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Revere 3SI SMLR-A I, Service Manual

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Page 703

Jan 23/18

ASSEMBLY AND PACKING

MANUAL No.  

9112

Assembly and Packing

1.  General

A. 

The work area must be clean, dry and free from sharp projections, with a smooth 
working surface, preferably of vinyl material.

B. 

Special Tools, Equipment and Materials:

 

Refer to Chapter 9 for the list of relevant items that are required during the  

 

 

assembly and repacking of a liferaft.

C. 

Throughout preparation and packing of the liferaft and its associated equipment, all 
knots are to be bowlines with flying ends taped, using 1” wide PVC self adhesive 
tape, unless stated otherwise. 

D. 

Ensure that during unpacking, preparation and repacking of the liferaft no moisture 
is introduced to the liferaft.

E. 

The liferaft must be completely dry before packing.

F. 

Prepare all the tools needed to pack the raft:  Straps, tape, scissors, etc.

2.  Preparation of the Liferafts

A. 

Place the equipment packs and paddles into position in the liferaft and secure them 
firmly with the available cords. 

  

Figure 1 - Equipment Pack Storage

Summary of Contents for 3SI SMLR-A I

Page 1: ...n a t a b l e L i f e r as 5 3 2 3 H i g h w a y A v e n u e J a c k s o n v i l l e F L 3 2 2 5 4 T e l 9 0 4 5 0 3 9 7 3 3 F a x 9 0 4 5 0 3 9 7 1 9 w w w r e v e r e s u r v i v a l c o m Ma n u a...

Page 2: ......

Page 3: ...the 66 Session of Maritime Safety Committee IMO and also based on the features of products manufactured by Revere Survival Inc This manual is applicable for servicing two series of Revere inflatable...

Page 4: ...lated national or international requirements Revere Survival Inc must be consulted prior to release into service of affected product This publication may be subject to amendment by Revere Survival Inc...

Page 5: ...evision Date Remove the old sheet and replace it with the revised copy Record the Insert Date and then initial in the Inserted By column Revisions made ONLY by Revere Survival Inc REVISION No REVISION...

Page 6: ...Page 2 Feb 2 16 REVISION RECORD MANUAL No 9112 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 7: ...ETIN All service bulletins which are incorporated into this manual are required to be recorded in this list All updates to this list will be made by the owner of the manual SERVICE BULLETIN No BULLETI...

Page 8: ...Page 2 Feb 2 16 SERVICE BULLETIN MANUAL No 9112 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 9: ...105 Jan 23 18 106 Jan 23 18 107 Jan 23 18 108 Jan 23 18 109 Jan 23 18 110 Jan 23 18 111 Jan 23 18 112 Jan 23 18 113 Jan 23 18 114 Jan 23 18 PAGE TITLE PAGE No DATE Chapter 2 Unpacking 201 Feb 2 16 202...

Page 10: ...611 Jan 23 18 612 Jan 23 18 613 Jan 23 18 614 Jan 23 18 615 Jan 23 18 616 Feb 2 16 Chapter 7 701 Jan 23 18 Assembly 702 Feb 2 16 703 Jan 23 18 PAGE TITLE PAGE No DATE 704 Jan 23 18 705 Jan 23 18 706...

Page 11: ...ent 902 Feb 2 16 903 Feb 2 16 904 Feb 2 16 905 Feb 2 16 906 Jan 23 18 Chapter 10 1001 Feb 2 16 Spare Parts 1002 Feb 2 16 1003 Feb 2 16 1004 Feb 2 16 1005 Jan 23 18 1006 Jan 23 18 1007 Jan 23 18 1008 J...

Page 12: ...Page 4 Jan 23 18 EFFECTIVE PAGES MANUAL No 9112 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 13: ...Page 1 Feb 2 16 ASSOCIATED PUBLICATIONS MANUAL No 9112 ASSOCIATED PUBLICATIONS None Listed...

Page 14: ...Page 2 Feb 2 16 ASSOCIATED PUBLICATIONS MANUAL No 9112 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 15: ...n accordance with Inch s Inches of Mercury Inches of Water Gauge Inside Diameter Installation Kilogram Kilogram Force Kilogram per Square Centimeter Left Hand Side Right Hand Side Meter s Millibar Mil...

Page 16: ...age Part Number Polyurethane Pound s Pound Force Inch Pound Force Foot Pound per square inch Pound per square inch gauge Polyvinylchloride Reference Self adhesive Specification Square inches Square ce...

Page 17: ...Page 1 Description and Data 101 2 Unpacking 201 3 Cleaning 301 4 Inspection and Checking 401 5 Testing and Troubleshooting 501 6 Repair 601 7 Assembly and Packing 701 A Emergency Packs and Equipment B...

