 485 5 DO signal D Open collector output 6 Alarm 1 function N No alarm function See Alarm code table P 5 It is alarm function of H TIO module H CIO A module and...

Page 13: ...ld action F Deviation low alarm with hold action G Deviation high and low alarm with hold action H Process high alarm J Process low alarm K Process high alarm with hold action L Process low alarm with...

Page 14: ...n module 10 modules max H PCP J Programmable controller PLC Up to 4 units per communication port of PLC RKC operation panel RS 422A RS 485 RS 232C Host computer Touch panel RS 422A RS 422A RS 485 RS 2...

Page 15: ...er communication port of PLC RKC operation panel RS 422A RS 485 RS 232C Host computer Touch panel RS 422A RS 422A RS 485 RS 232C PLC special protocol Current transformer CT monitor RKC communication p...

Page 16: ...When the RKC operation panel is connected Up to 8 units RS 422A SR Mini HG SYSTEM control unit Function module 10 modules max H PCP J RS 422A RS 485 RS 232C RKC communication protocol RKC communicatio...

Page 17: ...J When the host computer is connected Up to 16 units When the is touch panel connected Up to 16 units SR Mini HG SYSTEM control unit Function module 10 modules max H PCP J RS 422A RS 485 RKC communica...

Page 18: ...C H DO D H DO G Analog input module H AI A H AI B Analog output module H AO A H AO B PLC special protocol Function module Type Temperature control module H TIO A H TIO B H TIO C H TIO D H TIO E H TIO...

Page 19: ...series SR Mini HG SYSTEM control unit Set the MITSUBISHI MELSEC series special protocol Temperature control Set the MITSUBISHI MELSEC series special protocol Current transformer CT monitor H PCP J mod...

Page 20: ...lamp Yellow ON during COM PORT3 data is correctly received EVENT lamp Green ON during event operation Always OFF because there is not event function FAIL lamp Red ON during abnormal operation OFF dur...

Page 21: ...orming to RS 422A RS 485 7 Modular connector COM PORT1 Connector for connection with the host computer touch panel operation panel or PLC Conforming to RS 422A RS 485 8 COM PORT3 setting switch SW3 Se...

Page 22: ...ntion Power input Power supply voltage 90 to 132 V AC 50 60 Hz Including power supply voltage variation Rating 100 to 120 V AC 180 to 264 V AC 50 60 Hz Including power supply voltage variation Rating...

Page 23: ...coupler isolation Load voltage 12 to 24 V DC Maximum load current 0 1 A point 0 8 A common Output data Digital output can be selected from the following Temperature alarm Alarm 1 Alarm 2 Heater break...

Page 24: ...ngle register 08H Diagnostics loopback test 10H Preset multiple registers Error check method CRC 16 Error codes 1 Function code error An unsupported function code was specified 2 When written to read...

Page 25: ...uration Start bit 1 Data bit 7 or 8 Parity bit Without Odd or Even Without for 8 data bits Stop bit 1 or 2 Data bit configuration can be selected with switch Connected equipment Host computer touch pa...

Page 26: ...tics loopback test 10H Preset multiple registers Error check method CRC 16 Error codes 1 Function code error An unsupported function code was specified 2 When written to read only data When any addres...

Page 27: ...e at 500 V DC Withstand voltage Between power and ground terminals 1 minute at 1500 V AC Between output and ground terminals 1 minute at 1500 V AC Withstand noise AC power 2500 V peak to peak DC power...

Page 28: ...ditioner Exposure to direct sunlight Excessive heat accumulation 4 Mount this instrument in the panel considering the following conditions Provide adequate ventilation space so that heat does not buil...

Page 29: ...Module mounting depth The mounting depth of each module is 108 mm from the mounting surface inside the panel to the front of the module with the module mounted on the DIN rail However when modular con...

Page 30: ...4 77 H PCP J module Dimensions for multiple module mounting Unit mm 24 77 24 24 2 Remove the module from the mother block For details of removing the module see 3 5 Removing the Module Mainframe P 24...

Page 31: ...tach the top bracket of the mother block to the DIN rail and push the lower section into place on the DIN rail Figure 2 4 Slide the locking devices up to secure the mother block to the DIN rail Figure...

Page 32: ...e heard when module mainframe is securely connected to mother block 3 5 Removing the Module Mainframe It detaches the module from the mother block that is mounted on DIN rail or a panel To separate th...

Page 33: ...upply terminals to achieve the most effective noise reduction Do not connect fuses or switches to the noise filter output wiring as this will reduce the effectiveness of the noise filter Take into con...

Page 34: ...ecify when ordering Ground Ground the module using grounding wire with a cross section area of 2 0 mm2 or more Use the solderless terminal appropriate to the screw size If solderless terminal lugs are...

Page 35: ...sconnecting connectors by yanking on their cables can cause breakdowns To prevent malfunction never touch the contact section of a connector with bare hands or with hands soiled with oil or the like T...

Page 36: ...rt No AY102402 Model No RT1 OD08 12V S Part No AY102401 Manufactured by Panasonic Corporation When using the terminal for open collector outputs Connector terminal Model No CT1 20 Part No AYT1120 Mode...

