4-19
Assemble following components into the cylinder.
Knock pins at 2 locations
Gasket
>Replace with new one.
Bolt: type H625 at 4 locations
Cramp at 1 location
•
Apply genuine engine oil to the
big end of the connecting rod.
•
Insert the crank pin in the big
end of the connecting rod and
install by gently moving the
crankshaft.
Assembling cylinder head.
Assemble following components.
Bolt: type H630 at 4 locations
Cylinder head
Compressor head gasket >Replace with new one.
Reed valve assembly
Valve seat gasket >Replace with new one.
•
Take care not to confuse the top and bottom or front and rear of
the reed valve assembly.
•
Take care not to confuse the compressor head gasket and valve
seat gasket.
•
Be sure to completely degrease the mating surfaces of the reed
valve sheet and gasket.
Torque 7.8 9.8 N-m (0.8 1.0 kg-m) [5.8 7.2 ft-lb]
Attach following components to the head .
Metal washer
Hose joint adaptor
Air filter
Hose
Lead wire band: 2
locations
Align the air filter intake in the direction shown in the
figure.
Apply Thread Lock to the hose joint adaptor screw area.
Torque 14 16 N-m (1.4
1.6kg-m) [10 l2 ft-Ib]
Summary of Contents for 50 HP TLDI
Page 3: ......
Page 9: ...1 2 2 O 2 O 2 O 2 Outline Dimensions utline Dimensions utline Dimensions utline Dimensions...
Page 17: ...1 10...
Page 19: ...2 2...
Page 20: ...2 1...
Page 35: ...2 16 5 Special Tools 5 Special Tools 5 Special Tools 5 Special Tools...
Page 43: ...2 24...
Page 48: ...3 5...
Page 50: ...3 7...
Page 54: ...3 11...
Page 57: ...4 2 1 1 1 1 Power Uni Power Uni Power Uni Power Unit t t t...
Page 60: ...4 5...
Page 66: ...4 11...
Page 68: ...4 13...
Page 72: ...4 17...
Page 75: ...4 20...
Page 86: ...4 31...
Page 97: ...4 42 Piston and Crankshaft Piston and Crankshaft Piston and Crankshaft Piston and Crankshaft...
Page 106: ...4 51...
Page 111: ...5 2 1 1 1 1 Wire Routing Wire Routing Wire Routing Wire Routing...
Page 112: ...5 3...
Page 113: ...5 4...
Page 114: ...5 5...
Page 115: ...5 6...
Page 116: ...5 7 Wiring Diagram 40B 50B EPTO...
Page 117: ...5 8...
Page 118: ...5 9...
Page 119: ...5 10...
Page 120: ...5 11...
Page 121: ...5 12...
Page 126: ...5 17 Note Slash shows stripe color of cable 2 2 2 2 Assembly Assembly Assembly Assembly...
Page 127: ...5 18 Wiring around solenoid Bracket...
Page 128: ...5 19...
Page 129: ...5 20...
Page 130: ...5 21...
Page 136: ...5 27 Kill Switch Crank Sensor Oil Level Sensor Grounds Air Injector 1...
Page 137: ...5 28 Air Injector 2 Air Injector 3 Coil 1 Coil 2 Coil 3...
Page 138: ...5 29 Fuel Pump Fuse Box Regulator Stator Complete Wiring harness...
Page 140: ...6 2 1 1 1 1 Configuration Configuration Configuration Configuration GEARCASE DRIVESHAFT...
Page 141: ...6 3 GEARCASE PROPELLERSHAFT...
Page 152: ...6 14...
Page 153: ...6 15...
Page 185: ...10 20...
Page 193: ...11 8...