Page 18: ...Page 2 Feb 2 16 TABLE OF CONTENTS MANUAL No 9112 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 19: ...Breakdown 3 A Chapter and Page numbers B List of Effective Pages C Record of Revision D Associated Publications E Abbreviations 3 Warning Cautions and Notes 5 4 Service Provisions 5 A Service Interval...

Page 20: ...Page 2 Feb 2 16 INTRODUCTION MANUAL No 9112 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 21: ...ervicing procedures so that the equipment will be capable of reliable use regardless of climate weather conditions or circumstances While comments intended to improve the efficiency of servicing proce...

Page 22: ...rries at its head the certification statement which authorizes the revision It describes in general terms the contents of the revision in the manual all pages that are required to be removed without r...

Page 23: ...by governing legislation or by the Design Authority is detailed in the following Chapters of this manual B Servicing work must not be done to Revere Survival Inc liferaft products except by or under...

Page 24: ...processes and repacking of the liferaft shall be in accordance with Chapters 7 5 Installation and Removal A Satisfactory installation of liferafts on board is the responsibility of the vessel s master...

Page 25: ...aul 106 A Standard Inspections B Gas Inflation Test C NAP and Floor Seam Test D Davit Load Test 5 Containers Valises 107 6 Tables 109 A Cylinder Sizes and Gas Charges Table 1 B Throw over Container Si...

Page 26: ...Page 102 Feb 2 16 DESCRIPTION AND DATA MANUAL No 9112 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 27: ...feraft series There are eight sizes with capacities of 4 6 8 10 12 16 20 and 25 persons Throw overboard rafts are available in a variety of packing options including Low Profile containers 4 6 8 Round...

Page 28: ...it Launch inflatable liferaft series There are four sizes with capacities of 12 16 20 and 25 persons Davit Launch rafts are available in a variety of packing options including Round con tainers 12 16...

Page 29: ...is erected automatically by an inflated arch tube Water pockets which are installed on the base make the liferaft stable and control the drift subsequent to the launch The buoyancy chambers of the lif...

Page 30: ...he arch The lower section consists of the lower buoyancy tube and a boarding ramp During the inflation process the gas is released into the lower buoyancy tube first and then into inflatable boarding...

Page 31: ...Page 107 Jan 23 18 DESCRIPTION AND DATA MANUAL No 9112 5 Containers and Valises Containers are made of Glass re enforced plastic GRP See Figure 3 Tables 2 3 Figure 3 Container Dimensions...

Page 32: ...Page 108 Jan 23 18 DESCRIPTION AND DATA MANUAL No 9112 Figure 3 Container Dimensions Continued Figure 4 Valise Dimensions...

Page 33: ...ack in mm Size A Pack B Pack Coastal Pack Length Width Height 4 LP 110 50 93 42 80 36 34 5 870 24 5 625 12 0 308 6 LP 160 73 132 60 120 54 38 0 965 26 0 660 16 0 404 8 LP 183 75 146 66 134 61 38 0 965...

Page 34: ...4 25 5 644 12 TO 268 122 208 94 49 1250 25 5 644 25 5 644 16 TO 317 144 236 107 47 1200 27 690 27 690 20 TO 407 185 293 133 57 1450 27 690 27 690 25 TO 431 195 305 138 57 1450 27 690 27 690 12 D 355 1...

Page 35: ...WP B NAP and FS Eleventh through fourteenth year NAP WP FS Fifteenth year GI NAP WP FS Etc Note WP Working Pressure Test GI Gas Inflation Test every 5th year FS Floor Seam Strength Test NAP Necessary...

Page 36: ...Position of Activating Line m Stowage Height 6m Non Return Inlet Check Valve DJ1 II DJ II 45 Non Return Valve DF I DF I Topping up and Deflation Valve PB II PB II Cylinder Operating Assembly PF V PF...

Page 37: ...SCG Approval Number SMRL A 4 160 051 336 0 6 160 151 207 0 8 160 151 208 0 10 160 151 209 0 12 160 151 210 0 16 160 151 211 0 20 160 151 212 0 25 160 151 213 0 SMRL D High Drop 12 160 151 214 0 16 160...

Page 38: ...Page 114 Jan 23 18 DESCRIPTION AND DATA MANUAL No 9112 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 39: ...Page 201 Jan 23 18 UNPACKING MANUAL No 9112 CHAPTER 2 UNPACKING Section Page 1 Safety Procedures 203 2 Date of Manufacture GI Test 203 3 Unpacking Procedure 204...

Page 40: ...Page 202 Feb 2 16 UNPACKING MANUAL No 9112 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 41: ...TO FACE AND HANDS WHEN CUTTING 1 Make sure personnel are at a safe distance from the container when cutting the cords or straps 2 Stand to one side of each cord or strap when cutting it 3 Hold the cor...

Page 42: ...activating lines on the operating head of each cylinder so as to avoid activation of the cylinders E Take the painter bag and the liferaft out of the lower half of container and lay it flat on floor o...