Page 37: ...O2 24 V DC DO1 0 0 NO 1 1 NO DO3 2 2 NO DO4 3 3 NO DO5 4 4 NO DO6 5 5 NO DO7 6 6 NO DO8 7 7 NO Connector terminal connecting example Connector terminal CT1 20 Manufactured by Panasonic Corporation Unu...

Page 38: ...connecting to the computer which only has a RS 232C driver RS 232C RS 422A converter or RS 232C RS 485 converter will be necessary RS 232C can be selected only COM PORT3 RS 232C RS 422A RS 485 RS 232...

Page 39: ...module Cable type W BF 28 3000 RKC product Sold separately Standard cable length 3 m Connect to the communication connector Host computer W BF 28 D SUB 9 pin connector Pin layout of modular connector...

Page 40: ...prepare a communication cable fit for the control unit to be connected by the host computer Connection cable W BF 02 and W BF 28 RKC product can use to connect host computer Shields of the cable are c...

Page 41: ...Sold separately Standard cable length 3 m RS 232C RS 422A converter COM A RKC product Connect to the communication connector Host computer Control unit D SUB 9 pin connector W BF 28 Use D SUB 25 pin...

Page 42: ...re Pair wire Host computer T A T B SG R A R B SG T A T B SG R A R B H PCP J 6 Customer is requested to prepare a communication cable fit for the control unit to be connected by the host computer Conne...

Page 43: ...5 converter Host computer Control unit T R B T R A SG Unused Orange Black Blue White Red R B T A SG R A T B W BF 01 Connect according to the label names as they are without crossing the wires Be sure...

Page 44: ...twisted pair wire T R A T R B SG T R A T R B SG SG Pair wire Host computer H PCP J 6 Customer is requested to prepare a communication cable fit for the control unit to be connected by the host comput...

Page 45: ...n panel COM PORT OPM HL4 CN3 OPC H Connect to the COM PORT1 or COM PORT3 on H PCP J module RS 422A W BF 02 Pin layout of modular connector RS 422A H PCP J module COM PORT1 SG 6 T A 5 T B 4 SG 3 R B 2...

Page 46: ...ground SG 4 Receive data RD RXD 5 Unused 6 Signal ground SG Diagram of RS 232C wiring Touch panel H PCP J Shielded wire Short RS and CS within connector SD TXD RD RXD SG SG SD TXD RD RXD SG RS RTS CS...

Page 47: ...a R B 3 Signal ground SG 4 Send data T B 5 Send data T A 6 Signal ground SG Diagram of RS 422A wiring 5 1 3 4 2 Shielded twisted pair wire Pair wire Touch panel T A T B SG R A R B SG T A T B SG R A R...

Page 48: ...ta T R A 2 Send receive data T R B 3 Signal ground SG 4 Unused 5 Unused 6 Signal ground SG Diagram of RS 485 wiring 1 2 3 Shielded twisted pair wire T R A T R B SG T R A T R B SG SG Pair wire Touch pa...

Page 49: ...to connect the control unit If noise is a factor customer should use a twisted pair cable not included or something to that effect Control unit Unit address 1 Unit address 3 Operation panel Host comp...

Page 50: ...Unit address 3 Connect to the COM PORT3 on H PCP J module Extension control unit Unit address 2 Operation panel Host computer Touch panel Connect to the terminals Connect according to the label names...

Page 51: ...e dip switches located in the H PCP J module COM PORT1 COM PORT2 setting switch SW2 COM PORT3 setting switch SW3 1 8 7 6 5 4 3 2 ON 1 8 7 6 5 4 3 2 ON Right side view To prevent electric shock or inst...

Page 52: ...Stop 1 bit ON OFF Data 7 bit Odd parity Stop 1 bit OFF ON Data 7 bit Even parity Stop 1 bit ON ON Data 7 bit Even parity Stop 2 bit Factory set value Data 8 bit Without parity Stop 1 bit SW2 Communic...

Page 53: ...PLC IMS01J03 E ON OFF ON OFF OMRON SYSMAC series special protocol See PLC Communication Instruction Manual For OMRON PLC IMS01J04 E OFF ON ON OFF OMRON SYSMAC series special protocol Current transfor...

Page 54: ...n speed 3 4 OFF OFF 9600 bps ON OFF 19200 bps OFF ON 38400 bps ON ON Don t set this one Factory set value 9600 bps SW3 Protocol 5 OFF RKC communication protocol Based on ANSI X3 28 1976 subcategory 2...

Page 55: ...e become longer than the 24 bit time when sending a command message from the master it is set when the slave does not make a response When MONITOUCH V6 series manufactured by Hakko Electronics Co Ltd...

Page 56: ...nit using the unit address setting switch at the front of the H PCP J module For this setting use a small blade screwdriver 87 6 5 4 3 2 1 0 F E D C B A 9 H PCP J module Setting range 0 to 15 0 to F h...

Page 57: ...X1 setting Control RUN STOP holding Identifier X1 Status after power ON Operation mode Control RUN STOP 0 Not hold Same as mode before the power failure 0 Control STOP Stopped until 1 Control RUN is...

Page 58: ...er SR Mini HG SYSTEM sends BCC 1 0 RKC communication Selecting procedure Procedure details Time ms MIN TYP MAX Response send time after SR Mini HG SYSTEM receives BCC 4 7 20 Response wait time after S...

Page 59: ...but confirm it by the shift register Whether the host computer is using either the polling or selecting procedure for communication the following processing times are required for SR Mini HG SYSTEM to...

