Perfect Binder (D391) Installation
This section describes installation of these items:
• Perfect Binder GB5000 (D391) (hereafter the "bookbinder")
• Inserter-C1 (D391-18) (hereafter the "inserter")
• Transit Pass Unit Type GB5000 (D391-19) (hereafter the "relay unit")
Bookbinder Accessories
There are no accessories provided in the bookbinder box. The required accessories are provided with the
relay unit and inserter unit.
Bookbinder Installation
Before You Begin
The bookbinder contains many large moving parts. Braces, cushions, and orange tape are attached inside
and outside the bookbinder to immobilize and protect the working parts during handling and shipping.
Large red warning tags are attached with ribbons to braces, cushions, and screws that must be removed
at installation. However, these items must not be discarded. Some braces must be reinstalled if the machine
needs to be moved to a new location. Due to the large number of braces that must be retained (there are
over 20), they should be marked for future reference as they are removed.
Here are some simple rules to follow during removal of the braces, cushions, and screws:
• Use a marker with indelible ink to mark each item or its tag as instructed when it is removed from the
bookbinder. This will make it easier for the service technician to identify the brace for reinstallation.
This will also help you to confirm that everything has been removed from inside the machine.
• After removing a brace, set the screws in the correct holes and tape them in place. This will make it
easier to find the correct screws for reinstallation.
• The red warning tags must remain attached by the ribbons to the braces, cushions, and screws. If they
are reattached before moving the machine, they will serve as reminders of the items that must be
removed after the machine has been moved to the new location.
• Remove the orange tape carefully and save as much of it as possible.
Perfect Binder (D391) Installation
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Summary of Contents for D391
Page 1: ...Perfect Binder Machine Code D391 SERVICE MANUAL 8 December 2010 Revised...
Page 2: ......
Page 32: ...Bookbinder Interior Tape Braces Rear 1 Remove rear cover A x8 1 Installation 30 1...
Page 33: ...2 Remove rear upper cover A x5 3 Remove tape cushion A Perfect Binder D391 Installation 31 1...
Page 50: ...Trimming Unit Tape Right Side 1 Remove front right corner cover x3 1 Installation 48 1...
Page 54: ...Left Side Remove left flat panel A x4 1 Installation 52 1...
Page 55: ...Remove tape cushions A and B Perfect Binder D391 Installation 53 1...
Page 74: ...Relay Unit Installation 1 From the relay unit remove A Strips of tape x2 1 Installation 72 1...
Page 98: ...1 Installation 96 1...
Page 100: ...2 Preventive Maintenance 98 2...
Page 102: ...Top 1 Sub Grip Area Front 2 Sub Grip Area Rear 3 Replacement and Adjustment 100 3...
Page 121: ...Covers Rear Cover 1 Rear cover 1 x8 Rear Upper Cover Common Procedures 119 3...
Page 149: ...4 Remove sensor plate 1 x1 5 Remove 1 x1 2 Bearing x1 Signature Path Exit Unit 147 3...
Page 183: ...17 Remove sensor bracket 1 x1 18 Remove sensor bracket and sensor 1 x1 x1 Gluing Unit 181 3...
Page 218: ...7 Remove the trimmings buffer motor M37 x2 x1 3 Replacement and Adjustment 216 3...
Page 264: ...4 Remove the power supply unit 2 PCB 1 x9 3 Replacement and Adjustment 262 3...
Page 366: ...4 Troubleshooting 364 4...
Page 368: ...5 Service Tables 366 5...
Page 384: ...Signature Path Exit 1 Signature Exit Roller 2 Stacking Roller 3 TE Press Lever 6 Details 382 6...
Page 490: ...MEMO 488 EN...