Page 43: ...Page 301 Feb 2 16 CLEANING MANUAL No 9112 CHAPTER 3 CLEANING Section Page 1 General 303 2 Procedure 303 3 Liferaft 304 4 Rigid Container 304 5 Tables A Cleaning Solvents and Materials Table 1 303...

Page 44: ...Page 302 Feb 2 16 CLEANING MANUAL No 9112 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 45: ...Sodium Hypochlorite Bleach 25 parts water 1 part 14 15 solution Anti mold treatment Table 1 Cleaning Solvents and Materials 2 Procedures WARNING DO NOT USE THE SOLVENTS NEAR A FLAME OR OTHER SOURCE O...

Page 46: ...tainer A Wash the container outer surfaces with a solution of hard soap and water B Perform the following anti mold treatment on all rigid containers at the normal overhaul period of the liferaft and...

Page 47: ...linder 405 4 Inspection of Non return Inlet Check Valve 406 5 Inspection of Non return Valve 407 6 Inspection of Non return and Pressure Limited Valve 408 7 Pressure Release Safety Valve 409 8 Inpecti...

Page 48: ...Page 402 Feb 2 16 INSPECTION AND CHECKING MANUAL No 9112 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 49: ...n boarding ramp and lower tube or between floor and lower tube and any break of stitches on the canopy For the davit launched liferaft check the condition of the suspending straps and its seat patches...

Page 50: ...Refer to Chapter 2 Section 3 Unpacking the Liferaft for further instructions on removing the firing head from the cylinder WARNING During assembly or disassembly of the cylinder firing head the opera...

Page 51: ...and remove it from the firing head When the reseat tool is removed the activating knife is reseated and the firing wire is locked 8 Repeat the previous process at least twice for the upper part of the...

Page 52: ...urface damage If the damage is more than the limits reject the cylinder E Cylinders that have been submerged in water i e those attached to liferafts that have been used in an actual emergency must be...

Page 53: ...ure Hose 4 Fiber Gasket 5 Upper Valve Section 25 30 Nm 6 Seal Gasket 7 Valve Core 8 Spring 9 Seal Ring 10 Lower Valve Section Figure 3 DJ1 II Non return Inlet Check Valve Throw Over 5 Inspection of no...

Page 54: ...screw driver Pressure value will be adjusted to a higher value if the screwdriver turns the adjusting nut clockwise or to a lower value counter clockwise B If the adjustment failed the valve core the...

Page 55: ...orking pressure is too low adjust the valve core clockwise and if it is too high adjust it counter clockwise B If the adjustment fails the valve core the spring or even the whole set of the safely val...

Page 56: ...flation Valve A Inspect the rubber seal rings gaskets and replace them if they can not meet requirement Part No Description 1 Rubber Plug 2 Seal Ring 3 Bolt 4 Plastic Ring 5 Upper Valve Part 6 Seal Ri...

Page 57: ...year C Before packing the liferaft the plug shall be inserted into the cell so as to switch on power automatically after the liferaft is inflated and formed D Check the welding points on the seats of...

Page 58: ...y 2 Check the pyrotechnics for general condition Any pyrotechnics with dents corrosion or other visible damage should be replaced Replace any pyrotechnics if they have expired or will expire within 6...

Page 59: ...age Renew as necessary C According to the quantity of the equipment listed in Chapter 7 put equipment into the equipment pack 11 Inspection of Container A If there are clear cracks on it replace it B...

Page 60: ...Page 414 Jan 23 18 INSPECTION AND CHECKING MANUAL No 9112 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 61: ...test WP E Pressure Relief Valve Test F Test of seam strength of floor FS G Inspection of the canopy arch H Suspension Brindle Overload Test Davit only I High pressure Hose Test 4 Troubleshooting 514 5...

Page 62: ...Page 502 Feb 2 16 TESTING AND TROUBLESHOOTING MANUAL No 9112 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 63: ...Working pressure test are required time may be saved by conducting the Gas inflation test first If the test is satisfactory continue with the Relief valve and Air holding tests required to complete th...

Page 64: ...T if not operationally packed within 30 days of test Time Date of Test Manometer Reading Thermometer Reading Barometer Reading Temp Pres Variation Corrected Pressure SURVEY RECORD LIFERAFT TYPE SERIAL...

Page 65: ...nsation Chart Barometer in Mercury in HG 01 02 03 04 05 10 15 20 25 30 Raft Pressure correction in water in WG 136 27 40 54 68 1 36 2 0 2 7 3 4 4 0 Raft Pressure correction pounds square inch psi 0049...

Page 66: ...ows See Table 2 1 Subtract 03psi 86 in WG from the manometer indication for each degree Fahrenheit increase in temperature 2 Add 03psi 86 in WG to the manometer indication for each degree Fahrenheit d...