Page 60: ...rding to queries and commands from the host The code use in communication is 7 bit ASCII code including transmission control characters Transmission control characters used in SR Mini HG SYSTEM EOT 04...

Page 61: ...uested from the SR Mini HG SYSTEM Always attach the ENQ code to the end of the identifier See 6 2 Communication Identifier List P 65 3 ENQ The ENQ is the transmission control character that indicates...

Page 62: ...ode not zero suppressed Channels without channel numbers may exist depending on the type of identifier Data ASCII code zero suppressed with spaces 20H The number of digits varies depending on the type...

Page 63: ...P 65 When host computer determines to terminate the data link EOT is sent from the host computer 7 NAK Negative acknowledge If the host computer does not receive correct data from the SR Mini HG SYST...

Page 64: ...O T 0 1 S 1 E N Q N A K 04H 30H 31H 53H 31H 05H 15H S T X S 1 0 1 4 0 0 0 E T X B C C 02H 53H 31H 30H 31H 20H 34H 30H 30H 2EH 30H 03H 68H E O T 04H S T X S 1 0 1 E T X B C C 02H 53H 31H 30H 31H 20H 0...

Page 65: ...STEM to initiate data link before selecting sequence 2 Sending selecting address from the host computer Host computer sends selecting address for the selecting sequence Address 2 digits This data is a...

Page 66: ...a link 5 NAK Negative acknowledge If the SR Mini HG SYSTEM does not receive correct data from the host computer it sends a negative acknowledgment NAK to the host computer Corrections such as re send...

Page 67: ...mission E O T 0 1 S T X S 1 0 1 4 0 0 0 E T X B C C 04H 30H 31H 02H 53H 31H 30H 31H 20H 20H 34H 30H 30H 2EH 30H 03H 56H N A K 15H S T X S 1 0 1 E T X B C C E O T 02H 53H 31H 30H 31H 20H 03H 57H 04H A...

Page 68: ...t 0 1 0 2 2 0 By data structure channel number becomes as follows Data for each module Module number Data for each event input logic circuit Event input logic circuit number Data for each unit address...

Page 69: ...d Write SR Mini HG SYSTEM Host computer WO Write only SR Mini HG SYSTEM Host computer Structure C Data for each channel L Data for each event input logic circuit M Data for each module U Data for each...

Page 70: ...sured value 1 H TIO A C D M3 6 RO C 0 0 to 100 0 A or 0 0 to 30 0 A Current transformer CT input measured value of the H TIO A C D module Current transformer input measured value 2 H CT A M4 6 RO C 0...

Page 71: ...alue PV is without input error range Input error determination point high Measured value PV Input error determination point low The output limiter high limit should be more than 0 1 and the output lim...

Page 72: ...I1 6 R W C 1 to 3600 seconds H TIO H CIO A 240 H SIO A 2 Derivative time H TIO H CIO A H SIO A D1 6 R W C 0 to 3600 seconds 0 PI action H TIO H CIO A 60 H SIO A 0 Overlap Deadband H TIO H CIO A V1 6...

Page 73: ...A4 6 R W C 0 0 to 100 0 A or 0 0 to 30 0 A For the current transformer CT input of the H CT A module 0 0 Item stored in the memory area Factory set value table of Alarm 1 Alarm 2 set value Input type...

Page 74: ...rent output 20 a Cool side proportioning cycle time H TIO H CIO A T1 6 R W C 1 to 100 seconds Setting will be invalid in voltage current output and heat control 20 a PV bias H TIO H CIO A H SIO A PB 6...

Page 75: ...TIO H CIO A ON 6 R W C 5 0 to 105 0 Setting will be invalid in ON OFF control and Heat Cool control H TIO C D Z 1017 spec 105 0 to 0 0 cool side 0 0 to 105 0 heat side 0 0 Temperature rise completion...

Page 76: ...0 AI alarm 2 set value H AI A B A6 6 R W C Within display scale range 2 Process high alarm 100 0 Process low alarm 0 0 No alarm function 0 0 AI zero point correction H AI A B JI 1 R W C 0 Cancel 1 Exe...

Page 77: ...A B S6 6 R W C Display scale range b Setting will be valid in manual mode 0 0 AO function selection H AO A B XO 6 R W C 0 Unused 1 Manual mode outputs data given by the AO output set value 2 Temperatu...

Page 78: ...mit Setting will be valid in recorder output mode 0 0 AO zero point correction H AO A B JK 6 R W C 5 00 to 5 00 0 00 AO full scale correction H AO A B JL 6 R W C 5 00 to 5 00 0 00 H DI A module input...

Page 79: ...FF 1 ON Setting will be valid in master channel 0 Cascade gain H CIO A KG 6 R W C 9 999 to 10 000 As the cascade gain is valid only in the slave channel the polling or selecting of the same value is m...

Page 80: ...on the alarm type TI alarm 2 set value H TI A B C A9 6 R W C Within input range The factory set value varies depending on the alarm type TI PV bias H TI A B C PC 6 R W C 5 00 to 5 00 of span 0 00 TI...

Page 81: ...age 00000000 Bit data 0 OFF 1 ON b Each logic input status is assigned as a bit image in binary numbers However send data from the SR Mini HG SYSTEM be changed to decimal ASCII code from the bit image...

