After every 550 cuts the blade cradle is lowered 1 mm to change the position where the blade repeatedly
impacts the blade cradle. This reduces wear on the blade cradle and extends its service life. The blade
does not move. The blade cradle motor (M40) lowers the blade cradle to change the cutting position.
• The blade starts cutting at the first position [3]
• After 550 cuts the blade cradle motor (M40) lowers the blade cradle to the next higher position.
• There are 10 cutting positions.
• After the last cut at the last position [4], the cutter control board issues a warning on the host machine
that the blade cradle must be replaced.
• The service life of the blade cradle is 5,550 cuts (550 cuts at each of the 10 positions.)
Handling Trimmings
Trimmings are dumped into the trimmings box which can be easily removed by the operator and emptied.
The frequency at which trimmings are sent to the trimmings box from depends on the size of the job.
• During a run of 10 to 99 books where trimming is done on three edges (top, bottom, fore edge)
trimmings are sent to the trimmings box after the third cut.
• During a run of 100 to 200 books where trimming is done on three edges (top, bottom, fore edge)
trimmings are sent to the trimmings box after the second cut and after the third cut.
[1]
Trimmings Buffer
[2]
Trimmings Box
[3]
Trimmings Box Full Actuator
[4]
Trimmings Sub Hopper
6. Details
428
6
Summary of Contents for D391
Page 1: ...Perfect Binder Machine Code D391 SERVICE MANUAL 8 December 2010 Revised...
Page 2: ......
Page 32: ...Bookbinder Interior Tape Braces Rear 1 Remove rear cover A x8 1 Installation 30 1...
Page 33: ...2 Remove rear upper cover A x5 3 Remove tape cushion A Perfect Binder D391 Installation 31 1...
Page 50: ...Trimming Unit Tape Right Side 1 Remove front right corner cover x3 1 Installation 48 1...
Page 54: ...Left Side Remove left flat panel A x4 1 Installation 52 1...
Page 55: ...Remove tape cushions A and B Perfect Binder D391 Installation 53 1...
Page 74: ...Relay Unit Installation 1 From the relay unit remove A Strips of tape x2 1 Installation 72 1...
Page 98: ...1 Installation 96 1...
Page 100: ...2 Preventive Maintenance 98 2...
Page 102: ...Top 1 Sub Grip Area Front 2 Sub Grip Area Rear 3 Replacement and Adjustment 100 3...
Page 121: ...Covers Rear Cover 1 Rear cover 1 x8 Rear Upper Cover Common Procedures 119 3...
Page 149: ...4 Remove sensor plate 1 x1 5 Remove 1 x1 2 Bearing x1 Signature Path Exit Unit 147 3...
Page 183: ...17 Remove sensor bracket 1 x1 18 Remove sensor bracket and sensor 1 x1 x1 Gluing Unit 181 3...
Page 218: ...7 Remove the trimmings buffer motor M37 x2 x1 3 Replacement and Adjustment 216 3...
Page 264: ...4 Remove the power supply unit 2 PCB 1 x9 3 Replacement and Adjustment 262 3...
Page 366: ...4 Troubleshooting 364 4...
Page 368: ...5 Service Tables 366 5...
Page 384: ...Signature Path Exit 1 Signature Exit Roller 2 Stacking Roller 3 TE Press Lever 6 Details 382 6...
Page 490: ...MEMO 488 EN...