Page 67: ...the above operation screw off the valve cap of the deflation topping up valve and quickly screw on the inflating T adaptor P N 57 GZ010 supplied by Revere One end of the T adaptor is connected to the...

Page 68: ...ms Series SMLR A PSI mmWG SMLR D PSI mmWG Working pressure 1 9 53 5 2 9 80 3 Pressure equal to 20 of the min tensile strength 7 0 193 1 7 1 195 3 Pressure for NAP test 3 86 107 5 8 300 Note These valv...

Page 69: ...n 5 4 o F 3 C 1 Unpack the liferaft as per Chapter 2 of this manual Connect the special T adaptor to the deflation topping up valve with one end connected to a pressure gauge 2 Ensure caps on both rel...

Page 70: ...ere is still no clear leakage brush soap water on all surface of rubber fabric of raft body for testing The leaking or damaged places shall be repaired E Pressure Relief Safey Valves test 1 Test the r...

Page 71: ...ire circumference close as possible to the buoyancy 3 Examine the floor seam around the underside of the lower buoyancy If the floor has detached from the buoyancy at any point repair within the limit...

Page 72: ...Page 512 Feb 2 16 TESTING AND TROUBLESHOOTING MANUAL No 9112 Figure 1 Floor Seam Test Setup BUOYANCY TUBES RAFT FLOOR SUPPORT CHAIN CENTER RING CENTER RING CHAIN SUPPORT...

Page 73: ...and imposed for a minimum of 5 minutes Total test loads consist of the mass of the liferaft with its full equipment and complete capacity at a rate of 182lbs 82 5kg per person plus 10 4 The test is fa...

Page 74: ...y charged Install a fully charged cylinder The cylinder is empty The connections are loose Tighten connections Pressure leaks Damaged or porous fabric Repair the fabric or seam within limits given in...

Page 75: ...ate Upon successful completion of the inspected liferaft Revere Survival Inc Inspection Certifi cate P N 57 70010 must be completed and distributed as follows A White copy Vessel B Pink copy U S Coast...

Page 76: ...Page 516 Feb 2 16 TESTING AND TROUBLESHOOTING MANUAL No 9112 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 77: ...6 Repair Damaged Areas 606 A Types of patches B Applying patches C Testing repairs D Repair limits E More extensive damage 7 Component Repair 612 A Pressure Relief Valves B Inflate Deflate valves C In...

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Page 79: ...rom the raft and returned with a completed condemnation form to the manufacturer All remaining material must be disposed off according to local regulations Table 1 lists a number of possible reasons a...

Page 80: ...ach batch of adhesive keep a sample and monitor it for development of cure Use the sample to join two pieces of fabric Keep the joined fabric as proof of the quality of the adhesive bond 4 If the rubb...

Page 81: ...hours of mixing 5 Application of Adhesive NOTE The repairing work shall be carried out indoor at ambient temperature of 59 86 F 15 30 C with relative humidity less than 75 A Apply an even coat of the...

Page 82: ...rs in 168 hours at 75 85 F 24 29 C H For a liferaft floor covered by thermal protective foam with aluminum film coating The repair of fabric is same as above If the foam with aluminum film coating is...

Page 83: ...the open air The outer patch provides additional mechanical strength to the damaged area in addition to the cosmetic improvement to the damaged area Marking out patches should be done using a wax or...

Page 84: ...gluing in accordance with the requirements in this Chapter 5 Cut the outer patch so that it overlaps the area of damage by at least 1 25 3cm all round Prepare the patch for gluing as per the requirem...

Page 85: ...Page 609 Feb 2 16 REPAIR AND SERVICE MANUAL No 9112 Figure 1 Application of two patches Figure 2 Patching 1 25 3cm MIN 1 25 3cm MIN 1 25 3cm MIN...

Page 86: ...14 Apply adhesive according to the proceedure in the previous section to the outside of the air chamber and to the outer repair patch ensuring the outer edges of the patch have an even layer of adhesi...

Page 87: ...major anchorage point such as a towing point or bowsing patch or within 4 10cm of one of these points 3 The maximum area of the patch is not more than one eighth of the total panel area E More extensi...

Page 88: ...t to remove from the cylinder it must be taken apart and repaired WARNING Once the firing head has been removed from the cylinder hold the open end of the valve away from hands to avoid injury from th...

Page 89: ...idle the entire lifting bridle must be replaced 8 Rigid Containers A Classification of structural repairs 1 Only minor repairs to glass reinforced plastic GRP containers are permitted These are listed...

Page 90: ...mple repair is required at both ends of the container then the per missible areas of repair for each end must not TOGETHER total more than the prescribed limits C Gelcoat WARNING WHEN WORKING WITH FIB...