Page 82: ...tus is assigned as a bit image in binary numbers However send data from the SR Mini HG SYSTEM be changed to decimal ASCII code from the bit image in binary numbers Bit 15 Bit 0 Bit image 0000000000000...

Page 83: ...ol and Heat Cool control 0 H DO G manual output value H DO G D7 6 R W C 5 0 to 105 0 Setting will be invalid in ON OFF control and Heat Cool control 0 0 H DO G master channel setting H DO G D8 6 R W C...

Page 84: ...e PLC scanning time time of waiting for a response from the PLC so as to adapt to the environment used Setting example Set PLC scanning time to any value more than twice as long as the maximum scannin...

Page 85: ...cation Initialize setting mode If the control needs to be re started first switch the control unit the normal communication Set the identifier IN to 0 state For Control RUN STOP transfer Identifier SR...

Page 86: ...Input range table P 103 The factory set value varies depending on the specifications when ordering Setting limiter high H TIO H CIO A H SIO A SH 6 R W C TC RTD input Setting limiter low to Input range...

Page 87: ...tioning control and Speed control Output limiter low to 105 0 Heat Cool control Heat side output limiter high 5 0 to 105 0 Heat side output limiter low 5 0 fixed 100 0 c Output limiter low For Heat Co...

Page 88: ...5 0 Heat Cool control 0 0 Output change rate limiter up H TIO H CIO A H SIO A PH 6 R W C 0 0 to 100 0 second 0 0 OFF Setting will be invalid in ON OFF control 0 0 Output change rate limiter down H TIO...

Page 89: ...from the temperature set value Setting will be invalid in H SIO A module 3 0 On restarting after power failure if the temperature measured value PV is within the setting range by the start determinati...

Page 90: ...UN STOP holding Identifier X1 Status after power ON Operation mode transfer Identifier EI Control RUN STOP transfer Identifier SR 0 Not hold Same as mode before the power failure 0 Control STOP Stoppe...

Page 91: ...0 Process high alarm 1 Process low alarm 2 Deviation high alarm 3 Deviation low alarm 4 Deviation high low alarm 5 Band alarm 6 No alarm function The factory set value varies depending on the specifi...

Page 92: ...2 Initialize all module Only 1 or 2 can be used in the selecting and the value will automatically return to 0 after the selection of 1 or 2 0 Initialize method for changing the module composition To c...

Page 93: ...to the input channels of H CT A module The factory set value varies depending on the specifications when ordering DO function selection H DO A B D LT 6 R W M 00 to 88 The factory set value varies depe...

Page 94: ...is changed by detecting the ENABLE edge Control RUN STOP transfer Alarm interlock release 2 Function mode 2 Memory area transfer The actual area is changed approximately 2 seconds after area selection...

Page 95: ...y only be made within the input groups If the input range number is changed all of the settings corresponding to the channels in the relevant module return to the default values The factory set value...

Page 96: ...varies depending on the specifications when ordering AI alarm 2 hold action H AI A B WD 1 R W U AI alarm 1 interlock H AI A B LC 1 R W U 0 Not provided 1 Provided 0 AI alarm 2 interlock H AI A B LD 1...

Page 97: ...ace 2 Two decimal places 3 Three decimal places H TIO H J H CIO A 1 H SIO A 0 AO display scale high H AO A B HV 6 R W C Span 10000 or less 2 Within 9999 to 10000 100 0 AO display scale low H AO A B HW...

Page 98: ...ck H DO C LE 1 R W U 0 Not provided 1 Provided 0 Number of Event DO extension alarm delay times H DO C TI 6 R W U 0 to 255 times 0 Cascade tracking H CIO A XL 1 R W M 0 Not provided Cascade monitored...

Page 99: ...P transfer only 3 H SIO A open closed loop control transfer and Control RUN STOP transfer 3 DI process selection setting or communication setting Valid Invalid Transfer by external contact input Trans...

Page 100: ...ype selection H TI A B C XP 1 R W U 0 Process high alarm 1 Process low alarm 2 to 6 No alarm function The factory set value varies depending on the specifications when ordering TI alarm 2 type selecti...

Page 101: ...1 to 80 1 Event DI corresponding channel selection 3 H DI B E3 6 R W L 1 to 80 1 Event DI corresponding channel selection 4 H DI B E4 6 R W L 1 to 80 1 Event DI reversal selection 1 H DI B W1 1 R W L...

Page 102: ...perations begin This is only valid when control is stopped Always adjust the opening first and capture the motor time after the adjustment is complete For details see the Positioning adjustment counte...

Page 103: ...ffective only for pulse count method 1 0 H SIO A auto zero time H SIO A SA 6 R W C 1 to 100 seconds 5 H SIO A alarm hold cancel time H SIO A SW 6 R W U 1 to 255 seconds Setting will be invalid in no a...

Page 104: ...break alarm HBA 5 Temperature rise completion output 6 AI alarm 1 7 AI alarm 2 8 Control loop break alarm LBA 9 FAIL output 10 PLC communication status Action 1 to 4 6 to 8 Closed at alarm occurrence...

Page 105: ...ld action 5 Low alarm with hold action Motor speed deviation alarm 1 to 20 CH H SIO A module 6 High Low alarm with hold action 7 Band alarm with hold action 8 High alarm with re hold action 9 Low alar...

