Jams
Handling Paper Jams
What Happens When a Jam Occurs
When a jam occurs open the cover at the jam location, remove the jammed paper and close the cover.
However, the operator should be cautioned about opening the top cover of the bookbinder.
• The top cover should be opened when only absolutely necessary.
• Opening the top cover can disturb paper that is already on the stacking tray.
When a Jam Occurs at Power On
A jam alert will occur at power on if there is paper or a signature in the horizontal paper path, vertical
path, signature path, inserter path, or on the stacking tray. Open the cover at the jam location, remove the
jam, and close the cover. If the signature jams beyond the stacking tray, recovery processing executes
automatically and upstream sheets are output to the stacking tray and stop there. However, if one of the
aforementioned jams occurs in the paper path at power on, recovery processing does not execute until
after the jam has been removed.
Power Loss During Glue Application
If the system is turned off while glue is being applied to a signature:
• The gluing unit begins to warm the glue after the power is turned on.
• After the glue has been warmed up, the glue vat returns to its home position.
• The bookbinder enters recovery mode automatically and paper once again starts exiting the signature
path to the stacking tray.
When an Error Occurs
Low Performance Mode
Cycling the system off/on usually restores the bookbinder to full operation after a jam has been removed.
• If an error occurs and cycling the machine off/on does not solve the problem, then the service
technician must release the grip unit in the service mode, turn the bookbinder off, and then remove
the jam.
4. Troubleshooting
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Summary of Contents for D391
Page 1: ...Perfect Binder Machine Code D391 SERVICE MANUAL 8 December 2010 Revised...
Page 2: ......
Page 32: ...Bookbinder Interior Tape Braces Rear 1 Remove rear cover A x8 1 Installation 30 1...
Page 33: ...2 Remove rear upper cover A x5 3 Remove tape cushion A Perfect Binder D391 Installation 31 1...
Page 50: ...Trimming Unit Tape Right Side 1 Remove front right corner cover x3 1 Installation 48 1...
Page 54: ...Left Side Remove left flat panel A x4 1 Installation 52 1...
Page 55: ...Remove tape cushions A and B Perfect Binder D391 Installation 53 1...
Page 74: ...Relay Unit Installation 1 From the relay unit remove A Strips of tape x2 1 Installation 72 1...
Page 98: ...1 Installation 96 1...
Page 100: ...2 Preventive Maintenance 98 2...
Page 102: ...Top 1 Sub Grip Area Front 2 Sub Grip Area Rear 3 Replacement and Adjustment 100 3...
Page 121: ...Covers Rear Cover 1 Rear cover 1 x8 Rear Upper Cover Common Procedures 119 3...
Page 149: ...4 Remove sensor plate 1 x1 5 Remove 1 x1 2 Bearing x1 Signature Path Exit Unit 147 3...
Page 183: ...17 Remove sensor bracket 1 x1 18 Remove sensor bracket and sensor 1 x1 x1 Gluing Unit 181 3...
Page 218: ...7 Remove the trimmings buffer motor M37 x2 x1 3 Replacement and Adjustment 216 3...
Page 264: ...4 Remove the power supply unit 2 PCB 1 x9 3 Replacement and Adjustment 262 3...
Page 366: ...4 Troubleshooting 364 4...
Page 368: ...5 Service Tables 366 5...
Page 384: ...Signature Path Exit 1 Signature Exit Roller 2 Stacking Roller 3 TE Press Lever 6 Details 382 6...
Page 490: ...MEMO 488 EN...