Page 91: ...ngs 9 Service Documents A A service record of inflatable liferaft shall be filled up properly after completion of each service work for a liferaft Fill in all blanks with no mistakes B After the compl...

Page 92: ...Page 616 Feb 2 16 REPAIR AND SERVICE MANUAL No 9112 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 93: ...112 CHAPTER 7 ASSEMBLY AND PACKING Section Page 1 General 703 2 Preparation of the Liferaft 703 3 Preparing the Container 706 4 Vacuuming 706 5 Attaching the Light 707 6 Folding the Liferaft 708 7 Eme...

Page 94: ...Page 702 Feb 2 16 ASSEMBLY AND PACKING MANUAL No 9112 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 95: ...and packing of the liferaft and its associated equipment all knots are to be bowlines with flying ends taped using 1 wide PVC self adhesive tape unless stated otherwise D Ensure that during unpacking...

Page 96: ...and place the blade into its protective sheath Secure the knife into its storage pouch D Place anti sea sickness tablets in a plastic bag and attach it and the immediate action card to the interior l...

Page 97: ...de tape Check the seat of the inlet valve and tighten if needed Position the cylinder in place properly and make sure that the outlet of the cylinder operating head is exactly aimed at the non return...

Page 98: ...it will completely cover the folded liferaft Lay the plastic sheet so that it sits in the bottom container For Davit launch rafts cut a hole in the plastic where the davit ring will exit Figure 4A Pl...

Page 99: ...ttachment of Light Figure 6 Light Attachment 1 Once the liferaft has been fully deflated insert the light pin into the battery pack 2 Attach one end of a 24 cord 1 2mm white polyester to the end of th...

Page 100: ...e valves and exterior light Secure foam with 4 black gaffers tape Foam should sit loose on the safety relief valve in order not to interfere with their function during activation Figure 7 Additional F...

Page 101: ...of the packing table Make sure any remaining air has been completely evacuated from the raft Figure 9A Folding Step 1 2 Place the folded sea anchor on the deflated raft at a position opposite the cyl...

Page 102: ...oriented in the same position as the firing head Figure 9C Folding Step 4 5 Attach the end of painterline nearest the inflation lanyard to the towing rope closest to the cylinder head when folded Secu...

Page 103: ...he painterline through the foam container block Place the container block into the cutout on the container 9 Fold the front of the plastic sheet over the raft and place the painterline sachet on top o...

Page 104: ...14 Painterline Figure 15 ID Tube 11 Starting with the far end of the raft outside the container make two folds until the raft is completely within the container Figure 16 Complete Raft Folding 12 Fol...

Page 105: ...l over the bottom shell being sure to align the cutout hole with the grooves in the foam plug 14 Put two ratchet straps around the container making sure the straps do not cover the grooves in the cont...

Page 106: ...mately 1in above the rim of the container Apply the tensioning tool to each strap at a point half way across the two rims Operate the handle to tension each strap until the base of the tensioning tool...

Page 107: ...ong D shackle Connect the metal hold down strap to the back of the cradle frame using an anchor shackle and turnbuckle Bring the hold down strap over the top of the container and secure it to the hydr...

Page 108: ...rom the raft 2 Lift the liferaft and place the cylinder end into the round container Make sure the painterline hole on the container is oriented in the same position as the firing head Figure 21A Fold...

Page 109: ...rson fold the remainging side of the liferaft keeping the seam of the fold aligned with the cylinder For rafts over 10 person after making the this fold fold the edge of the raft back towards the seam...

Page 110: ...interline Attachment to Towing Line 6 Pass the painterline inflation lanyard through the loop in the firing wire and secure with a bowline knot Pay attention not to twist painter with the activating l...

Page 111: ...2 3 ft of the remaining free end of the painterline through the painterline plug in the container Figure 26 Painterline Hole 9 Fold the plastic sheet over the raft and place the painterline sachet bet...

Page 112: ...container 11 After the raft and plastic cover are enclosed in the bottom container shell place the top container shell over the bottom shell being sure to align top and bottom together 12 Put two rat...

Page 113: ...weak links by a method of series wound and lead seal one weak link at each side The special weak link strips provided by Revere one type for davit lauch liferafts higher than 18 m another type for re...

Page 114: ...adle Place container onto cradle and position it firmly in the center Connect hydrostatic release unit to the front of the cradle frame using an U shackle and turnbuckle Connect the cable lashing cord...

Page 115: ...3 Jan 23 18 ASSEMBLY AND PACKING MANUAL No 9112 Figure 31 HRU Connection Figure 32 Lashing Cord Figure 33 Painterline Connection 19 Make sure all labels are placed on the container and filled out comp...

Page 116: ...to the edge of the packing table Make sure any remaining air has been completely evacuated from the raft Figure 34A Folding Step 1 2 Fold one side of the liferaft over keeping the seam of the fold al...