Page 106: ...r XH Setting data Function name 0 Unused Manual mode 1 Alarm 1 1 to 20 CH H TIO H SIO A module 2 Alarm 2 1 to 20 CH H TIO H SIO A module 3 Burnout 1 to 20 CH H TIO module 4 Heater break alarm HBA 1 to...

Page 107: ...dule Motor speed measured value comparison Comparison between the motor speed measured value and motor speed measured value 1 to 20 CH H SIO A module 1 to 20 CH H SIO A module 15 Temperature set value...

Page 108: ...module to any channel number of the H DO C module to output the result The logic section of event DI module consists of 4 logic input points input reversal selection logic circuit type selection input...

Page 109: ...ne is in AT 7 Alarm 1 1 to18 0 OFF 1 ON 8 Alarm 2 1 to18 0 OFF 1 ON 9 Burnout 1 to18 0 OFF 1 ON 10 Heater break alarm HBA 1 to18 0 OFF 1 ON 11 Control loop break alarm LBA 1 to18 0 OFF 1 ON 12 AI alar...

Page 110: ...until the positioning becomes 0 Open side output start if the positioning is less than 0 Stops at an positioning of more than 100 and capture the motor time by H TIO K module Automatic 8 After the mo...

Page 111: ...1 89 Input type Range No 0 0 to 400 0 C 53 0 to 400 C 20 0 to 200 C 19 200 to 200 C 21 T 0 0 to 200 0 C 1 90 200 0 to 200 0 C 1 91 0 0 to 700 0 F 54 0 to 700 F 22 300 to 400 F 23 300 0 to 400 0 F 1 9...

Page 112: ...oup Voltage input 0 to 1 V DC 0 0 to 100 0 4 1 to 1 V DC 0 0 to 100 0 5 0 to 5 V DC 0 0 to 100 0 6 1 to 5 V DC 0 0 to 100 0 7 5 to 5 V DC 0 0 to 100 0 8 0 to 10 V DC 0 0 to 100 0 9 Voltage high input...

Page 113: ...PCP J module Although all connected slave units receive the query message sent from the master only the slave with the slave address coinciding with the query message will accept the message Function...

Page 114: ...8 8 10H Preset multiple registers 11 209 8 8 7 1 3 Communication mode Signal transmission between the master and slaves is conducted in Remote Terminal Unit RTU mode RTU mode Items Contents Data bit...

Page 115: ...se message to all query messages The function code of each error response message is obtained by adding 80H to the function code of the query message Error code Contents 1 Function code error An unsup...

Page 116: ...uence 1 Load a 16 bit CRC register with FFFFH 2 Exclusive OR the first byte 8 bit of the message with the CRC register Return the result to the CRC register 3 Shift the CRC register 1 bit to the right...

Page 117: ...Carry flag is 1 No Yes CRC Register A001H CRC Register n 1 n No Yes n 7 No Yes Is message complete CRC Register next byte of the message CRC Register END Reverse with high order byte and low order by...

Page 118: ...robably contain NULL characters and so normal C string handling techniques will not work uint16 calculate_crc byte z_p unit16 z_message_length CRC runs cyclic Redundancy Check Algorithm on input z_p R...

Page 119: ...006DH are the read out from slave address 2 Query message Slave address 02H Function code 03H Starting No High 00H Low 6BH Quantity High 00H Low 03H CRC 16 High 74H Low 24H Normal response message Sla...

Page 120: ...he holding register 00C8H of slave address 1 Query message Slave address 01H Function code 06H Holding register High 00H number Low C8H Write data High 00H Low 64H CRC 16 High 09H Low DFH Normal respo...

Page 121: ...for slave address 1 Query message Slave address 01H Function code 08H Test code High 00H Low 00H Data High 1FH Low 34H CRC 16 High E9H Low ECH Normal response message Slave address 01H Function code 0...

Page 122: ...ess 1 Query message Slave address 01H Function code 10H Starting number High 00H Low C8H Quantity High 00H Low 02H Number of data 04H Data to first High 00H register Low 64H Data to next High 00H regi...

Page 123: ...rate limiter Output limiter high Output limiter low Output change rate limiter up Output change rate limiter down Data with 2 digits below decimal point PV bias H SIO A control range Cascade bias ON O...

Page 124: ...ull scale H SIO A correction trigger H SIO A measuring method H SIO A divide ratio H SIO A auto zero time H SIO A open closed loop control transfer H SIO A alarm hold cancel time Continued on the next...

Page 125: ...number TI alarm 1 type selection TI alarm 2 type selection TI alarm 1 hold action TI alarm 2 hold action TI alarm 1 interlock TI alarm 2 interlock Number of TI alarm delay times Example When integral...

Page 126: ...d set value H SIO A Set value monitor Alarm 1 set value Alarm 2 set value LBA deadband Temperature rise completion range Display scale high H TIO H J H CIO A H SIO A Display scale low H TIO H J H CIO...

Page 127: ...e conditions listed below occurs and data items written are within the setting range read data becomes 0 Under these conditions no error response message will occur When Heat Cool control manual outpu...

Page 128: ...SYSTEM Master WO Write only Slave SR Mini HG SYSTEM Master Structure C Data for each channel L Data for each event input logic circuit M Data for each module U Data for each unit address Name Attri bu...

Page 129: ...larm LBA status Bit 5 Temperature rise completion status Bit 6 Heat side manipulated output status Bit 7 to 15 Unused Bit data 0 OFF 1 ON Decimal number 0 to 127 For H SIO A module only alarm 1 status...

Page 130: ...l OR of control loop break alarm status in all channels Bit 8 Logical OR of TI alarm 1 status in all channels Bit 9 Logical OR of TI alarm 2 status in all channels Bit 10 Logical OR of TI burnout alar...

Page 131: ...nput error determination point high Measured value PV Input error determination point low The output limiter high limit should be more than 0 1 and the output limiter low limit should be less than 99...

Page 132: ...600 seconds 0 PI action H TIO H CIO A 60 H SIO A 0 Overlap Deadband H TIO H CIO A R W C 10 0 to 10 0 of span 0 0 Control response parameters H TIO H CIO A H SIO A R W C 0 Slow 1 Medium 2 Fast In order...

Page 133: ...the monitor is performed No control or alarm monitor is performed 2 Alarm If set to Alarm monitor or alarm monitor is performed No control is performed 3 Normal Selected to normal mode to perform cont...

Page 134: ...017 specification 105 0 to 0 0 cool side 0 0 to 105 0 heat side 0 0 LBA use selection H TIO H CIO A R W C 0 Unused 1 Used 0 LBA time H TIO H CIO A R W C 1 to 7200 seconds 480 LBA deadband H TIO H CIO...

Page 135: ...les is set 1 Used it does no reach the completion of temperature rise As a result the state of this completion control unit which is judged by performing the OR operation of all the channels cannot be...

Page 136: ...ning output neutral zone H TIO K R W C 0 1 to 10 0 of motor time 2 0 Motor time H TIO K R W C 5 to 1000 seconds 10 Integrated output limiter H TIO K R W C 100 0 to 200 0 of motor time 150 0 Manual pos...

Page 137: ...H TIO H CIO A H SIO A R W C 0 0 to 100 0 second 0 0 OFF Setting will be invalid in ON OFF control 0 0 Display scale high H TIO H J H CIO A H SIO A R W C Span 10000 or less b Within 9999 to 10000 H TI...

Page 138: ...more than 0 5 second in order to let it recognize modification in setting modification 0 H SIO A correction actual measured value H SIO A R W C Within display scale range 0 H SIO A measuring method H...

Page 139: ...limiter low to Display scale high Display scale high Setting limiter low H TIO H CIO A H SIO A R W C TC RTD input Input range low to Setting limiter high Input range low C Voltage Current input H SIO...

Page 140: ...rse action selection H TIO H CIO A H SIO A R W C 0 Direct action 1 Reverse action If the Direct Reverse action selection is changed all of the settings corresponding to the channels in the relevant mo...

Page 141: ...s depending on control RUN STOP holding Identifier X1 setting Control RUN STOP holding Status after power ON Operation mode transfer See P 125 Control RUN STOP transfer See P 127 0 Not hold Same as mo...

Page 142: ...Bit 1 DO2 Bit 2 DO3 Bit 3 DO4 Bit 4 DO5 Bit 5 DO6 Bit 6 DO7 Bit 7 DO8 Bit 8 to 15 Unused Bit data 0 Energized 1 De energized Decimal number 0 to 255 0 Number of HBA trigger points H CT A R W U 0 to 25...

Page 143: ...ecifications when ordering Alarm 2 type selection H TIO H CIO A H SIO A R W U Alarm 1 hold action H TIO H CIO A H SIO A R W U 0 Not provided 1 Provided 2 Re hold action Re hold action will be valid in...

Page 144: ...ged by detecting the ENABLE edge Control RUN STOP transfer Alarm interlock release 2 Function mode 2 Memory area transfer The actual area is changed approximately 2 seconds after area selection settin...

Page 145: ...alarm LBA 9 FAIL output 10 PLC communication status Action 1 to 4 6 to 8 Closed at alarm occurrence 5 Closed at temperature rise completion 9 Open at fail occurrence 10 Closed at communication with P...

Page 146: ...al transfer only 3 DI1 valid Cascade control ON OFF DI2 valid Auto Manual transfer 3 DI process selection H SIO A R W M 0 Unused 1 H SIO A open closed loop control transfer only 2 Control RUN STOP tra...

Page 147: ...it 7 CH8 DI8 Bit 8 to 15 Unused Bit data 0 OFF 1 ON Decimal number 0 to 255 Cascade monitor H CIO A RO C Input span Data will be valid in slave channel Positioning monitor H TIO K RO C 5 0 to 105 0 Po...

Page 148: ...ter high 0 0 H DO G output cycle time H DO G R W C 1 to 100 seconds 2 H DO G master channel setting H DO G R W C 0 to The number of H TIO module use channel 0 Unused 0 H DO G output ratio set value H...

Page 149: ...cale range Process high alarm 100 0 Process low alarm 0 0 No alarm function 100 0 AI alarm 2 set value H AI A B R W C Within display scale range Process high alarm 100 0 Process low alarm 0 0 No alarm...

Page 150: ...the relevant module return to the default values The factory set value varies depending on the specifications when ordering AI display scale high H AI A B R W C Span 10000 or less Within 9999 to 10000...

Page 151: ...alarm function The factory set value varies depending on the specifications when ordering AI alarm 1 hold action H AI A B R W U 0 Not provided 1 Provided The factory set value varies depending on the...