Page 117: ...d at the other end of the raft Leave space in between the two folds for the final fold and storage of sea anchor Figure 34C Folding Steps 4 5 6 Place the packed sea anchor in the center of raft Figure...

Page 118: ...closest to the cylinder head when folded Secure with a bowline knot and tape off the ends Figure 36 Painterline Attachment to Towing Line 10 Pass the painterline inflation lanyard through the loop in...

Page 119: ...hment to Patch 12 Making sure no line is hanging out place painterline patch onto valise Figure 39 Painterline Attachment to Valise 13 Close Valise making sure the ID tube remains outside the bag Plac...

Page 120: ...ake sure any remaining air has been completely evacuated from the raft 2 Lift the liferaft and place the cylinder end into the prepared round container Make sure the painterline hole on the container...

Page 121: ...tep 3 5 Place boarding ladder on top of raft 6 Fold the remainging side of the liferaft keeping the seam of the fold aligned with the cylinder Figure 40D Folding Step 4 7 Fold the remaining edge of th...

Page 122: ...e of container 9 Lay out painterline assembly and prepare to attach painterline raft and inflation system Towing Line Tail End Painterline Running End Painterline Inflation Lanyard Container Line Figu...

Page 123: ...the ends Pay attention not to twist painter with the activating line Figure 43 Painterline Inflation Lanyard Attachment to Cylinder 12 Fold the front end of the plastic container lining over the fold...

Page 124: ...f the container bottom Figure 45 Painterline Placement 14 Pull 2 3 ft of the running end of the painterline through the painterline plug in the container Leave the two container lines outside of the c...

Page 125: ...9112 Figure 45 Fold into container 16 Place the front bowsing line in front corner of the bottom container near the firing head Keep the bowsing line loop outside of the container and secure the insid...

Page 126: ...toward the front and center of the container Tie red webbing lop around davit ring for easy access Figure 47 Davit Ring 18 Starting at the raft end farthest from the container roll the remainder of t...

Page 127: ...r near the firing head Keep the bowsing line loop outside of the container and secure the inside line to the container using 4 black gaffers tape Figure 50 Back Bowsing Line Attachment 21 Place the co...

Page 128: ...the grooves in the container Tighten the ratchet straps uniformly around the container Make sure the upper half of the container mates with the lower half of the container correctly Figure 52 Ratchet...

Page 129: ...2 Figure 53 Lashing Belt 25 Secure lashing belt together by tying the weak link line with a triple knot Figure 54 Weak Link Knots 26 Cover the weak link and any additional line with the hook and loop...

Page 130: ...r to cradle Place container onto cradle and position it firmly in the center Connect hydrostatic release unit to the front of the cradle frame using an U shackle and turnbuckle Connect the cable lashi...

Page 131: ...G MANUAL No 9112 Figure 57 HRU Connection Figure 58 Lashing Cord Figure 59 Painterline Connection 31 Make sure all labels are placed on the container and filled out completely Bowsing line labels go o...

Page 132: ...2 2 2 2 Signal Mirror 57 705 019 1 1 1 1 1 1 1 1 Immediate action leaflet 57 70007 1 1 1 1 1 1 1 1 Spare Parts List 57 70011 or 57 70021 1 1 1 1 1 1 1 1 Fishing kit 57 705 023 1 1 1 1 1 1 1 1 Repair k...

Page 133: ...5 021 3 3 3 3 3 3 3 3 Flare parachute 57 705 006 2 2 2 2 2 2 2 2 Signal Lifesmoke 57 705 002 1 1 1 1 1 1 1 1 Signal Mirror 57 705 019 1 1 1 1 1 1 1 1 Immediate action leaflet 57 70007 1 1 1 1 1 1 1 1...

Page 134: ...1 1 Signal Mirror 57 705 019 1 1 1 Immediate action leaflet 57 70007 1 1 1 Spare Parts List 57 70024 1 1 1 Repair Plugs Set of 2 57 705 022 3 3 3 Lifesaving Signal Card 57 70013 1 1 1 Flashlight w Sp...

Page 135: ...R A 8 LP 1 1 SMLR A 8 ROUND 1 1 SMLR A 10 2 3 1 1 SMLR A 12 2 3 1 1 SMLR D 12 2 3 1 1 SMLR A 16 3 4 1 1 SMLR D 16 3 4 1 1 SMLR A 20 5 2 SMLR D 20 5 2 SMLR A 25 5 6 1 1 SMLR D 25 5 6 1 1 Note The size...

Page 136: ...NG MANUAL No 9112 Packed Equipment Bag Packed Water Bag When packing equipment water bags for high drop containers wrap a layer of protective foam around the packed bag to prevent damage during the dr...

Page 137: ...pter 10 for label identification Low Profile Container Labels Round Container Labels Logo HRU Instructions Radar No Included Data Panel Logo Identification Do Not Roll This Side Up Inspection Sticker...

Page 138: ...Check for legibility and correct details C The liferaft identification container and any excess tether shall be tucked between the container strapping and the container This completes the packing sequ...

Page 139: ...Page 801 Feb 2 16 STORAGE MANUAL No 9112 CHAPTER 8 STORAGE Section Page 1 General 803 2 Storage Information 803...

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Page 141: ...re they will be serviceable when necessary Make sure they can be easily launched manually or can float free from a sinking ship NOTE The liferafts must be stowed away from the propellers side thrust a...

Page 142: ...free arrangement such as a Hydrostatic Release Unit HRU Where a HRU is fitted the painterline should be attached only to the HRU weak link WARNING IT SHOULD BE IMPRESSED UPON ALL MEMBERS OF THE CREW T...

Page 143: ...lds the liferaft on the rack can be removed easily in an emergency A quick release or pelican hook which can be operated by a single swift action should be provided G Ramp Stowage 1 On passenger ships...

Page 144: ...o launch the liferaft manually make sure the painter line is attached to a strong point on the ship The strong point must be sufficient to support the pull of the painter line to operate the inflation...

Page 145: ...Page 901 Feb 2 16 TOOLS EQUIPMENT MANUAL No 9112 CHAPTER 9 TOOLS AND EQUIPMENT Section Page 1 General 903 2 Tool List 905...

Page 146: ...Page 902 Feb 2 16 TOOLS EQUIPMENT MANUAL No 9112 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 147: ...s and equipment used to make the SMLR_A liferafts To keep your tools in proper working order take care of them by Inspecting and adjusting daily Replacing worn or broken parts Cleaning and lubricating...

Page 148: ...Page 904 Feb 2 16 TOOLS EQUIPMENT MANUAL No 9112 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 149: ...as inlet valve PF V Operating Head 57 GZ001 2T PB II T adaptor 57 GZ010 3T Manometer 6 psi 4T Precisior pressure gauge 14 5 psi 5T Reseat Tool for Type V operating head 57 GZ016 6T Tool for Type V ope...

Page 150: ...Page 906 Jan 23 18 TOOLS EQUIPMENT MANUAL No 9112 Item No Image Description Part No 9T Paint Brush 10T Roundhead Scissors 11T Small Roller Metal 80 338 003 12T Lead Seal Tool 57 703 002...

Page 151: ...Page 1001 Feb 2 16 SPARE PARTS MANUAL No 9112 CHAPTER 10 SPARE PARTS Section Page 1 General 1003 2 Spare Parts List 1005...

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Page 153: ...e 1003 Feb 2 16 SPARE PARTS MANUAL No 9112 Spare Parts 1 General The spare parts list has been prepared for the sole purpose of identifying and or ordering replacement parts NOTE Images are not to sca...

Page 154: ...Page 1004 Feb 2 16 SPARE PARTS MANUAL No 9112 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 155: ...n Part No 1S Firing Head Throw over 57 FS005 1 2S Firing Head Davit 57 FS006 1 3S Activating Knife 57 FS006 2 4S Spring 57 FS006 3 5S Lower part of Operating Head Contains cylinder valve flex tube 57...

Page 156: ...1S Non return Inlet Valve DJ1 II SMLR A 57 FJ008 Pressure Relief Safety Valve AQF I AQF II Application SMLR A SMLR D Item No Image Description Part No 12S Pressure Relief Safety Valve AQF I SMLR A 57...

Page 157: ...tion Valve 57 FP003 16S Valve Cap 57 FP003 1 17S Rubber Gasket 57 FP003 2 Non return Valve DF I Application SMLR A SMLR D Item No Image Description Part No 18S Non return Valve canopy arch 57 FD002 No...

Page 158: ...e Raft Part No 20S 3L SMLR A 4 57 702 001 21S 4L SMLR A 6 57 702 002 22S 5L SMLR A 8 SMLR D 12 57 702 003 23S 6L SMLR A 10 SMLR D 16 57 702 004 24S 7L SMLR A 12 57 702 005 25S 9L SMLR D 20 57 702 006...

Page 159: ...essure Hose 10P 57 SG T II 650 33S High Pressure Hose 12 16P 57 SG T II 700 34S High Pressure Hose 20 25P 57 SG T II 750 35S Hose Cover 57 703 003 36S 3 Hole Bolt for Inlet Valve 57 SJ002 Hydrostatic...

Page 160: ...UAL No 9112 Equipment Pack Components Application SMLR A SMLR D Item No Image Description Part No 39S Paddle 57 704 004 40S First Aid Kit 57 705 014 41S Food Ration 45 2400FB 42S Fresh Water 90 WATER4...

Page 161: ...UAL No 9112 Item No Image Description Part No 44S Jackknife 57 705 017 45S Floating Knife 57 705 001 46S Rescue Quoit and Line 57 704 002 47S Pump 57 704 006 48S Waterproof Flashlight 57 705 018 49S D...