Page 152: ...I A B C R W C 5 00 to 5 00 of span 0 00 TI operation mode transfer H TI A B C R W C 0 Unused mode Neither monitor nor alarm monitor is done in this mode 1 Normal mode Normal mode in which monitor and...

Page 153: ...2 type selection H TI A B C R W U TI alarm 1 hold action H TI A B C R W U 0 Not provided 1 Provided The factory set value varies depending on the specifications when ordering TI alarm 2 hold action H...

Page 154: ...ting H AO A B R W C 1 to 20 TIO channel 1 to 40 AI and TI channel Setting will be valid in recorder output mode 1 AO zooming high limit H AO A B R W C AO zooming low limit to 100 0 Setting will be val...

Page 155: ...output monitor H DI B RO M The respective channel status is assigned to each bit in the holding register Bit 0 Logic output 1 Bit 1 Logic output 2 Bit 2 Logic output 3 Bit 3 Logic output 4 Bit 4 Logi...

Page 156: ...o 80 1 Event DI reversal selection 1 H DI B R W L 0 Normal 1 Reversal 0 Event DI reversal selection 2 H DI B R W L 0 Normal 1 Reversal 0 Event DI reversal selection 3 H DI B R W L 0 Normal 1 Reversal...

Page 157: ...ge or span range Voltage Current input H SIO A Within display scale range or span range 0 a Event DO function selection H DO C R W C 0 to 30 b 0 Event DO corresponding channel setting H DO C R W C 1 t...

Page 158: ...n each data range see 7 3 3 Communication data list P 120 Address CH Name 0000H 0 CH1 Temperature measured value PV H TIO H CIO A Motor speed measured value 0013H 19 CH20 H SIO A 1 Address Address of...

Page 159: ...t 1 Read only data Address CH Name Address CH Name 0000H 0 CH1 Temperature measured value PV 0078H 120 Temperature rise completion status for each control unit H TIO H CIO A H TIO H CIO A Motor speed...

Page 160: ...CH1 LBA time H TIO H CIO A H SIO A H TIO H CIO A 013FH 319 CH20 0243H 579 CH20 0140H 320 CH1 Overlap Deadband 0244H 580 CH1 LBA deadband H TIO H CIO A H TIO H CIO A 0153H 339 CH20 0257H 599 CH20 0154H...

Page 161: ...r each control unit H PCP J Alarm interlock release 02C0H 704 for each control unit H PCP J 02C1H 705 Do not use this address range 02CFH 719 02D0H 720 CH21 CT channel setting H CT A 02F7H 759 CH60 02...

Page 162: ...044BH 1099 CH20 H TIO H CIO A H SIO A 053BH 1339 CH20 044CH 1100 CH1 Display scale high 053CH 1340 CH1 H SIO A auto zero time H TIO H J H CIO A H SIO A 045FH 1119 CH20 H SIO A 054FH 1359 CH20 0460H 11...

Page 163: ...062BH 1579 CH20 for each control unit 062CH 1580 CH1 ON OFF control H PCP J differential gap upper H PCP J module DO 063FH 1599 CH20 H TIO H CIO A H SIO A 06AAH 1706 de energized selection 0640H 1600...

Page 164: ...CIO A H SIO A 0725H 1829 H CIO A Alarm 2 interlock 0726H 1830 Do not use this address 06BFH 1727 for each control unit range H TIO H CIO A H SIO A 072FH 1839 Alarm 1 action at input 0730H 1840 Cascad...

Page 165: ...H CT A 0897H 2199 CH60 0898H 2200 H DI A module input status for each module 08A1H 2209 H DI A 08A2H 2210 Do not use this address range 08ABH 2219 08ACH 2220 CH1 Cascade monitor H CIO A 08BFH 2239 CH2...

Page 166: ...ut limiter low H DO G 0D97H 3479 CH160 0D98H 3480 CH1 H DO G output cycle time H DO G 0E37H 3639 CH160 0E38H 3640 CH1 H DO G master channel setting H DO G 0ED7H 3799 CH160 0ED8H 3800 CH1 H DO G output...

Page 167: ...024 for each control unit 125BH 4699 CH40 H AI A B 125CH 4700 CH1 AI full scale correction AI alarm 2 hold action H AI A B 13A1H 5025 for each control unit 1283H 4739 CH40 H AI A B 1284H 4740 CH1 AI o...

Page 168: ...CH 5260 CH1 TI PV bias TI alarm 2 action at input H TI A B C 1535H 5429 error for each control unit 14B3H 5299 CH40 H TI A B C 14B4H 5300 CH1 TI operation mode transfer Number of TI alarm delay H TI A...

Page 169: ...ing high limit H AO A B 1643H 5699 CH160 1644H 5700 CH1 AO zooming low limit H AO A B 166BH 5739 CH160 166CH 5740 CH1 AO zero point correction H AO A B 1693H 5779 CH160 1694H 5780 CH1 AO full scale co...

Page 170: ...event input logic 4 for each event input 17E7H 6119 circuit H DI B 1BA7H 7079 logic circuit H DI B 17E8H 6120 Event DI type selection 1 1BA8H 7080 Event DI logic circuit for each event input logic se...