Page 162: ...No 9112 Item No Image Description Part No 50S Bailer 57 705 003 51S Sponge 57 705 020 52S Sea anchor and Line HM I 57 704 003 53S ParaRockets USCG 45 963100 54S Handflares USCG 45 9162800 55S Smokes...

Page 163: ...e Description Part No 57S Fishing Kit 57 705 023 58S Tin opener 57 705 007 59S Graduated Drinking Cup 57 705 008 60S Thermal Protective Aids 57 705 024 61S Anti Seasickness Tablets 57 705 026 62S Flas...

Page 164: ...SPARE PARTS MANUAL No 9112 Item No Image Description Part No 64S Lifesaving Signal Card 57 70013 65S ID Card 57 70014 66S Immediate Action Card 57 70007 67S Survival at Sea Manual 57 70015 68S Log Boo...

Page 165: ...5 Jan 23 18 SPARE PARTS MANUAL No 9112 Item No Image Description Part No 69S Log Book SMLR D 57 70009 2 70S Operating Manual 57 70008 71S Spare Parts List SMLR A 4 25 SMLR D 12 25 4 PERSON SHOWN 57 70...

Page 166: ...TS MANUAL No 9112 Repair Kit 57 70006 Parts not sold separately Application SMLR A SMLR D Item No Image Description Part No 72S Emergency Plug 73S Emergency Clamp 74S Emery Paper 75S Rubber Fabric 76S...

Page 167: ...abels Application SMLR A SMLR D Item No Image Description Part No 78S ID Label Revere 6 25 person 57 70002 1 79S ID Label Revere 4 person 57 70002 2 80S ID Label 3Si 6 25 person 57 70002 3 81S ID Labe...

Page 168: ...Item No Image Description Part No 83S Inspection Data Label 4 person 57 70003 1 84S Inspection Data Label 6 25 person 57 70003 2 85S Revere Logo 62 20008 1 86S 3Si Logo 62 20008 2 87S Do Not Roll Lab...

Page 169: ...Image Description Part No 89S Throw Overboard LP Label 57 70017 1 90S Throw Overboard Round Label 16 person or less 57 70017 2 91S Davit Launch Label 57 70018 92S Cut Off Label 57 70019 93S Bowsling L...

Page 170: ...ters Item No Description Part No 95S Flat Container SMLR A 4 57 701 009 96S Flat Container SMLR A 6 8 57 701 010 97S Container SMLR A 6 57 701 001 98S Container SMLR A 8 57 701 002 99S Container SMLR...

Page 171: ...6 High Drop 57 701 019 108S Container SMLR A 8 High Drop 57 701 020 109S Container SMLR A 10 High Drop 57 701 021 110S Container SMLR A 12 High Drop 57 701 022 111S Container SMLR A 16 High Drop 57 7...

Page 172: ...ses Application SMLR A Coatal Pack Item No Description Part No 117S Revere Valise 4P 57 701 013 118S Revere Valise 6P 57 701 014 119S Revere Valise 8P 57 701 015 120S 3Si Valise 4P 57 701 016 121S 3Si...

Page 173: ...o Image Description Part No 123S Equipment Bag 1 57 705 002 124S Equipment Bag 2 57 705 009 125S Equipment Bag 3 57 705 010 126S Equipment Bag 4 57 705 011 127S Equipment Bag 5 57 705 012 128S Equipme...

Page 174: ...dle Round 6 25P 40 CRADASSY 6 25 134S Shackle Long D 10 362S 08 135S Neoprene Stripping LP Containers 10 STRIP 1 8 136S Hold Down Strap LP 4P 45 41176 113 137S Hold Down Strap LP 6 8P 45 41176 115 138...

Page 175: ...Strapping LP Containers 62 HYF AB 1 145S Strapping Crimp LP Containers 58 501 006 146S Sleeve Crimp Protection 95 43027 1 147S White 1 Vinyl Tape 10 TAPE 1 148S Gaffers 4 Black Tape 10 TAPE 4 149S Co...

Page 176: ...156S ID Canister 57 BS001 157S Polyamide Tape white 57 SD003 158S Polyamide Tape yellow 57 SD004 159S Polyamide Tape orange 57 SD005 160S Polyamide Rope Towing 57 SD011 161S Polyamide Rope Sea Anchor...

Page 177: ...ription Part No 166S Foam Protection 95 329 006 167S Aluminum Film 57 J 3 168S Glue FA 1030 Sold as a set 95 306 008 169S Commercial Inspection Certificate 57 70010 170S Sticker USCG for Certificate R...

Page 178: ...Page 1028 Feb 2 16 SPARE PARTS MANUAL No 9112 THIS PAGE INTENTIONALLY LEFT BLANK...

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