Page 171: ...340 CH1 Event DO extension alarm set value H DO C 1CFBH 7419 CH160 1CFCH 7420 CH1 Event DO function selection H DO C 1D4BH 7499 CH160 1D4CH 7500 CH1 Event DO corresponding channel setting H DO C 1D9BH...

Page 172: ...ion Output limiter Output Time division Repeat the processing by the number of H DO G channels 16 ch H DO G module Capture the output value Output ratio computation Output limiter Output Time division...

Page 173: ...TIO module Output limiter high Manipulated output value of master channel 0 100 PID computation result Output limiter low Slave channel H DO G module Output ratio set value 2 000 Output ratio set val...

Page 174: ...M control unit H TIO B module 4 H PCP J module H DO G module 2 DO1 to 2 Slave channel manipulated output value of master channel 1 DO3 to 7 Slave channel manipulated output value of master channel 2 D...

Page 175: ...hannel No H DO G module H DO G master channel setting 1 1 17 5 2 1 18 5 3 2 19 5 4 2 20 6 5 2 21 6 6 2 22 6 7 2 23 7 8 3 24 7 9 3 25 7 10 3 26 8 11 3 27 8 12 3 28 8 13 4 29 0 14 4 30 0 15 4 31 0 16 4...

Page 176: ...is controlled Other than H PCP J module H SIO A module are requirement to do speed control function SR Mini HG SYSTEM control unit H TIO B module H PCP J module H SIO A module Motor speed control out...

Page 177: ...Span 10000 or less Display scale low Sets value to display when pulse input from encoder stopped Setting rage 9999 to 10000 Span 10000 or less Decimal point position Sets the decimal point position o...

Page 178: ...en at a measuring time of less than 100 ms If the number of pulses set by divide ratio cannot be detected within the H SIO A auto zero time this is assumed to be pulse stop and thus the input value is...

Page 179: ...111 to output scale high and set 0 to output scale low In order to limit the maximum output voltage to 9 V DC the control output is limited up to 90 by setting the high limit of the output limiter to...

Page 180: ...e 1 When control output value is 10 V DC at maximum motor speed of 1000 mm min Control output Voltage output 0 to 10 V DC Output scale high 1000 Display scale high 1000 Output scale low 0 Display scal...

Page 181: ...set so as to be in good response to setting response to disturbances deteriorates In contrast if PID constants are set so as to be in good response to disturbances response to setting deteriorates In...

Page 182: ...steps Slow Medium Fast in PID control In order to achieve faster controlled object response to set value change select Fast However slight overshoot is unavoidable when selecting Fast Depending on the...

Page 183: ...and then control output and motor speed measured value are revised When conducting the correction again re set the H SIO A correction actually measured value and then set the H SIO A correction trigge...

Page 184: ...V DC 255 mm min 6 51 V DC 245 mm min 6 25 V DC Actual measured value at correction 240 mm min 250 mm min Motor speed measured value before correction 255 mm min Motor speed measured value Motor speed...

Page 185: ...den change but it changes based on the set inclination when giving power outside of the proportional band or changing the set value large change The figure above is an example of upward output variati...

Page 186: ...time which cancels hold action of alarm Setting range 1 to 255 seconds Example The difference between alarms with hold action and without hold action are described by referring to the low limit deviat...

Page 187: ...together with H TIO modules and H CIO A modules the channel numbers are continued Channel number is decided in order automatically from the left Example Examples of channel number assigning in the fo...

Page 188: ...ization is performed the H PCP J module will set the previously stored initial data of the old modules in the new modules which may cause malfunction As all data on PID constants alarm set values etc...

Page 189: ...data transmission lamp does not flash Wrong connection no connection or disconnection of the communication cable Confirm the connection method or condition and connect correctly Breakage wrong wiring...

Page 190: ...te after data send for RS 485 EOT return The specified identifier is invalid Confirm the identifier is correct or that with the correct function is specified Otherwise correct it Error in the data for...

Page 191: ...data in the query message is 24 bit time or more and less than 24 bit time 2 ms Set the Modbus mode selection COM PORT3 setting switch No 7 to ON Modbus mode 2 The time interval between adjacent data...

Page 192: ...ta reception lamp does not flash is extinguished Wrong connection no connection or disconnection of the communication cable Confirm the connection method or condition and connect correctly Breakage wr...

Page 193: ...onse of the PLC side is slow H PCP J becomes time out by being waiting for response from PLC Set PLC scanning time setting H PCP J module identifier ST to any value more than twice as long as the maxi...

Page 194: ...UL DLE SP 0 P p 0 0 0 1 1 SOH DC1 1 A Q a q 0 0 1 0 2 STX DC2 2 B R b r 0 0 1 1 3 ETX DC3 3 C S c s 0 1 0 0 4 EOT DC4 4 D T d t 0 1 0 1 5 ENQ NAK 5 E U e u 0 1 1 0 6 ACK SYM 6 F V f v 0 1 1 1 7 BEL ET...

Page 195: ...The first edition SEP 2004 IMQ00 The fourth edition FEB 2013 IMQ00...

Page 196: ...EB 2013 RKC INSTRUMENT INC HEADQUARTERS 16 6 KUGAHARA 5 CHOME OHTA KU TOKYO 146 8515 JAPAN PHONE 03 3751 9799 81 3 3751 9799 FAX 03 3751 8585 81 3 3751 8585 E mail info rkcinst co jp Website http www...

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